Value creation through innovation · 2016. 6. 1. · Preferred partner . CCS in Aker Solutions . Technology ownership: Aker Solutions (100%) Office: Fornebu (Oslo), Norway A focused

Confidential © 2015 Aker Solutions Preferred partner

Preferred partner

UK-Canada-Norway meeting on CO2 capture research

“CCS in Aker Solutions with focus on cement industry”

Value creation through innovation

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Oscar Fr. Graff Manager & CTO Oslo, 18 March 2015


Carbon capture technology CO2 transport solutions CO2 injection templates (subsea) CO2 storage evaluations EOR evaluations CO2 separation from natural gas Equipment delivery

We offer technology and solutions for the entire CCS value chain:

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CCS in Aker Solutions

Technology ownership: Aker Solutions (100%) Office: Fornebu (Oslo), Norway

■ A focused technology company ■ 20 years of CCS know-how and experience acquired via Aker projects ■ Core competence within flue gas treatment and CO2 capture ■ Invested ~400 MNOK (~$52M) in capture technology ■ Leading one of the largest CCS R&D programmes in Europe (SOLVit) ■ Operating a unique, advanced mobile test unit (MTU), engaged in several CCS projects. ■ Design, construction, start-up and operation of amine plant at Technology Centre Mongstad (TCM) ■ About 30 experts and 300 employees in Aker companies have been engaged in CCS ■ A leading technology provider of carbon capture world-wide (fossil fuels, refineries and cement)

■ Aker Solutions’ step by step business approach:

A global supplier of cost-effective CO2 capture plants and technology

1996 1996 1998 2007 2008 2011

Sleipner Field Kårstø Demo Study Mobile Test Unit (MTU)

Large Scale Pilot TCM

Kårstø CO2 Pilot

Develop – Test – Improve – Deploy

NTNU/SINTEF Lab Rig

2012

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R&D Programmes: - SOLVit - Reclaiming - BigCO2 - BigCCS - CASTOR - Emissions - Plastic Liner/Mat. - Cleo

Technology Qualification: - DNV (DNV-RP-A203) - CCM Project

Lab facilities: - NTNU / SINTEF / IFE / Norner / NILU

Pilot Testing: - TCM, Mongstad - Tiller Pilot, Trondheim - Mobile Test Unit (MTU) - EnBW in Heilbronn

Aker Solutions partner in substantial R&D&Q programmes: Total Projects = ~750 MNOK (~ $97M)

CCS Gas

Industrial emissions (cement, etc.)

CCS Coal Study & FEED

TCM/CCM

Slide 4

TCM/CCM

Emission degradation in atmosphere


Unique European R&D Programme 7 years programme (2008-2015) Fundamental R&D Extensive testing in pilots Heavy industry involvement 332 MNOK ~$43M (phase 1,2 & 3) + Separate educational programme

SOLVit – Solvents for the next generation of post combustion CO2 capture systems

Key to CCS cost reduction:

now part of

R&D

5 PhD’s Owner

Partners

Funding +

IFE Norner

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■ Develop and demonstrate solvents with minimum energy consumption and lowest possible environmental impact. This is done step-wise and systematic:

SOLVit – main objectives

Lab- bench scale

Lab- pilot scale

Full-height pilot, Tiller

Real exhaust - MTU - Heilbronn

Theoretical evaluations

Develop demonstration program to transfer experimental data to cost-effective process and plant design

TCM & Norcem

SOLVit Phase 1, 2 & 3 SOLVit Phase 3

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• Solvent developments & testing • Emission monitoring • Material testing (steel & PP) • Reclaiming testing (IFE)

C:/Documents and Settings/oscarg/Local Settings/Temporary Internet Files/OLK3/Clean Carbon 20.10.2008.wmv


Trondheim: Two test pilots for SOLVit

Tiller R&D Pilot Established in SOLVit

Opening: 29. April 2010 Flue gas: from propane burner CO2 content: 2-14 vol% Absorber diameter: 0.2 m Extensive monitoring Access via 11 floors Laboratory facilities Several SOLVit campaigns Gløshaugen Pilot Tiller Pilot

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Several test campaigns at EnBW’s pilot plant in Heilbronn, Germany Part of SOLVit Phase 2 & 3 testing

Opening: July 2011 Flue gas: from coal/biomass CO2 content: 13 vol% Absorber diameter: 0.6 m Absorber height: 37 m Extensive monitoring Extensive use of PP Access via several floors Several campaigns - SOLVit

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ACC Direct Contact Cooler

Flue Gas Fan

ACC Absorber

Tower

Treated Flue Gas

Flue Gas Inlet

CO2 Compressor

CO2 to transport

ACC Energy Saver

ACC Reclaimer

ACC Reboiler

ACC Desorber

Filter package

ACC Emission Control

& Anti-Mist Water Wash & Water Balance

Absorption Section

Rich/Lean Hx

Technology, Process Design and Equipment: Technology advantages: 1. Most mature 2. Flexibility 3. For retrofit and new built 4. For various flue gases 5. Life Cycle Cost 6. Verified improvements

Technology Characteristics: Excellent performance data for coal and gas

power plants Testing of gas from cement industry Cost, energy and environmental focus Modularization

Key Equipment 1. Absorber Tower 2. Desorber incl. Reboiler 3. Direct Contact Cooler 4. Reclaimer 5. Energy Saver

Full scale plant and process design, specification and delivery of proprietary equipment packages, solvent formulation, performance guarantees and licencing of technology

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ACCTM= Advanced Carbon Capture

Confidential © 2015 Aker Solutions Preferred partner 7 May 2014

Milestone Mongstad 3 Slide 10

Technology Centre Mongstad (TCM) World’s most advanced amine plant Designed and delivered by Aker Solutions/Kvaerner Excellent test results from two years operations

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Excellent test results at TCM - Solvent degradation

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Operating days

De

gra

dation

(kg

)

Reduced degradation: less make-up less emissions less reclaiming less waste less corrosion = Cost reduction

Demonstrating the superior degradation resistance of Aker Solutions’ ACCTM advanced solvents: S21 & S26

Note: Our S26 solvent is ten times better than the standard amine (MEA)


MTU, Mobile Test Unit - Advanced CO2 capture pilot Test campaigns in industrial environment since 2008: coal & gas power, refinery & cement industry

Over 20 000 operating hours

MTU in operation at Longannet Power Plant

Picture: Scottish Power

Alabama, US National CCC

Risavika & TCM Norway

ACCTM 1st in UK

ACCTM 1st at NCCC

2009

2011

2008 2012

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ACCTM 1st at TCM

Confidential © 2015 Aker Solutions Preferred partner Slide 13

1st large scale testing globally on a cement factory – pioneer work! Excellent test results since May New agreement for extended tests till October 2015 Cement industry is a good candidate for carbon capture:

High CO2 content (18-22 volume-%), (Gas power= 3,5%, coal= 13%)

Good cooperation with Norcem Ongoing MTU tests since mid May 2014 Excellent test results with ACCTM solvent

Cooperation with Norcem in Brevik, Norway Norcem is part of the Heidelberg Group and cooperates with ECRA


Why is the cement industry a good candidate for Carbon Capture?

■ The cement industry contributes to about 5% of industrial CO2 emissions globally.

■ The high CO2 concentration in the flue gas (18-22%) gives a more compact plant (flue gas ducts, gas pretreatment, fan, absorber tower) and an increased partial pressure for absorption (improved driving force).

■ The high concentration in the flue gas gives a more competitive capture plant, i.e. cost per ton of captured CO2.

■ Some cement factories have available waste heat that can be utilized in the capture plant (i.e. no additional steam demand).

■ About 2/3 of the CO2 emissions are related to the CO2 from the feedstock (limestone) and can only be avoided by carbon capture.

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Excellent test results since May 2014 ■ The selected solvent is developed as part of our

SOLVit R&D programme. The two main criteria for the solvent were:

■ Very robust against impurities in flue gas ■ The best HSE performance

■ The optimum concentration of the solvent was selected based on tests in a pilot rig in Trondheim prior to MTU start-up in Brevik.

■ The solvent and our ACCTM process in the MTU have been in operation since May 2015:

■ More than 4500 operating hours ■ Capture rate in the range of 85-90% ■ Very low degradation rate on solvent (reclamation

not required after one year of operation, no waste) ■ Good results regarding energy demand ■ Very low emissions of amines and degradation

products to atmosphere ■ Very low corrosion tendency in the plant ■ High process availability and flexibility

(handle variation in flue gas conditions)

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Documentation of low amine consumption and degradation

The flue gas from the cement kiln has relatively high moisture content and contains SO2, NOx and dust in amounts of 0-130, 180-250 and 5-10 mg/Nm3, respectively. Thus, a robust solvent and efficient pre-treatment of flue gas are required to keep degradation and solvent consumption low. Mass balance around the MTU shows solvent consumption as low as 0.15 kg/ton CO2 for

the first 3000 hours of operation Test results indicate that the selected solvent does not form significant amounts of

nitrosamines even though the NOx content in the flue gas is significant Total nitrogen to alkalinity ratio close to unity, i.e. the nitrogen is mainly present in amines,

indicating low degradation

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Test results from Brevik first 3000 operating hours


Ongoing study work (December 2014 till October 2015) ■ Concept evaluation of carbon

capture at existing cement factory in Brevik

■ Evaluate possible heat integrations between the factory and a carbon capture and export system.

■ Export system by ship ■ Process, layout, 3-D view,

construction, civil and cost evaluations (+/-40%)

■ Preliminary results: ■ About 400 000 tons of CO2 can be captured per year without any new

heat supply (utilizing existing waste heat in the cement process etc.) ■ Equivalent to driving 3 076 923 076 km by car (130 g/km) or driving

76 836 times around equator. ■ Or equivalent to remove 205 128 fossil fuelled cars from the traffic

(@15 000 km/year) Slide 17


Our staged CCS development programme ■ From lab to commercial plants ■ DNV technology qualification (DNV-RP-J201)

The preferred partner

1996 2015

Membrane Contactor Advance Post Combustion: reduced energy & solvent losses

SOLVit R&D

Reduced technical and commercial risk. Cost reductions

2008 1996 1998 2006 2010 2012 20xx

SINTEF/NTNU Part of SOLVit Syntetic gas Diam.: 0.15 m Height: 6 m Capture: 0.01 t/h

AKER K-LAB Membrane tests Gas engine Diam.: 0.4 m Height: 12 m Capture: 0.2 t/h

AKER SOLUTIONS Mobile facility (MTU) Coal, gas power,cement Diam.: 0.4 m Height: 35 m Capture: 0.2 t/h

TILLER RIG Part of SOLVit Propane burner Diam.: 0.2 m Height: 25 m Capture: 0.05 t/h

AKER SOLUTIONS Mongstad Techn. Centre Gas power & cracker Diam.: 2.9 m Height: 62 m Capture: 8.9 t/h

FULL SCALE Coal & gas power, cement Diam.: 10-20 m Height: 45-50 m Capture: 100-250 t/h

CASTOR+ RIG Coal power Diam.: 1.1 m Height: 28 m Capture: 1.0 t/h Aker S is partner

Cap. x ~15

Experience from seven pilots into full-scale

1 2 3 4 5 7

Scale-up: Capture x ~50

6

2011

EnBW RIG Part of SOLVit Coal & biomass Diam.: 0.6 m Height: 37 m Capture: t/h

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VIDEO_TS/VTS_01_0.IFO


ACCTM Amine Process Comparative advantages ■ Well known industrial process (ref. Sleipner & Snøhvit)

Modifications and optimisation for flue gas capture applications ■ Can be used on several different industrial flue gas sources ■ Can be used for retrofit (add-on) and new built (integrated) ■ Robust, flexible and high capture rate ■ Verified for commercial scale application (coal and gas fired power stations) ■ Ongoing verification for cement industry ■ Aker Solutions among five world leading CC technology providers ■ Aker Solutions No. 1 in CC from gas power plants ■ Aker Solutions “best in class” regarding emissions to air

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Test Center Mongstad (TCM)

■ Video at youtube: http://www.youtube.com/watch?v=adu4-ahLE_0&feature=youtu.be

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http://youtu.be/adu4-ahLE_0?t=25s

Confidential © 2015 Aker Solutions Preferred partner Slide 21

Contact details

Oscar Fr. Graff Manager & CTO Department of Clean Carbon Snarøyveien 20 NO-1360 Fornebu NORWAY

Mailing address: PO Box 222, NO-1326 Lysaker, Norway Phone: +47 67 59 50 00 Fax: +47 67 51 35 90 E-mail: [email protected] www.akersolutions.com

mailto:[email protected]

http://www.akersolutions.com/

http://www.akercleancarbon.com/

http://www.akercleancarbon.com/


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Disclaimer This Presentation includes and is based, inter alia, on forward-looking information and statements that are subject to risks and uncertainties that could cause actual results to differ. These statements and this Presentation are based on current expectations, estimates and projections about global economic conditions, the economic conditions of the regions and industries that are major markets for Aker Solutions ASA and Aker Solutions ASA’s (including subsidiaries and affiliates) lines of business. These expectations, estimates and projections are generally identifiable by statements containing words such as “expects”, “believes”, “estimates” or similar expressions. Important factors that could cause actual results to differ materially from those expectations include, among others, economic and market conditions in the geographic areas and industries that are or will be major markets for Aker Solutions’ businesses, oil prices, market acceptance of new products and services, changes in governmental regulations, interest rates, fluctuations in currency exchange rates and such other factors as may be discussed from time to time in the Presentation. Although Aker Solutions ASA believes that its expectations and the Presentation are based upon reasonable assumptions, it can give no assurance that those expectations will be achieved or that the actual results will be as set out in the Presentation. Aker Solutions ASA is making no representation or warranty, expressed or implied, as to the accuracy, reliability or completeness of the Presentation, and neither Aker Solutions ASA nor any of its directors, officers or employees will have any liability to you or any other persons resulting from your use. Aker Solutions consists of many legally independent entities, constituting their own separate identities. Aker Solutions is used as the common brand or trade mark for most of these entities. In this presentation we may sometimes use “Aker Solutions”, “we” or “us” when we refer to Aker Solutions companies in general or where no useful purpose is served by identifying any particular Aker Solutions company.

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