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Faculty of Engineering Islamic University of Gaza Materials & Soil Labs Civil Engineering Department Materials Testing Prepared by: Eng. A.Al Kourd Eng. Adel Hammad 2009 / 2010

Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

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Page 1: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Faculty of Engineering Islamic University of Gaza

Materials & Soil Labs Civil Engineering Department

Materials Testing

Prepared by:

Eng. A.Al Kourd Eng. Adel Hammad

2009/2010

Page 2: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Sampling

Page 3: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

- Sampling from Roadway (Bases & Subbases)

- Sampling Stockpiles

- Belt sampling

- Tube Sampling

- Quartering or Splitting Samples

- Sampling Bituminous Paving Mixtures

Sampling

Page 4: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Roadway Sampling

-Two random samples shall be obtained from different areas of the lot and Tested separately.

-The samples shall be a minimum of 30 kg. each.

- The sample shall be Taken for the full depth of the layer being sampled using a steel sampling ring approved by The Department. No sample shall be taken from within (0.6 m) of the edge Of The spread of material.

Page 5: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Production Stockpile Sampling- Obtain the sample from an area that represents material. -The material should be approximately one loader bucket load. -The loading unit shall dump the material on the ground .-Strike off and level to approximately half the original pile height. -The flat surface shall be divided into four sections.- Identify sampling areas as A, B, C, and D, as shown below.Opposite quadrants

such as A and D, shall be used To acquire the sample

Material first dumped Material after being on Ground Leveled off and sectioned

Page 6: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Belt Sampling

-Two random samples shall be obtained from different portions of the lot and tested separately .

-The samples shall be taken from the conveyor belt before theMaterial has passed through the pug mill.

-The sample is obtained by isolating a cross section of the belt and removing all material inside of the isolated cross section.

Page 7: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Tube Sampling

-Fine aggregate samples may be obtained from the stockpile using a tube approved by the Department. The tube shall be a minimum of 1 ¼ ” ( 30mm) in diameter by 6 Feet ( 2m) in length.

-The tube shall be constructed of aluminum and shall have square cut ends.

-The sample is obtained by inserting the tube into the stockpile

-At evenly spaced locations across the load face of the pile. A minimum of five insertions of the tube shall be made.

-The insertions are to be made at a minimum height of three feet from the bottom of the pile.

Page 8: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Building Materials Laboratory Manual Fall 2007-2008

Prepared by: B. J. Farid 2

Reducing Field Sample of Aggregate to Test Sample

ASTM C 702, D75

Purpose: To obtain laboratory samples of aggregates from stockpiles.

Equipment: Shovel, scoop , boom.

Procedure: 1-Obtain a sample of aggregate (about 50 kg) from three places in the

stockpile: from the top third, at the midpoint, and from the bottom third

of the volume of the pile.

2- Place the field sample on a hard, clean level surface.

3- Mix the material thoroughly by turning the entire sample three times.

4- Shovel the entire sample into a conical pile.

5- Carefully flatten the conical to a uniform thickness and diameter by

pressing down the apex with a shovel. ( The diameter should be

approximately four to eight times the thickness).

6- Divide the flattened mass into four equal quarters with a shovel.

7- Remove two diagonally opposite quarters. Brush the cleared spaces

clean.

8-Mix and quarter the remaining materials until the sample is reduced to

the desired size.

Note The sample splitters can be used instead of flattening the mass on a

level surface.

Page 9: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Aggregate Testing

Page 10: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Aggregate Testingó Physical: Grading, Shape, Relative Density, Bulk Density,

Water Absorption ó Strength: Franklin Point Load ó Mechanical: Los Angeles Abrasion ,crushing test,impact ó Durability: Sulphate Soundness, Frost Heave, Slake Durability

Index. ó Chemical: Organic Matter, Chloride, Sulphate or full analysis ó Specialist: Petrography, Chemical Test, Mortar Bar and

Accelerated Mortar Bar and Concrete Prism Method

Page 11: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Aggregate and Materials Testing

ó Basic Properties ó Gradation ó Moisture Content ó Bulk Specific Gravity ó Unit Weight ó Dry Rodded Density ó Absorption ó Organic Content ó Clay Lumps ó Material Finer than 75 m m by Washing ó Sand Equivalent ó Flat and Elongated Coarse Aggregate Particles ó Crushed Particles Count (one face and two face) ó Petrographic Examination of Fine and Coarse Aggregates ó Petrographic Number evaluation of Coarse Aggregates

Page 12: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

ó Durability

ó Magnesium or Sodium Sulphate Soundness Testing on Fine or Coarse Aggregate

ó Los Angeles Abrasion of Coarse Aggregate ó Aggregate Crushing Value ó Slake Durability ó Expansion Testing ó Freezing and Thawing of Coarse Aggregate ó Degredation Test ó Durability Index ó Sand Equivalent

Page 13: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

ó Alkali-Aggregate Reaction:ó Accelerated Mortar Bar Test (ASTM C-1260)ó Concrete Prism Expansivity Test (ASTM C-1293 ó Alkali-Carbonate Reaction (by Chemical Analysis) ó Petrographic Examination of Hardened Concrete

(ASTM C-856)

Page 14: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Specific Gravity and Moisture

Page 15: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Aggregate Moisture

Absorbed water (n.) water present in the pervious pores of porous aggregate particles.

Page 16: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Aggregate Moisture

Surface water (n.) water present on the surface of aggregate particles (also called free water).

Page 17: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Aggregate Moisture

+ =

AbsorbedWater

TotalWater

SurfaceWater

Page 18: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 74

Moisture States of Aggregate

oven-dry

air-dry

SSD

wet

Page 19: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Moisture Content

Total moisture content (n.) the total weight of water present, expressed as a percentage of the oven-dry weight.

−= ×⎛ ⎞⎜ ⎟⎝ ⎠

ODagg

OD

mtotal MC

m

m100%

Page 20: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Moisture Content

Surface moisture content (n.) the weight of water in excess of that needed to saturate the sample.

−= ×⎛ ⎞⎜ ⎟⎝ ⎠

Sagg

OD

SDm

surface MC 100%m

m

Page 21: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Moisture Content

Absorption (n.) the weight of water needed to saturate the sample.

−= ×⎛ ⎞⎜ ⎟⎝ ⎠OD

DSSD Om

absorption 100%m

m

Page 22: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Achieving an SSD State

Coarse aggregate should be soaked in room temperature water for 24±4 h then rolled in a large absorbent cloth to remove all visible surface moisture.

Page 23: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Achieving an SSD State

Fine aggregate should be brought to a moisture content of at least 6% and allowed to stand for 24±4 h. Aggregate is then spread out on a nonabsorbent surface and warm air is blown across it until it attains a free flowing condition.

Page 24: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Question

• A 1-ft3 bucket holds 100 lb of aggregate. How much of the 1-ft3

volume is occupied by the aggregate particles themselves?

Page 25: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Particle Density

Particle density (n.) the ratio of the mass of an aggregate particle to its own volume (also called mass density of solids).

ρ = parts

part

mV

Page 26: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Specific Gravity

Specific Gravity (n.) the mass density of an object relative to the mass density of de-aired, distilled water.

ρ= =ρ × ρ

partss

w part w

mG

V

Page 27: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 84

Specific Gravity

Specific gravity depends on the volumeyou assume for the aggregate particles.

NetVolume

GrossVolume

Page 28: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 85

Measuring Specific Gravity

= =−

particle in airs

water displaced in air in water

W WG

W W W

Page 29: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 86

Buoyancy

Wdispl

Win water

=Win air

Page 30: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 87

Apparent Specific Gravity

=−

ODin air

inapp OD

air in water

WG

W W

net volume

Page 31: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 88

Bulk Specific Gravity

=−

in air

in airbulk SS

O

in water

OD

DD W

GW W

gross volume

Page 32: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 89

Bulk Specific Gravity

=−

SSDin air

in aibulk SSD

r in water

SSD WG

W W

gross volume

Page 33: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Porosity

Porosity (n.) the volume of the pervious pores expressed as a percentage of the gross volume.

−= ×

gross volume net volumen 100%

gross volume

Page 34: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Bulk Density and Voids

Page 35: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Question

• A 1-ft3 bucket holds 100 lb of aggregate. How much of the 1-ft3

volume is occupied by the air between the aggregate particles?

Page 36: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Void Content

Void Content (n.) the volume of void spaces between particles expressed as a percentage of the volume needed to contain all of the particles.

= ×voids

bucket

Vvoid content 100%

V

Page 37: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 98

Which Void Content?

Voids + Pores Voids Alone

Page 38: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Question

What determines the void content of a given aggregate sample?

Page 39: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 100

Effects of Particle Size

Void content = 48% Void content = 48%

Page 40: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 101

Effects of Particle Gradation

Void content = 48% Void content = 41%

Page 41: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 102

Effects of Particle Gradation

Void content = 48% Void content = 48%Void content = 41%

100% CA 100% FACA:FA Blend

Page 42: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 103

Effects of Particle Gradation

20

30

40

0 20 40 60 80 100

Percentage of Sand in Blend

Voi

d Co

nten

t (%

)

Page 43: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Aggregate Gradation

Page 44: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 27

Gradation Analysis⎧⎪⎪⎪⎨⎪⎪⎪⎩

percent coarseror

percent retained

⎧⎪⎪⎪⎨⎪⎪⎪⎩

percent fineror

percent pas sing

Percentagesare calculatedby mass

Page 45: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Sieves

Page 46: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Shakers

Gilson Shaker Mary Ann Shaker

Page 47: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Gradation Analysis - Sieve Analysis (ASTM D 422)

Page 48: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Gradation Analysis - Sieve Analysis (ASTM D 422)1- Apparatus and Equipments

Page 49: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

2- Weigh out about 500g of sandy soil. Note: The size of the sample depends on the maximum grain size. Check Table in ASTM standards

Page 50: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

3- Determine the masses of the sieves.

Page 51: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

4- Assemble sieves, with the sieves with the larger openings on top and a pan at the bottom. Place the soil on top

Page 52: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

5- Place lid on top. Tighten down on to sieving machine

Page 53: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

6- Run sieving machine for 4 minutes. Inspect sieves, and visually assess the masses retained in the sieves

Page 54: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

7- Determine the masses of the sieves including the retained soil

8- Calculate percent passing for each sieve aperture, and draw plot on graph. Determine Cu and Cc of the soil

Page 55: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates
Page 56: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

FINENESS MODULUS

Page 57: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 30

Gradation Chart

0

20

40

60

80

100

Opening Size (mm)

Perc

ent

Pass

ing

Total mass percent passing each sieve

Page 58: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Gradation Example

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CIVL 3137 32

Coarse Aggregate SievesSieve

DesignationOpening

(in)Opening

(mm)3 in 3.00 75.02 in 2.00 50.0

1½ in 1.50 37.51 in 1.00 25.0

3/4 in 0.75 19.01/2 in 0.50 12.5

3/8 in 0.375 9.50

Bold = Full sieves

Page 60: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 33

Fine Aggregate SievesSieve

Designation Opening

(in) Opening

(mm) No. 4 0.187 4.75 No. 8 0.0937 2.36

No. 16 0.0469 1.18 No. 30 0.0234 0.60 No. 50 0.0117 0.30 No. 100 0.0059 0.15 No. 200 0.0030 0.075

Bold = Full sieves

Page 61: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Aggregate Size

Gravel Sand Silt & Clay

4.75 2.36 1.18 0.60 0.30 0.15 0.075 mm

Coarse Fine

Coarse Fine Filler

Soil Mechanics

Concrete

Asphalt

No. 4 No. 8 No. 16 No. 30 No. 50 No. 100 No. 200

Page 62: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 35

Range of Sieve SizesSieve

DesignationOpening

(in)Opening

(mm)3 in 3.00 75.0

. . .

. . .

. . .

No. 200 0.0030 0.075

Page 63: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 36

Gradation Chart

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

Perc

ent

Pass

ing

(%)

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

1½" ¾" 3/8" 4 8 16 30 50 100 200

Page 64: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 37

Open-Graded Aggregate

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

Perc

ent

Pass

ing

1½" ¾" 3/8" 4 8 16 30 50 100 200

opengraded

Page 65: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 38

Open-Graded Aggregate

Grain-to-grain contactHigh void contentLow but variable densityHigh stability if confinedLow stability unconfinedDifficult to compact

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CIVL 3137 39

Dense-Graded Aggregate

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

Perc

ent

Pass

ing

1½" ¾" 3/8" 4 8 16 30 50 100 200

opengraded

densegraded

Page 67: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

CIVL 3137 40

Dense-Graded Aggregate

Grain-to-grain contactLow void contentHigh densityHigh stability if confinedHigh stability unconfinedDifficult to compact

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CIVL 3137 41

Gap-Graded Aggregate

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

Perc

ent

Pass

ing

1½" ¾" 3/8" 4 8 16 30 50 100 200

opengraded

densegraded

gapgraded

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CIVL 3137 42

Gap-Graded Aggregate

No grain-to-grain contactHigher void contentLower densityLow stability if confinedLow stability unconfinedEasy to compact

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CIVL 3137 43

Uniformly-Graded Aggregate

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

Perc

ent

Pass

ing

1½" ¾" 3/8" 4 8 16 30 50 100 200

uniformlygraded

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Aggregate for Concrete

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Source: Design and Control of Concrete Mixtures (PCA, 2007)

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Source: Design and Control of Concrete Mixtures (PCA, 2007)

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Size Percent By Weight Passing Each Laboratory Sieve

Number 4" 3½" 3" 2½" 2" 1½" 1" ¾" ½" 3/8" No. 4 No. 8 No. 16 No. 50 No. 100

1 100 90–100 – 25–60 – 0–15 – 0–5

2 100 90–100 35–70 0–15 – 0–5

24 100 90–100 – 25–60 – 0–10 0–5

3 100 90–100 35–70 0–15 – 0–5

357 100 95–100 – 35–70 – 10–30 – 0–5

4 100 90–100 20–55 0–15 – 0–5 –

467 100 95–100 – 35–70 – 10–30 0–5

5 100 90–100 20–55 0–10 0–5 –

56 100 90–100 40–85 10–40 0–15 0–5

57 100 95–100 – 25–60 – 0–10 0–5

6 100 90–100 20–55 0–15 0–5 –

67 100 90–100 – 20–55 0–10 0–5

68 100 90–100 – 30–65 5–25 0–10 0–5

7 100 90–100 40–70 0–15 0–5 –

78 100 90–100 40–75 5–25 0–10 0–5

8 100 85–100 10–30 0–10 0–5

89 100 90–100 20–55 5–30 0–10 0–5

9 100 85–100 10–40 0–10 0–5

10 100 85–100 – – – 10–30

Standard Sizes of Processed Aggregate (ASTM C-33)

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Size Midpoint Percent By Weight Passing Each Laboratory Sieve

Number 4" 3½" 3" 2½" 2" 1½" 1" ¾" ½" 3/8" No. 4 No. 8 No. 16 No. 50 No. 100

1 100 95 – 42.5 – 7.5 – 2.5

2 100 95 52.5 7.5 – 2.5

24 100 95 – 42.5 – 5 2.5

3 100 95 52.5 7.5 – 2.5

357 100 97.5 – 52.5 – 20 – 2.5

4 100 95 37.5 7.5 – 2.5 –

467 100 97.5 – 52.5 – 20 2.5

5 100 95 37.5 5 2.5 –

56 100 95 62.5 25 7.5 2.5

57 100 97.5 – 42.5 – 5 2.5

6 100 95 37.5 7.5 2.5 –

67 100 95 – 37.5 5 2.5

68 100 95 – 47.5 15 5 2.5

7 100 95 55 7.5 2.5 –

78 100 95 57.5 15 5 2.5

8 100 92.5 20 5 2.5

89 100 95 37.5 17.5 5 2.5

9 100 92.5 25 5 2.5

10 100 92.5 – – – 20

Standard Sizes of Processed Aggregate (ASTM C-33)

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GRAIN SIZE DISTRIBUTION GRAPH

0

10

20

30

40

50

60

70

80

90

100

110100

GRAIN SIZE IN MILLIMETERS

PER

CEN

T PA

SSIN

1½" ¾" ⅜" 4 83" 16

2 3 4 5 6 7 8

Standard Sizes of Processed Aggregate (ASTM C-33)

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Standard Sizes of Processed Aggregate (ASTM C-33)

GRAIN SIZE DISTRIBUTION GRAPH

0

10

20

30

40

50

60

70

80

90

100

110100

GRAIN SIZE IN MILLIMETERS

PER

CEN

T PA

SSIN

1½" ¾" ⅜" 4 83" 16

5 6 7

56 67

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Standard Sizes of Processed Aggregate (ASTM C-33)

GRAIN SIZE DISTRIBUTION GRAPH

0

10

20

30

40

50

60

70

80

90

100

110100

GRAIN SIZE IN MILLIMETERS

PER

CEN

T PA

SSIN

1½" ¾" ⅜" 4 83" 16

5 7

57

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Standard Sizes of Processed Aggregate (ASTM C-33)

GRAIN SIZE DISTRIBUTION GRAPH

0

10

20

30

40

50

60

70

80

90

100

110100

GRAIN SIZE IN MILLIMETERS

PER

CEN

T PA

SSIN

1½" ¾" ⅜" 4 83" 16

57

3

357

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Standard Sizes of Processed Aggregate (ASTM C-33)

GRAIN SIZE DISTRIBUTION GRAPH

0

10

20

30

40

50

60

70

80

90

100

110100

GRAIN SIZE IN MILLIMETERS

PER

CEN

T PA

SSIN

1½" ¾" ⅜" 4 83" 16

67

4

467

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CIVL 3137 54

Fineness Modulus

Fineness modulus (n.) an index of the coarseness or fineness of an aggregate; it is computed as the sum of the fraction retained on each full series sieve starting from the No. 100 sieve.

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CIVL 3137 55

Fineness Modulus

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

Perc

ent

Pass

ing

1½" ¾" 3/8" 4 8 16 30 50 100 200

+ + + + += =

94 80 58 32 10 0FM 2.74

100

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CIVL 3137 56

Fineness Modulus

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

Perc

ent

Pass

ing

1½" ¾" 3/8" 4 8 16 30 50 100 200

FM=FM 2.74

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CIVL 3137 57

ASTM C-33 Sand

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

Perc

ent

Pass

ing

1½" ¾" 3/8" 4 8 16 30 50 100 200

Coarse Sand

Fine Sand

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CIVL 3137 58

ASTM C-33 Coarse Sand

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

Perc

ent

Pass

ing

1½" ¾" 3/8" 4 8 16 30 50 100 200

=FM 3.45

Coarse Sand

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CIVL 3137 59

ASTM C-33 Fine Sand

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

Perc

ent

Pass

ing

1½" ¾" 3/8" 4 8 16 30 50 100 200

Fine Sand

=FM 2.15

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Aggregate for Asphalt

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CIVL 3137 61

Dense-Graded Aggregate

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

Perc

ent

Pass

ing

1½" ¾" 3/8" 4 8 16 30 50 100 200

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CIVL 3137 62

Fuller’s Curve

Fuller, W.B. and Thompson, S.E. “The laws of proportioning concrete," Transactions of the ASCE, v. 159, 1907.

⎛ ⎞= ⎜ ⎟⎝ ⎠

0.50i

id

pD

pi = percent passing ith sieve

di = opening size of ith sieve

D = maximum particle size

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CIVL 3137 63

Fuller’s Curves

0

20

40

60

80

100

0.010.1110100Opening Size (mm)

Perc

ent

Pass

ing

1½" ¾" 3/8" 4 8 16 30 50 100 200

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CIVL 3137 64

Fuller’s Curve

In 1962 FHWA published a modified version of Fuller’s equation with a different exponent.

⎛ ⎞= ⎜ ⎟⎝ ⎠

0.450.50

ii

dp

D

pi = percent passing ith sieve

di = opening size of ith sieve

D = maximum particle size

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CIVL 3137 65

0.45 Power Chart

0

20

40

60

80

100

0 1 2 3 4 5Opening Size (mm) Raised to the 0.45 Power

Perc

ent

Pass

ing

¾"3/8"4830200

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CIVL 3137 66

0.45 Power Chart

0

20

40

60

80

100

0 1 2 3 4 5Opening Size (mm) Raised to the 0.45 Power

Perc

ent

Pass

ing

¾"3/8"4830200

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Aggregate Blending

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Aggregate Blending Example

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Aggregate Particle Shape

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Crushing Concrete Slabs – Making Recycled Aggregate

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Recycled Aggregate – Crushed PC Concrete

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Effects of Particle Shape and Surface Texture of Aggregate on Concrete

• Rough textured and angular aggregates give better bondbetween the aggregate and the cement paste and thus higherstrength for the same water cement ratio. • However, rough and angular aggregates requires more waterto produce the same workability in a fresh concrete. • The two effects offset one another. With satisfactorygradation, both crushed and noncrushed aggregates (of thesame rock type) generally give about the same strength forthe same cement content. • It is undesirable to have flaky & elongated particles.

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Laser Profiler

LASS, UT Austin

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Automated Quality AssessmentAutomated Quality Assessment

Image creation

Wavelet AnalysisClassification

Aggregates

Quality report

Laser profiling

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Background (Cont’d)3D Image

of Particles

(20 ~35 mm)

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3D Image Segmentation (Cont’d)Segmented

Image

Canny Edges With Liberal

Threshold Values

Original Particle Picture

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Main Features

-- Volume CalculationVolume Calculationóó Flat and Elongated RatioFlat and Elongated Ratioóó Particle Size Particle Size DDistribution (Gradation)istribution (Gradation)óó AngularityAngularityóó Surface TextureSurface Textureóó Surface AreaSurface Area

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• Conveyor speed of 3 in./second• Particles placed 10 in. apart• Images captured within

0.1 second in succession

Progressive Scan Progressive Scan Video CameraVideo Camera

University of Illinois Aggregate Image Analyzer - UIAIA

Fiber Optic Motion Sensor

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Surface Area (SA) Computation

pixe

l

Z

Y

X

O

(0, b, c)

(a, b, 0)

(a, 0, c)

b

c

∫ ∫∫∫= dxdydzdV

(a, b, c)

∫ ∫∫∫= dxdydzdAParticle Surface

Particle Domain

Summation of the 2-D ∆Si’ contained in voxels forming the particle surface gives the surface area of the particle in units of voxels (pixel cuboids)

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óAngularity Index

Round vs. Angular

33D Particle DescriptorsD Particle Descriptors

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0

5 0 0

1 0 0 0

1 5 0 0

2 0 0 0

2 5 0 0

3 0 0 0

3 5 0 0

4 0 0 0

4 5 0 0450

200

0

Angular

Angularity Index

Round

33D Particle DescriptorsD Particle Descriptors

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33D Particle DescriptorsD Particle Descriptors• Texture Index

Smooth vs. Rough

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0

5 0 0

1 0 0 0

1 5 0 0

2 0 0 0

2 5 0 0

3 0 0 0

3 5 0 0

4 0 0 0

4 5 0 0

5 0 0 0500

200

0

Rough

Texture Index

Smooth

33D Particle DescriptorsD Particle Descriptors

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Asphalt Drum Plant

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Page 144: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates
Page 145: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

Hot Mix Asphalt (HMA) Volumetric Properties

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HMA Volumetric Terms

l Bulk specific gravity (BSG) of compacted HMA

l Maximum specific gravityl Air voidsl Effective specific gravity of aggregatel Voids in mineral aggregate, VMAl Voids filled with asphalt, VFA

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Volumetric Relationships

Vmb Vsb

VbaVb

Vse Vmm

Va VMA

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BSG of Compacted HMA

l AC mixed with agg. and compacted into sample

Mass agg. and AC

Vol. agg., AC, air voidsGmb =

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Testing

l Mixing of asphalt and aggregatel Compaction of samplel Mass of dry samplel Mass under waterl Mass saturated surface dry (SSD)

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Testing

Obtain mass of dry compacted sample

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Testing

Obtain mass of specimen at SSD

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Calculations

l Gmb = A / ( B - C )

Where:A = mass of dry sampleB = mass of SSD sampleC = mass of sample under water

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Maximum Specific Gravity

l Loose (uncompacted) mixture

Mass agg. and AC

Vol. agg. and ACGmm =

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Testing

l Mixing of asphalt and aggregatel Mass in airl Mass under water

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Testing

Loose Mix at Room

Temperature

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Testing

Vacuum Pump

Residual Manometer

Metal Bowl with Lid

Shaker Table

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Calculations

l Gmm = A / ( A - C )

Where:A = mass of dry sampleC = mass of sample under water

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Percent Air Voidsl Calculated using both specific gravities

Gmb

GmmAir voids = ( 1 - ) 100

Mass agg + ACVol. agg, AC, Air Voids

Mass agg + ACVol. agg, AC

=Vol. agg, AC

Vol. agg, AC, Air Voids

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Example Calculations

l Air voids:– Gmb = 2.222–Gmm = 2.423

( 1 - 2.222 / 2.423 ) 100 = 8.3 %

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Effective volume = volume of solid aggregate particle + volume of surface voids not filled with asphalt

Gse =Mass, dry

Effective Specific Gravity

Effective Volume

Absorbed asphalt

Vol. of water-perm. voidsnot filled with asphalt

Surface Voids

Solid Agg.Particle

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Effective Specific Gravity

Gse is an aggregate property

Gse = 100 - Pb

100 - Pb

Gmm Gb

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Example Calculations

l Mixed with 5 % asphalt cementl Gmm = 2.535l Gb = 1.03

100 - 5

100 - 52.535 1.03

Gse = = 2. 770

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Voids in Mineral Aggregate

VMA is an indication of film thickness on the surface of the aggregate

VMA = 100 - Gmb Ps

Gsb

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Example Calculations

l Given that Gmb = 2.455, Ps = 95%, and Gsb = 2.703

VMA = 100 -(2.455) (95)

2.703 = 13.7

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Voids Filled with Asphalt

VFA is the percent of VMA that is filled with asphalt cement

VFA = 100 x VMA - Va

VMA

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Mass Relationships

Mb = Pb MT

Ma = 0

Ms = PsMT

MT = Mb + Ms

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Percent Binder Absorbed

Pba is the percent of absorbed asphalt by mass of aggregate

Pba = 100 ( Gse - Gsb

Gsb Gse) Gb

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Effective Asphalt Content

The effective asphalt content is the total asphalt content minus the

percent lost to absorption(based on mass of total mix).

Pbe = Pb -Pba

100Ps

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Hot Mix Asphalt (HMA) Volumetric Properties

UsingPhase Diagrams

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GGmbmb = = 22..329329

airairasphaltasphalt

GGbb = = 11..015015PPbb = = 55% % by mixby mix

aggregateaggregateGGsbsb = = 22..705705GGsese = = 22..731731

absorbed asphabsorbed asph

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

11..000000

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GGmbmb == 22..329329

airairasphaltasphalt

GGbb = = 11..015015PPbb = = 55% by mix% by mix

aggregateaggregateGGsbsb == 22..705705GGsese == 22..731731

absorbed asphabsorbed asph

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

11..000000

MMaa = = 00

MMmm = = 11..0 0 x x 22..329 329 x x 11..0 0 = = 22..329329

M = M = V xV x G x G x 11..000000

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GGmbmb == 22..329329

airairasphaltasphalt

GGbb = = 11..015015PPbb = = 55% % by mixby mix

aggregateaggregateGGsbsb = = 22..705705GGsese = = 22..731731

absorbed asphabsorbed asph

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

11..000000

00

22..329329

00..116116MMbb = = 00..05 05 x x 22..329 329 ==

MMss = = 22..329 329 -- 00..116 116 = = 22..213213

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airair

asphaltasphaltGGbb = = 11..015015

aggregateaggregateGGsbsb == 22..705705GGsese == 22..731731

absorbed asphabsorbed asph22..32932911..000000

00

00..116116

22..213213

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

00..818818

V = V = MM

G x G x 11..000000

VVsese = = 22..213 213 == 00..81081022..731731x x 11..00

00..810810

VVsb sb = = 22..213 213 = = 00..81881822..705705x x 11..00

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airair

asphaltasphaltGGbb = = 11..015015

aggregateaggregateGGsbsb = = 22..705705GGsese = = 22..731731

absorbed asphabsorbed asph22..32932911..000000

00

00..116116

22..213213

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

00..818818

00..114114

00..810810

00..008008

V = V = MM

G x G x 11..000000VVb b = = 00..116 116 == 00..114114

11..015 015 x x 11..00

VVbaba = = 00..818 818 -- 00..810 810 = = 00..008008

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airair

asphaltasphaltGGbb = = 11..015015

aggregateaggregateGGsbsb = = 22..705705GGsese = = 22..731731

absorbed asphabsorbed asph22..32932911..000000

00

00..116116

22..213213

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

00..818818

00..076076

00..10610600..114114

00..810810

00..008008

VVbebe == 00..114 114 -- 00..008 008 = = 00..106106

VVa a == 11..000 000 -- 00..114 114 -- 00..810 810 = = 00..076076

Page 176: Aggregate Lectures (Short) - الصفحات الشخصيةsite.iugaza.edu.ps/mymousa/files/Material-testing-lab-lectures.pdfŠPetrographic Number evaluation of Coarse Aggregates

airair

asphaltasphaltGGbb = = 11..015015

aggregateaggregateGGsbsb == 22..705705GGsese == 22..731731

absorbed asphabsorbed asph22..32932911..000000

00

00..108108

00..008008

00..116116

22..213213

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

00..818818

00..076076

00..10610600..114114

00..810810

00..008008

M = M = V xV x G x G x 11..000000 MMbebe = = 00..106 106 x x 11..015 015 x x 11..000 000 = = 00..108108

MMbaba = = 00..116 116 -- 00..108 108 = = 00..008008

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airair

asphaltasphaltGGbb = = 11..015015

aggregateaggregateGGsbsb = = 22..705705GGsese = = 22..731731

absorbed asphabsorbed asph22..32932911..000000

00

00..108108

00..008008

00..116116

22..213213

00..182182

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

00..818818

00..076076

00..10610600..114114

00..810810

00..008008

VMA = VVMA = Vbebe + V+ Vaa == ( ( 00..106 106 + + 00..076 076 ) x ) x 100 100 = = 1818..2 2 %%

Air Voids = Air Voids = 00..076 076 x x 100 100 = = 77..6 6 %%

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airair

asphaltasphaltGGbb = = 11..015015

aggregateaggregateGGsbsb == 22..705705GGsese == 22..731731

absorbed asphabsorbed asph22..32932911..000000

00

00..108108

00..008008

00..116116

22..213213

00..182182

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

00..818818

00..076076

00..10610600..114114

00..810810

00..008008

Air Voids = Air Voids = 77..6 6 %%VMA =VMA = 1818..2 2 %%VFA =VFA = ( ( 00..106 106 / / 00..182 182 ) x ) x 100 100 = = 5858..2 2 %%

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airair

asphaltasphaltGGbb = = 11..015015

aggregateaggregateGGsbsb == 22..705705GGsese == 22..731731

absorbed asphabsorbed asph22..32932911..000000

00

00..108108

00..008008

00..116116

22..213213

00..182182

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

00..818818

00..076076

00..10610600..114114

00..810810

00..008008

Air Voids = Air Voids = 77..6 6 %% Eff. Asp.Eff. Asp. Cont. = ( Cont. = ( 00..108 108 / / 22..329 329 ) x ) x 100 100 = = 44..6 6 %%VMA =VMA = 1818..2 2 %%VFA =VFA = 5858..2 2 %%

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airair

asphaltasphaltGGbb = = 11..015015

aggregateaggregateGGsbsb == 22..705705GGsese == 22..731731

absorbed asphabsorbed asph22..32932911..000000

00

00..108108

00..008008

00..116116

22..213213

00..182182

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

00..818818

00..076076

00..10610600..114114

00..810810

00..008008

Air Voids = Air Voids = 77..66%% Effective Asphalt Content = Effective Asphalt Content = 44..66%%VMA =VMA = 1818..2 2 %% Abs. Asph.Abs. Asph. Cont. = ( Cont. = ( 00..008 008 / / 22..213 213 ) x ) x 100 100 = = 00..44%%VFA =VFA = 5858..2 2 %%

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airair

asphaltasphaltGGbb = = 11..015015

aggregateaggregateGGsbsb == 22..705705GGsese == 22..731731

absorbed asphabsorbed asph22..32932911..000000

00

00..108108

00..008008

00..116116

22..213213

00..182182

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

00..818818

00..076076

00..10610600..114114

00..810810

00..008008

Air Voids = Air Voids = 77..66%% Max Theo Sp Grav =Max Theo Sp Grav = 22..329 329 = = 22..521521VMA =VMA = 1818..2 2 %%VFA =VFA = 5858..2 2 %%

11..000 000 -- 00..07607611..000000

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airair

asphaltasphaltGGbb = = 11..015015

aggregateaggregateGGsbsb == 22..705705GGsese == 22..731731

absorbed asphabsorbed asph22..32932911..000000

00

00..108108

00..008008

00..116116

22..213213

00..182182

VOL (cmVOL (cm3 3 )) MASS (g)MASS (g)

00..818818

00..076076

00..10610600..114114

00..810810

00..008008

Air Voids = Air Voids = 77..66%% Effective Asphalt Content = Effective Asphalt Content = 44..66%%VMA =VMA = 1818..2 2 %% Absorbed Asphalt Content = Absorbed Asphalt Content = 00..44%%VFA =VFA = 5858..2 2 %% Max Theo Sp Grav = Max Theo Sp Grav = 22..521521

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Woodrow Wilson Bridge Project

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Concrete TestingCommon Tests

Slump Air Content Compressive Strength

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Questions - ?