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Ali Zarif Present Occupation: Employee of Iran Rotative Co. PJS Profession: Senior Sales Project Manager Present Fields: Teaching in the Art and Applied-Science Universities Fields of Teaching:
• Printing Technique • Technical Constriction of Book Binding • Production Concepts- Letterpress, Offset, Flexography,
Gravure Printing • Print Technology in Packaging – Flexography, Gravure Printing • Familiarity with printing Machinery • Industrial Postpress Techniques and Machinery • Familiarity with Security Printing
Related Experience: From 1994 to the present Sales consultant and project manager for printing & packaging machinery and equipment industry in Iran Rotative Exclusive agent for sales and after-sales service company in Heidelberg, Germany.
Iran Rotative Iran Rotative Co. PJS., was established 70 years ago under the initiation of Mr. A Esfarjani as a specialized company in the Iranian printing and graphic arts industry. It is the sole representative of Heidelberger Druckmachinen AG and a selected group of other well known leading companies in the printing industry. Ever since its founding, the company has been growing in size and market share. Today, Iran Rotative plays a leading role in investment consultations, sales, after sales services and training of service personnel in the Iranian printing and graphic arts industry.
Peak Performance in Packaging
Folding Boxes Flexible
Labels
Cans Bottles
Wood
Jars Tubes
Corrugated
Rigid
Fabrics
Metal 14 %
Glas 7 %
Paper & Board 31%
Plastics** 43 %
Packaging Market 2013: € 619 bn *
Others 5 %
*Adjusted for price changes and currency fluctuations – Base year 2012 **incudes Flexible Papers like Bags, Sacks, Wraps & Pouches Source: Pira 2013, SX3
Packaging Market by Materials
Peak Performance in Packaging
Folding Boxes Flexible
Labels
Cans Bottles
Wood
Jars Tubes
Corrugated
Rigid
Fabrics
Metal 14 %
Glass 7 %
Paper & Board 31 %
Plastics** 43 %
Packaging Market 2013: € 619 bn*
Others 5 %
Packaging segments serviced by Heidelberg and Gallus
PPV 49 bn€
PPV 19 bn€
PPV 41 bn€
*Adjusted for price changes and currency fluctuations – Base year 2012 **incudes Flexible Papers like Bags, Sacks, Wraps & Pouches Source: Pira 2013, SX3
Peak Performance in Packaging
26%
9%
12% 31%
22%
Asia Pacific (w/o Japan)
Japan
Latin America / Rest of World
Total Europe
North America
World Packaging Market 2013 € 619 bn *
Source: Pira 2013, SX3
50%
2%
30%
13% 5%
Asia Pacific (w/o Japan)
Japan
Latin America / Rest of World
Total Europe
North America
World Population 2013 7,5 bn
Population drives Packaging in Asia, Differentiation drives Packaging in Western World
Source: Global Insight 2014
*Adjusted for price changes and currency fluctuations – Base year 2012
Peak Performance in Packaging
Source: Heidelberg estimate – April 2012, industry statistics, PIRA, Jakkoo Pöyry, Primir (GAMIS), Global Insight *Base Year 2009; ** Source: Pira Packaging study 2009
Heidelberg’s Packaging Core Markets by Production Process CY 2011 in Total
109 bn. €*
End Use Markets** Process share
101 bn. €*
Peak Performance in Packaging
Approx. 70% of the global Packaging PPV is produced in industrialized countries, future growth is primarily in emerging countries increasing the share to 38% in 2020
PPV– Industrial Markets [in mil€] GDP – Growth 2,1% p.a. (2012 – 2020)
PPV– Developing Markets [in mil€] GDP – Growth 5,7% p.a. (2012 – 2020)
CY 12 CY 15 CY 20 CY 12 CY 15 CY 20
Source: Heidelberg estimate – May 2013, industry statistics, PIRA, RISI, PRIMIR, Global Insight Base Year 2009
Commercials Packaging Commercials Packaging
- 0,9% p.a.
- 0,8% p.a.
1,7% p.a.
1,9% p.a.
4,0% p.a.
3,8% p.a.
6,4% p.a.
5,7% p.a.
289 287 287
121 139
172
Packaging growth in line with avg. GDP Packaging growth below avg. GDP
Peak Performance in Packaging
Strategic orientation at Heidelberg
Leverage the potential of emerging markets, expand growth segments, and counter the market's cyclic tendencies
Strategic orientation
Emer
ging
m
arke
ts
Pack
agin
g pr
intin
g
Serv
ices
&
Con
sum
able
s
Dig
ital &
New
Bu
sine
sses
Peak Performance in Packaging
Heidelberg offers solutions for the whole value chain Prepress Press Postpress
Suprasetter A 75 Suprasetter A105 Suprasetter VLF
Folding
Speedmaster XL 75 XL 75 Anicolor
Speedmaster XL 106 Speedmaster SX 52 Anicolor
Speedmaster XL 145 Speedmaster XL 162
Cutting
Postpress Packaging
Postpress Commercial
Digital Printing
Speedmaster SX 74
Speedmaster SX 52 Speedmaster CX 102 Speedmaster SX 102
Speedmaster SM 74
Speedmaster SM 52 Speedmaster CD 102 Speedmaster SM 102
Standard Models
Professional Class
Peak Performance Commercial Printing
Label Printing
Software Solutions
Computer to Plate
Suprasetter A 52
Linoprint Prinect
Gallus DCS 340
Die Cutting
Folding Carton Gluing
Industrial Print
Web Carton Converting
Entire Value Chain is integrated with the Prinect Workflow and supported with Systemservice and Consumables
Peak Performance in Packaging
Prinect Workflow for Packaging
Finishing Integration
MIS / ERP Integration
Structural and Graphics Design
Prepress Workflow
Print Integration
Color and Quality Management
Peak Performance in Packaging
Trends in Packaging
Make Ready Waste
Shorter Runs Shorter delivery times
Fewer long term contracts
Optimized inventory management across
supply chain Brand Owner Retail
Converter
HEIDELBERG
Peak Performance in Packaging
Trends in Packaging
Highest Productivity Consulting Projects
Customized/ Specialized Equipment
Margin Pressure Increasing
Specialization Cross Segment
Selling
Stronger Competition Brand Owner
Retail
Converter
HEIDELBERG
Peak Performance in Packaging
Trends in Packaging
We are already there! Colour Management
Follow their customers
Implementation of Standards
Cooperation und Alliances
Opportunities in global Market Brand Owner
Retail
Converter
HEIDELBERG
Peak Performance in Packaging
Trends in Packaging
Brand Owner Retail
Converter
HEIDELBERG Highly efficient
Peripheral Devices
CO2 neutralized equipment
Consumables
Minimize Waste and Energy consumption
Carton Design
Good Manufacturing Practice
Sustainability Product Safety
Peak Performance in Packaging
Packaging Print Workflow
Prinect is the operating system for your print shop
Peak Performance in Packaging
Prinect Solution for Folding Boxes & Label Production in Offset – from Design to Finishing!
• The only completely integrated production workflow for packaging Less errors, reduced set-up times and less waste in print and finishing Top quality, repeatable at any time More transparency & cost control!
Peak Performance in Packaging
Packaging Development Prinect Package Designer
• Efficient CAD/CAM (Computer Aided Design & Manufacturing)
Fast, error-free design for packages and displays 3D soft proofs for fast and cheap communication
with customers Illustrator Plug-in for easy and accurate creation
of graphic design Cost reduction in production
Peak Performance in Packaging
Pre Press Prinect Prepress Manager and PDF Toolbox
• PDF-based workflow to prepare design data for print
• Prinect Prepress Manager for automated processing and creation of presetting values for press
• PDF Toolbox for easy PDF editing
Peak Performance in Packaging
Sheet Preparation Prinect Signa Station Packaging Pro
• Efficient print sheet creation
• Import/export of all kinds of CAD formats • Step & repeat with minimum waste • Gang form creation • 3D Model: Virtual proof of structural design • Clip path definition • Intelligent mark handling • Barcode generation
Peak Performance in Packaging
Integrated Production Planning and Control Prinect Scheduler
• Electronic planning board Complete, up-to-date overview Load balancing, fast reaction Reduction of make-ready
times
Peak Performance in Packaging
Prinect Integration Prinect Pressroom Manager and Postpress Manager
• Taking over presetting data from Prepress
Fast make-ready
• Online feedback from machines for production transparency and post calculation
• Reliable data for product costing analysis • Prinect Mobile
Peak Performance in Packaging
Production Management with intelligent data handling MIS/ERP and Prinect Integration Manager
Higher process security due to consistent master data All data is captured only once: Savings of ~8 minutes per job!
Peak Performance in Packaging
Speedmaster XL 145 Outstanding Performance in Large-Format Applications
Print Quality Reliability Press Speed Automation Makeready
Platform Ergonomics Flexibility systemservice
Peak Performance in Packaging
Karl Knauer, Biberach (D)
Speedmaster XL 145-6+L with Inpress Control (folding box)
Peak Performance in Packaging
MMP Packaging France, Monéteau (F)
Speedmaster XL 145-6+L with Axis Control (folding box)
Peak Performance in Packaging
Milestones
Mile Stones in VLF Packaging XL145-6LX Freund Packg. In Production 2009 XL145-6LYYLX Karl Knauer In Production 2009 XL145-6LX ColorBridge, China In Production 2009 XL145-6LX FengYui, China In Production 2009 XL145-6LX Proteus, US In Production 2009 XL145-6LX Rock Tenn, US In Production 2010 XL162-8LX Rock Tenn, CAN In Production 2010 XL162-6L Bell, US In Production 2010 XL145-6LX Mayr Melnhof In Production 2010 XL145-5 Feile, China In Production 2011
Further machines sold – to be installed 2011 Mosbah Egypt / UK / Tanax Japan ...
Peak Performance in Packaging
Product Positioning – Format 70 × 100 Straight Models
Production Speed
Red
uctio
n in
Mak
e R
eady
Peak Performance
Increased Net Productivity Speedmaster XL 106
Max. 18,000 sph
Speedmaster CX 102 Max. 16,500 sph
Max. 15,000 sph Speedmaster CD 102
Peak Performance in Packaging
Differentiation through Special Applications
HEIDELBERG Equipment for Specialists • Customized Equipment • High speed lines
Speedmaster XL105-LYY-9+LYYLX
Diana X 115
Converters • Price Pressure • Increasing Specialization • Cross Segment Selling
Peak Performance in Packaging
• Communication of individuality, Value and Quality
• Successful brand communication • Price positioning of products • Differentiates from competition • Recognition/Identification of
products • Creates visual interest at POS • Independent from media
consumption
Special Effects in Packaging
Peak Performance in Packaging
Customizing - The Peak Performance Class is the ideal Platform for Specialty Printing Configurations
UV and Hybride Configurations
Double Coating Configurations
Peak Performance Class
Perfecting with UV Configurations
Duo Configurations
Peak Performance in Packaging
Coldfoil in Sheetfed Offset FoilStar from Heidelberg
Step 2 Application of metallic layer in printing unit 2
Step 1 Transfer of adhesive in printing unit 1
2 Installations in China
Peak Performance in Packaging
Comparison XL 105 DuoPress with Coldfoil vs. Metalized board (06/2010)
Perspective of view of print buyers
Study for PMI – results: • Comparable quality - accepted
• More design variety – brand differentiation
• Savings in production – wish for inline
• Subsequent benefits in gluing and filling
Original Metalized
Board Simulation
Coldfoil
Peak Performance in Packaging
Trends in tobacco packaging
Special application on cigarettes packaging increasing
• More attractive and stimulating packaging - substrates, colors, effects for event packs or mock-ups
• Metalized board with laminated holographic foils (only UV printing)
• First real jobs in 2011 with coldfoil
• Cast & Cure
• Enhanced security features with security ink, hologram foil embossing
Peak Performance in Packaging
Trends in tobacco packaging
More and more cosmetic touch • 3D effects - “tactile varnish”
• Attraction younger generation and especially women
• More than a cigarette box – expression of lifestyle (comparable with Apple)
• No more open advertisement leads that package at POS is decisive
We see larger cosmetic printers being approached by PMI, BAT, JTI and Imperial Tobacco
Peak Performance in Packaging
Evidence of the market development
Example 1: High Quality Packaging (Confectionary, Cosmetics, Tobacco) Customer in Germany – to installed 05/2011
Speedmaster XL105-LYY-P-9+LYYLX with Coldfoil
Peak Performance in Packaging
Evidence of the market development
Speedmaster XL106-9-LYYLYY1+X1
Example 2: High Quality Packaging (Cosmetics, Health and Beauty) Customer in Germany – to installed 2013
Peak Performance in Packaging
Environmental impact of printing
Paper
Energy
Waste Heat
Paper Waste
Powder Coating Ink IPA Cleaning Solvent
Printing Plates
Dust Ammonia Ink Waste
VOC
Dampening Solution
Noise Waste Plates
Prin
t Pr
oduc
t
Peak Performance in Packaging
Environmental policy
Values and principles
5-year-program “Environment”
HEI ECO Solutions for Ecological Printing
CO2 Emission Waste
Raw Materials
Peak Performance in Packaging
Dedicated Projects in R&D to support sustainable Printshops
CO2 Emission Waste
Raw Materials
• Waste sheet reduction • Prinect Inpress Control • Prinect Image Control • Prinect Workflow
• Lower energy consumption • StarPeripherals system • DryStar waste heat recovery • Suprasetter A Series • … • VOC reduction
• IPA-free package
• Noise reduction • Acoustic package
• Dust reduction • PowderStar • CleanStar
• Process Waste • InkStar (Direct) • FilterStar (Compact)
• Saphira ECO Line
Peak Performance in Packaging
Peak Performance in Postpress Dr. Frank Schaum, Heidelberg, Business Area Postpress
Peak Performance in Packaging
The reshaped Heidelberg Postpress Business
Build strategic partnerships to become the best Partner for Postpress
Commercial
Packaging
Folding Cutting Partnering
Partnering Die Cutter
Folder Gluer
Sales Service
Partnership with Masterworks: • Revision of our portfolio to meet
the requirements of the most rapidly growing packaging markets
• Two partners combine their strengths to become the best Partner for our customers in the carton converting industries
R&D Production
Sales Service R&D Production
Peak Performance in Packaging
MK Factory No. 11 Shuangchenzhonglu Beichen Science and Technology Area, Tianjin, 300400 China
Feeder Assembly Warehouse Machine Assembly
Peak Performance in Packaging
Heidelberg Folder Gluer Portfolio With Diana X we have the highest perfoming machine available. With Diana smart we extended the portfolio to a wider range of customers.
Value Professional Peak Performance
100
80
50
Easygluer 100
Diana Smart 80
Diana X 115
Diana X 80
Diana Smart 55
Peak Performance in Packaging
Heidelberg Die Cutter Portfolio The portfolio suits to midrange output where a majority of customers are looking for professional products and services.
Entry Value Professional Peak Performance
VLF (145)
MK 1450 E
70 x 100
Easymatrix 106 C / CS Varimatrix 105 C / CS Promatrix 106 CS Promatrix 106 CSB Dyset XL
50 x 70
Varimatrix 82 CS
MK 1450 ER
Projects planned
Projects planned
Projects planned