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8/13/2019 Agile Manufacturing MS IEM
1/21
ADVANCE MANUFACTURING
SYSTEMS
Instructor: Faisal Chaudhry
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Agile Manufacturing
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AM is a business concept that integrates (unite) organizations
, people and technology into a meaningful unit by deploying
advanced information technologies with flexible and nimble
(quick) organization structures to support highly skilled,
knowledgeable and motivated people. (Gupta & Mittal 1996)
Ability to thrive in a competitive environment of continuous
and unanticipated change and to respond quickly to rapidly
changing markets driven by customer
based valuing ofproducts and services. (De Vor & Mills 1995)
Definitions
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Global Competition is intensifying.
Mass markets are fragmenting into
specialized markets.
Cooperation among companies is becoming
necessary, including companies who are in
direct competition with each other.
Why Agile Manufacturing
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Customers are expecting:
Low volume products
High quality product
Custom products
Very short product life-cycles, development
time, and production lead times are required.
Customers want to treated as individuals
Why Agile Manufacturing
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What is world Class Manufacturing
Flexibility & control
to satisfy customer
on time, every time
Managing throughpeople, teams and
aligning all to goals
Reduction of waste in
the manufacturingsystem
Product quality right
first time, every time
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To determine customer needs quickly and continuouslyreposition the company against itscompetitors.
To design things quickly based on those individual needs.
To put them into full scale, quality production quickly.
To respond to changing volumes and mix quickly.
To respond to a crisis quickly.
Keys to Agility & Flexibility
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A. GUNASEKARAN & Y. Y. YUSUF
2002
Agile Manufacturing Paradigm
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A. GUNASEKARAN & Y. Y. YUSUF
2002
Agile Manufacturing Strategies/TechniquesStrategic Planning
Product Design
Automation &
IT
Virtual Enterprise
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It takes into account the long-term interest of
the company in determining suitable business
and operational policies.
strategies can be formulated based on a top
down approach and they could be
implemented using a bottom-up approach.
Strategic Planning
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Strategic
Planning
Tool
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Rapid product design system with the objective ofswitching over to new products as quickly as possible
The agile manufacturing system should be able toproduce a variety of components at low cost and in ashort time period.
Processes and techniques, such as Computer AidedDesign (CAD) and Computer Aided Engineering (CAE),and formal methods, such as Design for Manufacture
and Assembly, to achieve reduced productdevelopment cycles, whilst improving the quality ofproducts.
Product Design
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Right products at the right time.
Concurrent Engineering (CE) strategy.
Product Design
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Change around the formation of product
development teams. These teams include
representatives with different expertise, such
as design, manufacturing, quality assurance,purchasing, marketing, field service and
support.
Product Design
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A virtual enterprise(VE) is a temporary
alliance of businesses that come together to
share skills or core competencies and
resources in order to better respond tobusiness opportunities, and whose
cooperation is supported by computer
networks
Virtual Enterprise
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Integration of core competencies
Supply Chains
Temporary alliances System Integration
Data Management
VE Technologies/methods
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Generally, a single organization often may not beable to respond quickly to changing marketrequirements. Temporary alliances orpartnerships based on core competencies of
firms will help to improve the flexibility andresponsiveness of organizations .
The cultural, communication and cross-functionalobstacles can be overcome in a VE by training and
education, strategic alliances, advancedinformation technologies to improve thecommunication, and team working byempowered employees.
Virtual Enterprise
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Agile manufacturing needs intelligent sensing anddecision-making systems capable of automaticallyperforming many tasks traditionally executed byhuman beings.
FMS CAPP
CAD/CAM
Robots
CIM
E-Commernce
ERP (Enterprise Resource Planning)
AGVSs (Automated Guided Vehicle Systems)
Automation & IT