26
Amey Engineers Amey Engineers Patil Compound, Near Lalit Weighbridge, Kalyan-shil road, Dombivili ( E ), Pin 421204 0251-2871114 9821287910 8/27/2016 Product Catalog

Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : [email protected], [email protected], [email protected] Page 3 Characteristics

  • Upload
    others

  • View
    6

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers

A m e y E n g i n e e r s

P a t i l C o m p o u n d ,

N e a r L a l i t W e i g h b r i d g e ,

K a l y a n - s h i l r o a d ,

D o m b i v i l i ( E ) , P i n 4 2 1 2 0 4

0 2 5 1 - 2 8 7 1 1 1 4

9 8 2 1 2 8 7 9 1 0

8 / 2 7 / 2 0 1 6

Product Catalog

Page 2: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 1

Contents Amey Shredders ................................................................................................................................................................ 2

Application areas of Amey Shredders ....................................................................................................................... 2

Characteristics of Amey Engineer Design ................................................................................................................. 3

Configurations ........................................................................................................................................................... 3

Paper Shredders ............................................................................................................................................................ 4

Paper Shredder Office Models .................................................................................................................................. 5

Paper/Plastic Shredder Industrial ............................................................................................................................. 6

Paper Shredder Industrial Heavy Duty ...................................................................................................................... 7

Paper/Plastic Shredder Industrial Heavy Duty with Milled Cutters .......................................................................... 8

Paper/Plastic Shredder Industrial Heavy Duty Combination Type ........................................................................... 9

Shredding Mills ........................................................................................................................................................... 10

Shredding Mills 2 Shaft ........................................................................................................................................... 12

Shredding Mills 4 Shaft ........................................................................................................................................... 14

Shredding Mills 2 Shaft HD ..................................................................................................................................... 16

Shredding Mills 4 Shaft HD ..................................................................................................................................... 18

Amey Crushers ................................................................................................................................................................ 19

Industrial Crushers ...................................................................................................................................................... 20

Laboratory Crushers .................................................................................................................................................... 22

Plastic/Paper Grinders ................................................................................................................................................ 23

Fine Crushers ............................................................................................................................................................... 24

Picture Index ................................................................................................................................................................... 25

Page 3: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 2

Amey Shredders

Since 1986, Amey Engineers has been designing proven industrial shredding solutions

involved in a wide variety of applications including reduction, recycling, recovery, and

energy conversion. Our technology is built upon the principles of low-speed, high-torque,

rotary shear shredding.

Our industrial shredders are built to last and designed to be low-maintenance. No matter

what material you are working with, we have a targeted solution

Application areas of Amey Shredders

Pharmaceutical scraps like foils, blisters, rolls, tubes, bottles, tablets Disposal, rejected batches,

expired medicines, warehouse shredding, collection point shredding,

Medical waste disposal at Hospitals for saline bottles, sanitary pads, needles, cotton gauss,

uniforms, gloves, caps, files, films, reports, stationery

Municipal waste disposal at dumping ground, hotels, municipal collection points e.g. wood items,

tree parts, e waste, food, waste, garden waste, market waste ,mixed plastic waste

Feeder point of Bio Gas plant or Composter plant can give a consistent slurry output

Recycling plastic waste material like bottles, vials, plastic lump, pipes, PVC, UPVC, PP material

items, drums, PET bottles,

Paper Recycling e.g. cardboard, large bunch of paper, packaging material, plastic coated paper,

brochures, labels, tags, nylon coated paper, ledgers, books, magazines, corrugated boxes

E waste recycling for destruction of monitors, key boards, CPU, Heat sinks, PCBs shredding, hard

disk, laptop, mobiles shredding, printer, modems, routers servers

Glass recycling plants for glass bottle shredding, glass dust separation, glass items destruction,

glass lump brealking.

FMCG industry bulk material disposal e.g cartoons, boxes, tubes, containers, filled containers,

rejected batches, Production line - online immediate material destruction

Crushing Ayurvedic roots and herbs

Chemical industry (substitute for Pulverizes)

Page 4: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 3

Characteristics of Amey Engineer Design

Long-life service

Low maintenance

High-load capacity

Large capacity size operation

Easy serviceability

Ready cutters and other accessories

On site support of well trained staff

Near zero maintenance down time

Low noise

Adaptability to existing plant

Ready spares

In house design enabled complete support

End of life buy back

Upgradation

Cutter sharpening to enable cost saving

One stop service and maintenance

Configurations

Different add-ons and accessories to enable industry specific operation of shredder

Dust Collector

Gas Scrubber

Tablet crusher

Construction in MS / SS

Safety cutoff, alarms, visual signs etc

Cyclone dust separator

Liquid and solid separator at output

Slurry Maker

Sieving shifter

Liquid separator

Automatic trolley changer

Collector bag full alarm

Automatic feeder

Page 5: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 4

Paper Shredders

Page 6: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 5

Paper Shredder Office Models

MODEL: PS xxx Ox

PS O SHREDDERS PROCESS MATERIAL INCLUDING: Paper / Cardboard

Document Destruction Light Pharmaceuticals Scrap

PS O SHREDDER SPECIFICATIONS:

Model PS 220 OL PS 220 OH PS 220 OH MC

Drive Motor 0.5 HP 1 HP 2 HP

Feed Width 220 mm 220 mm 220 mm

Shred Width 4 mm 6 mm 9 mm

Control MCB / R-F switch DOL Starter & RF Switch DOL Starter & RF Switch

Feeding Mechanism Top Feed, Front FeedTop Feed, Front Feed,

[Spool mount - Optional]

Top Feed, Front Feed,

[Spool mount - Optional]

Discharge

Machine Dimensions

H x W x D

in mm (inch)

600 x 500 x 400 720 x 720 x 520 720 x 720 x 520

Weight 30 Kg 60 Kg 75 Kg

Collection Box Size 30 Ltrs approx 30 Ltrs approx 30 Ltrs approx

MoC MS MS MS

Cutter Configuration Regular Roll Regular Roll Toothed Roll

Paper 3-4 pages in one pass 8-10 pages in one pass Up to 15 pages in one

pass

Card Boards, Corrugated

Boards- 1-2 Ply with metal clips 1-2 Ply with metal clips

CD/DVD - 1 CD/DVD at a time 2 CD/DVD at a time

Foils, Blisters - - 5-10 kg/hr

Medical & Pharmaceutical

Waste

(except needles, Metals)

- - 20-30 kg/hr

Safety FeatureOpening At feed Chute is designed in such a way that operators hand will not

reach cutters.

At Rear with facility to clamp bag./ OR at bottom in collection bin

Capacity

Picture 1 : PS 220 OH MC Picture 2 : PS 220 OH

Page 7: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 6

Paper/Plastic Shredder Industrial

MODEL: PS xxx

PS INDUSTRIAL SHREDDERS PROCESS MATERIAL INCLUDING: Paper / Cardboard

Document Destruction

Light Electronic Scrap

Light Pharmaceuticals Scrap*

Plastics Scrap *

Medical/ Hospital Scrap*

* Required MC type machines

PS INDUSTRIAL SHREDDER SPECIFICATIONS:

Picture 3 : PS 300 GMP Picture 4 : PS 400 MC

Model PS 300 PS 400 PS 300 MC PS 400 MC

Drive Motor 2 HP 3 Phase / 1 Phase 3 HP 3 Phase 3 HP 3 Phase / 1 Phase 5 HP 3 Phase

Feed Width 310 mm 410 mm 310 mm 410 mm

Shred Width 7- 8 mm 7- 8 mm 11 mm 11 mm

Control DOL Starter & RF Switch DOL Starter & RF Switch DOL Starter & RF Switch DOL Starter & RF Switch

Feeding MechanismTop Feed, Front Feed,

[Spool mount - Optional]

Top Feed, Front Feed,

[Spool mount - Optional]

Top Feed, Front Feed,

[Spool mount - Optional]

Top Feed, Front Feed,

[Spool mount - Optional]

Discharge

At Rear with facility to

clamp bag./ OR at bottom

in collection bin

At Rear with facility to

clamp bag./ OR at bottom

in collection bin

At Bottom in Collector

Bin.

At Bottom in Collector

Bin.

Machine Dimensions

H x W x D

in mm (inch)

900 x 850 x 550 900 x 950 x 550 900 x 850 x 550 900 x 950 x 550

Weight 150 kg 170 Kg 150 kg 170 Kg

Collection Box Size 80 Ltrs approx 100 Ltrs approx 80 Ltrs approx 100 Ltrs approx

MoC

Cutter Configuration Regular Roll Regular Roll Toothed Roll -

Application Specific

Toothed Roll -

Application Specific

Capacity

Paper 30-60 pages in one pass 30-60 pages in one pass Loose Papers Loose Papers

Card Boards,

Corrugated Boards4-6 Ply with metal clips 4-6 Ply with metal clips Loose pieces Loose pieces

CD/DVD 4 CD/DVD at a time 4 CD/DVD at a time 4 CD/DVD at a time 4 CD/DVD at a time

Foils, Blisters 15-30 kg/hr 20-40 kg/hr 15-30 kg/hr 20-40 kg/hr

Medical &

Pharmaceutical Waste

(except needles,

Metals)

- - 50 kg/hr 60 kg/hr

E-waste (Except Hard

Disk)- - 15-30 kg/hr 20-40 kg/hr

Safety Feature

MS or GMP (All contact parts will be of SS 304 or high chrome plated including Cutters and all other non

contact parts such as stand etc will be cladded with SS 304.)

Opening At feed Chute is designed in such a way that operators hand will not reach cutters.

Page 8: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 7

Paper Shredder Industrial Heavy Duty

MODEL: PS xxx H

PS H SHREDDERS PROCESS MATERIAL INCLUDING: Paper / Cardboard

Document Destruction

Pharmaceuticals Scrap

Light Electronic Scrap

Picture 5 : PS 400H GMP

Picture 6 : PS 600 H

PS H SHREDDER SPECIFICATIONS:

Model PS 300 H PS 400 H PS 600 H

Drive Motor 5 HP 3 Phase 7.5 HP 3 Phase 10 HP 3 Phase

Feed Width 310 mm 410 mm 610 mm

Shred Width 10 or 12 mm 10 or 12 mm 10 or 12 mm

Control

Feeding MechanismTop Feed Front Feed,

Spool mount,

Top Feed Front Feed,

Spool mount,

Top Feed, Front Feed,

[Spool mount - Optional]

DischargeAt Rear with facility to

clamp bag.

At Rear with facility to

clamp bag.

At Rear with facility to

clamp bag.

Machine Dimensions

H x W x D

in mm (inch)

1100 x 850 x 650 1100 x 950 x 650 1100 x 1150 x 650

Weight 400 kg 450 kg 550 kg

Collection Box Size 80 Ltrs approx 100 Ltrs approx 140 Ltrs approx

MoC

Cutter Configuration Regular Roll Regular Roll Regular Roll

Capacity

Paper 70-90 pages in one pass 70-90 pages in one pass 70-90 pages in one pass

Card Boards,

Corrugated Boards8-10 Ply with metal clips 8-10 Ply with metal clips 8-10 Ply with metal clips

CD/DVD Up to 10 CD/DVD at a time Up to 10 CD/DVD at a time Up to 10 CD/DVD at a time

Foils, Blisters 30-60 kg/hr 30-80 kg/hr 40-100 kg/hr

Safety FeatureOpening At feed Chute is designed in such a way that operators hand will not reach

cutters.

DOL Starter & RF Switch

MS or GMP (All contact parts will be of SS 304 or high chrome plated

including Cutters and all other non contact parts such as stand etc will be

cladded with SS 304.)

Page 9: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 8

Paper/Plastic Shredder Industrial Heavy Duty with

Milled Cutters

MODEL: PS xxx H MC

PS H MC SHREDDERS PROCESS MATERIAL INCLUDING: Paper / Cardboard

Document Destruction

Pharmaceuticals Scrap

Electronic Scrap

Medical/ Pharmaceutical Scrap

Wood

Organic Waste

Glass

Plastic Scraps

Product Destruction

Picture 7 : PS 400 H MC

Picture 8 : MC Cutters

PS H MC SHREDDER SPECIFICATIONS:

Model PS 300 H MC PS 400 H MC PS 600 H MC

Drive Motor 7.5 HP 3 Phase 10 HP 3 Phase 12.5 HP 3 Phase

Feed Width 310 mm 410 mm 610 mm

Shred Width 10 or 12 mm 10 or 12 mm 10 or 12 mm

Control

Feeding Mechanism Top Feed Top Feed Top Feed

DischargeAt Bottom in Collector

Bin.

At Bottom in Collector

Bin.

At Bottom in Collector

Bin.

Machine Dimensions

H x W x D

in mm (inch)

1100 x 850 x 850 1100 x 950 x 850 1100 x 1150 x 850

Weight 400 kg 450 kg 550 kg

Collection Box Size 80 Ltrs approx 100 Ltrs approx 140 Ltrs approx

MoC

Cutter ConfigurationToothed Roll -

Application Specific

Toothed Roll -

Application Specific

Toothed Roll -

Application Specific

Capacity

Paper Loose Papers Loose Papers Loose Papers

Card Boards, Corrugated

BoardsLoose pieces Loose pieces Loose pieces

CD/DVD Up to 10 CD/DVD at a time Up to 10 CD/DVD at a time Up to 10 CD/DVD at a time

Foils, Blisters 30-60 kg/hr 30-80 kg/hr 40-100 kg/hr

Medical & Pharmaceutical

Waste

(except needles, Metals)

100 kg/hr 120 kg/hr 140 kg/hr

Plastic Bottles upto half ltr 40-60 kg/hr 50-80 kg/hr 60-100 kg/hr

E-waste (Except Hard Disk) 30-60 kg/hr 30-80 kg/hr 40-100 kg/hr

Safety Feature

DOL Starter & RF Switch- [Auto Reverse Panel Optional]

MS or GMP (All contact parts will be of SS 304 or high chrome plated

Hopper interlocked with Motor.

Page 10: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 9

Paper/Plastic Shredder Industrial Heavy Duty

Combination Type

MODEL: PS xxx H Combo

PS H COMBO SHREDDERS PROCESS MATERIAL INCLUDING: Paper / Cardboard

Document Destruction

Pharmaceuticals Scrap

Electronic Scrap

Medical/ Pharmaceutical Scrap

Wood

Organic Waste

Glass

Plastic Scraps

Product Destruction

Picture 9 : PS 600 H Combo

PS H COMBO SHREDDER SPECIFICATIONS:

Model PS 600 H Combo

Drive Motor 10 HP 3 Phase

Feed Width308 mm- Section with regular Rolls

260 mm- Section with Toothed Rolls

Shred Width 10 or 12 mm

Control DOL Starter & RF Switch- [Auto Reverse Panel Optional]

Feeding Mechanism Top Feed, Front Feed, [Spool mount - Optional]

DischargeAt Rear with facility to clamp bag./ OR at bottom in

collection bin

Machine Dimensions

H x W x D

in mm (inch)

1500 x 1300 x 700

Weight 550 kg

Collection Box Size

MoC

MS or GMP (All contact parts will be of SS 304 or high

chrome plated including Cutters and all other non contact

parts such as stand etc will be cladded with SS 304.)

Cutter Configuration Regular Roll & Toothed Roll - Application Specific

Capacity

Paper 70-90 pages in one pass

Card Boards, Corrugated

Boards8-10 Ply with metal clips

CD/DVD Up to 10 CD/DVD at a time

Foils, Blisters 40-100 kg/hr

Medical & Pharmaceutical

Waste

(except needles, Metals)

140 kg/hr

Plastic Bottles upto half ltr 60-100 kg/hr (2 ltr Bottles - Optional)

Glass Bottle up to 1000 ml 100-150 kg/hr [Optional]

E-waste (Except Hard Disk) 40-100 kg/hr

Safety Feature Hopper interlocked with Motor.

Page 11: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 10

Shredding Mills

Technical Advantages of Amey Shredding Mills

CUTTERS

All cutters used in Amey Shredding Mills are of carefully selected alloy steel and

are treated to increase durability and sharp edge retention .The alloys are rated

up to a hardness level of HRC 60 being average. The advantage of hard facing is

that the cutter keeps its edge longer. And it is ideal for making clean cuts of

ductile but abrasive materials

OPERATING SPEED

Amey Shredders are designed with large amounts of surface area to wear on

consumable parts. When coupled with the low operating speed of the machine,

this produces a recipe for long-lasting equipment with minimal downtime. These

low-speed rotary shear shredders process

GEARS

Amey Engineers uses proprietary design of reduction gear boxes with Helical

Gear Box along with initial Worm Reduction

In-house design tackles many maintenance issues arising in later life of the

machine , thus increasing

STRIPPERS

(CLEANING

FINGERS)

Strippers prevent material from accumulating between cutters or wrapping

around the a shredder’s shaft. They also provide extra shaft support in

applications which experience shaft flexing.

In Amey Shredders these flat steel plates supported independently in a

shredder’s cutting chamber. This allows ease of replacement and provide

adjustment capability in case of cutter refurbishing

SHAFT DESIGN Amey Shredders use unique square shaft design for main shafts; Square shafts

are stronger than round/keyed shafts. It Eliminate the disadvantages of the keyed shaft and increases the torque delivered to the cutting edges

Page 12: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 11

Optional Accessories / Configuration

AUTO REVERSING Built in control feature that allows the machines to automatically reverse operational direction any time it’s required to re-orient the material and

enhance the machine’s ability to grab and process it.

GMP

SPECIFICATIONS Cutters Hard Chrome Plated after hardening

All other material and human contact parts of SS 304

CONTROL PANEL

A control panel with main switch, fuses, necessary indicator lamps and necessary interlocks and Auto reversing in case of jam. An emergency stop

button near operator and interlocks for Belt guards and Top feed hopper are provided

AUTOMATIC FEEDER

Smooth and continues feeding as helps to get maximum throughput with minimal stress to the shredding mill. Haphazard manual loading of material not only causes cutter damages and gear worn out but also get suboptimal

throughput. Amey have developed feeding conveyor system customized to each Shredding mill model so as to obtain the best performance and preserve the machine life.

TABLET

SEPARATING SCREW

CONVEYOR

Conveyor with perforated bottom for separation of tablets / Liquid from shredded material. Discharge of screw Conveyor will be at 300 mm from

machine frame.

DISCHARGE

CONVEYOR Belt conveyor for discharging shredded material away from machine frame.

CUTTER

CONFIGURATIONS Serrated, 2 point, 4 point, up to 12 point cutter combinations to offer

maximum efficiency as per the application required.

Page 13: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 12

Shredding Mills 2 Shaft

MODEL: SM XXX 2 shaft

SHREDDING MILLS 2 SHAFT PROCESS MATERIAL INCLUDING: Paper / Cardboard

Document Destruction

Pharmaceuticals Scrap

Electronic Scrap

Medical/ Pharmaceutical Scrap

Wood

Organic Waste

Glass

Plastic Scraps

Product Destruction

Picture 10 : SM 300 2 Shaft GMP

Picture 11 : SM 600 2 Shaft

Page 14: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 13

SHREDDING MILLS 2 SHAFT SPECIFICATIONS:

Model SM 300 2 Shaft SM 400 2

Shaft SM 600 2

Shaft SM 800 2

Shaft

Application Suitable for two dimensional materials such as foils, Blisters, Papers, folded

cartoons, Shippers, Pouches, Bottles etc

Capacity Capacity depends on type and size of feed material.

Capacity ranges from 100 - 1000 kg/hr In general 200 kg/hr approx. for average crushable material.

Feed Arrangement Suitable for bulk charging

Output Strips of uneven length (Width as per cutter selection)

Output Screen -

Machine Size

(L x W x H)

1100 mm x 1100 mm x 1700 mm Height

1200 mm x 1100 mm x

1700 mm Height

1400 mm x 1100 mm x 1700 mm

1800 mm x 1100 mm x 1700 mm

Shredding Chamber (W x L) 450 mm x 315 mm 450 mm x 415

mm 450 mm x 615

mm 520 mm x 800

mm

Cutting Speed 35 RPM

Weight 1200 kg approx 1300 kg approx 1500 kg approx 1800 kg approx

Motor 15 HP TEFC 4 Pole 20 HP TEFC 4

Pole 25 HP TEFC 4

Pole 40 HP TEFC 4

Pole

Cutter Thickness 12 mm (Many other configuration on request)

Cutter Configuration Teeth Roll Cutters and serrated roll cutters

Cutter MoC Case Hardened Alloy Steel

Shaft Two nos. of round shafts

Shaft MoC Alloy steel duly toughened

Drive Gear Amey make (In-house developed and manufactured)

Feed Hopper 1500 mm high with slanting provided for smooth charging. [Optional - any other

type of hopper]

Discharge Detachable slanting ‘Discharge chute’ or conveyor [Optional] for taking out

shredded material

Safety Features 1> Length and Flap suitably provided that operators hand will not reach cutters.

2> An emergency stop button near operator.

Electric Control Start Delta Starter and R-F Switch.

MoC MS or GMP [Details on Previous Page]

Installation Simple grouting (No foundation is required)

Optional Accessories /

Configuration

Auto Reversing, GMP specifications, Control Panel, Automatic Feeder, Tablet Separating Screw Conveyor, Discharge Conveyor, Discharge Conveyor, Cutter

Configurations [Details on Previous Page]

Page 15: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 14

Shredding Mills 4 Shaft

MODEL: SM XXX 4 shaft

SHREDDING MILLS 4 SHAFT PROCESS MATERIAL INCLUDING: Pharmaceuticals Scrap

Electronic Scrap

Medical/ Pharmaceutical Scrap

Product Destruction

Wood

Organic Waste

Glass

Plastic Scraps

Picture 12 : SM 300 4 Shaft

4 Shaft shredding mills have 2 Main Shafts and 2 auxiliary rotating in tandem. Auxiliary cutters provide multiple additional features and improve shredding efficiency of the machine.

Some main features of auxiliary cutters are as follows: Mechanized cleaning of the main shaft cutters,

which enables shredder to handle sticky material such as stickers, tapes. Aux cutters clean the stuck material and keep the main shafts free.

Aux cutters provide extra gripping on the input material. Material like drums or foam floats/bridge and cannot be gripped by only 2 shaft. Aux cutters provide extra gripping to hold and direct this material to main shafts.

Extra cutting edges are added in the cutting chamber by aux cutters which increase the cutting per rotation. This is particularly advantageous when Shredders are used with output screen to get specific dimension output.

In general 4 shaft shredding mills are best suitable to handle sticky material, 3 dimensional materials such as filled cartons, drums and mixed unsorted waste. 4 Shaft shredders are also best suitable for Municipal waste/ Organic waste/ Agro waste shredding as it can cater all type of material and with the less maintenance of cleaning.

Picture 13 : SM 800 4 Shaft

Page 16: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 15

SHREDDING MILLS 2 SHAFT SPECIFICATIONS:

Model SM 300 4 Shaft SM 400 4 Shaft SM 600 4 Shaft SM 800 4 Shaft

Application Suitable for bulk material such as filled cartoons with strips, filled boxes packed

cartoons, Unsorted waste etc.

Capacity Capacity depends on type and size of feed material and size of screen used.

Capacity ranges from 100 - 1500 kg/hr In general, 150-200 kg/hr approx. for average crushable material

Shredding Methodology Slow speed high torque operation with multiple cutting to reduce the material to

desired output size

Output Small pieces of uneven shape as per used screen

Output Screen Yes

Machine Size

(L x W x H)

1100 mm x 1100 mm x 1700 mm

Height

1200 mm x 1100 mm x 1700 mm

Height

1800 mm x 1100 mm x 1700 mm

Height

1800 mm x 1100 mm x 1700 mm

Height

Shredding Chamber (W x L) 560 mm x 315

mm 560 mm x 415

mm 560 mm x 615

mm 560 mm x 815

mm

Cutting Speed 35 RPM

Weight 1400 kg approx 1500 kg approx 1700 kg approx 2000 kg approx

Motor 2 nos. of 10 HP

TEFC 4 Pole 2 nos. of 12.5 HP

TEFC 4 Pole 2 nos. of 15 HP

TEFC 2 nos. of 25 HP

TEFC

Cutter Thickness 18 mm (Many other configuration on request)

Cutter Configuration Roll Cutters with 6 no. of teeth

Cutter MoC Case Hardened Alloy Steel

Shaft Configuration Main Shaft - Two nos. of square shafts

Auxillary Shafts - Two nos. of round shafts

Shaft MoC Alloy steel duly toughened

Drive Gear Amey make (In-house developed and manufactured)

Feed Hopper 1500 mm high with slanting provided for smooth charging. [Optional - any other

type of hopper]

Discharge Detachable slanting ‘Discharge chute’ or conveyor [Optional] for taking out

shredded material

Safety Features 1> Length and Flap suitably provided that operators hand will not reach cutters.

2> An emergency stop button near operator.

Electric Control Start Delta Starter and R-F Switch.

MoC MS or GMP [Details on Previous Page]

Installation Simple grouting (No foundation is required)

Optional Accessories /

Configuration

Auto Reversing, GMP specifications, Control Panel, Automatic Feeder, Tablet Separating Screw Conveyor, Discharge Conveyor, Discharge Conveyor, Cutter

Configurations [Details on Previous Page]

Page 17: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 16

Shredding Mills 2 Shaft HD

MODEL: SM XXX 2 Shaft HD

SHREDDING MILLS 2 SHAFT HD PROCESS MATERIAL INCLUDING:

All type of material in maximum dimensions

Pharmaceuticals Scrap

Electronic Scrap

Medical/ Pharmaceutical

Wood

Organic Waste

Glass

Plastic Scraps

Product Destruction Scrap

Picture 14 : SM 600 2 Shaft HD

Page 18: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 17

SHREDDING MILLS 2 SHAFT HD SPECIFICATIONS:

Model SM 300 2 Shaft

HD SM 400 2 Shaft

HD SM 600 2 Shaft

HD SM 800 2 Shaft

HD

Application

Suitable for shredding all type of unsorted waste, along with Pet or HDPE Bottles and disintegrating filled cartoons and boxes. Chemical and

plastic Lumps E-waste. Also suitable for Rolls of foils, Blisters, Papers etc.

All typeof BioMedical Waste, Municipal waste

Capacity Capacity depends on type and size of feed material. Capacity ranges from 300 - 1000 kg/hr

In general 500 kg/hr approx. for average crushable material..

Feed Arrangement Suitable for bulk charging

Output 24 mm wide strips of uneven length

Output Screen -

Machine Size

(L x W x H)

1300 mm x 1100 mm x 1700 mm Height

1400 mm x 1100 mm x 1700 mm Height

1600 mm x 1100 mm x 1700 mm,

1800 mm x 1100 mm x 1700 mm,

Shredding Chamber 520 mm x 300 mm. 520 mm x 400 mm. 520 mm x 600 mm. 520 mm x 800 mm.

Cutting Speed 35 RPM

Weight 1500 kg approx 1600 kg approx 1800 kg approx 2000 kg approx

Motor 25 HP TEFC 4 Pole 30 HP TEFC 4 Pole 40 HP TEFC 4 Pole 50 HP TEFC 4 Pole

Cutter Thickness 24 mm (Many other configuration on request)

Cutter

Configuration Cutters will be teeth type

Cutter MoC Case Hardened Alloy Steel and teeth tipped with hardened edges

Shaft Two nos. of square shafts

Shaft MoC Alloy steel duly toughened

Drive Gear Amey make (Inhouse developed and manufactured)

Feed Hopper 1500 mm high with slanting provided for smooth charging. [Optional - any other type of

hopper]

Discharge Detachable slanting ‘Discharge chute’ or conveyor [Optional] for taking out shredded material

Safety Features Length and Flap suitably provided that operators hand will not reach cutters.

An emergency stop button near operator.

Electric Control Start Delta Starter and R-F Switch.

MoC MS or GMP [Details on Previous Page]

Installation Simple grouting (No foundation is required)

Optional Accessories

/ Configuration

Auto Reversing, GMP specifications, Control Panel, Automatic Feeder, Tablet Separating Screw Conveyor, Discharge Conveyor, Discharge Conveyor, Cutter Configurations

[Details on Previous Page]

Page 19: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 18

Shredding Mills 4 Shaft HD

MODEL: SM XXX 4 Shaft HD

SHREDDING MILLS 4 SHAFT HD PROCESS MATERIAL INCLUDING:

All type of material in maximum dimensions

Pharmaceuticals Scrap

Electronic Scrap

Medical/ Pharmaceutical

Wood

Organic Waste

Glass

Plastic Scraps

Product Destruction Scrap

Picture 15 : SM 800 4 Shaft HD

Picture 16 : SM HD Cutter Configuration

Page 20: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 19

Amey Crushers

Page 21: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 20

Industrial Crushers

MODEL: NS XXX

AMEY CRUSHERS MATERIAL INCLUDING: Paper / Cardboard

Document Destruction

Pharmaceuticals Scrap

Electronic Scrap

Medical/ Pharmaceutical Scrap

Wood

Organic Waste

Glass

Plastic Scraps

Product Destruction

Picture 18 : NS 400 GMP

Configurations:

Different add-ons and accessories to enable industry specific operation of shredder

Dust Collector

Gas Scrubber

Tablet crusher

Construction in MS / SS

Safety cutoff, alarms, visual signs etc

Cyclone dust separator

Liquid and solid separator at output

Slurry Maker

Sieving shifter

Liquid separator

Collector bag full alarm

Automatic feeder

Picture 17 : NS 300 and NS 220

Page 22: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 21

INDUSTRIAL CRUSHER SPECIFICATIONS:

Cru

sh

er

Mo

de

lN

S-2

20

NS

-300

NS

-400

NS

500

NS

600

Cu

tte

r C

on

fig

ura

tio

n

Cu

tte

r M

oC

Mach

ine

Mo

C

Dri

ve

Mo

tor

3 H

P 3

ph

ase

5 H

P 3

ph

ase

10 H

P 3

ph

ase

20 H

P 3

Ph

ase

30 H

P 3

Ph

Flo

or

Are

a x

He

igh

t8

00

mm

x 4

00

mm

x

10

00

mm

heig

ht

10

00

mm

x 5

00

mm

x

12

00

mm

heig

ht

12

00

mm

x 6

00

mm

x

15

00

mm

heig

ht

14

00

mm

x 7

00

mm

x

16

00

mm

heig

ht

14

00

mm

x 8

00

mm

x

18

00

mm

heig

ht

Cap

acit

y

Alu

min

ium

foil

s,b

liste

rs5-6

kg

/hr.

18-2

0 k

g/h

r20-5

0 k

g/h

r50-1

00 k

g/h

r100-1

50 k

g/h

r

Ge

ne

ral

Pla

sti

c M

atl

.10-2

0 k

g/h

r20-5

0 k

g/h

r30-1

00 k

g/h

r100-2

00 k

g/h

r200-3

00 k

g/h

r

Pla

sti

c V

ials

an

d

Bo

ttle

su

p t

o 1

5 m

lu

p t

o 1

00

ml

up t

o 5

00

ml.

up t

o 1

00

0 m

lu

p t

o 2

00

0 m

l.

Gla

ss v

ials

, am

po

ule

s

etc

.25-5

0 k

g/h

r 50-1

00 k

g/h

r100-2

00 k

g/h

r200-3

00 k

g/h

r300-5

00 k

g/h

r

Ch

em

ical

lum

ps

50-1

00 k

g/h

r100-2

00 k

g/h

r200-4

00 k

g/h

r400-7

00 k

g/h

r700-1

000 k

g/h

r

Safe

ty F

eatu

reH

op

per

inte

rlo

ck w

ith

Mo

tor

So that if

feed h

opper

is o

pened for

any r

eason then d

rive m

oto

r w

ill n

ot be s

tart

ed

.

MS

or

GM

P [

All

conta

ct

part

s w

ill b

e o

f S

S 3

04 inclu

din

g C

utt

ers

and a

ll oth

er

non c

onta

ct

part

s s

uch a

s s

tand e

tc

will

be c

ladded w

ith S

S 3

04.]

2 N

os o

f S

tati

on

ary

& 2

No

s o

f R

ota

ry c

utt

ers

3 o

pti

on

s a

s p

er

ap

plicati

on

1>

Case H

ard

en

ing

, 2>

Bla

des, 3>

Hard

facin

g

Page 23: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 22

Laboratory Crushers

LABORATORY CRUSHER SPECIFICATIONS:

Model NS-150 NS-180 NS-220

Cutter Configuration 2 Nos of Stationary & 2 Nos of Rotary cutters

Cutter MoC 3 options as per application

1> Case Hardening, 2> Blades, 3> Hard facing

Machine MoC MS or GMP [All contact parts will be of SS 304 including Cutters and all other non

contact parts such as stand etc will be cladded with SS 304.]

Drive Motor 0.3 HP 3 phase 1.5 HP 3 phase 3 HP 3 phase

Floor Area x Height 800 mm x 400 mm x 1000

mm height

1000 mm x 500 mm x 1200

mm height

1200 mm x 600 mm x 1500

mm height

Capacity

Aluminum foils,blisters - - 5-6 kg/hr.

General Plastic Matl. - 5-10 kg/hr 10-20 kg/hr

Plastic Vials and Bottles up to 15 ml up to 15 ml up to 15 ml

Glass vials, ampoules etc. 5-10 kg/hr 10-25 kg/hr 25-50 kg/hr

Chemical lumps 10-20 kg/hr 20-50 kg/hr 50-100 kg/hr

Safety Feature

Hopper interlock with Motor So that if feed hopper is opened for any reason then drive motor will not be

started.

Optional Accessories GMP MoC, Dust collector/ Separator arrangement,Crushed matl.

Collector with Liquid separation,FLP Motor and Limit switch extra

Page 24: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 23

Plastic/Paper Grinders

LABORATORY CRUSHER SPECIFICATIONS:

Model PG-300 PG 400

Drive Motor, Suitable 5 HP 3 phase 10 HP 3 phase

Capacity

Aluminium foils,blisters 5-6 kg/hr. 18-20 kg/hr

General Plastic Matl. Plastic

Bottles 20-50 kg/hr 30-100 kg/hr

For GMP models All contact parts will be of SS 304 including Cutters and all other non contact parts such as stand etc will be cladded with SS 304.

Safety Feature Hopper interlock with Motor

So that if feed hopper is opened for any reason then drive motor will not be started.

Accessory with machine Ground material collection Box below machine.

Optional Accessory Cyclone Collection with suitable Blower

Page 25: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 24

Fine Crushers

Model NSM-220 NSM-300 NSM-400 NSM 500 NSM 600

Cutter

Configuration 4 Nos of Stationary & 6 Nos of Rotary cutters

Cutter MoC Special hardened blades of WPS material

Machine MoC MS or GMP [All contact parts will be of SS 304 including Cutters and all other non contact

parts such as stand etc will be cladded with SS 304.]

Drive Motor 3 HP 3 phase 5 HP 3 phase 10 HP 3 phase 20 HP 3 Phase 30 HP 3 Ph

Floor Area x

Height

800 mm x 400

mm x 1000 mm

height

1000 mm x 500

mm x 1200 mm

height

1200 mm x 600

mm x 1500 mm

height

1400 mm x 700

mm x 1600 mm

height

1400 mm x 800

mm x 1800 mm

height

Capacity

General Plastic

Matl. 10-20 kg/hr 20-50 kg/hr 30-100 kg/hr 100-200 kg/hr 200-300 kg/hr

Safety Feature

Hopper interlock with Motor

So that if feed hopper is opened for any reason then drive motor will not be started.

Page 26: Amey Engineers · Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634 Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3 Characteristics

Amey Engineers Phone No: +91 251 2871114, +91 9821287910, +91 9819533634

Email : [email protected], [email protected], [email protected] Page 25

Picture Index

Picture 1 : PS 220 OH MC .................................................................................................................................................. 5

Picture 2 : PS 220 OH ........................................................................................................................................................ 5

Picture 3 : PS 300 GMP ..................................................................................................................................................... 6

Picture 4 : PS 400 MC ........................................................................................................................................................ 6

Picture 5 : PS 400H GMP ................................................................................................................................................... 7

Picture 6 : PS 600 H ........................................................................................................................................................... 7

Picture 7 : PS 400 H MC ..................................................................................................................................................... 8

Picture 8 : MC Cutters ....................................................................................................................................................... 8

Picture 9 : PS 600 H Combo .............................................................................................................................................. 9

Picture 11 : SM 300 2 Shaft GMP .................................................................................................................................... 12

Picture 12 : SM 600 2 Shaft ............................................................................................................................................. 12

Picture 10 : SM 300 4 Shaft ............................................................................................................................................. 14

Picture 13 : SM 800 4 Shaft ............................................................................................................................................. 14

Picture 14 : SM 600 2 Shaft HD ....................................................................................................................................... 16

Picture 15 : SM 300 2 Shaft HD ...................................................................................................................................... 18

Picture 16 : SM HD Cutter Configuration ........................................................................................................................ 18

Picture 17 : NS 300 and NS 220 ...................................................................................................................................... 20

Picture 18 : NS 400 GMP ................................................................................................................................................. 20