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 ALWAYSE ENGINEERING LIMITED MILLER STREET BIRMINGHAM B6 4NF ENGLAND T elephone : 0121 380 4700 (International) : 44 121 380 4700 Fax: 0121 380 4701 (International): 44 121 380 4701 Home page: www.alwayse.net E-mail: sales@0121 380 4700 ALWAYSE ENGINEERING BIRMINGHAM ENGLAND    P   r    i   n    t   e    d    i   n    E   n   g    l   a   n    d    b   y    G    S    P   r    i   n    t   +    4    4    (    0    )    1    5    2    7    5    7    6    0    0    0   w   w   w  .   g   s   p   r    i   n    t  .   c   o  .   u    k

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  • ALWAYSE ENGINEERING LIMITEDMILLER STREET BIRMINGHAM B6 4NF ENGLAND

    Telephone: 0121 380 4700 (International): 44 121 380 4700Fax: 0121 380 4701 (International): 44 121 380 4701

    Home page: www.alwayse.net E-mail: sales@0121 380 4700

    ALWAYSE ENGINEERINGBIRMINGHAM

    ENGLAND

    Prin

    ted

    in E

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    nd b

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    1527

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    uk

  • Ball Transfer Units

    Catalogue 13

  • Ball units used for the assembly of he

    ating units.

    Units installed into air cargo vehicle as partof a combined cargo handling system.

    Ball units used

    for air cargo ha

    ndling.

    Ball table to be used in an assembly area.

    Ball units used for the handling of largesheets of aluminium.

    Die table for fast tool changes.

    Air cargo facility.

  • Resin transfer moulds in theaerospace industry.

    Airport

    cargo d

    olly/tra

    nsfer.

    Ball table with hinged section.

    Typical material handling system.

    Specially designed assembly area.

    Tilting bal

    l table use

    d in

    conjunctio

    n with gra

    vity rackin

    g.

    Special custom designed

    units with external threads.

    ABB-Sweden.

    Live/dead ball tables to moveand secure heavy items.

    Resin transfer m

    oulds in

    the aerospace in

    dustry.

  • International material handling exhib

    ition - Japan.

    Die/tool table designed, manufactured andinstalled at Premier Spring and Presswork.

    Federal Express fac

    ility at

    Hong Kong Interna

    tional Airport.

    Ball table fitted into steel stockists.

    Die lifters fitted to bed of 600 ton press.

    Die table linked to power press for fast tool changes.

    DHL Heathrow.

    Special die table with slotsfor fork-lift truck forks.

    Special jig in use on saloon racing car.

    Specialised ball stands.

  • ALWAYSE ENGINEERING LIMITED - TERMS AND CONDITIONS OF SALE

    1 Interpretation

    1.1 In these Terms Conditions:

    COMPANY means Alwayse EngineeringLimited

    CONTRACT means the contract for thepurchase and sale of the Goods

    CUSTOMER means the person or companywho accepts a quotation of the Company for the saleof the Goods, or whose order for the Goods is accept-ed by the Company

    GOODS means the goods which the Company is tosupply in accordance with these Terms and Conditions

    1.2 Any reference in these Terms andConditions to any provision of a statute shall be con-strued as a reference to that provision as amended, re-enacted or extended at the relevant time.

    2 Basis of the Sale

    2.1 The Company shall sell and the Buyer shallpurchase the Goods in accordance with any writtenquotation of the Company which is accepted by theBuyer within 60 days of its date, or any written orderof the Buyer which is accepted by the Company, sub-ject in either case to these Terms and Conditions,which shall govern this Contract to the exclusion ofany other terms and conditions subject to which anysuch quotation is accepted or purported to be accept-ed, or any such order is made or purported to bemade, by the Buyer.

    2.2 No order submitted by the Buyer shall bedeemed to be accepted by the Company unless anduntil confirmed in writing by the Companys autho-rised representative.

    3 Price of the Goods

    3.1 The price of the Goods shall be theCompanys quoted price or, where no price has beenquoted (or a quoted price is no longer valid), the pricelisted in the Companys published price list current atthe date of delivery of the Goods

    3.2 The Company reserves the right, by givingnotice to the Buyer at any time before delivery, toincrease the price of the Goods to reflect any increasein the cost to the Company which is due to any factorbeyond the control of the Company.

    3.3 The price is exclusive of delivery, handling,administration and packaging charges and any applic-able value added tax, which the Buyer shall be addi-tionally liable to pay to the Company.

    4 Delivery

    4.1 Unless otherwise provided in the Contract,delivery of the Goods shall be made by the Companyat the Buyers premises

    4.2 The Contract price does not include thecost of off-loading and assembly, which shall bearranged by the Buyer and performed at its ownexpense and risk unless otherwise agreed in writing.

    4.3 Any dates quoted for delivery of theGoods are approximate only and the Company shallnot be liable for any delay in delivery of the Goodsbut shall use its reasonable endeavours to deliver onthe quoted date. Time for delivery shall not be of theessence of the Contract

    4.4 If the Buyer does not accept delivery whentendered by the Company the Buyer shall be liable forany storage, administration, carriage and re-deliverycharges.

    5 Risk and Property

    5.1 Risk of damage to or loss of the Goodsshall pass to the Buyer:

    5.1.1 in the case of Goods to be delivered at theCompanys premises, at the time when the Companynotifies the Buyer that the Goods are available for col-lection; or

    5.1.2 in the case of Goods to be delivered other-wise than at the Companys premises, at the time ofdelivery or, if the Buyer wrongfully fails to take deliv-ery of the Goods, the time when the Company hastendered delivery of the Goods

    5.2 Notwithstanding delivery and the passingof risk in the Goods, or any other provision of theseTerms and Conditions, the property in the Goods shallnot pass to the Buyer until the Company has receivedin cash or cleared funds payment in full of the price ofthe Goods and all other goods agreed to be sold bythe Company to the Buyer for which payment is thendue.

    5.3 Until such time as the property in theGoods passes to the Buyer, the Buyer shall hold theGoods as the Companys fiduciary agent and bailee,and shall keep the Goods separate from those of theBuyer and third parties and properly stored, protectedand insured and identified as the Companys property,but shall be entitled to resell or use the Goods in theordinary course of its business providing that the pro-ceeds of such sale shall be held upon trust for theCompany. Where the Buyer does sell or pledge theGoods it shall hold the proceeds of sale or charging asfiduciary agent of the Company and forward the sameto the Company upon a written request from theCompany.

    5.4 Until such time as the property in theGoods passes to the Buyer (and provided the Goodsare still in existence and have not been resold), theCompany shall be entitled at any time to require theBuyer to deliver up the Goods to the Company and, ifthe Buyer fails to do so forthwith, to enter upon anypremises of the Buyer or any third party where theGoods are stored and repossess the Goods.

    5.5 The Buyer shall not be entitled to pledgeor in any way charge by way of security for anyindebtedness any of the Goods which remain theproperty of the Company, but if the Buyer does so allmoneys owing by the Buyer to the Company shall(without prejudice to any other right or remedy of theCompany) forthwith become due and payable.

    6 Limitation of Liability

    6.1 All warranties, conditions or other termsemployed by statute or common law are excluded tothe fullest extent permitted by law.

    6.2 Any claim by the Buyer which is based onany defect in the quality or condition of the Goods ortheir failure to correspond with specification shall(whether or not delivery is refused by the Buyer) benotified to the Company within 7 days from the dateof delivery or (where the defect or failure was notapparent on reasonable inspection) within 2 monthsafter delivery of the Goods. If delivery is not refused,and the Buyer does not notify the Company according-ly, the Buyer shall not be entitled to reject the Goodsand the Company shall have no liability for such defector failure, and the Buyer shall be bound to pay theprice as if the Goods had been delivered in accordancewith the Contract.

    6.3 Where any valid claim in respect of any ofthe Goods which is based on any defect in the qualityor condition of the Goods or their failure to meetCompany specification is notified to the Company inaccordance with these Terms and Conditions, theCompany shall be entitled to replace the Goods (or thepart in question) free of charge or, at the Companyssole discretion, refund to the Buyer the price of theGoods (or a proportionate part of the price), but theCompany shall have no further liability to the Buyer.

    6.4 Except in respect of death or personalinjury caused by the Companys negligence, theCompany shall not be liable to the Buyer by reason ofany representation (unless fraudulent), or any impliedwarranty, condition or other term, or any duty at com-mon law, or under the express terms of the Contract,for any indirect, special or consequential loss or dam-age (whether for loss of profit or otherwise), costs,expenses or other claims for compensation whatsoever(whether caused by the negligence of the Company, itsemployees or agents or otherwise) which arise out ofor in connection with the supply of the Goods or theiruse or resale by the Buyer, and the entire liability ofthe Company under or in connection with theContract shall not exceed the price of the Goods,except as expressly provided in these Terms andConditions.

    6.5 The Company shall have no liability what-soever where the Goods have not been maintained orused in accordance with their recommended specifica-

    tions and maintenance schedules as updated fromtime to time by the Company.

    6.6 The Seller shall not be liable for any delayor failure attributable to any cause beyond the Sellersreasonable control including without limitation fire,strike, act of god and embargo.

    7 Terms of Payment

    7.1 The Buyer shall pay the price of the Goodsin pounds sterling (without any deduction) within 30days of the date of the Companys invoice, and thetime of payment of the price shall be of the essence ofthe Contract.

    7.2 If the Buyer fails to make any payment onthe due date then, without prejudice to any otherright or remedy available to the Company, theCompany shall be entitled to:

    7.2.1 cancel the Contract or suspend any furtherdeliveries to the Buyer;

    7.2.2 appropriate any payment made by theBuyer to such of the Goods (or the goods suppliedunder any other contract between the Buyer and theCompany) as the Company may think fit; and

    7.2.3 charge the Buyer interest (both before andafter any judgement) on the amount unpaid, at therate of 3 per cent per annum above Barclays Bank Plcbase rate from time to time, until payment in full ismade (a part of a month being treated as a full monthfor the purpose of calculating interest).

    7.2.4 set of any monies due to the Buyer on anyaccount whatsoever against monies due to the Buyerfrom the Company

    7.3 Where the Company agrees to invoice in acurrency other than sterling the Buyer shall be liablefor all currency conversion brokerage or other chargesand ensure that the sum payable to the Companywhen converted to pounds Sterling is not less than theamount payable in pounds sterling on the date ofquotation

    8 Insolvency of Buyer

    8.1 This clause applies if:

    8.1.1 the Buyer makes any voluntary arrange-ment with its creditors or (being an individual or firm)becomes bankrupt or (being a company) becomes sub-ject to an administration order or goes into liquidation(otherwise than for the purposes of amalgamation orreconstruction); or

    8.1.2 an encumbrancer takes possession, or areceiver is appointed, of any of the property or assetsof the Buyer; or

    8.1.3 the Buyer ceases, or threatens to cease, tocarry on business; or

    8.1.4 there is a change in control of the owner-ship of the Company or its shares

    8.1.5 the Company reasonably apprehends thatany of the events mentioned above is about to occurin relation to the Buyer and notifies the Buyer accord-ingly.

    8.2 If this clause applies then, without preju-dice to any other right or remedy available to theCompany, the Company shall be entitled to cancel theContract or suspend any further deliveries under theContract without any liability to the Buyer, and if theGoods have been delivered but not paid for, the priceshall become immediately due and payable notwith-standing any previous agreement or arrangement tothe contrary.

    9 General

    9.1 No waiver by the Company of any breachof the contract by the Buyer shall be considered as awaiver of any subsequent breach of the same or anyother provision.

    9.2 This Contract shall be governed by thelaws of England, and the Buyer agrees to submit tothe non-exclusive jurisdiction of the English courts.

    This brochure is the copyright of Alwayse Engineering Limited and is fully protected. Nothing may be reprinted or reproducedin whole or part without the written consent of the company. 2000 Alwayse Engineering Limited.

  • Alwayse Engineering LimitedAlwayse Engineering was established in 1939when a small engineering company, SheridanTools, was purchased. Later its name was changedto Alwayse meaning that the units are multi-directional and move in all directions or ways -hence Alwayse. The distinctive spelling adds tothe companys individuality.

    The present chairman, Mr L.W. Pinnick, has over-seen its growth and development since the late1940s.

    Alwayse Ball Transfer Units are used as part of aconveyor or material handling system to enableloads both light and heavy, to be moved or trans-

    ferred in any direction. As the originators of theBall Transfer Unit over 50 years ago, we havebecome an important part of the material han-dling industry.

    Whether ball units are used for loading/feedingmachines, moving goods/materials, as an alterna-tive to a castor, or in a form of linear operation,they have become an integral part of industryand provide an important and essential service.

    Alwayse Ball Units are used in all industriesthroughout the World and over 2,000,000 aresold every year.

    Ball Transfer Units

    Alwayse Engineering LimitedMiller StreetBirmingham B6 4NFEngland

    Telephone: 0121 380 4700(International): 44 121 380 4700

    Fax: 0121 380 4701(International): 44 121 380 4701

    Home page: www.alwayse.netE-mail: [email protected]

    FREE Technical Advice:We offer a free technical advice ser-vice - if you are unsure of the correctball unit to use, ask us. We do notaccept liability for the choice of unitif we are not consulted.

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 4701

    TECHNICAL INFORMATION

    DESIGN & CONSTRUCTION

    Alwayse ball units are a multi-direc-tional, material handling system, manu-factured from high quality materials inour Birmingham factory.

    They consist of a large load-bearingball which sits upon many small ballsencapsulated in a hemi-spherical cup.The housing can contain a seal to cleanthe load ball as it rotates. The designgreatly reduces friction and allowsheavy loads to be moved with a mini-mum of effort.

    Our ball units may be used at any ori-entation but deviation from the verti-cal may result in a reduction in thestated load ratings quoted in this cata-logue.

    FIXING METHODS

    There are various methods of fixingAlwayse ball units. A wide range of fit-tings enable them to be used with vari-ous different materials.

    Fixing clips are available for mostdesigns - see pages 28 & 29.

    MATERIALS

    Alwayse ball units are available in vari-ous materials. The material requiredfor your ball units should be quotedwhen ordering - see page 3 for order-ing details.

    LubricationEach unit is pre-lubricated during man-ufacture and normally does not requirefurther attention. In certain instanceswe will advise on lubrication. Greasingor oil points can be incorporated insome units.

    CleaningA suitable cleaning or release fluidshould be used in dirty conditions. Forwashing, a suitable detergent such asparaffin, for freeing, a suitable agentsuch as WD40 - please consult technicalsupport.

    Most designs have dirt exit holes incor-porated in the bearing cup, or thesecan be added on request.

    Shock LoadsWhen calculating loads, consider thepossibility of impact caused by incor-rect levels. Spring loaded units willreduce wear and tear if there are regu-lar shock impacts. Shock loading canalso be reduced by fitting compressiblepads.

    Ball units can also be made retractableby other means, such as pneumatic orhydraulic cylinders, cams or levers. Theycan be programmed to operate insequence. All stated loads in thecatalogue are dynamic loads.

    Self LevellingCan be achieved by fitting rubber pads.This reduces excessive loads on just afew units. Details on request.

    Temperature RangeMin. -30c to max. +70c continuous, or+100c intermittent. Special seals mayneed to be fitted to suit extreme condi-tions. In clean conditions and withoutseals +150c to +200c are possible,using Type 15 units at reduced loads.

    Conveying SpeedMaximum recommended conveyingspeed is 1 metre per second for steelload balls and 0.25 metres per secondfor nylon.

    SealsThese help resist ingress of dirt andswarf. They can be omitted onrequest.Woollen felt seals fitted asstandard.

    Breakaway Coefficient of FrictionThe average breakaway friction for new ball units containing steel balls ina good working environment is 0.01 to0.015 (1% to 1.5% of the load) and0.02 to 0.025 (2% to 2.5%) for unitswith felt seals.

    BALL TABLESRed arrows indicate ideal movement.

    Square Pitch Diamond Pitch

    Elongated Pitch ElongatedDiagonal Pitch

    Vee location

    QUANTITY CALCULATIONThe weight of the article to be con-veyed should be divided by 3. Theresult will give the maximum load anysingle ball will bear.On any accurately levelled or flexiblesurface, a number greater than 3 maybe used. The surface hardness and con-dition of the article should be consid-ered to avoid ball unit penetration.

    SpacingThe pitch is calculated by dividing thenarrowest dimension by 35, i.e. if thenarrowest dimension is 350mm dividedby 35=100mm pitchbetween ball centres. Thisensures 3 ball units arealways beneath the nar-rowest dimension of theload at any one time.

    Type Load Ball Support Balls Housing

    Carbon Carbon Carbon Steel13 Steel Steel Bright Zinc

    60-66RC 60-66RC Plated

    Nylon Carbon Carbon Steel1466

    Chrome Bright Zinc60-66RC Plated

    Stainless Steel Stainless Steel Stainless Steel15 AISI 420 AISI 420 AISI 304

    52-58RC 52-58RC SelfColour

    Stainless Steel Stainless Steel Carbon Steel16 AISI420 AISI 420 Bright Zinc

    52-58RC 52-58RC Plated

    LOADBALL HOUSING

    THREADEDBOLT

    SUPPORTBALLS

    12

    3

    4 5

    6 7

    8 9

    2

    35

  • TEC

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    ICA

    L I

    NFO

    RM

    ATIO

    N

    INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    QUICK GUIDE TO THEPRODUCT RANGE

    APPLICATIONS

    There are many possible applica-tions for Alwayse ball transferunits, where loads need to bemoved smoothly, precisely andwith minimum effort in any direc-tion.

    Some typical applications includecargo and baggage handling

    (shown above), assembly lines, asa castor, machine loading, sliding-door systems, machine tables, etc.

    Alwayse not only advise and sup-ply ball units, but also regularlydesign and manufacture com-plete assemblies ready for cus-tomers to use.

    QUALITY

    Alwayse Engineering Limitedhave a policy of continuallyimproving the product rangewith new innovative and creativeideas using the latest CNCmachinery and production/inspec-tion methods.

    Our specially designed ball unittest machine, regularly used totest production units, togetherwith many years of research andexperience, ensures world-classperformance.

    ORDERING PROCEDURE

    Alwayse provide a completelyfree technical advice service. Wecan help you select not only themost suitable ball unit for yourapplication, we can advise onevery aspect of layout, design,manufacture and maintenance ofyour installation.

    We strongly recommend you takeadvantage of this service.

    To Order1) It is generally only necessary toquote the Product ReferenceNumber (i.e. 1009, 1019 or 530-0)and the Material Type (i.e. Type13, 14,15 or 16).

    2) There are however instanceswhere more information isrequired.

    a) Where applicable the lengthof thread (dimension N) andthe spring washer diameter(dimension W), see pages 6-7& 10-11, also need to be indi-cated, e.g. 3001-13-25 and3004-13-16.9.

    b) Also, if applicable, quotethe special specification code.For example,

    NO (no oil)NS (no seal)NB (nylon ball)PB (phenolic load ball)DE (dirt exit hole)SI (solid steel inner ring).

    Black phenolic balls are availablein 19mm and 25.4mm loadballs only.

    Pages 4,5

    Flange Fixing Units

    Pages 6,7

    Thread Fixing Units

    Pages 10,11

    Base Fixing Units

    Pages 12,13

    Mini ball transer units,ball stands, hangerbolts

    Pages 8,9

    Tube FixingClamp FixingMiscellaneous Units

    Pages 16,17

    Euro Units

    Pages 20,21

    Hi-Tech, Double Seal,Units

    Pages 22,23

    Hevi-Load Units 0,1,2 & 3

    Pages 24,25

    Hevi-Load Units 5,6Die Lifters

    Pages 28,29

    TUFF Series Heavy DutyUnits

    Pages 18,19

    Heavy Duty Units,Series 800

    Pages 26,27

    Spring Loaded Units

    Pages 14,15

    Glide-Alwayse Units &Fixing Sockets

    Pages 30,31

    Fixing Clips

    Page 32

    Tee Blocks, Die Tables

    3

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 47014

    FLANGE FIXING UNITS

    3016 - 4001Features: General purpose. Low profile, dirt exit hole. No seals in3016 and 3025 units.

    1010 / 1030Features: Press ball unit into hole to fix, prise out to remove. Unitscan either be fixed or replaced quickly. Low profile, dirt exit hole.

    Ball unit Ref. Nos 1022 and 1035 with solid steel inner ring (SI)option illustrated with no seal for improved protection from shockloading.

    1502Features: Low profile, high load capacity. Plastic knife edge seal onload ball. Dirt exit hole. Requires 5mm radius on fixing hole. See R.

    2002 XTRA - TUFFeatures: Heavy duty construction, designed for arduous and dirtyconditions. Flushing hole for cleaning, extra large dirt exit hole.

    A

    C

    F

    B

    E

    D

    SEATING HOLE O DIA

    2 or 3 HOLES H DIAEQUI-SPACED ONG P.C.D.

    2 HOLES H DIA

    3 HOLES FOR HEAVY DUTY FIXING

    A

    C

    F

    B

    E

    D

    SEATING HOLE O DIA

    3 HOLES H DIAEQUI-SPACED ONG P.C.D.

    L

    B

    E

    CF

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    5INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    General Tolerance unless stated 0.3mmTo order, specify REF N and TYPE, i.e. 3016-13.

    BALLSIZE(mm)

    FIXING HOLES

    WEIGHT(KGS)

    REF No.

    DIMENSIONS (mm) MAXIMUM DYNAMIC LOADING (kg)

    3016

    3000

    3006

    3025

    1000

    1008

    1022

    1035

    2000

    2011

    4001

    2

    2

    3

    2

    2

    3

    3

    2

    2

    32742

    32743 3

    2

    3

    3

    15.8

    25.4

    25.4

    31.7

    39.7

    50.8

    0.135

    0.175

    0.265

    0.515

    1.065

    19

    0.045

    0.087

    41.3 10.2 4

    61 10 3.2

    56 14.6 7.3

    73 14.2 6.3

    73.7 16.2 8

    89 21.4 8.7

    120.7 28.3 14.3

    22.20.2 8.3 3.2

    29.10.2 12 3.2

    34.70.2 14.6 4

    37.20.2 15.8 3.5

    45.50.2 19.9 4.2

    55.60.2 24.6 6

    75.30.2 30.2 6.3

    5.1

    300.2 3.5 23

    44.50.2 5.1 30

    45.50.2 4.5 35.5

    55.60.2 38.1

    58.70.2 46.5

    700.2 56.57

    31.7 0.270 73.7 16.2 8 45.50.2 19.9 4.258.70.2 46.55.1

    920.2 76.58

    12 6 12 648 12 6

    25 10 25 101020 25 10

    55 25 55 251025 55 25

    125 55 125 551025 125 55

    140 60 140 60N/AN/A 140 60

    340 100 250 100N/AN/A 340 100

    LOADUP

    LOADDOWN

    LOADUP

    LOADDOWN

    LOADUP

    LOADDOWN

    LOADUP

    LOADDOWN

    TYPE 13 TYPE 15Carbon SteelBearings, ZincPlated Pressings

    Stainless SteelBearings andPressings

    TYPE 14Nylon LoadBearing, ZincPlated Pressings

    TYPE 16Stainless SteelBearings, ZincPlated Pressings

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    A B C D E F G H O

    DIMENSIONS (mm)

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    1502 0.19625.4 100 50 100 501025 100 502 12 6 420.224.5 1.758.70.2 5.1 5068.1 36.5 5

    DIMENSIONS (mm)

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    fFi

    xin

    g H

    ole

    s

    Tab

    le T

    op

    Th

    ickn

    ess

    A B C D E F G H O T

    1010 -

    1030 -

    25.4

    31.7

    0.195

    0.275

    73 15.4 6.3 36.80.2 15 4.8

    73.7 17 8 44.60.2 19.5 5

    55 25 55 251025 55 25

    125 55 125 551025 125 55

    N/A 50N/A 5

    N/A 50N/A 5

    DIMENSIONS (mm)

    Max D

    iam

    ete

    r

    Ball

    Exp

    osu

    re

    ab

    ove O

    ute

    r R

    ing

    Un

    der

    Flan

    ge

    to B

    ase

    P.C

    .D.

    or

    Cen

    tres

    of

    Fixin

    g H

    ole

    s

    Seati

    ng

    Ho

    leD

    iam

    ete

    r

    3 39.7 0.635 225 100 225 100N/AN/A 225 100

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    Bo

    dy D

    iam

    ete

    r

    Flan

    ge T

    hic

    kn

    ess

    Ho

    le D

    iam

    ete

    r o

    fFi

    xin

    g H

    ole

    s

    2002

    A B C D E F G H O

    94.6 21.2 6.9 620.2 27.3 6.376.20.2 63.37

    The 32742 and 32743 ball units have 7dirt exit holes for removal of dirt anddebris and no seal

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 47016

    THREAD FIXING UNITS

    3001Features: Adjustable height, drilled hole fixing.Optional extras: Additional nuts, alternative thread sizes, dirt exithole.

    3002

    1003Features: Large support area, greater sta-bility, drilled hole fixing.Optional extras: Alternative thread sizes,dirt exit hole.

    1009Features: Adjustable height, drilled holefixing.Optional extras: Additional nuts, alterna-tive thread sizes, dirt exit hole.

    2001Features: Adjustable height, drilled holefixing.Optional extras: Additional nuts, alterna-tive thread sizes, dirt exit hole.

    2005Features: Large support area, greater sta-bility, drilled hole fixing.Optional extras: Alternative thread sizes,dirt exit hole.

    1501Features: Large support area, greater sta-bility, drilled hole fixing. High load capaci-ty, plastic knife edge seal on main ball.Optional extras: Alternative thread sizes,dirt exit hole.

    4004

    Features: Large support area, greater stability, drilled hole fixing.Optional extras: Alternative thread sizes, dirt exit hole.

    Features: Adjustable height, drilled holefixing. High load capacity, dirt exit hole.Can be dismantled for cleaning.Optional extras: Grease points can be fit-ted. Alternative thread sizes.

    A

    C

    P

    B

    N

    A

    C

    PD

    B

    N

    A

    C

    PD

    B

    N

    A

    C

    P

    B

    N

    A

    C

    P

    B

    N

    A

    C

    P

    B

    N

    S

    A

    C

    P

    B

    N

    A

    D

    C

    P

    B

    N

  • TH

    REA

    D F

    IXIN

    G U

    NIT

    S

    7INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    *Pattern 4004 can be supplied with other screw sizes or plain shanks.

    General Tolerance unless stated 0.3mmTo order, specify REF N, TYPE and LENGTH OF THREAD, i.e. 3001-13-25.

    MAXTORQUEon NUT(Nm)

    BALLSIZE(mm)

    Max D

    iam

    ete

    r

    Len

    gth

    of

    Thre

    ad

    WEIGHT(KGS)

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    Ball

    Exp

    osu

    re

    ab

    ove O

    ute

    rR

    ing

    Bo

    dy D

    iam

    ete

    r

    Thre

    ad

    Siz

    es

    REF No.

    DIMENSIONS (mm) MAXIMUM DYNAMIC LOADING (kg)

    TYPE 13 TYPE 15A B C D N P TYPE 14 TYPE 16

    LOADUP

    LOADDOWN

    LOADUP

    LOADDOWN

    Carbon SteelBearings, ZincPlated Pressings

    Stainless SteelBearings andPressings

    LOADUP

    LOADDOWN

    Nylon LoadBearing, ZincPlated Pressings

    LOADUP

    LOADDOWN

    Stainless SteelBearings, ZincPlated Pressings

    190.060

    150.080

    32.1 4.7 M824.6 25 30 3540 50

    18 23 2833 4330.2 25.4

    -3001

    300225 10 25 101020 25 10

    25.4 0.140

    0.160

    15

    0.180 39.5

    39.7

    6.1

    6.325.4

    M832.5

    39.7

    25 30 3540 50

    18 23 2833 43

    18 23 2835.8 -

    -

    1003

    1009

    1501

    55

    100

    25

    50

    25

    25

    10

    5

    55

    100

    25

    50

    55

    100

    25

    50

    DIMENSIONS (mm)MAXTORQUEon NUT(Nm)

    BALLSIZE(mm)

    WEIGHT(KGS)

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    Ball

    Exp

    osu

    re

    ab

    ove O

    ute

    r R

    ing

    Len

    gth

    of

    Thre

    ad

    Thre

    ad

    siz

    es

    Base

    to

    to

    po

    f b

    od

    y

    Max D

    iam

    ete

    r

    Bo

    dy D

    iam

    ete

    r

    REF No.

    A B C D N P* S

    MAXIMUM DYNAMIC LOADING (kg)

    LOADUP

    LOADDOWN

    LOADUP

    LOADDOWN

    TYPE 13 TYPE 15Carbon SteelBearings, ZincPlated Pressings

    Stainless SteelBearings andPressings

    LOADUP

    LOADDOWN

    TYPE 14Nylon LoadBearing, ZincPlated Pressings

    LOADUP

    LOADDOWN

    TYPE 16Stainless SteelBearings, ZincPlated Pressings

    39.7

    50.8

    0.460

    0.40020

    25 1.720 89

    55.5

    55.5

    47.62

    22.2

    11.954.8

    76

    2001

    2005

    4004

    49

    - 5/8 WhitM16 53.8

    --M1O 140

    340

    60

    100

    N/A

    N/A

    N/A

    N/A

    140

    250

    60

    100

    140

    340

    60

    100

    25 3040 50

    22 3242

    UPTO75

    Ball units are also available with black phenolic load balls (see page 3 suffix PB) of 19mm and 25.4mm. Ball transfer unitsassembled with a black phenolic load ball can be used for glass handling applications.

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 47018

    TUBE FIXING CLAMP FIXING MISCELLANEOUS UNITS

    3004 1002 TUBE FIXINGFeatures: Tube fixing is achieved by pushing the spring washer into asuitable size tube and turning to lock. 3 sizes available - see dimension W. Suitable for use as a castor.

    2004 TUBE FIXING

    3007 1001 1021 CLAMP FIXINGFeatures: The 3007 and 1001 can be fixed to 1mm-10mm thick mate-rials. 1mm-27mm thick materials for the 1021.The maximum tightening torque is 15Nm for the 3007 and 1001,20Nm for the 1021.Optional extras: Dirt exit hole.

    1004Features: Supplied with circlip for looselyfixing to materials up to 6.4mm thick. Dirtexit hole.

    1007Features: Small taper on body allows forinterference fixing. Do not strike the ball, use a tube on the flange diameter when fixing. Approx size of taper is 35.8mm top and35.4mm bottom. Dirt exit hole.

    1500

    Features: Tube fixing is achieved by pushing the bush into the tube.Rotating the unit expands the rubber bush for an interference fit.Excellent as a castor.

    Features: High load capacity.Improved plastic knife edge seal wipesdebris off outside the ball. Dirt exit hole.

    W

    P

    N

    B

    C

    A

    A

    D

    R

    F

    C

    P

    A

    T

    D

    O

    B

    E

    C

    BT

    E

    N

    O

    P

    WW

    N

    B

    C

    A

    A

    D

    O

    B

    E

    C

    A

    B

    S

    C

    1mm rad1mm rad

    Note: The sectioned tube is notpart of the ball unit.

    T

  • TU

    BE F

    IXIN

    G

    CLA

    MP F

    IXIN

    G

    MIS

    CELLA

    NEO

    US U

    NIT

    S

    9INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    General Tolerance unless stated 0.3mmTo order, specify REF N and TYPE, i.e. 3007-13.

    To order, specify REF N, TYPE and SPRING WASHER DIAMETER, i.e. 3004-13-16.9.

    DIMENSIONS (mm)REF No.

    WEIGHT(KGS)

    BALLSIZE(mm)

    Maxim

    um

    Dia

    mete

    r

    Thre

    ad

    Siz

    e

    MAXIMUM DYNAMIC LOADING (kg)

    LOADUP

    LOADDOWN

    LOADUP

    LOADDOWN

    TYPE 13 TYPE 15Carbon SteelBearings, ZincPlated Pressings

    Stainless SteelBearings andPressings

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    A B C N P W

    Ball

    Exp

    osu

    re

    ab

    ove O

    ute

    r R

    ing

    Len

    gth

    of

    Thre

    ad

    Sp

    rin

    g W

    ash

    er

    Dia

    mete

    r

    LOADUP

    LOADDOWN

    TYPE 14Nylon LoadBearing, ZincPlated Pressings

    LOADUP

    LOADDOWN

    TYPE 16Stainless SteelBearings, ZincPlated Pressings

    1002

    3004

    2004

    25.4

    19

    39.7

    0.120

    0.060

    0.420 140 60 140 60N/AN/A 140 60

    55 25 55 251025 55 25

    25 10 25 101020 25 1032.1

    39.7

    55.5

    24.6

    32.5

    47.6

    4.7

    6.3

    11.9 25.4 to 32Grip Range

    16.920.223.5

    40

    50

    M6

    M10

    1001

    3007

    1021

    25.4

    19

    31.7

    0.260

    0.160

    0.360

    61

    73

    73.7

    14.2

    16.2

    10

    18

    22.3 4.2

    14.5 3.2

    506.3

    8

    3.2

    38.1M8

    1to10

    46.5 M101to27

    30

    49.7 253

    DIMENSIONS (mm)

    Maxim

    um

    Dia

    mete

    r

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    A B C D E F N O P R T

    Ball

    Exp

    osu

    reab

    ove O

    ute

    r R

    ing

    Bo

    dy D

    iam

    ete

    r

    Dis

    tan

    ce U

    nd

    er

    Flan

    ge t

    o B

    ase

    Flan

    ge T

    hic

    kn

    ess

    Bo

    dy D

    ep

    th

    Tab

    le T

    op

    Thic

    kn

    ess

    Len

    gth

    of

    Thre

    ad

    Fixin

    g H

    ole

    Dia

    mete

    r

    Thre

    ad

    Siz

    e

    125 55 125 551025 125 55

    55 25 55 251025 55 25

    25 10 25 101020 25 10

    1007

    1004

    1500

    25.4

    25.4

    25.4

    0.140

    0.160

    45.2

    39.5 35.8

    18.4

    6.1

    7.9

    35.8

    34.9 36

    To suit

    To suit

    - 3.26.4

    - -

    22.8 --

    11.9

    12.7

    -

    DIMENSIONS (mm)

    Maxim

    um

    Dia

    mete

    r

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    A B C D E O S T

    Ball

    Exp

    osu

    reab

    ove O

    ute

    r R

    ing

    Bo

    dy D

    iam

    ete

    r

    Dis

    tan

    ce U

    nd

    er

    Flan

    ge t

    o B

    ase

    Fixin

    g H

    ole

    Dia

    mete

    r

    Base

    to

    To

    p o

    fB

    od

    y

    Tab

    le T

    op

    Thic

    kn

    ess

    100 50 100 501025 100 50

    55 25 55 251025 55 25

    55 25 55 251025 55 25

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 470110

    BASE FIXING UNITS

    3005Features: Heavy duty fixing. High profile. Drill hole fixing.Optional extras: Dirt exit hole.

    1005

    1020Features: Heavy duty fixing. High loadcapacity. High profile. Drill hole fixing.Optional extras: Dirt exit hole.

    2003Features: Heavy duty fixing. High loadcapacity. High profile. Drill hole fixing.Optional extras: Dirt exit hole.

    4002Features: Heavy duty fixing. High loadcapacity. High profile. Dirt exit hole stan-dard. Drill hole fixing. Can be dismantledfor cleaning.Optional extras: Grease points can be fitted.

    Features: Heavy duty fixing. High profile. Drill hole fixing.Optional extras: Dirt exit hole.

    1006Features: High load capacity. High profile. Dirt exit hole standard.Drill hole fixing. The 1041 and 1050 ball units are similar in design tothe 1006 ball unit.

    1503Features: High load capacity. High profile. Dirt exit hole standard.Drill hole fixing. Plastic knife edge seal on main ball.

    A

    G

    C

    B

    F

    I K

    A

    C

    B

    F

    J

    A

    G

    C

    B

    F

    I K

    J

    G

    I K

    JH DIA

    A

    C

    B

    F

    J

    K

    G

    H DIA

    A

    C

    B

    F

    J

    K

    GH DIA

    A

    C

    B

    F

    A

    C

    BS

    F

    G

    I K

    JH DIA

    H DIA H DIA

    G

    I K

    JH DIA

  • BA

    SE F

    IXIN

    G U

    NIT

    S

    11INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    General Tolerance unless stated 0.3mmTo order, specify REF N and TYPE, i.e. 3005-13.

    DIMENSIONS (mm)FIXINGHOLES

    No. ofholes

    BALLSIZE(mm)

    Max D

    iam

    ete

    r

    WEIGHT(KGS)

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    A B C F G H I J K S

    Ball

    Exp

    osu

    reab

    ove O

    ute

    r R

    ing

    Base

    Th

    ickn

    ess

    Ho

    le C

    en

    tres

    (Len

    gth

    )

    Ho

    le D

    iam

    ete

    r o

    fFi

    xin

    g H

    ole

    s

    Base

    Pla

    te(W

    idth

    )

    Base

    to

    To

    p o

    fB

    od

    y

    Ho

    le C

    en

    tres

    (Wid

    th)

    Base

    Pla

    te(L

    en

    gth

    )

    REF No.

    LOADUP

    LOADDOWN

    LOADUP

    LOADDOWN

    TYPE 13

    LOADUP

    LOADDOWN

    LOADUP

    LOADDOWN

    Carbon SteelBearings, ZincPlated Pressings

    Stainless SteelBearings andPressings

    Nylon LoadBearing, ZincPlated Pressings

    Stainless SteelBearings, ZincPlated Pressings

    MAXIMUM DYNAMIC LOADING (kg)

    19

    25.4

    25 10 25 101020 25 10

    55 25 55 251025 55 25

    0.1004

    4 0.160

    32.5

    41.3

    32.1

    39.7

    49.20.2

    25.40.2 65 38 -4.7 2.0

    6.3 2.0 49.20.2

    6.3

    6.3 25.40.2 65 38 -

    3005

    1005

    TYPE 15TYPE 14 TYPE 16

    31.7

    39.7

    0.3804

    4 0.480

    50.8 4 2.100

    44.4

    57

    2.0 47.60.2 4.847.60.2 -73 8

    55.5 11.9 2.0 47.60.2 4.847.60.2 -

    7689 14.3 6.3 890.2 13.589

    0.2

    58.7

    58.7

    127

    58.7

    58.7

    127 54

    1020

    2003

    4002

    125 55 125 551025 125 55

    140 60 140 60N/AN/A 140 60

    340 100 250 100N/AN/A 340 100

    25.4

    15.8

    25.4

    55

    20

    25

    10

    55

    20

    25

    10

    10

    5

    25

    10

    55

    20

    25

    10

    30 10 30 101020 30 10

    100 50 100 501025 100 50

    0.160

    0.042

    2

    2

    2 0.145

    25.4 2 0.200

    30.5

    20.0

    31.0

    1.0

    0.9

    69.0

    50.0

    51.0

    35.0

    60.30.2

    40.00.2

    -

    -

    44.5

    27.5

    6.3

    4.0

    42.0 7.5 1.0 69.0 51.056.00.2 -

    35.842 6.1 1.75

    5.0

    5.2

    5.5

    5.0 69.0 51.058.70.2 -

    -

    -

    -

    -

    1006

    1041

    1050

    1503

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 470112

    MINI BALL TRANSFER UNITS

    Applications

    Measuring Equipment

    Lightweight Coilholder

    Guides for small linearmotion (eg photocopier slides)

    Transfer of material inclean rooms

    Miniature mechanisms

    Type 15 denotes stainless steel balls and housingType 17 denotes stainless steel balls and housing with angled top.The screw thread and body are integral and machined from solid steel.

    DynamicREF No Ball Size (mm) C A N L B P Weight (Kg) Load Up Rating (Kg)

    11MI-05-17 8.0 2.5 8.5 6.0 M2 0.003 5

    11MI-05-154.8 1.0

    12.0 15.0 24.0 9.0 M6 0.01 8

    11MI-06-17 2.0 13.0 6.0 16.5 10.5 M3 0.011 10

    11MI-06-156.4

    2.0 15.0 15.0 26.0 11.0 M6 0.02 10

    11MI-08-17 15.0 8.0 20.5 12.5 M4 0.021 15

    11MI-08-157.9 2.0

    15.0 18.0 32.0 14.0 M8 0.03 15

    11MI-10-15 9.6 2.0 19.0 20.0 40.0 20.0 M8 0.06 20

    11MI-13-15 12.7 3.5 22.0 23.0 48.0 25.0 M8 0.10 25

    11MI-16-15 15.8 4.0 24.0 12.0 32.5 20.5 M6 0.05 30

    11MI-16-13 15.8 4.0 24.0 12.0 32.5 20.5 M6 0.05 35

    Type 15 Type 17

  • BALL

    STA

    ND

    S, H

    AN

    GER

    BO

    LTS

    13INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    BALL TRANSFER STANDS

    Allow the movement of heavy materialsand large fabrications. Typical applica-tions include the handling of plate orsheet-steel for guillotine or press brakemachines.

    Two types of stand are available, bothmade from heavy duty mild steel tube.

    Overall height can vary to suit the appli-cation and can be adjusted to 38mm.

    Stands need to be positioned at not lessthan 60cm centres to enable an operatorto pass in-between them and to moveclose to machinery in safety.

    NOTE - posts should be fitted wherethere is the possibility of loads rollingoff.Minimum load dimension should not beless than the pitch of 4 stands.

    Detach posts are available as an option.

    HANGER BOLTS

    Ideal for the easy movement of largewall panels or sliding doors.

    Ball units (refN 515-0, seepages 16 &17) aresecured into acircular platewith a centralbolt, ideal foroverhead sus-pension usingmost types ofexisting track.Multi-direc-tional, theywill negotiatetight curvesand even right-angles with ease.

    Hanger bolts can be supplied completeor self-assembly and can be produced tosuit any specific application.

    Standard hangerbolt: M16 x 85mm thread length with two spanner flats foreasy attachment and vertical adjustment.Finish, zinc plated or stainless steel.Standard ball units: Six 515-0-13 at 60Kg load capacity with retaining clip.

    HANGER BOLTS

    11/4(32mm) size: 23/8(60mm) outside diameter x2(50mm) inside diameter. Thread11/2 B.S.P. Available in any height,680mm is typical. Adjustment 38mm.Capacity 250Kg.

    2(50mm) size: 3(76mm) outside diameter x21/2(64mm) inside diameter. Thread21/2 B.S.P. Available in any height,680mm is typical. Adjustment 38mm.Capacity 340Kg.

    BALL TRANSFER STANDS

    35

    5 m

    m

    Heightto suit

    application

    Heightto suit

    application

    30

    5 m

    m

    35

    5 m

    m

    355 mm355 mm

    305 mm

    30

    5 m

    m

    305 mm

    11/2B.S.P.

    21/2B.S.P.

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 470114

    GLIDE-ALWAYSE UNITS & FIXING SOCKETS

    This is a simple and inexpensive range ofball transfer units which have a largeball exposure. They are ideal for lighterduties and where there is a cost consid-eration.

    All units are fitted with a seal whichsimply and effectively removes debris byan internal plastic scraper.

    The direction of rotation slightly movesthe ball against the seal providing ahighly effective cleaning action.

    For normal applications steel bearingswith zinc plated pressings and compo-nents are recommended. However,when used as a castor or in wet condi-tions stainless steel (Type 15) is recom-mended.

    1702 FLANGE FIXING 1703 PLATE FIXING

    1700 PLUG FIXING 1701 BOLT FIXING

    1709 GRIP NECK FIXING

    Features: Plain body, dirt exit hole stan-dard.

    Features: Drill hole nut and bolt fixing.Maximum tightening torque is 15Nm.

    Features: Low profile flange fixing,dirt exit hole standard.

    Features: Plastic or steel socket fixing.Features: High profile base plate fixing.Drill hole fixing. Dirt exit hole standard.

    A

    C

    D

    L

    E

    S

    A

    C

    D

    L

    P

    S

    N

    A

    C

    D

    L

    P

    S

    N

    G

    K

    J

    H DIA

    G

    K

    J

    H DIA

    L

    S

    C

    F

    A

    3mm Rad

    D

    L

    ES

    C B

    F

    A

  • GLID

    E-A

    LWA

    YSE U

    NIT

    S &

    FIX

    ING

    SO

    CK

    ETS

    15INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    FIXING SOCKETS FOR GLIDE-ALWAYSE 1704 & 1709

    General Tolerance unless stated 0.3mmTo order, specify REF N and TYPE, i.e. 1700-13.

    To order, specify REF N, i.e. 1705.

    DIMENSIONS (mm)REFNo.

    BALL SIZE(mm)

    WEIGHT(kg)

    FIXING

    A B C D E F G H J K L N P S

    Maxim

    um

    Dia

    mete

    r

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    Ball

    Exp

    osu

    reab

    ove O

    ute

    r R

    ing

    Bo

    dy D

    iam

    ete

    r

    Dis

    tan

    ce U

    nd

    er

    Flan

    ge t

    o B

    ase

    Flan

    ge T

    hic

    kn

    ess

    P.C

    .D.

    or

    Cen

    tres

    of

    Fixin

    g H

    ole

    s

    Ho

    le D

    iam

    ete

    ro

    f Fi

    xin

    g H

    ole

    s

    Majo

    r Fl

    an

    ge

    Siz

    e

    Min

    or

    Flan

    ge

    Siz

    e

    Overa

    ll H

    eig

    ht

    Len

    gth

    of

    Thre

    ad

    or

    Pin

    Thre

    ad

    Siz

    e o

    rPin

    Dia

    mete

    r

    Base

    to

    To

    po

    f B

    od

    y

    TYPE 13

    Carbon Steel Bearings, Zinc Plated Pressings

    TYPE 15

    StainlessSteel Bearings & Pressings

    TYPE 16

    StainlessSteel Bearings,Zinc PlatedPressings

    TYPE 14

    Nylon LoadBearing, Zinc Plated Pressings

    1700

    1701

    1702

    1703

    1709

    PLUG 0.10

    BOLT

    FLANGE

    PLATE

    GRIP NECK

    2

    2

    5.25480.2

    -

    -

    64 44

    35.7

    34.7 34.7 7.7 25.9

    - -

    33.5 M8

    23.1

    26.9

    182328

    -

    - -

    24.7

    - - -

    30.5

    7.8

    -

    21.1

    -

    -

    12.4

    -

    8.8

    26.6

    -

    26.6 -

    34.5

    30.5

    50 20 50 50

    - --

    REF No TYPE DESCRIPTIONFOR GLIDE-ALWAYSE

    UNIT

    1705

    1707

    1708

    TOOTHED STEEL SOCKET WITH 19mm HEAD DIAMETERFor 9.5mm x 35mm drilled hole.

    APPLICATION: WOOD

    ROUND, PLASTIC, SPLINED SOCKETTwo sizes available i.e: O/D tube 15.8mm x 1.2mm wall and O/D tube 19.0mm x either 1.2 upto 1.6 wall thickness.

    APPLICATION: ROUND SECTION TUBE

    SQUARE, PLASTIC, SPLINED SOCKETTwo sizes available i.e: 19mm outside A/F square tube x 1.2mm upto 1.6mm walland 25.4mm outside A/F square tube x 1.2mm upto 1.6mm wall thickness.

    APPLICATION: SQUARE SECTION TUBE

    ROUNDPLASTIC,SPLINED

    SQUAREPLASTIC,SPLINED

    GRIPNECK1709

    1709

    1709

    MAXIMUM DYNAMIC LOADING(kg)

    25.40.12

    -

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 470116

    EURO UNITS

    EURO 4Features: Various fixing clips available,coned outer ring. Dimensionally compati-ble with the 800 series, see pages 18 & 19.

    EURO 6Features: Various fixing clips available.Reinforced coned outer ring and supportcup for improved protection against shockloading. Dimensionally compatible with the800 series. Woollen felt seals are standardexcept for the 515-6 ball unit.

    EURO OFeatures: Various fixing clips available,dimensionally compatible with the 800series, see pages 18 & 19.

    Alwayse Euro Units have a main bearingcup of special toughened steel with adirt exit hole and a woollen felt seal.

    Min. -30c to max. +70c continuous, or+100c intermittent. Special seals mayneed to be fitted to suit extreme condi-tions. In clean conditions and withoutseals +150c to +200c are possible,using Type 15 units at reduced loads.

    MATERIAL SPEC:

    Stainless Steel Pressings AISI 304Stainless Steel Balls AISI 420Nylon Balls NYLON 66

    EURO 1Features: Pop rivet or screw fixing.

    A

    D

    F

    BM M

    MM

    L

    G

    H

    A

    D

    F

    B

    L

    Features: Easy fitting with a 3 prong built-in clip from top face of ball table, compactand low profile, dimensionally identical toother Euro Unit ball units

    A

    D

    F

    B

    L

    A

    D

    F

    B

    L

    EURO 2

    M

    A

    D

    F

    B

    L

    C

    ET

    O

    Load Ball

  • EU

    RO

    UN

    ITS

    17INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    CL14 FIXING CLIPS (Please see pages 30 and 31 for CL14 fixing clip dimensions)

    General Tolerance unless stated 0.3mmTo order, specify REF N, i.e CL14-515.

    To order, specify REF N and TYPE, i.e 515-0-13. For load down use as a castor, reduce dynamic load rating by 50%.

    DIMENSIONS (mm)REF No.

    BALLSIZE(mm)

    Maxim

    um

    Dia

    mete

    r

    P.C

    .D.

    or

    Cen

    tres

    of

    Fixin

    g S

    lots

    Un

    der

    Flan

    ge t

    oTo

    p o

    f O

    ute

    rR

    ing

    MAXIMUM DYNAMIC LOADING (kg)

    TYPE 13 TYPE 15Carbon SteelBearings, ZincPlated Pressings

    Stainless SteelBearings andPressings

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    A B D F G H M L

    Bo

    dy D

    iam

    ete

    r

    Flan

    ge T

    hic

    kn

    ess

    Overa

    ll H

    eig

    ht

    TYPE 14Nylon LoadBearing, ZincPlated Pressings

    TYPE 16Stainless SteelBearings, ZincPlated Pressings

    Ho

    le D

    iam

    ete

    r o

    fFi

    xin

    g S

    lots

    WEIGHT(KGS)

    CAPACITY(kg)

    WEIGHT(KGS)

    CAPACITY(kg)

    WEIGHT(KGS)

    CAPACITY(kg)

    WEIGHT(KGS)

    CAPACITY(kg)

    515-1

    515-0

    515-4

    515-6

    15.80.043

    0.054

    0.043

    0.054

    0.028

    0.039

    38

    38

    0.043 0.0430.028 38

    0.043

    60

    60

    60

    60 0.0430.028

    10

    10

    10

    10 38

    0.043

    0.054

    0.043

    0.043

    60

    60

    60

    60

    31 9.50.224

    0.065

    - -

    2.8

    290.2 3.5 6.3 21

    -

    -

    -

    -

    522-1

    522-0

    522-4

    522-6

    22.2 45 9.80.236

    0.08

    - -

    2.8

    420.2 3.5 5.5 30

    -

    -

    -

    -

    0.132

    0.165

    0.132

    0.165

    0.096

    0.130

    100

    100

    0.132 0.1320.096 100

    0.132

    160

    160

    160

    160 0.1320.096

    20

    20

    20

    20 100

    0.132

    0.165

    0.132

    0.132

    160

    160

    160

    160

    530-1

    530-0

    530-4

    530-6

    30 55 13.80.345

    0.08

    - -

    4

    510.2 3.5

    8.337

    - -

    - - 8

    0.278

    0.335

    0.278

    0.335

    0.182

    0.238

    200

    200

    0.278 0.2780.182 200

    0.278

    300

    300

    300

    300 0.2780.182

    25

    25

    25

    25 200

    0.278

    0.335

    0.278

    0.278

    300

    300

    300

    300

    545-1

    545-0

    545-4

    545-6

    44.5 75 190.462

    0.095

    - -

    4

    690.2 4.3 10 53.5

    - -

    - -

    0.725

    0.887

    0.725

    0.887

    -

    -

    250

    250

    0.725 0.725- 250

    0.725

    610

    610

    610

    610 0.725-

    -

    -

    -

    - 250

    0.725

    0.887

    0.725

    0.725

    610

    610

    610

    610

    CL14-522

    CL14-515

    CL14-530

    CL14-545

    45

    62 +1.0+1.5

    36

    24

    +1.0+1.5

    +1.0+1.5

    +1.0+1.5515-0, 515-4, 515-6

    522-0, 522-4, 522-6

    530-0, 530-4, 530-6

    545-0, 545-4, 545-6

    REF No. SUITABLE FOR UNITS FIXING HOLE SIZES (mm)

    DIMENSIONS (mm)REF No.

    LOADBALLSIZE(mm)

    A B C D E F M L O T

    MAXIMUM DYNAMIC LOADING (kg)

    TYPE 13 TYPE 15Carbon SteelBearings, ZincPlated Pressings

    Stainless SteelBearings andPressings

    TYPE 14Nylon LoadBearing, ZincPlated Pressings

    TYPE 16Stainless SteelBearings, ZincPlated Pressings

    WEIGHT(KGS)

    CAPACITY(kg)

    WEIGHT(KGS)

    CAPACITY(kg)

    WEIGHT(KGS)

    CAPACITY(kg)

    WEIGHT(KGS)

    CAPACITY(kg)

    522-2

    515-2

    530-2

    545-2

    -

    -

    -

    0.278

    0.725

    0.278

    0.725

    0.182

    -

    200

    250

    0.132 0.1320.096 100

    0.043

    300

    610

    160

    60 0.0430.028

    25

    -

    20

    10 38

    0.278

    0.725

    0.132

    0.043

    300

    610

    160

    60

    Maxim

    um

    Dia

    mete

    r (m

    m)

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    (m

    m)

    Ball

    Exp

    osu

    re(m

    m)

    Bo

    dy D

    iam

    ete

    r(m

    m)

    Dis

    tan

    ce f

    rom

    un

    der

    Flan

    ge t

    oB

    ase

    (m

    m)

    Flan

    ge

    Thic

    kn

    ess

    (m

    m)

    Un

    der

    Flan

    ge t

    oto

    p o

    f O

    ute

    rR

    ing

    (m

    m)

    Overa

    ll L

    en

    gth

    (mm

    )

    Seati

    ng

    Ho

    leD

    iam

    ete

    r (m

    m)

    Tab

    le T

    op

    Mate

    rial

    Thic

    kn

    ess

    (m

    m)

    240.1

    360.1

    450.1

    620.1

    3.2

    4.3

    5.5

    9

    9.50.2

    9.80.2

    13.80.2

    190.2

    31

    45

    55

    75

    6.3

    5.5

    8.3

    10

    2.8

    2.8

    4

    4

    21

    30

    37

    53.5

    25.025.5

    37.037.5

    46.046.5

    63.063.5

    2

    3

    6

    7

    11.5

    20.2

    23.2

    34.5

    15.8

    22.2

    30

    44.5

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 470118

    HEAVY-DUTY UNITS, SERIES 800

    HEAVY DUTY 800 HEAVY DUTY 805Features: High load capacity, low profile, robust construction. Features: High load capacity, low profile, robust construction.

    Multi-hole drain plug provides an extra 600% debris hole area toassist in cleaning.

    D

    LE

    CB

    F

    A

    D

    LE

    CB

    A

    HEAVY DUTY 810Features: High load capacity, low profile, coned outer ring.

    HEAVY DUTY 820Features: High load capacity, solid body and robust outer ring forgreater durability. Can be dismantled for cleaning.

    D

    L E

    CB

    A

    D

    C

    B

    F

    HEAVY DUTY 806 HEAVY DUTY 807Features: High load capacity, low profile, can be disassembled. Slotteddirt exit hole allows large debris particles to pass through.

    Features: High load capacity, low profile. Slotted dirt exit hole allowslarge debris particles to pass through.

    D

    LE

    CB

    F

    A

    F

    D

    LE

    CB

    F

    A

  • HEA

    VY-D

    UTY

    UN

    ITS,

    SER

    IES 8

    00

    19INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    *Please consult us when mounting in inverted position as a castor, load down.General Tolerance unless stated 0.3mmTo order, specify REF N and TYPE, i.e. 800-22-13.

    DIMENSIONS (mm)REF No.

    WEIGHT(KGS)

    BALLSIZE(mm)

    Maxim

    um

    Dia

    mete

    r

    Dis

    tan

    ce U

    nd

    er

    Flan

    ge t

    o B

    ase

    MAXIMUM DYNAMIC LOADING (kg)

    LOAD UP*

    TYPE 15Stainless SteelBearings andPressings

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    A B C D E F L

    Ball

    Exp

    osu

    re

    ab

    ove O

    ute

    r R

    ing

    Bo

    dy D

    iam

    ete

    r

    Flan

    ge T

    hic

    kn

    ess

    Overa

    ll H

    eig

    ht

    LOAD UP*

    Carbon SteelBearings, ZincPlated Pressings

    LOAD UP*

    TYPE 16Stainless SteelBearings, ZincPlated Pressings

    TYPE 13

    800-22

    800-30

    800-45

    800-60

    45

    55

    75

    117

    9.80.2

    13.80.2

    19

    29.5

    3.8

    5.5

    9

    16.5

    360.08

    450.08

    620.1

    1000.1

    20.7

    23

    34.5

    48

    3.0

    3.4

    3.8

    5.0

    30.5

    36.8

    53.5

    77.5

    22.2

    30

    44.5

    57.1

    0.18

    0.38

    1.10

    3.80

    180

    350

    600

    1500

    180

    350

    600

    1000

    120

    200

    300

    1000

    810-15

    810-22

    810-30

    810-45

    31

    45

    55

    75

    9.50.2

    9.80.2

    13.80.2

    19

    4

    3.5

    5.5

    9

    240.06

    360.08

    450.08

    620.1

    11.5

    20.7

    23

    34.5

    3.8

    4.0

    5.0

    4.5

    21

    30.5

    36.8

    53.5

    56

    180

    350

    600

    56

    180

    350

    600

    43

    120

    200

    300

    15.8

    22.2

    30

    44.5

    0.06

    0.20

    0.37

    0.99

    820-60

    820-76

    820-90

    -

    -

    -

    77.5

    103

    115

    16.5

    23

    25

    1000.1

    1300.1

    1450.1

    -

    -

    -

    -

    -

    -

    -

    -

    -

    1500

    3000

    4000

    1000

    2500

    3500

    -

    -

    -

    57.1

    76.2

    88.9

    3.5

    8.6

    11.0

    805-30

    805-45

    55

    75

    13.80.2

    19

    5.5

    9

    450.08

    620.1

    23

    34.5

    3.4

    3.8

    36.8

    53.5

    350

    600

    350

    600

    200

    300

    30

    44.5

    0.38

    1.10

    806-30

    807-30

    55

    55

    13.80.2

    13.80.2

    5.5

    5.5

    450.08

    450.08

    23

    23

    3.4

    3.4

    36.8

    36.8

    350

    350

    350

    350

    200

    200

    30

    30

    0.35

    0.36

    Alwayse Series 800 are solid body steel ball units.

    They incorporate a seal and dirt exit hole for maximum efficiency and smooth running.

    Our CNC production plant can produce special designs to individual customers requirements.

    Easy fixing clips are available, ref no. CL14, for quick and effective fixing, see pages 30 and 31. When used the work-ing height of the ball unit dimension B is increased by 0.3mm.

    800 Series Type 15, Stainless Steel

    In general ball unit sizes from 15.8mm to 44.5mm will have unhardened components typically 304 stainless steel.

    Ball units with 57.1mm, 76.2mm and 88.9mm balls have hardened bodies.

    805 Heavy Duty Ball Units

    Similar to 800 series units, the 805 ball units incorporate a stainless steel multi-hole drain plug for improved cleaningand debris removal, stainless bearings for corrosion resistance, and no seal for easy cleaning and reduced friction.

    The 800, 805, 806, 807 and 810 range of ball units are dimensionally compatible with our Euro Unit range of balltransfer units, see pages 16 and 17.

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 470120

    HI-TECH, DOUBLE SEAL, UNITS

    6025-2Features: Top flange high loadcapacity. Dimensionally compat-ible with Hevi-load 7125.

    6025-1Features: Bolt fixing high loadcapacity. If used for heightadjustment the locknut mustremain secured to the body.Maximum tightening torque is15Nm.

    6025-0Features: High load Capacity.Dimensionally compatible withHevi-Load 7121.

    6025-5Features: Ideal for shock load-ing. Stainless steel springs avail-able on request. Compatiblewith Hevi-load 7136, 7139,7137, 7135.

    6025-4Features: High load capacity.Coned flange for smoother on-off transfer.

    6025-3Features: High load capacity.Ball height compatible with Hevi-load 7123.

    DOUBLE SEAL

    This is the first ball transferdesign that incorporates dou-ble sealing for excludingdebris from the bearings.

    The top cover seal removeslarger particles and the innerknife edge scraper seal skimsliquid, paste, fine dust, etc.off the large ball and expels itthrough side vents.

    A dirt exit hole can also beincorporated.

    RUST RESISTANT UNITS(Type 15 only)

    All parts are of non-rustingmaterial, impervious to themost severe industrial envi-ronment and have highimpact resistance.

    The main bearing track ishardened and has been loadand life tested. The ball unitruns equally well inverted orat an angle.

    MATERIALS

    Steel (Type 13) or stainless(Type 15) load componentsand bearings.

    Hi-Tech Units have the samerated load capacities as the25.4mm Hevi-Load units (seepages 22 & 23). The Hi-techunits have glass re-inforcednylon bodies so their weightis less than half that of the25.4mm Hevi-Load units.

    Stainless steel bearings withsteel load components (Type16) are available on request.

    CHEMICAL RESISTANCE

    High resistance to organic sol-vents, petrol and oil.

    Seek our advice if in doubt.

    TEMPERATURE

    -30C upto +100C.

    A

    B

    C

    S

    A

    B

    C

    SF

    A

    E

    C BF

    S

    A

    B

    N

    P

    C

    S

    A

    E

    C BF

    S

    A

    B

    C

    L

    O

    W

    G J

    G

    J

    J

    G

    G

    J

    J

    H DIA

    H DIA

  • HI-

    TEC

    H,

    DO

    UB

    LE S

    EA

    L,

    UN

    ITS

    21INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    General Spring Rating Tolerance unless stated 10%To order, specify REF N, i.e. 6025-0-15.

    DIMENSIONS (mm)REF No. BEARINGCOMPONENTS

    BALLSIZE(mm)

    Maxim

    um

    Dia

    mete

    r

    DYNAMICLOAD

    CAPACITY(kg)

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    A B C E F G H J N P S

    Ball

    Exp

    osu

    re

    ab

    ove O

    ute

    r R

    ing

    Un

    der

    Flan

    ge t

    oB

    ase

    Flan

    ge T

    hic

    kn

    ess

    Cen

    tres

    of

    Fixin

    g H

    ole

    s

    Ho

    le D

    iam

    ete

    r o

    fFi

    xin

    g H

    ole

    s an

    dco

    un

    ters

    un

    k

    Majo

    r Fl

    an

    ge

    Siz

    e

    Len

    gth

    of

    Thre

    ad

    Thre

    ad

    Siz

    e

    Base

    to

    To

    p o

    fB

    od

    y

    TYPE13

    TYPE15

    WEIGHT(KGS)

    Carbon Steel Bearings, Zinc PlatedPressings

    Stainless Steel Bearings and Pressings

    6025-0-13

    6025-0-15

    TYPE 0

    25.4 0.238Ferrous

    Stainless50.8 45.0 - - - - - - - 38.36.7

    - 240

    320 -

    - 240

    320 -6025-1-13

    6025-1-15

    TYPE 1

    25.4 0.274Ferrous

    Stainless50.8 53 - - - - -

    17.632.642.6

    M10 38.36.7

    - 240

    320 -6025-2-13

    6025-2-15

    TYPE 2

    25.4 0.260Ferrous

    Stainless50.8 13.0 32.0 6.3 58.00.2

    6.713.2 76.0 - - 38.36.7

    6025-3-13

    6025-3-15

    TYPE 3

    25.4 0.260Ferrous

    Stainless50.8 45.0 - 6.3 58.00.2

    6.713.2 76.0 - - 38.36.7

    - 240

    320 -

    - 240

    320 -6025-4-13

    6025-4-15

    TYPE 4

    25.4 0.250Ferrous

    Stainless50.8 13.0 32.0 3.0 - - 68.6 - - 38.36.7

    Maxim

    um

    Dia

    mete

    r

    A B C L O W

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    Ball

    Exp

    osu

    reA

    bo

    ve O

    ute

    rR

    ing

    Overa

    ll L

    en

    gth

    M10 N

    ut

    Cle

    ara

    nce

    Dia

    mete

    r

    Co

    llar

    Dia

    mete

    r

    DIMENSIONS (mm) DYNAMICSUPPORT

    LOAD(Kg)

    LOAD FORMAXIMUM

    DEFLECTION

    General Tolerance unless stated 0.3mm

    (Kg) (mm)

    6025-5-13A

    6025-5-15B

    6025-5-13B

    6025-5-15C

    6025-5-13C

    6025-5-15D

    6025-5-13D

    6025-5-15E

    6025-5-13E

    6025-5-15F

    6025-5-13F

    6025-5-15G

    6025-5-13G

    6025-5-15H

    6025-5-13H

    6025-5-15A

    TYPE 5

    25.4

    25.4

    25.4

    25.4

    25.4

    25.4

    25.4

    25.4

    Ferrous

    Ferrous

    Stainless

    Stainless

    Ferrous

    Stainless

    Ferrous

    Stainless

    Ferrous

    Stainless

    Ferrous

    Stainless

    Ferrous

    Stainless

    Ferrous

    Stainless

    0.330

    0.330

    0.330

    0.335

    0.470

    0.470

    0.480

    0.490

    50.8 61.9 6.7 77.0 20.0 38.1

    50.8 61.5 6.7 77.0 20.0 38.1

    50.8 60.7 6.7 77.0 20.0 38.1

    50.8 61.9 6.7 77.0 20.0 38.1

    50.8 81.0 6.7 98.4 20.0 38.1

    50.8 79.8 6.7 98.4 20.0 38.1

    50.8 81.0 6.7 98.4 20.0 38.1

    50.8 81.0 6.7 98.4 20.0 38.1

    7

    23

    45

    70

    90

    140

    180

    230

    100

    110

    120

    125

    210

    245

    270

    310

    3.2

    3.2

    3.2

    3.2

    3.2

    3.2

    3.2

    3.2

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 470122

    HEVI-LOAD UNITS 0,1,2 & 3

    HEVI-LOAD 2Features: High load capacity, top flange fix-ing. The Hevi-Load 7125 is dimensionallycompatible with the Hi-Tech 6025-2.

    HEVI-LOAD 3Features: High load capacity, bottom flangefixing. Drill hole fixing. The Hevi-Load 7123is dimensionally compatible with the Hi-Tech 6025-3.

    HEVI-LOAD 0Features: High load capacity, robust body.The Hevi-Load 7121 is dimensionally compatible with the Hi-Tech 6025-0.

    Alwayse Hevi-Load Units are designedand manufactured to precise standards.

    They offer the highest performance avail-able in load transfer applications withload ball sizes from 12.7mm to 50.8mmdiameters and a load capacity range from35kg to 2000kg used either ball up or balldown.

    Hevi-Load Units run on the re-circulatingball principal. The load ball rotates on abed of small balls supported on a hard-ened steel, precision machined table.

    They can work at maximum capacity intemperatures from - 300c to +1000c.

    Drain hole or grease points can be incor-porated on request.

    No spanner flats for 7110 and 7106 Hevi-Load Units. *Models marked with anasterisk have a bearing shell and areassembled with no felt seal.

    Type 15 Units (all stainless steel) availableon request. When using stainless balls,reduce Type 13 load capacity by 33.3%.

    All units are machined using CNCmachines from one piece of steel, there-fore flanges and threads are integral.

    All hevi-load units have a zinc iron blackcoated housing for corrosion resistance.

    HEVI-LOAD 1Features: High load capacity, bolt fixing.Two spanner flats for fixing and removing.Drill hole fixing. Maximum tighteningtorques range from 15Nm for M8 to 25Nmfor M24.

    A

    C

    B

    S

    A

    C

    B

    P

    S

    L

    X

    G

    G

    J

    JG

    G

    J

    J

    A

    C B

    S

    F

    E

    A

    C

    BS

    F

    H DIAH DIA

    N

  • HEV

    I-LO

    AD

    UN

    ITS 0

    ,1,2

    & 3

    23INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    General Tolerance unless stated 0.3mmTo order, specify REF N and TYPE, i.e. 7101-13.

    DIMENSIONS (mm)PATTERN BALL SIZE(mm)

    WEIGHT(KGS)

    REFNo.

    Maxim

    um

    Dia

    mete

    r

    Base

    to

    To

    p o

    fB

    od

    y

    Thre

    ad

    Siz

    e

    A B C L N S P X

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    Ball

    Exp

    osu

    reab

    ove O

    ute

    r R

    ing

    Dim

    en

    sio

    nA

    cro

    ss F

    lats

    Overa

    ll L

    en

    gth

    Len

    gth

    of

    Thre

    ad

    DYNAMIC LOADCAPACITY

    (kg)TYPE 13 TYPE 16

    Carbon SteelBalls.

    Stainless SteelBalls.

    7101*

    7120

    7121

    7150

    7170

    0.036

    0.394

    0.550

    1.0

    5.02

    HEVI-LOAD

    0

    25.4

    12.7

    38.1

    50.8

    35

    135

    320

    1000

    2000

    35

    135

    215

    670

    1330

    19.6

    41.4

    44.7

    61.5

    98.4

    3.5

    5.6

    6.1

    13

    14.3

    16.1

    35.8

    38.6

    48.5

    84.1

    - - - -

    20.6

    44.5

    50.8

    60.0

    101.6

    7110*

    7106*

    7127

    7128

    7130

    7131

    7153

    7154

    7172

    7173

    HEVI-LOAD

    1

    25.4

    38.1

    50.8

    12.7 0.042

    0.431

    0.581

    1.14

    5.26

    35

    135

    320

    1000

    2000

    35

    135

    215

    670

    1330

    5/16UNF

    M8

    1/2 UNF

    M12

    M12

    1/2 UNF

    M20

    3/4UNF

    M24

    1UNF

    20.6

    44.5

    60.0

    101.6

    50.8

    19.6

    48.3

    73.5

    109.1

    51.3

    3.5

    5.6

    13

    14.3

    6.1

    35.8

    72.4

    114.3

    159

    77

    16.2

    24.1

    40.8

    49.9

    25.7

    16.1

    35.8

    48.5

    84.1 38

    38.6

    -

    19

    30

    19

    Maxim

    um

    Dia

    mete

    r

    A B C E F G H J S

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    Ball

    Exp

    osu

    reab

    ove O

    ute

    rR

    ing

    Dis

    tan

    ce U

    nd

    er

    Flan

    ge t

    o B

    ase

    Flan

    ge T

    hic

    kn

    ess

    Cen

    tres

    of

    Fixin

    g H

    ole

    s

    Ho

    le D

    iam

    ete

    r&

    Fix

    ing

    Ho

    les

    Majo

    r Fl

    an

    ge

    Siz

    e

    Base

    to

    To

    p o

    fB

    od

    y

    DIMENSIONS (mm) DYNAMIC LOADCAPACITY (kg)

    TYPE 13 TYPE 16

    Carbon SteelBalls.

    Stainless SteelBalls.

    35

    135

    320

    1000

    2000

    35

    135

    215

    670

    1330

    35

    135

    320

    1000

    2000

    35

    135

    215

    670

    1330

    7104*

    7124

    7125

    7152

    7171

    0.082

    0.463

    0.746

    1.24

    6.14

    HEVI-LOAD

    2

    25.4

    12.7

    38.1

    50.8

    11.2

    10.3

    13.0

    25.4

    33.3

    23.8

    44.5

    50.8

    60.0

    101.6

    3.5

    5.6

    6.1

    13

    14.3

    11.2

    31.3

    32.0

    35.8

    65.0

    3.2

    4.7

    6.9

    12.4

    19.0

    34.80.2

    44.50.2

    57.90.2

    101.60.2

    2x3.6

    4x5.6

    4x7.1

    4x11

    44.5

    57.2

    76.2

    127.0

    19.1

    36

    38.9

    48.2

    84

    7103*

    7122

    7123

    7151

    7174

    HEVI-LOAD

    3

    25.4

    12.7

    38.1

    50.8

    22.6

    41.4

    45.5

    62.2

    98.3

    23.8

    44.5

    50.8

    60.0

    101.6

    3.5

    5.6

    6.4

    13

    14.3

    -

    -

    -

    -

    -

    3.2

    4.8

    6.3

    12.4

    9.6

    19.1

    35.8

    39.1

    49.2

    84.0

    34.80.2

    44.50.2

    57.90.2

    101.60.2

    2x3.6

    4x5.6

    4x7.1

    4x11

    44.5

    57.2

    76.2

    127.0

    0.086

    0.459

    0.735

    1.3

    5.52

    Hevi-Load ball units Ref. Nos 7104 and 7103 have a round flange with two fixing holes.

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 470124

    HEVI-LOAD 5,6 DIE LIFTERS

    HEVI - LOAD 5

    HEVI - LOAD 6 DIE LIFTERS

    Features: High load capacity, greater shock loading protection.Screw fixing collar for 38.1mm and 50.8mm ball units only, forsecure fixing in ball down applications.

    Features: Tolerance ring for interference fitting for ball up and balldown fitting. Greater shock loading protection.

    Features: Compact, interference fitting, greater shock loading pro-tection.

    At zero deflection At maximum deflection

    A

    B

    C

    L

    P

    W

    O

    Y

    Z

    A

    D

    C

    B

    F

    S

    Max deflection2mm A

    D

    C

    B

    E

    S F

    H tappedhole size onG P.C.D.

    O

    Y

    O

    Y

    *Ball units 7107, 7108 and 7109 incorporate the shell ball design andhave no seal.

  • HEV

    I-LO

    AD

    5,6

    D

    IE L

    IFTER

    S

    25INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    DIMENSIONS (mm)PATTERN REFNo.

    BALLSIZE(mm)

    WEIGHT(KGS)

    Maxim

    um

    Dia

    mete

    r

    DYNAMIC LOAD CAPACITY (kg)

    TYPE 13

    Carbon Steel Bearings,Zinc PlatedPressingsW

    ork

    ing

    Heig

    ht

    of

    Ball

    A B C G H L O P W Y Z

    Overa

    ll L

    en

    gth

    Min

    imu

    m H

    ole

    Dep

    th

    Nu

    t C

    leara

    nce

    Dia

    mete

    r

    TYPE 16

    StainlessSteelBearings,Zinc PlatedpressingsB

    all

    Exp

    osu

    reab

    ove O

    ute

    r R

    ing

    P.C

    .D.

    or

    Cen

    tres

    of

    Fixin

    g H

    ole

    s

    SUPPORTLOAD(Kg)

    TYPE 13

    Carbon Steel Bearings,Zinc PlatedPressings

    TYPE 16

    StainlessSteelBearings,Zinc Platedpressings

    LOAD FORMAXIMUM

    DEFLECTION(Kg)

    MAXIMUM DEFLECTION

    (mm)

    Seati

    ng

    Ho

    leD

    iam

    ete

    r

    Thre

    ad

    Siz

    e

    Co

    llar

    Dia

    mete

    r

    7107*

    7108*0.067

    7109* 0.069

    7138

    7132

    7133

    0.517

    71347135

    7136

    7139

    7137

    7155

    7158

    7159

    7156

    7160

    7157

    0.795

    0.522

    0.804

    0.813

    1.860

    1.940

    2.040

    1.980

    2.220

    2.620

    9.0

    7178

    7175

    7176

    7177

    12.7

    25.4

    38.1

    50.8

    HEVI-LOAD

    5

    20.6 3.5 47.0

    32.2

    31.8

    32.2

    61.9

    61.5

    60.7

    61.9

    81.0

    79.8

    81.0

    115.5

    121.3

    128.213

    127.0

    145.1

    156.4

    50.80.2

    179.4

    177.4

    174.6

    171.5

    44.5-

    50.8

    5.6

    6.1

    77.0

    98.4

    60.0

    161.1

    101.6 14.3 760.2 200.8

    189.7

    22

    46

    52

    62

    103

    M8

    M10

    M16

    M24

    20.6

    38.1

    59.4

    101.6

    30.2

    29.8

    30.2

    58.7

    58.3

    57.5

    58.7

    77.8

    76.6

    77.8

    109.9

    115.7

    122.6

    121.4

    139.5

    150.8

    173.1

    171.1

    168.3

    165.2

    16

    22

    32

    44

    7 7 30 30

    15 15 35 35

    25 25 40 40

    7 7 100 100

    25 25 110 110

    45 45 120 120

    70 70 125 125

    90 90 210 210

    140 140 245 245

    180 180 270 270

    310 185 685 380

    460 230 765 410

    565 375 830 685

    690 460 875 660

    760 565 910 745

    795 335 1370 660

    1000 685 1615 955

    1235 830 1785 1030

    1560 930 1950 1520

    230 230 310

    630

    310

    630

    2

    3.2

    5.6

    6.3

    General Spring Rating Tolerance 10%

    DIMENSIONS (mm)

    Maxim

    um

    Dia

    mete

    r

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    A B C D F O S Y

    Bo

    dy D

    iam

    ete

    r

    Kn

    url

    Th

    ickn

    ess

    Seati

    ng

    Ho

    leD

    iam

    ete

    r

    Base

    to

    To

    p o

    fB

    od

    y

    Min

    imu

    m H

    ole

    Dep

    th

    Ball

    Exp

    osu

    reab

    ove O

    ute

    r R

    ing

    25.6 28.5 3.1 25.4 825.4+0.15+0.05

    25.4 26.5 25 25 40 40 2HEVI-LOAD

    6

    DIMENSIONS (mm)

    Maxim

    um

    Dia

    mete

    r

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    A B C D E F O S Y

    Bo

    dy D

    iam

    ete

    r

    Top

    of

    Bo

    dy t

    oG

    roo

    ve

    Gro

    ove W

    idth

    Seati

    ng

    Ho

    leD

    iam

    ete

    r

    Base

    to

    to

    po

    f B

    od

    y

    Min

    imu

    m H

    ole

    Dep

    th

    Ball

    Exp

    osu

    reab

    ove O

    ute

    r R

    ing

    7105 12.7 0.078

    DIE-LIFTERS

    DL-24

    DL-30

    DL-40

    DL-50

    DL-70

    12.7

    15.8

    25.4

    30

    38.1

    0.074

    0.127

    0.320

    0.660

    2.000

    24.5

    30.5

    40.5

    50.5

    71

    30

    36

    48

    60

    80

    1.5

    1.5

    1.5

    1.5

    2

    23.9

    29.9

    39.8

    49.9

    70

    9

    12

    12

    15

    19

    10.5

    10.5

    10.5

    12.3

    19

    24.1

    30.1

    40.1

    50.1

    70.2

    28.5

    34.5

    46.5

    58.5

    78

    28.6

    34.6

    46.6

    58.6

    78.1

    40 40 90 90 1.5

    60 60 110 110 1.5

    100 100 175 175 1.5

    335 200 585 465 1.5

    500 325 720 570 2

    General Tolerance unless stated 0.3mm

    General Spring Rating Tolerance 10%

    Tap

    ped

    Ho

    le S

    ize

    -

    3xM5

    -

    4xM8

    To order, specify REF N and TYPE, i.e. 7107-13.

    225 225

  • IMPORTANT - IF YOU ARE UNSURE, CONSULT OUR FREE TECHNICAL SERVICE. TELEPHONE: 0121 380 4700 FACSIMILE: 0121 380 470126

    SPRING LOADED UNITS

    Alwayse spring loaded units are used inapplications such as:-

    Guillotines; Presses;Moulding Machines; Tool Bases; Press Brakes; Shock Loading applications.

    Spring loaded ball units reduce damagecaused by shock loads. They also allow fordimension changes due to temperatureand self-adjust to evenly distribute loads.

    1507, 1508 and 1509 Units

    These units incorporate a plastic scraperseal, which keeps debris outside the ballunit.

    Spring loaded ball unit sizes 31.7mm,39.7mm and 50.8mm have dirt exitholes as standard. All other spring loadedball units have felt or foam seals as stan-dard.

    Spring loaded ball units can be used asdie-lifters, inverted or at an angle.

    See pages 24 and 25 for details of ourHevi-Load spring loaded ball units and Die-Lifter ball units.

    Completely stainless steel (Type15) springloaded ball units also available uponrequest with reduced support loads anddepress loads.

    Spring loaded ball units with ball sizes of25.4mm also available upon request withnylon load ball and stainless bearings(Type 14).

    The Type 14 ball units are suitable for lightload applications and when object surfaceprotection is required.

    The 1507 and 1509 ball units have 2mmthick pressed steel flanges.

    Do not remove the circlip on any ofthe spring loaded ball units.

    * Other loads available upon request.

    PLAIN BODY

    LARGE TOP FLANGE LARGE BOTTOM FLANGE

    SMALL TOP FLANGE

    Features: Large top flange fixing. Low pro-file.

    Features: Large bottom flange fixing. Highprofile.

    Features: Plain body. Low profile. Features: Small flange. Low profile.

    A

    C

    F

    SL

    B

    D

    E

    A

    G G

    C

    F

    SL

    B

    D

    C

    SL

    B

    D

    D

    C

    SB

    A

    H DIA H DIA

    F

    E

    (1018 shown here)

    (1508 shown here)

    5320Features: The 5320 ball unit is assembledwith a 522-0 ball unit (see pages 16-17).The ball unit has a dirt exit hole.

    (1032 shown here)

    (1509 shown here)

    Please see largetop flange fordimensions.

  • SPR

    ING

    LO

    AD

    ED

    UN

    ITS

    27INTERNATIONAL TEL: 44 121 380 4700 INTERNATIONAL FAX: 44 121 380 4701 [email protected] www.alwayse.co.uk

    General Spring Rating Tolerance 10%

    General Tolerance unless stated 0.3mm

    To order, specify REF N and TYPE, i.e. 3011-13.

    DIMENSIONS (mm)BALL SIZE(mm)

    WEIGHT(KGS)

    REFNo.

    LOAD TOFULLY DEPRESS

    (kg)

    SUPPORTDYNAMICLOAD (kg)

    A B C D E F G H L S

    Maxim

    um

    Dia

    mete

    r

    Wo

    rkin

    g H

    eig

    ht

    of

    Ball

    Ball

    Exp

    osu

    reab

    ove O

    ute

    r R

    ing

    Bo

    dy D

    iam

    ete

    r

    Dis

    tan

    ce U

    nd

    er

    Flan

    ge t

    o B

    ase

    Flan

    ge T

    hic

    kn

    ess

    P.C

    .D.

    or

    Cen

    tres

    of

    Fixin

    g H

    ole

    s

    Ho

    le D

    iam

    ete

    r o

    fFi

    xin

    g H

    ole

    s &

    N

    o.

    of

    Fixin

    g H

    ole

    s

    Overa

    ll H

    eig

    ht

    Base

    to

    To

    p

    of

    Bo

    dy

    3011 0.42

    0.57

    19

    25.4

    66.6+0.0-1.0

    75+0.0-1.0

    11.4

    13.8

    19.3

    3.5

    5.9

    6.7

    36.5

    44.5

    44.5

    51.6

    53.3

    52.9

    50.80.2

    60.30.2

    3x7

    60.40.2

    2x5.1

    63

    67.1

    72.2

    59.5

    61.2

    61.3

    30

    250*

    100

    130

    10

    170*

    35

    50

    7.9

    5320 0.2622.2 50 18.50.2 4 39 33 - - 51.5 4714

    3x77.9

    2

    1018

    0.4025.471.3+0.0-1.0

    1507

    LARGE TOP FLANGE

    TYPE 13Carbon SteelBearings, ZincPlated Pressings

    TYPE 16Stainless SteelBearings, ZincPlated Pressings

    170

    410

    180

    170

    100

    1.16

    2.04

    5.1

    31.7

    39.7

    50.8

    101.6+0.0-1.0

    152.4+0.0-1.0

    89+0.0-1.0

    17.7

    25.7

    17

    8.2

    13.0

    7.5

    69.8

    101.6

    60.0

    90

    114

    77.5 730.2

    85.70.2

    1270.2

    3x9

    3x7 94.6

    139.7

    107.7

    87.1

    126.7

    99.5

    12.7

    9.5

    1028

    2010

    4008

    PLAIN BODY

    3009 0.26

    0.38

    0.38

    1.46

    0.86

    4.2

    19

    25.4

    25.4

    39.7

    31.7

    50.8

    -

    -

    -

    -

    -

    -

    9.5

    11.9

    12.7

    10.4

    13

    12.5

    4.7

    6.3

    9.1

    7.7

    13

    6.7

    36.5

    44.5

    69.8

    60.0

    101.6

    44.5

    - - - -

    65.1

    70.6

    72.9

    139.7

    107.6

    95.3

    55.6

    58.7

    60.4

    126.7

    94.9

    84.9

    35

    140

    200

    190

    410

    130

    10

    35

    170

    100

    50

    1016

    1508

    2008

    1026

    4006

    SMALL TOP FLANGE

    30

    100

    180

    170

    410

    130

    10

    35

    170

    100

    50

    3010 0.30

    0.44

    0.99

    0.39

    1.8

    4.4

    19

    25.4

    31.7

    25.4

    39.7

    50.8

    45+0.0-1.0

    50+0.0-1.0

    114.3+0.0-1.0

    75+0.0-1.0

    56+0.0-1.0

    11.4

    13.8

    17.7

    25.7

    17

    19.3

    3.5

    5.9

    8.2

    13

    7.5

    6.7

    36.5

    44.5

    69.8

    101.6

    60.0

    44.5

    51.6

    53.3

    90

    114

    77.5

    52.9

    7.9

    12.7

    9.5

    2

    - -

    63

    67.1

    94.6

    72.2

    139.7

    107.7

    59.5

    61.2

    87.1

    61.3

    126.7

    99.5

    1017

    1027

    1509

    2009

    4007

    LARGE BOTTOM FLANGE

    35

    130

    200100

    10

    50

    66.6+0.0-1.