Upload
deepu200778
View
219
Download
0
Embed Size (px)
Citation preview
7/31/2019 All DMAIC Paper for B B
1/125
Hypothesis testing
Level-3 1.The following are the hypothesis testing procedures.Connect the stage
Level-5 2.The following figure explains the concept of hypothesis testing.Have a look at the example below and choose a correct answer.
[ Example ]
Acceptance Rejection region Right decision
Consumer'sProducer's risk Significant level
1) Write a correct term in the region A.
Consumer's risk
2) Write a correct term in the region B.
Right decision
3) Write a correct term in the region C.
Right decision
4) Write a correct term in the region D.
Producer risk
Level-5 3. The following is the data examined on defective types (A,B,C) by the fac
Fill the blank.
A B C Total
1 20 40 33 9328.83 40.92 23.25
2 35 49 11 95
29.45 41.8 23.753 32 43 31 106
Chi-Square Test: Defect A, B and C
1
2
3
4
5
Set up H1 and Ho.
Select the significant level. - Normally
Select the testing method. (Select the menu from
By using the data observed, calculate p v
By comparing P value and the significant level, dra
A
C
Ha(false)
Ho
Ha
Fact
Decisionmaking
1
7/31/2019 All DMAIC Paper for B B
2/125
32.86 46.64 26.5
Total 93 132 75 300
Chi-Sq= 2.704 0.021 4.089
1.046 1.240 6.845
0.023 0.284 0.764 17.015
DF= 4 P-Value = 0.007
1) Calculate the number 1 value in the .
41.8
2) Calculate the number 2 value in the .
1.24
3) Calculate the number 3 value in the .
4
Level-7 4. According to the data, the size of pipes coming out of one cutting machiThe following are experimental results to improe it is tested under two c
4-1.What is an incorrect explanation? ( 2 )1) For the significant difference test for the average of two conditions, t- test is desi
2) Before carrying out the average value test, it is desirable to perform the homoge
3) Before carrying out the average value test, the normality test must be carried ou
4) The null hypothesis under these experimental conditions is that there is no impro
4-2. Calculate the pooled StDev value.0
Level-5 5. Answer the following questions.
T-test of the Mean
Test of mu 5.39 vs mu not = 5.39
variable N Mean StDev SE Mean T
10 5.39 0 (1) (2)
5.1) Calculate the standard error value of (1).
0.00035
CTQ size
+
+
+
+
+
+ =
2
3
Testing results:
Condition 1 vs Condition 2N Mean StDev SE Mean
Condition 1 10 5.3899 0.0011 0.00035
Condition 2 10 5.3947 0.00116 0.00037
95% CI for mu condition 1 - mu condition 2: (-0.000586 , -0.000374)
T-Test mu condition 1 = mu condition 2 (vs not =): T = (-9.5) DF = 18
7/31/2019 All DMAIC Paper for B B
3/125
5.2) Calculate the T statistic value of (2).
-11.79 FORMULA ,=(D99-C97)/B102 ,=,(SAMPLE M
-11.79
7/31/2019 All DMAIC Paper for B B
4/125
th the process.
ory.
41.8
%
the minitab.)
ue.
a conclusion.
D
B
Ho(true)
7/31/2019 All DMAIC Paper for B B
5/125
e is different by time zone in a factory mass-producing pipes.nditions. Answer the questions.
able.
eity test of variance.
ement effect for two experimental condition.
P
0
7/31/2019 All DMAIC Paper for B B
6/125
AN-TEST MEAN)/SEM
7/31/2019 All DMAIC Paper for B B
7/125
Question Text
1. Define (1-1)
"ABC" division want to analyze the process capability of supplier "DEF" to improve
CTQ to 6 sigma level.
The historical standard deviation of the population of CTQ "X" is known as 10.0.
And randomly sampled 10 data is followings and the population is known as
normal distribution.
----------------------------------------------------------------------------------
Sample data : , 52.3, 50.6, 72.3, 49.3, 76.8, 58.7, 62.6, 56.8, 5
----------------------------------------------------------------------------------
(Round off up to 1 decimal place) (5 points)
Upper =64.9 & lower =54.6
5. Control
The following table is to plot control chart of certain continuous data.
-------------------------------------------------------------------
Sample No Average Width,X bar Range, R (Sample Size=6)
1 17 25
2 35 30
3 -1 2
4 -3 18
5 10 30
6 19 24
7 13 40
8 13 24
9 15 36
10 11 16
--------------------------------------------------------------------
3. Analyze
We summarized the defective types of refrigerator by shift for 3 months, and are
going to check if there is a relation between the shift and the defective type.
Answer the following questions.
(1-1) Calculate the upper limit of 90% confidential intervals of the population.
(5-1) Calculate UCL of X bar (Round off up to 3 decimal place) 24.734
(5-2) Calculate UCL of R bar (Round off up to 3 decimal place) 49.098
(5-3) How many points are located outside of the UCL and LCL of X bar Chart? 3
(5-4) How many points are located outside of the UCL and LCL of R bar Chart? 0
7/31/2019 All DMAIC Paper for B B
8/125
(Round off up to 2 decimal place)3.45
the second shift.(Round off up to 2 decimal place)
11.81
We summarized the defective types of refrigerator by shift for 3 months,
and are going to check if there is a relation between the shift and the defective type.
Answer the following questions.
Calculate the expected value for poor adhesion of the workers in the second shift.(4 Marks, Round off up to 2 decimal place)
11.81
Many samples have been made while developing washing machines of new design.
We are going to have an experiment on the effect of washing time and amount of water to clean clothes.
Answer the following questions.
The following are explanations of the interaction analysis results.
When amount of water is (-) level and washing time is at (+) level,
The development department uses certain adhesive material to stick two products.
Now, it is going to develop an adhesive material with high adhesive strength.
If the adhesive strength is more than 20, the condition will selected and
be put under process control. Answer the following questions.
(All data are normally distributed.)
Test the homogeneity of variance and calculate P-value. (5% significant difference test)
The development department uses certain adhesive material to stick two products.
Now, it is going to develop an adhesive material with high adhesive strength.
If the adhesive strength is more than 20, the condition will selected and
be put under process control. Answer the following questions.
(All data are normally distributed.)
Calculate the upper confidence interal limit value of standard deviation for the adhesive material with level 2.
There was a newspaper report that the children in a smoking family went to
hospital more often than the children in a nonsmoking family.
To support the report objectively, we sampled 300 smoking families and 200 nonsmoking
families at random, and examined the families with the children going to hospital more than
two times for a month on the average. The result was 90 of smoking families
(3-1)Calculate the P-value.(Round off up to 3 decimal place)
(3-2)Calculate the chi-square value for leakage of the workders in the third shift.
(3-3)Calculate the expected value for poor adhesion of the workers in
calculate the response value(washing ability)? (5 Mark , round off upto 2 decimal place) =14.9
( 3 Marks, round off upto 3 decimal place ) =.452
(95% of confidence interval)(3 Marks, round off upto 3 decimal place ) =6.324
7/31/2019 All DMAIC Paper for B B
9/125
and 50 of nonsmoking families. With the significant level of 5%,
we tested that it could be said that the children of smoking family went to hospital more often than
the children of nonsmoking family.
Answer the questions. (Use the minitab)
By using the following data, calculate the upper control limit value of p control chart.(Use the Minitab, round off upto 3 decimal place)(5 Marks)
0.1
By using the following data, Find out how many samples are over the upper control limit?
Using the below given data.
Y=A+B , Target of Y = 15 and both sided tolerance would be necessary.
Mean of A = 10, Mean of B = 5Short term Standard deviation of A = 0.1 , Short term Standard deviation of = 0.3
A and B are independent.
Calculate Upper Spec Limit of Y for meeting 6 level.
(Round off upto 2 decimal place) (5 Marks)
using data below.
Y=A+B , Target of Y = 15 and both sided tolerance would be necessary.
Mean of A = 10, Mean of B = 5
Short term Standard deviation of A = 0.1 , Short term Standard deviation of = 0.3
A and B are dependent and correlation is 0.7.
Calculate Upper Spec Limit of Y for meeting 6 level.
(Round off upto 2 decimal place) (5 Marks)
The development department uses certain adhesive material to stick two products.
Now, it is going to develop an adhesive material with high adhesive strength.
If the adhesive strength is more than 20, the condition will selected and
be put under process control. Answer the following questions.
(All data are normally distributed.)
What is P-value ? (5 Marks, round off upto 3 decimal place) =.217
(Use the Minitab)(5 Marks) =0
What is the adhesive material with the adhesive strength of more than 20 ? (4 Marks) (level 3)
7/31/2019 All DMAIC Paper for B B
10/125
52.3
50.672.3
49.3
76.8
58.7
62.6
56.8
58.3
59.744
64.9
54.6
3.16
17 25
35
-1 X bar Range
-3
6
17 25
10 35 30
19 -1 2
13 -3 18
13 10 30
15 19 24
11 13 40
13 24
15 36
11 16
12.9
24.5
24.734
1.067
Upper 49.098
0
7/31/2019 All DMAIC Paper for B B
11/125
Level3 3
2119
21
16
23
No. Washing time(mi
1 10
2 10
3 10
4 10
5 20
6 20
7 20
8 20
9 10
7/31/2019 All DMAIC Paper for B B
12/125
11 10
12 10
13 20
14 20
15 20
16 20
7/31/2019 All DMAIC Paper for B B
13/125
1 17 25
2 35 30
3 -1 2
4 -3 18
5 10 30
6 19 24
7 13 40
8 13 24
9 15 36
10 11 16
7/31/2019 All DMAIC Paper for B B
14/125
Cut Leakage Switch def poor adhesion
15 21 45 13
26 31 34 533 17 49 20
in.) Amount of water(gal.) Washing ability1
4 20.4
4 19.3
4 17.6
4 16.3
8 17.4
8 17.7
8 23.2
8 20.4
8 9.7
7/31/2019 All DMAIC Paper for B B
15/125
.
8 14.8
8 12.3
4 15.0
4 14.5
4 15.2
4 15.6
7/31/2019 All DMAIC Paper for B B
16/125
No.
1
2
3
4
7/31/2019 All DMAIC Paper for B B
17/125
Question Text
By using the following data, calculate the upper and lower control limit value of Xbar & R control chart.
(Use the Minitab)(2 Marks)
1) xbar ucl =2.52
2) xbar lcl =.627
3) R ucl =3.464) R lcl = 0
write down the two decimal point.
By using the following data, calculate the upper and lower control limit
of P Chart. (Use the Minitab, write down the 4 decimal point)(2 Marks)
1)P UCL =.1312
2)P LCL =0
By using the following data, calcuate the upper and lower control limit
value of c control chart. (Use the Minitab)
----------------------------------------------
month 1 2 3 4 5 6 7 8 9 10
No. of 2 4 1 1 4 5 2 1 2 4
Defects
-----------------------------------------------
Ucl=7.437 ,LCL=0
The followings are explanation of continous control chart. Find out 2 wrong answers. ( 1 Mark )
1)If the number of samples are more than 10, Xbar & S control chart will be better than Xbar & R control chart.
2)The more number of samples, the narrower line of control limit.
3)If 2 points among 3 consecutive ones are between 1 and 2, it can be considered as unstable condition.
4)To stabilize the condition, all the points in control chart shall be within 1.
7/31/2019 All DMAIC Paper for B B
18/125
1.66 1.7
1.88 1.6
1.02 1.9
1.73 1.61.58 1.4
7/31/2019 All DMAIC Paper for B B
19/125
Gage R&R
Level-2 1. When the same product is measured with a measuring instrument, whatmeasured values and the base value of characteristic values called? ( 4
Level-2 2. What is the evaluation of measurement coherence within the range of
Level-2 3. When measuring the same part with a measuring system, what is the va
Level-3 4. What is the following graph about?( 1 )
Level-3 5. The following are matters to be generally considered before evaluating
Level-3 6. The following are matters to be considered when the bias is larger than
Level-5 7. The following are matters to be considered when the linearity of a meas
5) Check the discrimination of the measuring instrument used by the measuring per
Level-7 8. Connect related ones to each other.
Level-3 9. The following are explanations of statistical characteristics that the me
Level-5 10. The following are to ascertain the error of a measuring system. What i
1) Repeatability 2) Reproducibility 3) Precision 4) Inaccuracy
1) Test and rectification 2) Linearity 3) Accuracy 4) Orthogonali
1) Process variation amount 2) Within group variation 3) Between group v
1) Bias 2) Linearity 4) Stability 4) Repeatability 5) Re
1) The number of evaluators, samples and repeatition must be fixed in advance.
2) Specially for main parts, the size of samples and the frequency of repeatition mu
3) Evaluators must be composed of the personnel participating in the project.4) Samples must be taken during the process, and they must represent the conditio
5) The scale of a measuring instrument must have the discrimination possible to re
1) Check if the base value is accuate.
2) Check if the measuring instrument is worn out.
3) Check if the measured location is accurate.
4) Check if the measuring instrument is properly rectified.
5) Check if the measuring person used the measuring instrument properly.
6) Check if the stability of the measuring instrument was evaluated.
1) Examine if the scale of upper or lower part of the measuring range is proper.
2) Check if the base value is accurate.
3) Examine if there is any problem in the design of the measuring instrument itself.
4) Check if the measuring instrument is worn out.
1) The measuring system must be under the statistical control condition.
2) The dispersion by the measuring system must samller than the dispersion by the
3) The dispersion must be smaller than the product specification.
4) The measuring instrument must be able to read up to the scale one larger than t
1) Stability 2) Bias 3) Straightness 4) Repeatability
Linearity Bias Stability Reproducibility
7/31/2019 All DMAIC Paper for B B
20/125
2) The measuring person 2 generally has tendency to measure the second measure
4) For the part number 7, when considering that the measurement values of 3 meas
Level-9 12. The grapth in the lower right shows the results ascertained the linearit
gage R&R analysis. What is incorrect? ( 1 )
Level-7 13. 3 measuring persons measured 10 samples twice repeatedly. As a resu
What is a correct explanation? ( 1 )
Level-7 14. 3 operators measured 10 samples twice repeatedly. As a result, the folWhat is a correct explanation ? ( 1 )
Level-7 15. 3 measuring persons measured 10 samples twice repeatedly. As a resuWhat is a correct explanation ? ( 4 )
L l 7 16 3 i d 10 l t i t dl A
measurement value.
3) For the part number 10, every operator shows differenct measurement values so
examine the cause closely.
it seems that they did not carry out the blind test.
1) R-Squared value is 97.8%, and it can be said that the linearity is good.
2) A larger dot ( ) indicates the average value of bias by part.
3) A small dot indicates the bias value of individual data by part.
4) When measuring a sample with a small value, it provides a smaller value than th
When measuring a sample with a large value, it provides a larger value than the
Therefore, it can be said that the linearity is not good.
1) It indicates that the selected samples reflect the dispersion of process properly.2) If the dispersion of measurement data values is uniform,
it means that the samples reflect the dispersion of process properly.
3) It indicates that if each operator is measuring in a different way according to the
4) It indicates that the weight of R&R out of the whole dispersion is small enough.
5) It indicates that the repeated measurement values by operator are stabilized.
1) It indicates that if there is significant difference between operators.
2) It indicates that if each operator is measuring in a different way according to the
3) It indicates that the weight of R&R out of the whole dispersion is small enough.
4) It indicates that the repeated measurement values by operator are stabilized.
5) It indicates that if the capability to discriminate each part different from the othe
1) It indicates that if each operator is measuring in a different way according to the
2) It indicates that the weight of R&R out of the whole dispersion is small enough.
3) It indicates that the repeated measurement values by operator are stabilized.
4) It indicates that if the capability to discriminate each part different from the othe
5) If the dispersion of measurement data values is uniform,
it means that the samples reflect the dispersion of process properly.
7/31/2019 All DMAIC Paper for B B
21/125
Level-7 17. 3 measuring persons measured 10 samples twice repeatedly. As a resu
What is a correct explanation ? ( 1 )
Level-7 18. 3 measuring persons measured 10 samples twice repeatedly. As a resuWhat is a correct explanation ? ( 2 )
Level-9 19. The following are analysis results of variance of gage R&R. Answer the(3 measuring persons measured 10 samples twice repeatedly.)
Two-Way ANOVA Table With Interaction
Source DF SS MS F P
Part 9 2.06 0.22875 39.72 0.00000
Operator 2 0.05 0.02400 4.17 0.03256Operator*Part 18 0.1 0.00576 4.46 0.00016
Repeatability 30 0.04 0.00129
Total 59 2.25
1) Calculate the variance value (variation amount) 0.001292 .Number 10
.Variation amount of repea
2) Calculate the variance value (variation amount) .Variation amount of repro0.003146 ^2 op =
^2 op*prt =
3) Calculate the total variation amount of gage R& .Variation amount of repro0.004438 ^2 RPD= ^2o
.Variation amount of ^2
2) It indicates that the weight of R&R out of the whole dispersion is small enough.
3) It indicates that the repeated measurement values by operator are stabilized.
4) It indicates that if the capability to discriminate each part different from the othe
5) If the dispersion of measurement data values is uniform,
it means that the samples reflect the dispersion of process properly.
1) It indicates that if each operator is measuring in a different way according to the
2) It indicates that the weight of R&R out of the whole dispersion is small enough.
3) It indicates that the repeated measurement values by operator are stabilized.
4) It indicates that if the capability to discriminate each part different from the othe
5) If the dispersion of measurement data values is uniform,
it means that the samples reflect the dispersion of process properly.
1) It indicates that if each operator is measuring in a different way according to the
2) It indicates that the weight of R&R out of the whole dispersion is small enough.
3) It indicates that the repeated measurement values by operator are stabilized.
4) It indicates that if the capability to discriminate each part different from the othe
5) If the dispersion of measurement data values is uniform,
it means that the samples reflect the dispersion of process properly.
7/31/2019 All DMAIC Paper for B B
22/125
1 2 2 0
2 2 2 0.01
3 2.01 2 0
4 2 2 0.01
5 2 2.01 0 Sum of range verage of range
0.02 0
0.01
49.05%
1. Spec= 2.000.015 , 2. For d value, see the teaching materials.
Part uring per uring per Range
1) Calcuate the gage error.
2) Calculate the gage error for the allowable error.
7/31/2019 All DMAIC Paper for B B
23/125
is the difference of the average of)
easurement of the measuring instrument called? ( 2 )
riation degree of measured results in course of time called? ( 4 )
age R&R. Which one is incorrect? ( 3 )
expected. Which one is incorrect? ( 6 )
uring instrument was bad. Which is incorrect? ( 5 )
son.
suring system must have. What is incorrect? ( 4 )
different from the others? ( 4 )
5)Stability
y 5)Stability
riation 4) Stability 5) Straightness
roducibility
t be increased to raise the reliability.
n of whole process.
d up to 1/10 of the specification at least.
manufacturing process.
e specifiation.
7/31/2019 All DMAIC Paper for B B
24/125
ment value smaller than the first
uring persons are similar,
y of a measuring instrument after
t, the following graph is obtained.
owing graph is obtained.
t, the following graph is obtained.
t th f ll i h i bt i d
t is necessary to
practical value.
ractical value.
sample.
sample.
s is enough.
sample.
s is enough.
7/31/2019 All DMAIC Paper for B B
25/125
t, the following graph is obtained.
t, the following graph is obtained.
following questions.
Number of repeatition= 2 .Number of measuring persons= 3
tability(variance)= ^2RPT= ^2e=MSe= 0.001292
ucibility(variance)= ^2op + ^2op*prt
0.000912
0.002234
ucibility(variance)= ^2op + ^2op*prt
p + ^2op*prt = 0.003146
&R= ^2RPT + ^2 RPD 0.004438
s is enough.
sample.
s is enough.
sample.
s is enough.
7/31/2019 All DMAIC Paper for B B
26/125
Allowance
0.03
7/31/2019 All DMAIC Paper for B B
27/125
< Logic Tree/Pareto/Brainstorming
3 1. The following are explanstions of when to use the brainstor
2 5. The following are explanations of four principles of brainsto
3 6. The following are precautions at the brainstorming. What is
5 7. The following are explanations of pareto chart. Which is inc
5 8. The following are explanations of a cause-and-effect diagra
3 9. Have a look at the following example, and connect related o
1) When it is necessary to find out all fundamental causes possible for
2) When it is necessary to decide what kind of improvement activities
3) When it is necessary to find improvement methods for a process, pr
4) When it is necessary to promote the creativity of a team
5) When it is necessary to make a decision
1) It is strictly prohibited to criticize as good or bad.
2) Free spirited atmosphere is to be assured.
3) Quality of idea is to be pursued rather than quantity of idea.
4) Add oneself's idea to another person's idea and develop it.
1) It is unsuitable for a wide or complex problem.
2) It is unsuitable for conditions that have to go through trials and erro
3) It has nothing to do with the leadership.
4) During the brainstoring, walking around or having a discussion sepa
1) A full line is drawn in the upper part of the bar graph to indicate tha
2) Important causes of 20% occur 80% of the whole problem and it is
3) It is a kind of bar graph, and bars are arranged from larger ones to
4) The pareto chart is easy to make out and has a great effect. Theref
1) It is a diagramatic representation of arranging the results of a work
2) The results of a work is called a characteristic. A characteristic indic
3) A factor is the larger one among causes. One out of those causes is
recorded in the cause-effect diagram as a factor.
4) When making out a cause-effect diagram, experts in improving the
7/31/2019 All DMAIC Paper for B B
28/125
7 10. What is a correct order to make out a pareto chart? ( 2
2) Stat > Quality tools > Pare
4) Graph > Character Graph
9 11. What is a correct order to make out a pareto chart? ( 4
1) Stat > Quality tools > Paret
3) Graph > Character Graph
. To calculate the percentage and cumulative percentage for each it
. To measure related elemements
. To make a ranking list in order from the category (items) with the h. To draw bars representing each category by using the data values i
. To make out a chart
. To indicate cumulative percentage in the pareto chart
. To make out a list of all elements
1) ,,,,, 2) ,,,,, 3) ,,,,, 4) ,,
7/31/2019 All DMAIC Paper for B B
29/125
ing. What is incorrect? ( 5 )
ming. What is incorrect? ( 3 )
incorrect? ( 3 )
rrect ? ( 1 )
. What is incorrect ? ( 4 )
es to a cause-effect diamgram with each other.
the problems
hould be done
oduct or service
rs.
rately should be avoided .
which factor has a strong influence.
articulary called "20:80 law".
maller ones and from left to right.
re, it is used as a technique to improve the quality.
and the causes having influence on those results.
ates the length, velocity, defective proportion, etc., and it is an abbreviation of q
to be thought as it has influence on the characteristic and
uality must participate and make progress.
Middle bone
Back bone
Small bone
Grandchild bone
7/31/2019 All DMAIC Paper for B B
30/125
)
o chart > Chart defects table > ok
Set Options > Chart defects table > ok
)
o chart > Chart defects data in > ok
Set Options > Chart defects in > ok
m
ighest value to the category with the lowest valuesn the list
,,,,
7/31/2019 All DMAIC Paper for B B
31/125
uality characteristic.
7/31/2019 All DMAIC Paper for B B
32/125
7/31/2019 All DMAIC Paper for B B
33/125
< RTY >
3 1. The following are explanations of discrete data. What is incorrect1) Discrete data is the number of pass or fail.
2) Discrete data is measured with the frequency of occurrence, and can be e
3) Yield is a general type of discrete data.
4) It is meaningful when discrete data is divided more in detail.
7 2. The following are definition of terms. What is incorrect ? ( 4 )1) All kinds of unfitness in a specific product are called a defect.
2) Opportunity means everything that is examined or measured.
3) Unit means a part, assembly or system to be tested.
4) The meaning of defect in a dictionary is what is already found, confirmed
5 3. There are 1100 defects among the 1000 washing machines currenWhat is a correct explanation ? ( 4 )
1) DPU is 0.91.
2) It means that all units of manufactured product has statistical significant
3) It means that all units of manufactured product probabilistically contain o
4) It means that all units of manufactured product contain one defect on the
5 4. In 1000 manufactured washing machines, there are 10 opportunit800 defects in total were detected. What is a correct explanation ?
1) DPO is 0.8.
2) It means that the defect by unit region of opportunity is about 0.1 on the
3) It means that the defective probability by unit region of opportunity is abo4) DPO is a ground to decide Z value with using discrete data.
3 5. What is correct ? ( 4 )1) To convert the results of discrete data into Z value, it must be converted i
2) It is possible to calculate Z value with using DPO and Z-table. At this time,
3) If DPO is 0.08, Z value is 1.91.
4) It takes a lot of samples and time to collect discrete process data and so
it is impossible to calcuate Zst in general.
5 6. The followng are explanations of Yft. What is incorrect ? ( 3
1) It is the yield at each stage of process.2) It is the yield after examination or test.
3) Reworking and disposal are not included.
4) It always has a larger value than Yrt.
5) It provides a probability to pass a stage of process without defect.
5 7. The following are explanations of Yrt. What is incorrect ? ( 2 )1) It is the yield at the final stage of process.
2) It is the yield before examination or test.
3) By-products of reworking and disposal are evaluated.
4) It always has a smaller value than Yft.
5) It provides a probability to pass the whole stage of process without defect
7/31/2019 All DMAIC Paper for B B
34/125
7 8. Calculate Yrt. (To the second decimal place)
42% Roll Form
97%
Stamping Painting Painting
90.70% 96% 88%
Injection&Molding Assembly
91% 83%
Supplier System
91%
5 9. When the process to manufacture a product is divided into 200 stof 6 , what is Yrt(%)? (To the second decimal place)
Stage
% RTY
7 10. Calculate Yrt and normalized average yield. (To the second deci
Step 1 Step 2 Yrt99% 99% ? 98.01%
Yrt 0.9801 99.00%99%
5 11. When the yield (Yrt) of stage by process in the factory manufactby stage is 20, calculate the value of normalized average yield. (
99.80%
9 12. When the yield Yrt of stage by process in the factory manufactu
by stage is 9, calculate Zlt value.
YNA 0.99
Zlt 2.46
5 13. The following is the road map to calculate the yield value of disc
9 14. Calculate Z value for the following process. (To the second deci
Process 1 Process 2 Process 3
YNA
YNA
1) Yft > YNA > e-DPU > Zlt
2) Yft > YNA > Yrt > Zlt
3) e-DPU > Yrt > (Yrt)1/OPP > Zlt
4) e-DPU > Yrt > (Yft)1/OPP > Zlt
7/31/2019 All DMAIC Paper for B B
35/125
97% 96%
Sub 1
99%
Process 4
Sub 2 89%97%
Process 5
Sub 3 78%
96%
Yrt 59.59%
0.93735
P(defectes) 0.06265
Zlt 1.53
9 15. Answer the questions about the following process. (To the secon
100
6 3 4
Disposal Disposal Disposal Disposal
15 5 3 0
p1 0p2 #DIV/0! p1p3 0 p2
p4 0 p3
Yrt #DIV/0! p4
yrt
1) Calculate Yrt.
#DIV/0!
2) Calculate the value of normalized average yield.
#DIV/0!
7 16. The following is the process map for the order/request process bAnswer the following questions.
Order Entry Credit Review Shipping
Yrt = " A " 75% Yrt = " C "YNA = " B " YNA = " D "
Contact Order Review Order Matching
93% 75% 78%
Availability Scheduleing
86% 85%
YNA
P 1 P 2 P 3 P 4
7/31/2019 All DMAIC Paper for B B
36/125
Order Build W/house Loading
99% 98.60%
Pricing Shipping
95% E 94.287%
Ship'g truck Load Shipping direct
90.90% 97.80%
1) " A " 75.22%
2) " B " 93.13%
3) " C " 61.64%
4) " D " 88.61%
7/31/2019 All DMAIC Paper for B B
37/125
? ( 4 )
pressed as a level.
nd examined.
ly manufactured.
1.1
fference.
e defect.
verage.
es for defect and( 4 )
1000
verage. 10
ut 0.1. 8000.8
0.08
0.45
to DPU first.
Z value is Zst. 0.92
1.41
41.851143691410900%
7/31/2019 All DMAIC Paper for B B
38/125
0
Final Assembly
83%
Yrt 1 10.51
50.54
1 0.93
ges, and all processes have the process capability
200
0.0000
0.99999660 99.932%
al place)
ring a product is 96%, and the number of processo the second decimal place)
99.80%
ng a product is 94%, and the number of process
0.992.46
ete data with Z value. What is correct ? ( 3 )
al place)
7/31/2019 All DMAIC Paper for B B
39/125
d decimal place)
RTY
Input repair scrap out putp1 100 0 15 85p2 85 6 5 74
p3 80 3 3 74
p4 77 4 0 73
P1 0.85
P2 0.87
P3 0.93
P4 0.95
y mail order. 64.89%
75.2211900%
7/31/2019 All DMAIC Paper for B B
40/125
93.13%
61.637045387273600%
88.605%
7/31/2019 All DMAIC Paper for B B
41/125
[ Performance evaluatoin of MFG
1. The following are the number of defective cases for examined items.
Analize the pareto chart and write all defective items having the cumulative p
Defective No. of cases
Dent 23
Poor Seal 34
O-Ring 48
Finish 12
Finish 45
Dent 33
Screw 9 1) What are the contents of defective items hav
Connecto 2 Whicg are in red color
O-Ring 26
Scratch 52
3. Which is not a method for brainstorming ? ( 4 )
1) Free Wheeling
2) Round Robin
3) Card Method
4) Association method
5. When % tolerance is 6.78 from above GRR analysis, what is the tolerance?
% tolerance 6.78 % toleran
Total GRR 0.27 Tolerance
Answere= 4.00 Tolerance
6. In A company, QA group carried out a data analysis for "B" cooperative compa
the population standard deviation is 10. The sample size is 10 selected at ran
the population is supposed to have a normal distribution.
44.1 52.3 50.6 72.3 49.3 76.8 58.7
1) Calculate the confidence interval of population average 90%. 63.4
53.0
2) Calculate the confidence interaval of population average 95%. 64.4
52.0
7. There was a newspaper report that the children in a smoking family went to hin a nonsmoking family. To support the report objectively, we sampled 300 sfamilies at random, and examined the families with the children going to hosp
on the average. The result was 90 of smoking families and 50 of nonsmoking f5%, we tested that it could be said that the children of smoking family went tof nonsmoking family. Answer the questions. (Use the minitab)
1) What is P-value ?
0.22
6 level. As the result of the data measuring CTQ of " " part supplied from B
Defective itemCount
20.1 19.7 18.3 12.0 3.9
Cum% 26.1 46.1 65.8 84.2
74
96.1 100.0
57 56 52 34 11
Percent 26.1
OtherPoor SealScratchDentFinishO-Ring
300
250
200
150
100
50
0
100
80
60
40
20
0
7/31/2019 All DMAIC Paper for B B
42/125
2) What is the result of hypothesis testing ? (Choose between Ho accept and Ha accept.)
Accept ho
8. We summarized the defective types of refrigerator by shift for 3 months, andif there is a relation between the shift and the defective type. Answer the foll
Shift Cut Leakage Switch defect Poor adhesion
1 15 21 45 13
2 26 31 34 5
3 33 17 49 20
1) Calculate the expected value for poor adhesion of the workers in the second shift.
11.81
2) Calculate the chi-square value for leakage of the workders in the third shift.
3.45
3) Calculate the P-value.
0
9. The development department uses certain adhesive material to stick two proNow, it is going to develop an adhesive material with high adhesive strength.is more than 20, the condition will selected and be put under process control.
Adhesive material with le esive material with lev ive material with level 3
9 18 21
12 15 19
14 14 21
13 17 16
18 15 23
1) Test the homogeneity of variance and calculate P-value. (5% significant difference test)
0.45
2) Calculate the upper confidence interal limit value of standard deviation for the adhesiv
6.32
3) What is the adhesive material with the adhesive strength of more than 20 ? ( 3 )
Adhesive material with level 1
Adhesive material with level 2
Adhesive material with level 3
10. Many samples have been made while developing washing machines of new dWe are going to have an experiment on the effect of washing time and amou
Answer the following questions.
Washing timAmount of water(g Washing ability1
10 4 20.410 4 19.3
10 4 17.6
10 4 16.3
20 8 17.420 8 17.7
20
19
18
7/31/2019 All DMAIC Paper for B B
43/125
20 8 23.2
20 8 20.4
10 8 9.7
10 8 16.4
10 8 14.8
10 8 12.320 4 15.0
20 4 14.5
20 4 15.2
20 4 15.6
1) The following are explanations of the interaction analysis results. What is correct? ( 4
There is no interaction.
There is some interaction.
When amount of water increases from (-) level to (+) level and washing time is at (-) lev
As amount of water goes from (+) level to (-) level, washing ability appears high.
2) When amount of water is (-) level and washing time is at (+) level, calculate the respon
15.08
4
17
16
15
14
13
7/31/2019 All DMAIC Paper for B B
44/125
project ]
ercentage of 84.2%.
ng the cumulative percentage of 84.2%?
44.1
52.3
50.6
72.3
49.3
76.8
Formula 58.7
e = .=Gage R&R*100/tolerance 62.6
,=(Gage R&R*100)/%Tolerance 56.8
.=(.27109*100)/6.78 Mean 58.17
ny to receive QTA parts of n 10
st dev 10
om,data is given bellow. AT 90% confidence i
62.6 56.8 At 95 % confidence
ospital more often than the childrenoking families and 200 nonsmokingital more than two times for a month
amilies. With the significant level ofhospital more often than the children
cooperative company in last year,
7/31/2019 All DMAIC Paper for B B
45/125
are going to checkwing questions.
ucts.If the adhesive strengthAnswer the following questions. (All data are normally distributed.)
95% Bonferroni confidence intervals for standard deviations
C4 N Lower StDev Upper
Adhesive material with level 1 5 1.76780 3.27109 12.5901
Adhesive material with level 2 5 0.88802 1.64317 6.3244
Adhesive material with level 3 5 1.42985 2.64575 10.1832
Bartlett's Test (normal distribution)
Test statistic = 1.59, p-value = 0.452
material with level 2.(95% of confidence interval)
Levene's Test (any continuous distribution)
Test statistic = 0.36, p-value = 0.706
esign.t of water to clean clothes.
Washing
time(min.)
10
20
Adhesive material with level 3
Adhesive material with level 2
Adhesive material with level 1
20
7/31/2019 All DMAIC Paper for B B
46/125
)
el, washing ability appears high.
e value(washing ability).
8
8
4
2010
Amount of water(gal.)
Washing time(min.)
19.675
15.07518.400
13.300
7/31/2019 All DMAIC Paper for B B
47/125
nterval 63.4
53.0
nterval 64.4
52.0
7/31/2019 All DMAIC Paper for B B
48/125
141210864
Bartlett's Test
0.706
Test Statistic 1.59
P-Value 0.452
Levene's Test
Test Statistic 0.36
P-Value
7/31/2019 All DMAIC Paper for B B
49/125
7/31/2019 All DMAIC Paper for B B
50/125
Q1. For finding the relationship between Y and two independent variables X1 & X2,
you collected total of 15 readings and found the regression model eqn as
Y = a + bX1 + cX2, Find out what would be the degree freedom of residual error
gree of freedom
12
Q2. The following are the explanations of FMEA, Mark the inncorrect statement
a. It checks the potential failure mode
b. It analyzes the influence of failure mode on the achievement of system mission
c. It is to be carried out to prevent disadvantages of reliability in advance
d. It is to be carried out to bring out CTQ from the requirements of customers.
Q3. The following are the explainations of the factorial design. Find out the incorrect explaination
1. Randomization is to be carried out to increase the reproducibility.
2. Confounding is to be used to raise experimental pricision.
3. When there is no block effect, it is possible to join together and analyze as a whole.
4. If central value is repeated, it is impossible to measure P value of the factor.
Q4. In analysis of variance, when the data by factor does not satisfy the normality, what is
the decision making criterion that can be used in the homogeneity analysis?
1. P value of Bartletts Test2. P value of Levenes Test
3. Whether the dispersion for variation by factor is confounded or not.
4. P value of normality analysis
Q5. Followings are explanation of experiment plan. Find out a wrong answer.
a. If experiments are performed on different days, they can be blocked to accomplish highly precise experiments.
b. If there is repetition in 2 factors experiment, F-value of interaction will not be detected.
c. Available design helps to select an appropriate fractional design, based on the no. of runs you can perform
d. The response surface experiment are generally used for the case of continous factors.
Q6. When actual mean is less than the Target Mean & Zlt = 0, then from the followinggraphs identify which type of process will it have
Q7. The following are the characteristics of central composite design. What is incorrecta. When the centre point is away from the mean connecting lines then, it can be curved
b. The experiment of 2 level is carried out under the assumption that the effect of factors are non-linear.
c. If repeats the cube point in 2 level DOE, it is not possible to find curved regression
d. The experiment of 3 level can be said to be central composite design.
Q8. When your number of factors are 7, then which type of Fractional Factorial can
be used
a) 1/16 Factorial Design
b) 1/8 Factorial Design
c) 1/4 Factorial Design
d) 1/2 Factorial Design
(a) (b) (c) (d)
LSL T USL
7/31/2019 All DMAIC Paper for B B
51/125
Q9. Which of the following is incorrect explanation of experimental Pure error/Lack-of-Fit ?
(more than one can be the answer)
a. To analyze Lack-of-Fit, the independent variables must be repeated more than twice at the same level
b. For the regression eq to be significant, p value of Lack-of-Fit should be less than Alpha value.
c. The smaller p value of Lack of fit, the larger p value of regression.
d. To make the regression equation to be calculated significant, P value of Lack-of-Fit must be significant.
e. Pure error value shows the reproducibility of response in a fixed independent variable.
f. None of these
Q10. Which among the following has the highest correlation coefficient
1
7/31/2019 All DMAIC Paper for B B
52/125
Q1. From the following Normality Effect Plot, Answer the below questions
a. Write down all the terms which are insignificant c,ca.cb,cc
b. Identify which variable has the maximum influence on the response A
c. Choice the wrong statement (more than one can be the answer)
1. AC is not the significant term
2. Screening designs is used to identify the "vital" few factors or key variables that
influence the response
3. Normal probability plot identifies important effects using a = 0.10, by default
4. Points that do not fall near the line usually signal insignificant terms
Q2. From the following Gage Linearity and Bias Study, Answer the below questions
7/31/2019 All DMAIC Paper for B B
53/125
a. What can be the Average Bias Value -0.01
b. What can be the historical Standard deviation Value
c. Find out the %Linearity 0.88
d. Choice the wrong statement
1. For Acceptable Gage Linearity & Bias, both should be less than equal to 5%
2. %Linearity will increases, if Slope(S) will increase3. With increase in R-Sqr value, %Linearity will decrease
4. For good linearity, Average Bias value should be same for all the parts
Q3. For measuring the measurement system accuracy, same part was measured with actual gage
repeated 5 times. The reading found were as
24.3 24.3
25.1 25.1
24.4 24.4
24.8 24.8
24.6 24.6
While measuring with the Reference gage, the part was measured to be 24.4
Find out what would be the % Bias value. -40
Q4. Match the position (A,B,C,D) of 4-Block diagram with the appropriate data distribution
curves (1,2,3,4)
C
4- Block Diagram
Accuracy
Pression A
Q5. Find out the missing values
One-way ANOVA: C2 versus Subscripts
Source DF SS MS F P
Subscripts 2 **.** 20.38 *.** 0.012 44.76 5.5Error 21 77.75 *.** 3.7
Total 23 118.50
R sq
S = 1.924 R-Sq = **.**% R-Sq(adj) = 28.14%
R sq adj
a. SS factor
b. F factor
c. MS Error
For accepting the part, the tolerance range should be 24 + 0.3
A
D
B
C
1 2 3 4 5 6
1.51.0
0.5
2.0
2.5
3)
LSL USL
LSL USL
1)
LSL
2)
4)
7/31/2019 All DMAIC Paper for B B
54/125
d. R-Sqr
7/31/2019 All DMAIC Paper for B B
55/125
7/31/2019 All DMAIC Paper for B B
56/125
Linearity .=Slope*process variation
% Linearity .=Slope*100
Process variation .=average bias/%Bias*100
% Bias .=Bias/Process variation*100
Process variation .=Linearity/slope
4.79 0.82.19
6
24.4 0.1 Linearity .=Slope*process variation
24.4 -0.7 % Linearity .=Slope*100
24.4 0.0 Process va.=average bias/%Bias*100
24.4 -0.4% Bias .=Bias/Process variation*100
24.4 -0.2 Process va .=Linearity/slope
Average -0.2
61.5
1.5
1.5
1.5B
d
61
2
1
2
0.34
34.39
0.28
28.14
USL
LSL USL
7/31/2019 All DMAIC Paper for B B
57/125
7/31/2019 All DMAIC Paper for B B
58/125
Q1. Conduct the X-Bar R Chart for the following data & answer the below
a) From the R Chart, find out the UCL R Value 2.38
b) At CL 18, what would be the UCL X-Bar Value 18.65
c) At X-Bar Ttl = 135.67 & R Ttl = 21.6, What would be the value of X-Bar UCL Given that
Ttl Subgroups are 20 & Subgroup size is 5 7.41
1 2 3 4 5 6 7
20.1 20.1 20.1 19.9 19.8 20.3 19.6
19.8 19.8 20.4 21.2 19.7 19.5 21.4
19.5 20.3 20.5 20.3 19.7 19.8 20.3
20.4 19.4 19.5 20.4 20.4 20.2 19.8
20.1 19.5 20.3 19.7 19.5 19.6 19.5
Q2. a) Find out the Wrong explaination
1. More the Insignificant regression equation, Lesser the P-value of Lack-Of-Fit
2. Interaction terms are much more significant than the Linear Terms3. The interaction term B * C is not significant
4. Using 95% CI & removing all possible insignificant terms, the maximum
upper CL value would be 14.67
b) Find out the R-Sqr & R-Sqr (Adj) value (by completely removing all insignificant terms)
c) a=5.680 b=5.900
d) After screening the insignificant terms, What can be the regression model equation
.=102373-.9646A+.3090B+7662C-1.8363AA+1.6700BB-1.9068AB+3.3404AC
A B C Y
2.03 2.49 3.49 11.85
3.62 2.97 2.42 11.06
3.62 0.59 2.42 12.08
3.62 1.78 2.42 11.02
3.62 1.78 2.42 10.145.21 2.49 3.49 11.03
0.95 1.78 2.42 8.26
3.62 1.78 2.42 9.50
3.62 1.78 4.22 10.43
5.21 1.07 3.49 10.90
3.62 1.78 2.42 10.22
3.62 1.78 2.42 11.53
3.62 1.78 2.42 10.53
5.21 2.49 1.35 7.71
6.29 1.78 2.42 7.87
2.03 2.49 1.35 13.19
2.03 1.07 3.49 8.945.21 1.07 1.35 8.44
3.62 1.78 0.62 7.98
2.03 1.07 1.35 11.28
Q3. An ABC company (manufactures Sheet) found that increased number of sheets are being rejected
at final inspection due to scratches, peels & smudges in their plant.
Inorder to check that 10 samples from each work shift were studied with respect to the Types of defe
At 14 + 5, what would be the optimum values of your factors
7/31/2019 All DMAIC Paper for B B
59/125
Conduct the Pareto Chart of the following and answer the below mentioned question
Defects Typ Period Defects Typ Period Defects Typ Period
NIL Day NIL Evening Scratch Night
Scratch Day NIL Evening NIL Night
NIL Day Smudge Evening Smudge Night
NIL Day NIL Evening Peel NightSmudge Day NIL Evening NIL Night
NIL Day Peel Evening Smudge Night
NIL Day Scratch Evening Peel Night
NIL Day NIL Evening Scratch Night
Peel Day NIL Evening Smudge Night
Scratch Day Scratch Evening Smudge Night
a. In which Work Shift, peel frequency is maximum Night
b. At Night, 90% of the defects are contributed by? All defects
c. Mark the incorrect Statement
1. In Evening 90% of the defects are contributed by Smudges & Scratch
2. At night, maximum number of defects have occurred
3. In evening shift, Smudges frequency is minimum
4. Relationship exists between the type of defects and the work shift producing the Sheets.
Q4. a. Find out the P-value of Normality Plot (Take entire group as one) 0.21
b. What would be the Test Statistics value while doing Test for equal variance 1.03
c. What would be the MSW Value 20.38
d. Tick the wrong explaination
1. Means of all models are same
2. Means of all models are different
3. Ho means means are equal
4. Ha means means are different
e. What would be the upper confidence interval value of LEVEL 25.79
LEVEL 1 LEVEL 2 LEVEL 3
3 4 6
5 4 7
7 3 8
4 6 6
8 7 5
4 4 9
3 2 10
9 5 9
Q5. Calculate the Gage R&R for the following using X-Bar and R Method at 95% Confidence Interval
Operator 1 Operator 2READING1 READING2 READING1 READING2
54.29 54.29 54.29 55.10
55.42 55.42 55.42 55.53
56.89 57.22 57.22 57.25
given that tolerance = 54+ 3 and readings are as follows
7/31/2019 All DMAIC Paper for B B
60/125
56.62 56.62 56.62 56.60
57.65 57.65 57.70 57.65
56.83 56.84 56.00 56.83
53.54 53.55 53.54 53.00
54.12 54.10 54.12 54.12
54.50 54.50 54.52 54.52
56.52 56.52 56.50 56.50
a. What is the Gage R&R % SV value 9.11
b. Write down the Repeatibility % T Value 7.99
c. What is the ttl variation study variance value 5.27
d. Find out which operator has minimum difficulty in measuring the readings Operator 2
7/31/2019 All DMAIC Paper for B B
61/125
103
3
4
102
23
3
R-Sq = 75.4% R-Sq(adj) = 61.0%
c=3.9087
103
3
7/31/2019 All DMAIC Paper for B B
62/125
4
102
2
2
1
3
102
2
3
3
7/31/2019 All DMAIC Paper for B B
63/125
7/31/2019 All DMAIC Paper for B B
64/125
Q1. a. C, AC, BC, ABC
b. A
c. 3, 4
Q2.
a. 0.01
b. 1.07
c. 1.23%
d. 3
Q3.
% Bias Value 40%
Q4. 1 C
2 B
3 A
4 D
302826242220
0.8
0.6
0.4
0.2
0.0 0
Data
Avg Bias
Gage Bias
24.4 0.24 40.0 0.175
Reference Bias %Bias P
Average 0.24 40.0 0.175
Gage name:
Date of study :
Reported by:
Tolerance:
Misc:
7/31/2019 All DMAIC Paper for B B
65/125
Q5. One-way ANOVA: C2 versus Subscripts
Source DF SS MS F P
Subscripts 2 **.** 20.38 *.** 0.012
Error 21 77.75 *.**
Total 23 118.50
S = 1.924 R-Sq = **.**% R-Sq(adj) = 28.14%
a. SS factor 40.760
b. F factor 5.505
c. MS Error 3.702
d. R-Sqr 34.39%
Q1.
a. 2.38
b. 18.65
c. 135.67 21.6
6.78 1.08
7.41
Q2. a. 4
b. R-Sqr = 75.4%, R-Sqr (Adj) = 61.0%
c. A= 5.688, B=0.59, C=3.9087d. Y = 12.6358 + 0.8898A - 1.7662B - 2.0904C - 0.2576A*A + 1.1793B*B - 0.6001A*B + 0.6951
Response Surface Regression: Y versus A, B, C
The analysis was done using coded units.
Estimated Regression Coefficients for Y
Term Coef SE Coef T P
Constant 10.2373 0.3378 30.303 0.000
A -0.9646 0.4434 -2.175 0.050
B 0.3090 0.4429 0.698 0.499
C 0.7662 0.4439 1.726 0.110
7654321
20.50
20.25
20.00
19.75
19.50
__X=20.011
UCL=20.660
LCL=19.363
7654321
2.4
1.8
1.2
0.6
0.0
_R=1.125
UCL=2.378
LCL=0
7654321
20
19
18
17
__X=18
UCL=18.649
LCL=17.351
7654321
2.4
1.8
1.2
0.6
0.0
_R=1.125
UCL=2.378
LCL=0
1
11
11
11
n A2 A3
1 2 . 6 6 0 3 . 7 6 0
2 1 . 8 8 0 2 . 6 5 9
3 1 . 0 2 3 1 . 9 5 4
4 0 . 7 2 9 1 . 6 2 8
5 0 . 5 7 7 1 . 4 2 7
6 0 . 4 8 3 1 . 2 8 7
7 0 . 4 1 9 1 . 1 8 2 0
8 0 . 3 7 3 1 . 0 9 9 0
9 0 . 3 3 7 1 . 0 3 2 0
1 0 0 . 3 0 8 0 . 9 7 5 0
Hi
Lo1.0000D
Optimal
Cur
d = 1.0000
Targ: 14.0
Y
y = 14.0000
0.5900
2.970
0.950
6.290B A
[5.6880] [0.5900]
7/31/2019 All DMAIC Paper for B B
66/125
A*A -1.8363 0.7225 -2.541 0.026
B*B 1.6700 0.7220 2.313 0.039
A*B -1.9068 0.9704 -1.965 0.073
A*C 3.3404 0.9740 3.430 0.005
S = 0.9752 R-Sq = 75.4% R-Sq(adj) = 61.0%
Analysis of Variance for Y
Source DF Seq SS Adj SS Adj MS F P
Regression 7 34.972 34.972 4.9960 5.25 0.006
Linear 3 7.797 7.797 2.5990 2.73 0.090
Square 2 12.316 12.316 6.1582 6.47 0.012
Interaction 2 14.859 14.859 7.4293 7.81 0.007
Residual Error 12 11.413 11.413 0.9511
Lack-of-Fit 7 8.874 8.874 1.2677 2.50 0.166
Pure Error 5 2.540 2.540 0.5079
Total 19 46.385
Estimated Regression Coefficients for Y using data in uncoded units
Term Coef
Constant 12.6358A 0.8898
B -1.7662
C -2.0904
A*A -0.2576
B*B 1.1793
A*B -0.6001
A*C 0.6951
Q3.
a. Night
b. All --> Smudge, Peel & Scratch
c. Mark the incorrect Statement
1. In Evening 90% of the defects are contributed by Smudges & Scratch
2. At night, maximum number of defects have occurred
3. In evening shift, Smudges frequency is minimum
4. Relationship exists between the type of defects and the work shift producing the Sheets.
d = 1.0000
y = .
PeelSmudgeScratchNIL
10.0
7.5
5.0
2.5
0.0
PeelSmudgeScratchNIL
10.0
7.5
5.0
2.5
0.0
Period = Day Period = Evening
Period = Night
Defects Type
NIL
Scratch
Smudge
Peel
Defects TypeCount
Cum %
Percent
10
8
6
4
2
0
7/31/2019 All DMAIC Paper for B B
67/125
Q4. a. 0.21
b. 0.6
c. 3.70
d. Tick the wrong explaination
1. Means of all models are same
2. Means of all models are different
3. Ho means means are equal
4. Ha means means are different
e. Average 4.38
Tinv 2.08
S 1.92
n 8
5.79
Q5 Gage R&R Study - XBar/R Method
%Contribution
Source VarComp (of VarComp)
Total Gage R&R 0.01497 0.83
Repeatability 0.01497 0.83
Reproducibility 0.00000 0.00
Part-To-Part 1.79038 99.17
Total Variation 1.80535 100.00
Total Gage R&R 0.12234 0.47956 9.11 7.99
Repeatability 0.12234 0.47956 9.11 7.99
Reproducibility 0.00000 0.00000 0.00 0.00
Part-To-Part 1.33805 5.24502 99.58 87.42
Total Variation 1.34363 5.26690 100.00 87.78
Number of Distinct Categories = 15
a. 9.11
b. 7.99
c. 5.27
d. Operator 1
Study Var %Study Var %Tolerance
Source StdDev (SD) (3.9199 * SD) (%SV) (SV/Toler)
LEVEL 3
LEVEL 2
LEVEL 1
321
6420
99
95
90
80
70
60
50
40
30
20
10
5
1
Nor
7/31/2019 All DMAIC Paper for B B
68/125
7/31/2019 All DMAIC Paper for B B
69/125
*C
D3 D4 B3 B4 d2 c4
- - - - - -
0 3 . 2 6 7 0 3 . 2 6 7 1 . 1 2 8 0 . 7 9
0 2 . 5 7 5 0 2 . 5 6 8 1 . 6 9 3 0 . 8 8
0 2 . 2 8 2 0 2 . 2 6 6 2 . 0 5 9 0 . 9 2 1
0 2 . 1 1 5 0 2 . 0 8 9 2 . 3 2 6 0 . 9 4
0 2 . 0 0 4 0 . 0 3 1 . 9 7 0 2 . 5 3 4 0 . 9 5 1
. 0 7 6 1 . 9 2 4 0 . 1 1 8 1 . 8 8 2 2 . 7 0 4 0 . 9 5
. 1 3 6 1 . 8 6 4 0 . 1 8 5 1 . 8 1 5 2 . 8 4 7 0 . 9 6
. 1 8 4 1 . 8 1 6 0 . 2 3 9 1 . 7 6 1 2 . 9 7 0 0 . 9 6
. 2 2 3 1 . 7 7 7 0 . 2 8 4 1 . 7 1 6 3 . 0 7 8 0 . 9 7
0.620
4.2200
0.5900
2.970B C
[0.5900] [3.9087]
7/31/2019 All DMAIC Paper for B B
70/125
20.0
40.0 60.0 80.0 100.0
4 2 2 2
40.0 20.0 20.0
ScratchPeelNILSmudge
100
80
60
40
20
0
Period = Night
7/31/2019 All DMAIC Paper for B B
71/125
One-way ANOVA: C2 versus Subscripts
Source DF SS MS F P
Subscripts 2 40.75 20.38 5.50 0.012
Error 21 77.75 3.70
Total 23 118.50
S = 1.924 R-Sq = 34.39% R-Sq(adj) = 28.14%
654
Bartlett's Test
0.453
Test Statistic 1.03
P-Value 0.599
Levene's Test
Test Statistic 0.82
P-Value
12108
Mean
0.212
5.75
StDev 2.270
N 24
AD 0.480
P-Value
al
7/31/2019 All DMAIC Paper for B B
72/125
INJECTION TIME AT
10MIN 15MIN 20MIN
3.5 3.7 3.9
3.4 3.4 3.6
3.2 3.9 2.8
3.5 3.5 2.0
3.6 3.8 4.13.5 3.6 2.0
3.7 3.9 2.8
3.5 3.9 4.2
3.5 3.8 3.7
3.9 3.5 2.5
VENDOR1 VENDOR2
56 54
45 56
28 8915 57
34 53
89 54
54 56
27 57
26 78
RESP A B C RESP A B C
271.80 40.55 16.66 13.20 267.40 35.96 16.45 14.51
264.00 36.19 16.46 14.11 240.40 37.71 17.37 15.56
238.80 37.31 17.66 15.68 227.20 37.00 18.12 15.83
230.70 32.52 17.50 10.53 196.00 36.76 18.53 16.41
251.60 33.71 16.40 11.00 278.70 34.62 15.54 13.10
257.90 34.14 16.28 11.31 272.30 35.40 15.70 13.63
263.90 34.85 16.06 11.96 267.40 35.96 16.45 14.51
266.50 35.89 15.93 12.58 254.50 36.26 17.62 15.38
229.10 33.53 16.60 10.66 224.70 36.34 18.12 16.10
239.30 33.79 16.41 10.85 181.50 35.90 19.05 16.73
258.00 34.72 16.17 11.41 227.50 31.84 16.51 10.58
257.60 35.22 15.92 11.91 253.60 33.16 16.02 11.28
267.30 36.50 16.04 12.85 263.00 33.83 15.89 11.91
267.00 37.60 16.19 13.58 265.80 34.89 15.83 12.65
259.60 37.89 16.62 14.21 263.80 36.27 16.71 14.06
LEVEL1 LEVEL2
56 54
45 56
28 89
15 57
34 53
89 54
Q1 (i) 4M ANALYSIS WAS DONE TO FIND OUT THE POSSIBLE REASONS FOR WARPAGE OFPANNEL SWITH. USING PROPER TOOL VERIFY WHETHER INJECTION TIME CAN BE ONE OF THEREASONS OR NOT & WHY.
(ii) USING PROPER TOOL FIND OUT WHETHER VENDOR CHANGE CAN BE A FACTOR OR NOTGIVEN THAT THE TTL NO. OF DEFECTS IN CASE OF VENDOR1 & VENDOR2 ARE AS FOLLOWS :
Q2 ) FIND OUT WHETHER THERE IS A RELATIONSHIP BETWEEN RESPONSE AND FACTOR. ALSO FIND OUTWHICH FACTOR SHOULD BE ELIMINATED TO REDUCE THE GAP BETWEEN R-Sq & R-Sq (adj) VALUE
Q3 ) AT 85% CONFIDENCE, FIND OUT THE CONFIDENCE INTERVAL FOR STANDARD DEVIATION OF BOTHLEVEL1 AND LEVEL2 GIVEN THAT THE VALUES AT LEVEL1 & LEVEL2 ARE
7/31/2019 All DMAIC Paper for B B
73/125
54 56
27 57
26 78
7/31/2019 All DMAIC Paper for B B
74/125
7/31/2019 All DMAIC Paper for B B
75/125
7/31/2019 All DMAIC Paper for B B
76/125
Q1 ) FIND OUT WHAT WILL BE THE COMBINED EFFECT AFTER THE FIRST % WHEN TTL OF 6 DEFCTS ARE LYING IN OTHER
DEFECT Nos DEFECTS Nos 5
A 23 H 543
B 34 I 671
C 45 J 234
D 32 K 564
E 678 L 8
F 34 M 90
G 678 N 56
Q2 ) FIND OUT THE VALUE OF THE FOLLOWING 5
yield 1
Regression Analysis: RES versus PRESSURE, TEMP, TIME 5
The regression equation is
*******************************************
Predictor Coef SE Coef T P
Constant 858 1560 0.55 0.595
PRESSURE -30.38 92.89 -0.33 0.750
TEMP 1.74 54.40 0.03 0.975
TIME -38.81 25.67 -1.51 0.161
S = 291.999 R-Sq = **.**% R-Sq(adj) = 0.0%
Analysis of Variance
Source DF SS MS F P
Regression 3 229290 76430 0.90 0.476
Residual Error 10 852631 85263
Total 13 ********
Q4) FIND OUT THE %STUDY VARIANCE, % STUDY TOLERANCE & NUMBER OF DISTINCT CATEGORIES
5
St var %
Total Gage R&R 0.083661 0.50197 * 0
Repeatability 0.061128 0.36677 30.99 3.06
Reproducibility 0.057118 0.34271 28.96 2.86
Operator 0.024438 0.14663 12.39 1.22
Operator*Part 0.051626 0.30976 26.18 2.58
Part-To-Part 0.178602 1.07161 90.56 8.93
Total Variation 0.197226 1.18335 100.00 9.86
Number of Distinct Categories = ***
Q3 ) FIND OUT THE EQUATION FOR THE FOLLOWING MINITAB OUTPUT & R-Sq VALUE AND FIND OUT THE VALUE OF REGR12, TEMP = 23 & TIME = 6
Study Var %Study Var %Tolerance
Source StdDev (SD) (6 * SD) (%SV) (SV/Toler)
ALSO FIND OUT THE SV/Toler VAL10
7/31/2019 All DMAIC Paper for B B
77/125
Q5) AT 92% CONFIENCE INTERVAL WHAT CAN BE THE VALUE OF SEM & CI
5
One-Sample Z: C2
Test of mu = 40 vs not = 40
The assumed standard deviation = 1.3
.
Variable N Mean StDev SE Mean 92% CI Z P
C2 67 44.3955 3.3588 ****** (******, ******) 27.68 0.000
Q6 ) FILL IN THE BLANKS 5
Chi-Square Test: DAY1, DAY2, DAY3
Expected counts are printed below observed counts
Chi-Square contributions are printed below expected counts
DAY1 DAY2 DAY3 Total Day 1
1 **** 521 452 ****
559.54 344.39 633.08
**** 90.573 51.792
2 452 157 498 1107
403.00 248.04 455.96
5.958 33.415 3.876
3 521 268 789 1578574.46 353.57 649.96
4.976 20.711 29.742
Total **** 946 1739 4222
Chi-Sq = 241.078, DF = 4, P-Value = 0.00
Test for Equal Variances: C1, C2 5
89% Bonferroni confidence intervals for standard deviations
N Lower StDev Upper
C1 10 ****** 3.35345 6.03758C2 10 1.43548 2.07136 *******
F-Test (normal distribution)
Test statistic = *.**, p-value = 0.167
Levene's Test (any continuous distribution)
Test statistic = 2.03, p-value = 0.172
Q8 ) CALCULATE THE UPPER & LOWER VALUES OF THE X-BAR R CHART GIVEN THAT
SampleSize=5
Avg RANGE ALSO FIND OUT HOW MANY VALUES ARE CROSSING THE CONTROL LIMITS
13 2 5
19 324 4
21 6
25 1
27 2
11 3
15 4
18 6
12 2
Q7 ) 2 - VARIANCE TEST WAS CONDUCTED TO CHECK THE VARIANCE OF TWO SAMPLES.FIND OUT THE CONFIDENCE INTERVAL FOR SD OF THE ****** AREAS
7/31/2019 All DMAIC Paper for B B
78/125
CATGY.
ESSION AT PRESSURE =
E AT TTL TOLERANCE =
7/31/2019 All DMAIC Paper for B B
79/125
7/31/2019 All DMAIC Paper for B B
80/125
Q 1) FIND OUT THE CORRECT ANSWER FROM THE FOLLOWING
1. P CHART IS USED TO CHART THE PROPORTION OF DEFECTS IN EACH SUB GROUP
2. C CHART IS USED TO CHART THE NUMBER OF DEFECTS WHEN SAMPLE SIZE IS CONSTANT
3. NP CHART IS USED TO CHART THE NO. OF DEFECTS IN EACH SUB GROUP
4. U CHART IS USED TO CHART THE NO. OF DEFTECTS / UNIT IN EACH SUB GROUP
Q 2) WHAT SHOULD BE DONE TO MINIMIZE THE GAP BETWEEN THE R-Sq AND R-Sq (Adj) VALUE
1. LOOK FOR MAX P-VALUE & TEST TO BE CONDUCTED AGAIN AFTER REMOVING THAT P-VALUE
2. SAMPLING TO BE DONE AGAIN
3. MINIMIZE THE VARIATION IN THE RESIDUALS
4 LOOK FOR ADDITIONAL FACTORS WHICH ARE NOT INCLUDED
Q3 ) MATCH THE FOLLOWING
1. CORRELATION COMPARES VARIATION BETWEEN & WITHIN THE GROUP
2. ANNOVA TESTS THE EQUALITY OF POPULATION / SAMPLES VARIANCE
3. 2 - VARIANCE MEASURE THE DEGREE OF LINEAR RELATIONSHIP BETWEEN 2 VARIABLES
PERFORMED WHEN THERE IS A NON-LINAER RELATIONSHIP BETWEEN THE VAR
Q4 ) WHAT ARE THE POSSIBLE REASONS OF SUCH NORMALITY GRAPH1) DATA IS RIGHT SCREWED
2) DATA IS LEFT SCREWED
3) P-VALUE IS < 0.05
4) HIGH VARIATION IN THE DATA
GRAPH - 1 GRAPH - 2
1) GRAPH - 1, FACTOR IS NOT EFFECTING THE RESPONSE. SHOULD LOOK FOR ANOTHER FACTOR
2) GRAPH - 2, RESPONSE SURFACE DESIGN SHOULD BE DONE
3) GRAPH - 2, REGRESSION TO BE DONE AGAIN
4) GRAPH - 1, NO. OF REPLICATES TO BE INCREASED
Q6 ) FIND THE RTY VALUE OF THE FOLLOWING PROCESS
4. RESPONSESURFACE DESIGN
Q5 ) FRACTIONAL FACTORIAL WAS CONDUCTED TO FIND OUT THE OPTIMUM CONDITION. FROM THEFOLLOWING GRAPH FIND OUT WHICH ONE IS INCORRECT AND WHY & WHAT SHOULD BE THE NEXT.
6050403020100-10
99
95
90
80
70
60
50
40
30
20
10
5
1
Mean
0.163
25.5
StDev 14.58
N 50
AD 0.535
P-Value
Normal
180175170
50
48
46
44
42
25
765
50
48
46
44
42
TEMP PRESSURE
TIME
Point Type
Corner
Center
180175170
40
30
20
10
25
765
40
30
20
10
TEMP PRESSURE
TIME
Point Type
Corner
Center
180175170
40
30
20
10
25
765
40
30
20
10
TEMP PRESSURE
TIME
PointTy
Corner
Center
180175170
40
30
20
10
25
765
40
30
20
10
TEMP PRESSURE
TIME
PointType
Corner
Center
98.2 % 96.4% PARALELL
SERIES
7/31/2019 All DMAIC Paper for B B
81/125
Q7 ) AT 83% CONFIDENCE INTERVAL WHAT WOULD BE THE VALUE OF AREA UNDER THE CURVE
GIVEN THAT PROCESS VARIES FROM 30 + 5.
1) 1.372 0.83
2) 0.954 0.9542
3) 2.744
4) 1.892
1) IN CASE OF 1SAMPLE Z TEST, TEST MEAN SHOULD LIE BETWEEN THE CONFIDENCE INTERVAL.
2) RTYparallel = YFT1 x YFT2 x YFT3.
3) YOUR R-Sqr (adj) VALUE WILL BE ALWAYS GREATER THAN R-Sqr VALUE.
4) C-CHART SHOULD BE USED WHEN SUBGROUP SIZE IS SAME.
Q9 ) IF THE NO. OF DISTINCT CATEGORIES ARE LESS THAN 5 WHAT DOES IT MEAN (MORE THAN ONE CAN BE THE ANSWER
1) RATIONAL SUB GROUPING IS NOT PROPER
2) GAGE SELECTION IS NOT PROPER
3) ENTIRE RANGE IS NOT COVERED
4) GAGE VARIATION HAS GOT MAX CONTRIBUTION IN TTL VARIATION OF THE MEASUREMENT SYSTEM
Q10 ) FOLLOWING ARE THE THREE TYPES OF REGRESSION MODES. AMONG THESE FIND OUT WHICH ONE IS FOR QUADRA
Q12 ) Gage R&R studies are conducted to determine all of the following except:
1) Reproducibility of measurements between operators
2) The resolution of the gage
3) The ability of the measurement system to detect process changes
4) Repeatability of the measurement system
Q13 ) The method that attempts to delineate all possible failures and their effect on a system is called
a. PDCA
b. FMEA
c. Cause-and-effect diagrams
d. Pareto analysis
Q14 ) FROM THE FOLLOWING GRAPH WHAT DOES X-BAR CHART INDICATES
1) NO. OF DISTINCT CATEGORIES ARE LESS THAN
Q8 ) CHOICE THE WRONG STATEMENT (MORE THAN ONE CAN BE THE ANSWER)
Q11 ) On an X-bar and R control chart for a gage R&R study the control chart for the Ranges of repeated readings is in statistical contrHowever, nearly all of the averages on the X-bar chart are outside of the control limits. This indicates:
2) VERY LOW VARIATION OBSERVED BY THE MEADUE TO THE OPERATOR CHANGE
67.6% 79.4%
2
(1) (2) (3)
Part-to-PartReprodRepeatGageR&R
200
100
0
%Contribution
%StudyVar
%Tolerance
10
UCL=12.741 2
10987654321
64
56
48
64
Gage name:
Date of study:
Reported by:
Tolerance:
Misc:
7/31/2019 All DMAIC Paper for B B
82/125
7/31/2019 All DMAIC Paper for B B
83/125
7/31/2019 All DMAIC Paper for B B
84/125
3
1
RING SYSTEM
OPERATOR1
7/31/2019 All DMAIC Paper for B B
85/125
7/31/2019 All DMAIC Paper for B B
86/125
Q1. For regression equation to be significant, Residuals should be normally & randomly distributed
From the following graphs identify which of them are randomly distributed
Q2. Identify among the following which is th ewrong explaination of Anova
a. Anova is a tool which can compare several means
b. Is used to identify significant factor X which has influence on the response Y
c. Is used to determine whether MSB is greater than the MSW or not
d. We can screen data to identify Vitel Few
e. To determine the average of each response when selected from same population
Q3. For finding the relationship between Y and two independent variables X1 & X2, Df regressio
you collected total of 19 readings and found the regression model eqn as Df error
Y = a + bX1 + cX2, Find out what would be the degree freedom of residual error Df total
Q4. Which among the following has the highest correlation coefficient
Q5. Conduct Simple regression of the following data and answer the below questions
a. Write down the Regression equation The regression equ
b. Using regression eq find out what could be the Fitted value at 630, 730 & 960
c. Write down the R-Sqr & R-sqr (adj) value
d. Using 90% Confidence interval, What will be the maximum upper CL value of response
e. For X at 520, what would be the upper & lower Confidence limit value (use 95% CI) Lower
F What will the residual P value
X Y
500 0.18
540 0.37
580 0.35
620 0.50
660 0.56
bbbbbbbbbbbbb
Fit
Fit Fit Fit
ResidualResidual
ResidualResidual
ResidualResidual ResidualResidual
(a) (b) (c) (d)
Fit
7/31/2019 All DMAIC Paper for B B
87/125
700 0.75
740 1.02
780 1.18
820 1.05
860 0.94
900 1.50
940 1.56980 1.65
1000 1.40
1020 1.50
1060 1.63
Q6. In analysis of variance, when the data by factor does not satisfy the normality, what is
the decision making criterion that can be used in the homogeneity of variance analysis?
1. P value of Bartletts Test
2. P value of Levenes Test
3. Whether the dispersion for variation by factor is confounded or not.
4. P value of normality analysis
Q7. "ABC" division want to analyze the process capability of supplier "DEF" to improve CTQ to 6 sigma level.
The historical standard deviation of the population of CTQ "X" is known as 10.0. And randomly sampled 10 d
is followings and the population is known as normal distribution.
(1) Calculate the upper limit of 90% confidential intervals of the population. 62.9
(2) Calculate the upper limit of 95% confidential intervals of the population. 64
Q8. Development dept. has used specified adhesives to stick 2 parts together. They want to develop one with hig
adhesive strength. If the adhesive strength is more than 20, they will select that one and control the process.
Answer to the questions. (All of the data are normally distributed.)
(1) Conduct the homogeneity of Variation, and get the P-Value. 2.39
(2) Calculate the upper confidence interval limit value of Standard deviation for the adhesive strength for
17.55
(3) Calculate the Lower confidence interval limit of Mean for adhesive level 3 19.22
Adhesive level 1 Adhesive level 2 hesive level3
9 18 21
12 15 19
14 14 21
13 17 22
18 15 23
(3) Which adhesives have adhestive strength more than 20?
Sample data : 40, 52.3, 50.6, 72.3, 49.3, 76.8, 58.7, 62.6, 56.8, 58.3
adhesived in level 2. (90% of confidence interval)
(A) Adhesives in level 1
(B) Adhesives in level 2
(C) Adhesives in level 3
(D) No adhesives
7/31/2019 All DMAIC Paper for B B
88/125
Q9. a) Find out the P-value of Normality Plot (Take entire group as one) 0.21
b) What would be the Test Statistics value while doing Test for equal variance 1.03
c) What would be the MSW Value 3.7
d) Tick the wrong explaination
1) The Upper SD limit for Gr2 at 90% CI will be 3.48721
2) Means of all models are different
3) The Lower CI limit of Mean for Gr3 at 95% CI would be 8.9154) The Ferror Value is 0.428
e) When total number of observations are 30, and number of factor levels is 3, then what would
be the DFerror value
Gr1 Gr2 Gr3
3 4 6
5 4 7
7 3 8
4 6 6
8 7 5
4 4 9
3 2 10
9 5 9
Q10. From the following Minitab Anova output, Answer the below mentioned questions
Individual 95% CIs For Mean Based on
Pooled StDev N
Level N Mean StDev -------+---------+---------+---------+-- 8
LEVEL 1 8 4.625 2.560 (------*-------) 8
LEVEL 2 8 4.125 1.246 (-------*------) 8
LEVEL 3 8 9.125 2.031 (-------*------)
-------+---------+---------+---------+--
4.0 6.0 8.0 10.0
a) What is the Pooled Standard Deviation Value 2.02
b) What is the Upper Mean value of LEVEL 1 at 95% CI
c) At 95% Confidence Interval, what could be the Fcritical Value 3.47
d) Tick the wrong explaination
1. Means of all models are same
2. Means of all models are different
3. Ho means means are equal
4. Ha means means are different
Q11. An ABC Company wants to identify whether vendor change can be a factor or not.
They selcted 2 vendors, Vendor 1 and Vendor 2 and tested around 100 samples of
Vendor 1 and 150 of Vendor 2. The test results are as follows
Vendor 1 --> OK material : 87 & Vendor 2 --> NG material : 28
a. Find out which vendor is better Vendor 1 is better
b. Can vendor change be a factor or not Yes vendor change is a factor
7/31/2019 All DMAIC Paper for B B
89/125
Q12. Comp line registered a six sigma project of reducing the Rejection of line. After 3 months
it was found that the line % Rejection has improved from 23% to 15%.
Inorder to confiorm that the Six Sigma Team randomly selected 120 samples, and found
that the NG material was only 17.
a. Using sutable tool, find out what the Six Sigma team finally concluded from the data
b. Find out whether the samling method done by the team was correct or not
Q13. For the following data find out whether Shift is depended upon Machine or not
a) Tick the correct answer
1) Depended since Pearsons P Value is \0.05
b) What is the Pearson Chi-Square Value 10.61
c) What is the Chi-Square Critical Value 5.99
d) By using the New Machine (0), in which shift you will get the Best Result Shift 1
Shift Machine Defects
1 0 24
1 1 54
1 0 63
1 1 65
2 0 57
2 1 23
2 0 24
2 1 36
3 0 84
3 1 46
3 0 51
3 1 64
Q14. Which method can be used to analyze the condition of the factors as given below
Factor Level : 2 Level
Number of factor : 4
Repeat : 2 times repeat
Kinds of factors : Fixed, Random mixed
Data in the cell : There are no response data on 4th & 10th Run
a) One-Way Anova
b) Balanced Anova
c) GLM
d) Two-Way Anova
Q15. The following is a part of regression analysis results for a certain data. From the following output
Analysis of Variance
Source DF SS MS F P
Regression 1 3.5816 3.5816 171.62 0.000
Residual Error ** 0.2922 *.**** 14 0.02
7/31/2019 All DMAIC Paper for B B
90/125
Total 15 3.8738
a. What would be the F Critical Value 3.4
b. Write down the R-Sqr & R-Sqr (Adj) Value 0.92 91.92
Alpha
DF numeraDF denom
F critical
Answere
7/31/2019 All DMAIC Paper for B B
91/125
Answer D
2 Total no of fctor
16 DF total-DF regression
18 Total no of observation -1
1
ation is Y = - 1.12 + 0.00268 X
0.57 0.84 1.45
Rsq=92.5 Rsq adj=92%
1.84
0.13 Upper 0.42
0.21 DO normality test of residual value
Fit
ResidualResidual
(e)
7/31/2019 All DMAIC Paper for B B
92/125
ta
data
.=xbar+1.64*sem 62.96 52.3
.=xbar+1.96*sem 63.97 50.6
73.3
49.3
er 76.8
58.7
62.6
56.8
58.3
7/31/2019 All DMAIC Paper for B B
93/125
27
Mean St dev Sem
4.63 2.56 1.19 45.88
4.13 1.25 0.61 10.85
9.13 2.03 0.67 28.87
4.08
Pooled sd 2.02
7/31/2019 All DMAIC Paper for B B
94/125
0.15
No improvement
Sampling is ok
7/31/2019 All DMAIC Paper for B B
95/125
0.05Given
1 Given14 Given
.=FINV(ALPHA,DFn,DFd)
4.6
7/31/2019 All DMAIC Paper for B B
96/125
Q1. Which of the following is the wrong explainations for the Blocking
a. If two different suppliers materials were used during the experiment, then the material may be a
b. It is used to minimize the effect of confounding & lucking variables
c. Used for higher precision of the experiment
d. If the test was conducted over 2 days, then the date can be a block factore. None of these
Q2. Which has the following graph shows highest interaction
Q3. Followings are explanation of experiment plan. Find out a wrong answer.
a. If experiments are performed on different days, they can be blocked to accomplish highly precis
b. If there is repetition in 2 factors experiment, F-value of interaction will not be detected.
c. Available design helps to select an appropriate fractional design, based on the no. of runs you c
d. The response surface experiment are generally used for the case of continous factors.
Q4. When your number of factors are 7, then which type of Fractional Factorial can be used
a) 1/16 Factorial Design
b) 1/8 Factorial Design
c) 1/4 Factorial Designd) 1/2 Factorial Design
Q5. The following are explanations of response surface experiment. What is incorrect?
1. It is possible to determine the spec of each independent variable to meet the spec of dependen
2. When an independent variable has variation, it is possible to determine the control amount of t
3. It is used to determine the spec of optimal factor after screening experiment.
4. When the interaction between independent variables is large, it cannot be used.
Q6. Factorial was conducted to find out the optimum condition. From the following graphs indentify which of the
has a non-linear response & what should be done instead.
GRAPH - 1 GRAPH - 2 is a non linear model
(a) (b) (c)(d)
TEMP PRESSURE
TIME
Point Type
Corner
Center
TEMP PRESSURE
TIME
111111
11
11
11
11
11
11
11
11
11
TEMP
TIME
111111111
11
11
11
1111
111
11
11
11
11
TEMP PRESSURE
TIME
PointType
C ornerCenter
7/31/2019 All DMAIC Paper for B B
97/125
1) GRAPH - 1, FACTOR IS NOT EFFECTING THE RESPONSE. SHOULD LOOK FOR ANOTHER FACTO
2) GRAPH - 2, RESPONSE SURFACE DESIGN SHOULD BE DONE
3) GRAPH - 2, REGRESSION TO BE DONE AGAIN4) GRAPH - 1, NO. OF REPLICATES TO BE INCREASED
Q7. The following are the characteristics of central composite design. What is incorrect
a. The experiment of 2 level is carried out under the assumption that the effect of factors are linea
b. When the outcome values measured at the central & factorial point are different, it can be curve
c. The experiment of 3 level can be said to be central composite design.
d. If repeats the cube point in 2 level DOE, it is possible to find curved regression
Q8. Which of the following is incorrect explanation of experimental Pure error/Lack-of-Fit ?
1. To analize Lack-of-Fit, the independent variables must be repeated more than twice at the sam
2. Pure error value shows the reproducibility of response in a fixed independent variable.
3. To make the regression equation to be calculated significant, P value of Lack-of-Fit must be sig
4. As Pure error value is smaller, the probability of regression equation to be significant is higher.
Q9. Which of the following is incorrect explanation of experimental Pure error/Lack-of-Fit ?
(more than one can be the answer)
a. To analyze Lack-of-Fit, the independent variables must be repeated at the same level
b. For the regression eq to be significant, p value of Lack-of-Fit should be less than Alpha value.
c. The smaller p value of Lack of fit, the larger p value of regression.
d. Pure error value shows the reproducibility of response in a fixed independent variable.
Q10. From the following Normality Effect Plot, Answer the below questions
765
48
46
44
42
765
30
20
10
7/31/2019 All DMAIC Paper for B B
98/125
a. Write down all the terms which are insignificant ca,cb,abc
b. Identify which variable has the maximum influence on the response A
c. Choice the wrong statement (more than one can be the answer)
1. AC is not the significant term
2. Screening designs is used to identify the "vital" few factors or key variables that
influence the response
3. Normal probability plot identifies important effects using a = 0.10, by default4. Points that do not fall near the line usually signal insignificant terms
Q11. The following are the explainations of the factorial design. Find out the incorrect explaination
1. Randomization is to be carried out to increase the reproducibility.
2. Confounding is to be used to raise experimental pricision.
3. When there is no block effect, it is possible to join together and analyze as a whole.
4. If central value is repeated, it is impossible to measure P value of the factor.
Q12. The following are the explainations of the fractional factorial design. Find out which one in incorre
a) It is used when it is hard to run the whole experiment for time or economical reasons
b) In case of fractional faxctorial, there is always some probability of confounding
c) It is possible to know the interaction effects on the 2^(3-1) design
d) If the experimental increase, the DF of total increases.
Q13. The following are the explainations of the confounding of 2^(5-1) fractional factorial design
What is incorrect explaination.
a) Factor A & B are confounded with factor C,D & E
b) The interaction effect of higher than 3rd order does not significantly effect the response
c) It is possible to reduce the experimental runs from 32 to 16
d) It is impossible to know the effect of third order interaction effect
A B C D E-1 -1 -1 -1 -1
1 1 1 1 1
1 -1 -1 1 -1
-1 -1 -1 -1 -1
-1 -1 1 1 1
-1 1 -1 1 -1
-1 1 -1 -1 1
1 -1 1 1 -1
1 1 -1 -1 -1
1 1 -1 1 1
-1 1 1 1 -1
1 -1 1 -1 1
-1 -1 -1 -1 1
1 -1 -1 1 1
-1 1 -1 -1 1
1 1 1 1 -1
Q14. We examined the level of each factor to make a experimental plan. When th elevel of each factor i
what is the frequency of all experiments.
7/31/2019 All DMAIC Paper for B B
99/125
Experiment Condition
Fact Level Repeat : 2 times
A 3 Full factorial
B 2
C 2
a) For full factorial what would be the frequency of all experiments 24
b) For 1/2 factorial design, what would be the ttl number of runs 12
Q15. While developing the washing machines with new design, several samples were manufactured. Now we ma
experiment on cleaness of cloth to washing hour and volume of water.
Washing hour : time (min), Volume of water: water(gal), Washing effect (Response variable) : Y
(1) When the volume of water is in (-)level and washing time is in (+) level, get the response value (washing
(2) The following are the explainations of the interaction analysis results. What is correct.
a) There is no interaction.
b) There is some interaction.
c) When amount of water increases from (-) level to (+) level & washing time is at (-) Level,washing ability appears to be highd) As amount of water goes from (+) to (-) Level, Washing ability appears high
(3) The following is the effect plot from the following data. Identify which bar represents the factor Time
Time Water Y
10 4 20.4
10 4 19.3
10 4 17.6
10 4 16.3
20 8 17.4
20 8 17.7
20 8 23.2
20 8 20.4
10 8