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Aluminum Recycling in the Aluminum Recycling in the 21st Century21st CenturyThe Municipal Waste Management AssociationThe Municipal Waste Management Association2002 Fall Summit2002 Fall SummitNovember 2002November 2002
Alcan Inc.Alcan Inc.
Global Leader in Aluminum and Packaging Solutions
Multi-cultural Organization Headquartered in Montreal, Canada
48,000 Employees and a Presence in 38 Countries
Company 2001 Revenues of U.S. $12.6 billion
No. 1 Global Producer and Marketer of Rolled Products
Western World’s 2nd Largest Producer of Primary Aluminum
World Leader in Recycling
Ranks among the Top 5 Manufacturers of Flexible and Specialty Packaging in the World
Alcan Worldwide PresenceAlcan Worldwide Presence
North AmericaSales & Operating Revenues = 5,183
Employees: 21,400
Europe Sales & Operating Revenues = 4,994
Employees: 23,100
South AmericaSales & Operating Revenues = 470
Employees: 2,900
Asia/Pacificand All OtherSales & Operating Revenues = 1,979
Employees: 4,400 *Reported for 2001 --in millions of US$, except where indicated
Georgia
Sheet
Light Gauge
Cable
Extrusions
Smelter
Packaging
Composites
Research & Development
Corporate/Divisional/Sales Offices
Atlanta, LaGrange
Greensboro
Peachtree City
IllinoisAuroraBellwood, Centralia, Des PlainesNorthbrook
IndianaTerre HauteWestportRichmond
KentuckyBerea, RussellvilleLouisvilleHendersonShelbyvilleBenton
Michigan
MississippiBay St. Louis
MissouriSedalia
New YorkOswego
New Hyde Park
Ohio Cleveland Warren
OregonRoseburg
Pennsylvania Williamsport
Bethlehem
West VirginiaFairmont
ArkansasRussellville
NebraskaSyracuse
New JerseyMillville, Jamesburg, Fairlawn
North CarolinaCharlotte, Youngsville
VirginiaChase City, Richmond
Alcan’s U.S. PresenceAlcan’s U.S. PresenceAlcan’s U.S. PresenceAlcan’s U.S. Presence Farmington Hills
8,500 Employees17 States38 Facilities
Millville
NA Plant Locations and UBC UsageNA Plant Locations and UBC Usage
Berea Facts:Built in 1989
107 EmployeesUBC Scrap. 2001 = 350 million lbs.Class Scrap 2001 = 56 million lbs.
Greensboro Facts:Acquired in 1980101 Employees
UBC Scrap 2001 = 176 million lbs.Class Scrap 2001 = 103 million lbs.
Oswego Facts:Built in 1995
26 EmployeesUBC Scrap 2001 = 201 million lbs.Class Scrap 2001 = 148 million lbs.
Aluminum Can Recycling Rates 2001Aluminum Can Recycling Rates 2001
85.0%82.8%
70.0%
55.4%
45.0%42.0%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Brazil Japan Canada US W/EU UK
Pe
rce
nt
15
20
25
30
35
40
45
50
55
60
65
70
90 91 92 93 94 95 96 97 98 99 2000 2001
Re
cy
clin
g R
ate
(%
)
PET Aluminum Glass
Source: NAPCOR, Packaging Strategies, GPI, CMI
U.S. Aluminum Can, Glass, & PET U.S. Aluminum Can, Glass, & PET Recycling Rate, 1990-2001Recycling Rate, 1990-2001
Aluminum has the highest recycling rate of any packaging material.
21.1%
55.4%
35%
Aluminum RecyclingAluminum Recycling
FACTSFACTS
BAUXITEEXTRACTION
ALUMINAREFINING
PRIMARYSMELTING
INGOTCASTING
FABRICATION
CANMANUFACTURING
SHREDDING
SORTING
REMELTING
RECYCLING
RETAIL
Life Cycle of the Aluminum CanLife Cycle of the Aluminum Can
Approximately 60 Days for the Aluminum Can to go from consumers hand through recycling and back to retail
60 DAYS
Aluminum’s Recycling AdvantagesAluminum’s Recycling Advantages
100%
5%
0%
20%
40%
60%
80%
100%
New Aluminum Recycled Aluminum
% o
f Ne
w M
eta
l En
erg
y R
equ
irem
ent
•Recycling only needs 5%of the energy.
•Recycling emits 95% lessgreenhouse gas emissions.
•Recycling only needs 5%of the energy.
•Recycling emits 95% lessgreenhouse gas emissions.
…an “Energy Bank”
Aluminum’s Recycling AdvantagesAluminum’s Recycling Advantages
100%
5%
0%
20%
40%
60%
80%
100%
New Aluminum Recycled Aluminum
% o
f Ne
w M
eta
l En
erg
y R
equ
irem
ent
•Recycling only needs 5%of the energy.
•Recycling emits 95% lessgreenhouse gas emissions.
•Recycling only needs 5%of the energy.
•Recycling emits 95% lessgreenhouse gas emissions.
…an “Energy Bank”
Aluminum Cans -- The FinancialAluminum Cans -- The FinancialEngine of Community RecyclingEngine of Community Recycling
47 36 8520
1102
0
200
400
600
800
1000
1200
Steel Cans Clear Glass Clear PET Newspaper AluminumCans
dolla
rs /
ton
Published industry reports
Value of Recycled Materials in U.S.A.
The Landscape: Is Green Gone?
Decline in recycling rates
Decline in public awareness about the benefits of recycling
Decline in recycling collection/buyback centers
Threat of decline in curbside recycling programs
“Decline” in value of a single can (inflation and lightweighting)
Can We Reverse the Trend?
Economics
Convenience
Education/Promotion
Re-energizing Recycling
Recycled aluminum an important source of metal for the aluminum industry
Aluminum Cans Build Habitat for Humanity Homes Sponsor
Leader in Recycling Promotion Campaign of the Aluminum Can Council
Educational Recycling Awareness Programs through local school systems - looking to expand
Providing educational material “fun facts” to recycling coordinators
Comments
What are the challenges you face? (budget/promotional $ cuts)
Is the value of aluminum of recognized?
Have you detected a decline in recycling rates, in beverage containers?
If so, why do you think there is a decline?
How do we encourage consumers/residents to recycle?
Is there discussion about GHG emission reductions through recycling?