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Algae cultivation logistics Ellen Slegers Sylvain Leduc (IIASA) Ton van Boxtel, Gerrit van Straten, René Wijffels (WUR) BeWhere workshop – Oct. 2013

Algae cultivation logistics

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Page 1: Algae cultivation logistics

Algae cultivation logistics

Ellen Slegers Sylvain Leduc (IIASA) Ton van Boxtel, Gerrit van Straten, René Wijffels (WUR)

BeWhere workshop – Oct. 2013

Page 2: Algae cultivation logistics

Outline

Why algae? Production systems Algae cultivation supply logistics BeWhere-Algae Ideas further projects

Page 3: Algae cultivation logistics

Joanneum Research Forschungsgesellschaft mbH on behalf of IEA Bioenergy Task42, January 2013

Page 4: Algae cultivation logistics

Biobased economy - biorefineries

Biorefineries essential ‘green resources’ ‘use every molecule’ – no waste

Several biomass sources, many products

Page 7: Algae cultivation logistics

Wide diversity of applications

Page 8: Algae cultivation logistics

Production systems

Ingrepro, the Netherlands Raceway ponds

Simple systems Difficult to control

Ingrepro, the Netherlands

Page 9: Algae cultivation logistics

Production systems (2)

Flat panels

Very controlled systems Higher productivity Higher costs/energy use

Arizona State University Arizona State University

Tubular systems

AlgaePARC, WageningenUR

AlgaePARC, WageningenUR

Page 10: Algae cultivation logistics

Algae cultivation supply logistics

Currently production mostly on lab/pilot scale Large scale: logistics

Solix Biofuels, US

Page 11: Algae cultivation logistics

Algae cultivation supply logistics

Seawater and CO2 essential How much energy is required for transport? Which transport distances are feasible? Where to locate?

Plant

?

? ? Energy

Page 12: Algae cultivation logistics

BeWhere-Algae

BeWhere version for algae Consider supply to cultivation plant, no products

Decision variables:

● Location of algae cultivation site

● Size

● Reactor system

● Choice of supply point

Page 13: Algae cultivation logistics

BeWhere-Algae – other prerequisites

Algae productivity Resource demand Energy requirement → Depend on regional climate conditions and reactor system

Derive from algae productivity models Slegers et al (2011) - Design scenarios for flat panel photobioreactors

Slegers et al (2013) - Scenario analysis of large scale algae production in tubular

photobioreactors

Slegers et al (2013) – Scenario evaluation of open pond microalgae production

Page 14: Algae cultivation logistics

Algae productivity models

1. Quantifying the light falling on reactor wall

● Include shape, shading etc.

● Remove light loss due to reflection, transparency

2. Local light gradient in reactor volume

3. Growth of algae according to light gradient

Page 15: Algae cultivation logistics

Case study

3 regions varying in Weather conditions

Infrastructure

CO2 availability

Page 16: Algae cultivation logistics

CO2 availability

Page 17: Algae cultivation logistics

Planning

Page 18: Algae cultivation logistics

Contribution transport energy

Page 19: Algae cultivation logistics

Follow-up Ideas

Smaller grids Study flexibility algae planning (lower energy, other

supply) Processing algae

Page 20: Algae cultivation logistics
Page 21: Algae cultivation logistics

BeWhere-Algae1

maximise 𝐸𝑎𝑎𝑎𝑎𝑎 − 𝐸𝑡𝑡𝑎𝑡𝑡𝑡𝑡𝑡𝑡 (1)

𝐸𝑡𝑡𝑎𝑡𝑡𝑡𝑡𝑡𝑡 = ∑ 𝑧𝑖𝑖𝑖𝐿 𝑑𝑖𝑖𝐿 𝑐𝑖𝐿𝑖,𝑖,𝑖,𝐿 (2) subject to 𝐸𝑡𝑡𝑎𝑡𝑡𝑡𝑡𝑡𝑡 ≤ 𝐸𝑎𝑎𝑎𝑎𝑎 (3)

∑ 𝑧𝑖𝑖𝑖𝐿 = ∑ 𝑥𝑖𝐿𝐿𝐿,𝐴 𝑦𝑖𝐿𝑃𝐴𝐿𝐿𝑞𝑖𝐴𝐿𝐿 ,𝑖 ∀ 𝑗,𝑅, 𝐿 (4) ∑ 𝑧𝑖𝑖𝑖𝐿 ≤ 𝑆𝑖𝑖𝐿 ,𝑖 ∀ 𝑖,𝑅, 𝐿 (5) ∑ 𝑥𝑖𝐿𝐿𝐿 ≤ 1, ∀ 𝑗, 𝐿 (6) 0 ≤ ∑ 𝑥𝑖𝐿𝐿𝑖𝐿 ≤ 𝑁, ∀ 𝐿 (7) 0 ≤ 𝑦𝑖𝐿 ≤ 𝑌, ∀ 𝑗, 𝑆 (8) 𝑆 ∈ 𝑟𝑟𝑐𝑟𝑟𝑟𝑦 𝑝𝑝𝑝𝑑, 𝑓𝑓𝑟𝑓 𝑝𝑟𝑝𝑟𝑓, ℎ𝑝𝑟𝑖𝑧𝑝𝑝𝑓𝑟𝑓 𝑓𝑡𝑡𝑟, 𝑣𝑟𝑟𝑓𝑖𝑐𝑟𝑓 𝑓𝑡𝑡𝑟 (9) 𝑥𝑖𝐿𝐿 ∈ 0,1 (10)

Page 22: Algae cultivation logistics

BeWhere-Algae2

maximise 𝐸𝑎𝑎𝑎𝑎𝑎 −𝐸𝑐𝑐𝑎𝑡𝑖𝑐𝑎𝑡𝑖𝑡𝑡 −𝐸𝑡𝑡𝑎𝑡𝑡𝑡𝑡𝑡𝑡 (1)

𝐸𝑡𝑡𝑎𝑡𝑡𝑡𝑡𝑡𝑡 = ∑ 𝑧𝑖𝑖𝑖𝐿 𝑑𝑖𝑖𝐿 𝑐𝑖𝐿𝑖,𝑖,𝑖,𝐿 (2) 𝐸𝑐𝑐𝑎𝑡𝑖𝑐𝑎𝑡𝑖𝑡𝑡= ∑ 𝑥𝑖𝐿𝐿𝑖,𝑖,𝐴,𝐿,𝐿 𝑦𝑖𝐿𝑃𝐴𝐿𝐿𝐶𝐴𝐿𝐿 (3) subject to 𝐸𝑐𝑐𝑎𝑡𝑖𝑐𝑎𝑡𝑖𝑡𝑡 + 𝐸𝑡𝑡𝑎𝑡𝑡𝑡𝑡𝑡𝑡 ≤ 𝐸𝑎𝑎𝑎𝑎𝑎 (4)

∑ 𝑧𝑖𝑖𝑖𝐿 = ∑ 𝑥𝑖𝐿𝐿𝐿,𝐴 𝑦𝑖𝐿𝑃𝐴𝐿𝐿𝑞𝑖𝐴𝐿𝐿 ,𝑖 ∀ 𝑗,𝑅, 𝐿 (5) ∑ 𝑧𝑖𝑖𝑖𝐿 ≤ 𝑆𝑖𝑖𝐿 ,𝑖 ∀ 𝑖,𝑅, 𝐿 (6) ∑ 𝑥𝑖𝐿𝐿𝐿 ≤ 1, ∀ 𝑗, 𝐿 (7) 0 ≤ ∑ 𝑥𝑖𝐿𝐿𝑖𝐿 ≤ 𝑁, ∀ 𝐿 (8) 0 ≤ 𝑦𝑖𝐿 ≤ 𝑌, ∀ 𝑗, 𝑆 (9) 𝑆 ∈ 𝑟𝑟𝑐𝑟𝑟𝑟𝑦 𝑝𝑝𝑝𝑑, 𝑓𝑓𝑟𝑓 𝑝𝑟𝑝𝑟𝑓, ℎ𝑝𝑟𝑖𝑧𝑝𝑝𝑓𝑟𝑓 𝑓𝑡𝑡𝑟, 𝑣𝑟𝑟𝑓𝑖𝑐𝑟𝑓 𝑓𝑡𝑡𝑟 (10) 𝑥𝑖𝐿𝐿 ∈ 0,1 (11)