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[email protected], [email protected]
www.ajexturner.com
A-53, G.T. Karnal Road, Azadpur, New Delhi-110033 (India)
AJEX & TURNER WIRE TECHNOLOGIESQuality | Innovation | European Knowhow
TURNER & STOTT | ENGLAND
DEE BEERS | ENGLAND
MA OI ND DO CN OA AN T
T EDN
V
CompactingDie Compacting
Die
neill Dat ias myr oc nyl doP
12.80
PCDROUND
10.00mm
PCDOVAL
5.063X 1.004C
onsu
mab
les
VNT NANO | PCD | ND | CARBIDE | CERAMIC | PRODUCTS
12.34
iW r ey l Dl io erT
34.40
Tel: 0091 - 8586 976 320, 9899 483 386 E-mail : [email protected] I [email protected] 02
www.ajexturner.com
Wire and Cable Industry
Dies and Mould industry
Ceramic Industry Paper Industry Diamond Tools Industry
Fastener Industry
Extrusion Tooling Steel wire Industry
Automobile Industry
About UsAjex & Turner a Technology Driven Unit Was established in 1962 by Late Shree G.S. Gupta in the name Ajex
Diamond Division manufacturing Diamond Tools|Diamond Wire Drawing Dies|Tooling Industries
In 1976 the Company joined hands with Dee Beers England. Mr. Brain Cooley, Mr. Rud and Mr. John Macfield
from Dee Beers, whole heartedly facilitated Ajex Diamond Division with their technology and raw material.
Under thier supervision the company achieved the milestone of developing wide range of products.
In1982 Mr. David Turner was very helpful to provide all wire dies technology and the company was renamed to
Ajex & Turner Wire Dies Co.
Following the legacy in 1998 Mr. Ravi Bansal son of Mr. J.S.Gupta joined the Ajex & Turner and got training from
Hoosier Ajax-USA.
Later, with Mr. Ravi Bansal's efforts in 2000 the company taken over the sick units Johnson Metals &
Dies|Adelfi|Hoosier Ajax, pioneers in Making wire dies in Europe & USA. All the American & European Machines
were added to the Ajex Plant|with the new and improved technology and ability, Ajex & Turner has been
consistently providing a complete range of tooling|machineries|accessories for various industries today like
Compax|PCD|Natural Diamond |Trapezoidal Shape dies|Extrusion Tools|Diamond tools|Crossheads|Spiral
Brush|Sector Rollers & Dies|Polishing|Grinding machines|Lubricants for copper|Aluminium|CO2|Low
Carbon High Carbon etc. all shape toolings.
Technology |Dee Beers | England
Technology |Turner & Stott Ltd|England
Training|Hoosier Ajax | USA
In the years 2011, the company started manufacturing VNT Nano dies and became the only company in the world
to manufacturer VNT Nano dies for soft|hard wire. In 2018 Ajex & Turner got Swiss Technology from X-Head for
manufacturing Cross Heads, Extrusion Tools-Tips & Dies. Our quality is equivalent to European standard and
prices are lower than European and USA manufacturers as wages are economical in India and supported by
Government.
Quality Control System
New Development | VNT Nano Dies
Our company is equipped with all kinds of advance manufacturing testing equipments and professional talents in
wire drawing dies. Ajex has close technological communication with all major domestic and foreign well-known
manufacturers of wire & cable Industries
PCD | VNT NANO - HEX DIE PCD ROUND WIRE DRAWING DIE
VNT NANO FOR DRAWING | COMPACTING | TUBE DIES
PCD | DIAMOND | ENAMELLING DIES
PCD | VNT NANO SECTOR DIE
NATURAL DIAMOND DIE |MULTIWIRE DRAWING
PCD | VNT NANO TRAPEZOIDAL SHAPE DIE
7.39 X 5.4029
PCD
5.96 X 4.31
PCD
PCD | VNT NANO OVAL SHAPE DIE
PCDOVAL
6.3 X 3.4 X 2.1
PCD | VNT NANO SQUARE DIE
PCD | VNT NANO STRIP DIE
PCD | VNT NANO - TUBE DIE & PLUG PCD BUNCHING & STRANDING DIE
28.700
20.200
13.080
0.2260.146
4.250 4.38624.7
5.89228.700
R0.600
R0.6003.401 20.200
L2: 2nd layer
Area = 22.105
14 wire
20.200
Super Thermal Alu, Alloy Wire
TrapezoidalShape
Trapezoidal Shape
EXTRUSION TIPS | NOZZLES | DIESPCD | CARBIDE INSERT
POLYCRYSTALLINE DIAMOND (PCD) | NATURAL DIAMOND | VNT NANO DIAMOND PRODUCTS
PCD | VNT NANO PRODUCTS
7.058R0.800
R1.000 3.527
13.090
3.560 3.796
L1: 1st layerArea = 22.08666 wire
Aluminium Clad Invar Steel WireAnnealed Aluminum Wire
(or TAL / Hard-drawn Wire)
Tel: 0091 - 8586 976 320, 9899 483 386 E-mail : [email protected] I [email protected] 03
www.ajexturner.com
CA
RB
IDE
DIE
S F
OR
SP
ECIA
L A
PP
LIC
ATIO
NS
EXTRUSION TIPS &DIES IN CARBIDE INSERT
STEEL / CARBIDE SECTOR ROLLERS
CARBIDE TROLLEYCONTACT WIRE DIE
CARBIDEBUS BAR DIE
CARBIDESQUARE DIE
D SHAPESECTOR DIE
CARBIDE HEX DIE CARBIDE WIRE
DRAWING DIE
SECTOR SHAPE DIE
CARBIDE BUNCHING DIE
CARBIDE OVAL DIE
CARBIDEPRESSURE DIE
CARBIDE CONFIRM DIE
CARBIDE TUBE DIE WITH PLUG
CARBIDESHAVING DIE
AJEX
1.80
CARBIDESHAVING DIE
CARBIDE SPLIT DIE
CARBIDE SPIRAL DIE
STRAIGHTENING DIE
ST
RA
IGH
TE
NIN
G
DIE
ST
RA
IGH
TE
NIN
G
DIE
ENAMELLING DIES IN CARBIDE
CARTRIDGE COATING WELDING DIE
STRIP DIE
CARBIDECOLOURING DIE
OUR NAIL TOOLS FOR MAKING ROOFING NAILS | COLLATED NAIL, FLOUTED NAILS | CLOUT NAILS | PANEL PINS | OVAL NAILS RING SHANK NAILS | ROUND WIRE NAILS | SERRATED GALVANIZED CLOUT NAILS | SPIRAL NAILS | SERRATED NAILS ETC. DIES ARE AVAILABLE WITH BOTH BRAZED | INTERCHANGEABLE CARBIDE INSERTS
NAIL PRODUCTION TOOLS
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CARBIDE DIES FOR SPECIAL APPLICATIONS www.ajexturner.com
SECTOR SHAPE COMPACTING D SHAPE & TRAPEZOIDAL
DIE | ROLLERS | COPPER | ALUMINIUM | AL ALLOY
28.700
20.200
13.0800.226
0.1464.250
4.38624.7
5.89228.700
R0.600
R0.6003.40120.200
L2: 2nd layerArea = 22.10514 wire
7.058
20.200
R0.800
R1.000 3.527
13.090
3.560 3.796
L1: 1st layerArea = 22.08666 wire
SPECIAL APPLICATIONS DIES www.ajexturner.com
R16.0BACK RADIUS
13.7
DE
PT
H
23.5 WIDTH
119°
R2.5TIP RADIUS
R2.5CORNERRADIUS
58.0 + 0.1
A
A
ELEVATION
EXTRUSION TIPS & DIES TECHNOLOGY BY X-HEAD SWITZERLAND| TUBE | SPLIT DIES
SPLIT DIE
Tel: 0091 - 8586 976 320, 9899 483 386 E-mail : [email protected] I [email protected] 05
PCD | VNT NANO| TUNGSTEN CARBIDE | COMPACTING | BUNCHING | STRANDING | DIES
P C D | V N T N A N O | T U N G S T E N C A R B I D E | S H A P E D I E S
SPECIAL APPLICATIONS DIES www.ajexturner.com
Tel: 0091 - 8586 976 320, 9899 483 386 E-mail : [email protected] I [email protected] 06
All the advantages of disassembly
Savings on transport because it is no longer necessary to purchase each drawing nib in a heavy steel casing as for traditional dies - even large quantities of nibs can be delivered rapidly in small packages directly to customers in any part of the world.
A CRATE 60X43X28H CM CORRESPONDS 80 DIAMOND CAN CONTAIN:
K340 nibs packaging
With its revolutionary concept, it becomes a real dismantable drawing tool, adapted to meet all operation requirements.
The tool consists of three parts, two with an indefinite life (the steel casing and the tungsten carbide pressure die) and one part subject to wear (the easily and rapidly replaceable tungsten carbide drawing nib).
• Pressure Sleeve
• Sealing washer
• Nib
• Die Body
Improved lubrication
• Application of the requested quantity of
lubricant coating to the wire.
n° 800 conventional dies43x31 cm
n° 1000 K340 nibsweigh 25 kg
n° 1000 conventional diesweigh 350 kg
n° 8000 K340 nibs
K340 FOR DRY & K365 FOR WET DRAWINGTHE FUTURE OF WIRE DRAWING
BENEFITS AND ADVANTAGES OF THE K340 & K365 PRESSURE DIES
PRESSURE DIES
Better and homogneous wire quality to substantially improved
Constant production at maximum drawing speeds
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Tel: 0091 - 8586 976 320, 9899 483 386 E-mail : [email protected] I [email protected] 07
R
Square
R
R R
Triangle Hexagon
R
Rectangle
R
RR
Oval
R2
R
b-002
90°
h
d-0
.02
R1
Trapezoidal Die
RR
Semi Circle Flat
R
TYPICAL WIRE SHAPESSquare | Rectangle | Flat | Trianguler | Hexagonal | Oval | Half Round |Rhombus | Trolley Wire | Spiral
Wire | Tube Die | Trapezoidal Die | Round Dies|Copper| Cadmium Copper|Aluminium|Aluminium Alloy|
Stainless Steel| Welding Alloy| CO2| Low Carbon| High Carbon| Brass| Nickel Silver| Any Hard| Soft Alloy
Ajex & Turner have come up with the new revolutionary Vitrified Nano-crystalline Technology which has completely changed the traditional way of wire drawing. The Prospects of Vitrified Nano-technology will definitely put huge impact in near future and will save material and manufacturing cost for Wire & Cable companies| Welding Wires | Low & High Carbon |Stainless Steel Industries around the globe. Our R & D team has developed state of the art diamond coated dies called as VNT Nano. Same VNT nano dies can be used for compacting Copper and Aluminium stranding |Bunching | Compacting | 50mm to 2000sqmm for ENERGY & METAL 3 to 4% SAVING. Customers who use VNT Nano-Dies for drawing Aluminium and Alloys report excellent results in which the material strength is enhanced and in many cases the electrical resistance is reduced. Now our company have developed sector shape & other shape dies in VNT nano crystalline diamond. The Trapezoidal & other shape dies are very much successful as diamond surface is very hard comparing to carbide & PCD.
(VNT) NANO VITRIFIED NANOCRYSTALLINE DIAMOND COMPOSITE TECHNOLOGY FOR PROFILE DRAWING SOFT & HARD METAL
OVAL DIE GROOVE DIE ROUND DIE DRAWING DIE
SQUARE DIESTRIP DIE HEX DIE
TRAPEZOIDAL DIE TUBE DIE COMPACTING DIE
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USES AND ADVANTAGES OF VNT NANO DIES TUBE & WIRE DRAWING & COMPACTING
WHY NANO IS BETTER THAN TC & PCD FOR DRAWING AND COMPACTING
1. To draw copper - Aluminum for Stranding / Compacting / Rod Break Down Sizes / Sector Shape etc.
2. To draw Aluminum Alloy wire / Nickel Silver wire / Brass / Copper Tubes or any metal.
3. To draw stainless steel / high and low carbon steel wire up to 0.6%C, welding wire or any hard / soft wire of any size & hardness.
4. Lower friction -Better Copper and Aluminum utilization.
5. Better surface quality -high and bright surface finish.6. Die range: 0.800 to 100mm possible.7. Improvement of 3-4% in raw material utilization &
better life than PCD and Tungsten Carbide. 8. 0% tolerance for entire working life for any metal.9. No die polishing/ Re cutting required for any metal.10. The die will run for Aluminum, Copper Compacting approx 10000-12000 cable km, (If proper
parameters are maintained. The production ratio also depends on metal to metal through Nano Dies).11. For Aluminum / Copper RBD process, Nano dies are better for continuous process with no metal loss
& tolerance breakage or scratch on wire. 12. The prices are 10% to 50% lower than PCD dies (depends on bore diameter). 13. Casing - stainless steel grade 304 to avoid rust.
14. For TC - While using Tungsten Carbide Die for soft or hard material, there are chances of dust accumulation in the die and wire breakage and scratches on the conductor.
15. For PCD - While using Polycrystalline diamond die for soft and hard wire drawing purpose above mentioned problems can be rectified, diameter can be controlled but variation is possible after a due course of time, but Nano maintains 0% tolerance throughout its working life, thus there is no need for re-polishing & re-grinding, moreover Nano is economical in price than PCD & production is equivalent. Low Power Consumption & Saving of Metal 2-3%
LOW FRICTION
PRICE / PERFORMANCE
(VNT) NANO VITRIFIED NANOCRYSTALLINE DIAMOND COMPOSITE TECHNOLOGY FOR PROFILE DRAWING OF SOFT & HARD METAL
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Reduction Angle (° ) - α
Hole Range(mm)-d
15 X 13
17 X 15
19 X 17
19 X 17
22 X 18
25 X 20
30 X 20
35 X 20
38 X 20
40 X 24
45 X 24
50 X 28
60 X 30
70 X 35
75 X 35
85 X 40
0.801 - 1.200
1.201 - 2.000
2.001 - 3.500
3.00 - 6.00
6.00 - 8.00
8.00 - 11.00
11.00 - 14.00
14.00 - 16.00
16.00 - 19.00
19.00 - 21.00
21.00 - 24.00
24.00 - 28.00
28.00 - 37.00
37.00 - 42.00
42.00 - 50.00
50.00 - 60.00
20 - 25
20 - 25
20 - 25
26 - 30
26 - 30
26 - 30
26 - 30
26 - 30
26 - 30
26 - 30
26 - 30
26 - 30
26 - 30
26 - 30
26 - 30
26 - 30
STANDARD SPECIFICATIONSoft wire product
Entry Angle ( )α
Fine GrainVNT NANO
Approach angle (β)
Bearing Length (D)
Back relief angle (e)
Exit angle ( )
Standard Configuration for other wire types also available
Reduction angle ( )F
LL
R
F
LL
P
R
70°±20°
45°±5°
20°±2°
25%~30%
15°±5°
60°±20°
Reduction ZoneHeight (mm)-L1
Bearing Length(mm) - L
β(°)
3 - 5
3 - 5
3 - 5
5 - 6
5 - 6
5 - 6
6 - 8
6 - 8
6 - 8
8 - 10
8 - 10
8 - 10
10 - 12
10 - 12
12 - 14
12 - 14
60 - 80
60 - 80
60 - 80
60 - 80
60 - 80
60 - 80
60 - 80
60 - 80
60 - 80
60 - 80
60 - 80
60 - 80
60 - 80
60 - 80
60 - 80
60 - 80
1 - 2
1 - 2
1 - 2
1 - 2
1.5 - 2.5
1.5 - 2.5
2.0 - 3.0
2.0 - 3.0
2.5 - 3.5
2.0 - 3.5
3.0 - 4.0
3.0 - 4.0
3.5 - 4.5
4.0 - 5.0
5.0 -6.0
6.0 - 7.0
Hard wire product
1. Soft wire productcopper wire aluminium wirebrass wire gold wire etc.
2. Hard wire productstainless steel wire.copper plated steel wire, galvanised steel wire,brass plated steel wire,tungsten wire etc.
70°±20°
30°±5°
12°±2°
40%~50%
15°±5°
60°±20°
DIE PROFILE SPECIFICATIONS FOR COPPER | ALUMINIUM | ALUMINIUM ALLOY | DRAWING | COMPACTING | STRANDING | STAINLESS STEEL
LOW CARBON | WELDING WIRE | GALVANISED STEEL WIRE | BRASS PLATED STEEL WIRE | TUNGSTEN WIRE | COPPER TUBE ETC ETC.
β
D
θ
VNT NANO DRAWING OF SOFT & HARD METAL
PP
2X45°(BOTH SIDE)
SIZE Ø d
Ø d -0.005
30°±30'
2
50°
50°
3
5-0
.00
0.3
0
B
2X45
°
Ø A
R 2
120 -0.05-0.10
F
E
VNT NANO TUBE DIE
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RE-CONDITIONING & RE-POLISHING SERVICES | EQUIPMENT IN HOUSE | PCD | ND | MONO DIES
MODEL NO - JWPMMODEL NO - WPM - 1MODEL NO - WPM - 3
OscillatingDie Table
0-40°
MODEL NO - UPM - 515MODEL NO - NG - 2MODEL NO - SAU - 350
Needle
Grinder
Transducer
(Heavy Duty)
Halogen Lamp
OscillatingDie Table
0-40°
SEMI AUTOMATIC ULTRASONIC PCD ULTRASONIC | PCDNEEDLE GRINDER | PCD DIES
PCD|ND DIE POLISHING MACHINES WIRE TYPE
CARBIDE DIE POLISHING MACHINES
IN - HOUSE DIAMOND | PCD DIES WORKING EQUIPMENT
USED DIES FOR POLISHING METAL MARKING MACHINE
NEEDLE GRINDER FOR CARBIDE DIES CARBIDE DIE HAND POLISHING
MODEL NO - NG - 1 MODEL NO - TCD - 6
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www.ajexturner.com CARBIDE DIE POLISHING MACHINES & MICROSCOPES
MODEL NO - TCD - 12
Die Table
Frosted LampAJEX & TURNER
Model No. LMBS-300
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AJEX & TURNER
LCD Display
Tilting Die Table
Power Control
Frosted Lamp
MICROSCOPE - MODEL NO - AMBS-200 MICROSCOPE - MODEL NO - LMBS-300
MICROSCOPE - MODEL NO - AMS-15
ULTRASONIC DIE CLEANING SYSTEM
QUALITY CONTROL SYSTEM FOR INSPECTING DRAWING DIES
WATER CHILLERFOR SPINDLE COOLING
WATER COOLED CARBIDE DIE POLISHING MACHINE MODEL NO TCD-11
MODEL NO - TCD - 11 — AIR COOLED
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www.ajexturner.com CARBIDE DIE POLISHING MACHINES
MODEL NO - TCD - 10 (AIR PRESSURE)
CONSUMABLES
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www.ajexturner.com
75mm
Tolerance�-�±0.01
D
6mm12° STEEL| WOODEN ANGULAR POLSHING PINS
WOODEN PINS
LAPPING PIN FOR POLISHING BEARING IN DRAWING DIE
13.32mm 61.68mm
3
Total Length - 75mm
27.59mm
12°
Ø6
72.41mm
Total Length - 100mm
62.90mm
8°
Total Length - 100mm
Ø3
Ø9
37.10mm
12°
6
6
AJEX - ANGULAR DIAMOND PLATED PINS DIAMOND POWDER (A TOUCH TO HIGH FINISH)
( ALL SIZES AVAILABLE)
MEASURING PINS - GO | NO | GO PINS
PINS WITH KNOBS STEEL PINS
CALIBRATED PINS
REGULAR DIAMOND FILES | DIAMOND DRESSERS
250 gm packing
100 gm packing
500 gm packing
BORON�CARBIDE�POWDER�
ROUND | HALF ROUND | TRIANGULAR | FLAT (ANY GRADE ANY SIZE)
L L1 L2D1
D2�D AJEX
90 mm
200 mm
6 m
m 20 mm
3 mm
DIAMOND LAPPING PASTESLURRY| SUSPENCTIONS
2-4
Single Pointdiamond dresser
BUNCHER BOWS
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www.ajexturner.com BUNCHER BOWS | SPIRAL BRUSH | CERAMIC PRODUCTS
Nylon
Brass
Spiral Brushes
CERAMIC COATED PULLEYS
A-53, G.T. Karnal Road Azadpur, New Delhi-110033 (India)
