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ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech in Russia: Development of Nanotechnologies and Nanomaterials Russian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

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Page 1: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

ALD for advanced semiconductor and nanotechnology manufacturing

Tuomo Suntola, Picosun Oy

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Page 2: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

Conventional methods for compound film deposition

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Vacuum evaporation Sputtering CVD

Heat treatment

Nucleation

Final crystallization

Page 3: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Source control

Buildup of thin film in source controlled deposition

Page 4: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Source control Surface control

Buildup of thin film in source controlled and in surface controlled deposition

Page 5: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface

Page 6: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface Introduction of precursor 1 supplying element A of compound AB

Page 7: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface Introduction of precursor 1 supplying element A of compound AB

Completed monolayer of element A

Page 8: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface Introduction of precursor 1 supplying element A of compound AB

Completed monolayer of element A

Introduction of precursor 2 supplying element B of compound AB

Page 9: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface Introduction of precursor 1 supplying element A of compound AB

Completed monolayer of element A

Introduction of precursor 2 supplying element B of compound AB

Completed monolayer of element B

Page 10: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface Introduction of precursor 1 supplying element A of compound AB

Completed monolayer of element A

Page 11: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface Introduction of precursor 1 supplying element A of compound AB

Completed monolayer of element A

-reduced monolayer density

Page 12: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface Introduction of precursor 1 supplying element A of compound AB

Completed monolayer of element A

-reduced monolayer density

Introduction of precursor 2 supplying element B of compound AB

Page 13: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface Introduction of precursor 1 supplying element A of compound AB

Completed monolayer of element A

-reduced monolayer density

Introduction of precursor 2 supplying element B of compound AB

Completed monolayer of element B

-reduced monolayer density

Page 14: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface

Page 15: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface Introduction of precursor AX supplying element A of compound AB

removal of XY’

XY’

Page 16: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface Introduction of precursor AX supplying element A of compound AB

removal of XY’

Buildup of AX (+X)

XY’

Page 17: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface Introduction of precursor AX supplying element A of compound AB

removal of XY’

Buildup of AX (+X) Introduction of precursor BY supplying element B of compound AB

removal of XY

XYXY’

Page 18: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD sequences for compound AB

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Substrate surface Introduction of precursor AX supplying element A of compound AB

removal of XY’

Buildup of AX (+X) Introduction of precursor BY supplying element B of compound AB

removal of XY

Completed compound AB monolayer

XYXY’

Page 19: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

Atomic Layer Deposition

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

substrates

precursor feeding tubes

heating elements

A B E

Page 20: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

The ALD reactor

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

SA SB

G

F

Z L

P

LC

C

BHL

HS

HZ

VS

SA, SB sources for metallic and non-metallic precursorsV precursor and purge gas valves + feeding lines G purge gas supplyZ the reaction zone B reactor body, vacuum chamber HS, HL, HZ heating system for sources, gas lines and the reaction zoneC control system for valving and temperaturesL, LC load lock and the loading/deloading system for the substrate (S)F filter in the exhaust lineP vacuum pump

Page 21: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

ALD for advanced semiconductor and nanotechnology manufacturing

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

F-850 reactor, Microchemistry in 1998

Pulsar, ASM

SUNALE™ ALD Reactors, Picosun Oy

Page 22: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Conformal growth mode

10 kV x 80 000

2500 A

4000 AAl O2 3

Page 23: ALD for advanced semiconductor and nanotechnology ... · ALD for advanced semiconductor and nanotechnology manufacturing Tuomo Suntola, Picosun Oy Tuomo Suntola, Picosun Oy Nanotech

Tuomo Suntola, Picosun Oy

Nanotech in Russia: Development of Nanotechnologies and NanomaterialsRussian-Finnish Scientific Conference, 12 – 13 September 2007, Helsinki

Conformal growth mode

Superlattice by NEC, Japan