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Actel Power Supply Transient Evaluation on RTAX-S/SL and RTSX-SU Devices
Solomon Wolday, Roopa Kaltippi, Antony Wilson
September 2, 2009
Actel Corporation © 2009 2
Agenda
Background Experiment Vehicles
RTAX2000S and RTSX72SU Enhanced Antifuse Qualification (EAQ) design
Summary of Experiments RTAX-S/SL Summary RTSX-SU Summary
Additional Reliability Testing Conclusion
Actel Corporation © 2009 3
Background
Single Event Effect (SEE) events can cause momentary power supply transients on third-party RH power regulators The output of the regulator can be as high as the
regulator input The high transient voltages last for durations on the
order of microseconds This results in overstress for all devices powered by
these regulators Investigations were completed by Actel to study the
effects of the overshoots This presentation summarizes the experiments and
data collected
Actel Corporation © 2009 4
Experiment Vehicles
Experiments were completed on RTAX-S/SL and RTSX-SU devices Devices from multiple wafer lots were stressed thereby
eliminating process variations RTAX2000S-CQ352B
Second largest device in the RTAX-S/SL device family Same device used for the qualification of initial RTAX-S
qualification Devices programmed with the EAQ design
Design utilizes 98.6% of device logic
RTSX72SU-CQ256B The larger device in the RTSX-SU device family Same device and package used for the RTSX-SU qualification Devices programmed with EAQ design
Design utilizes 99.9% of device logic
Actel Corporation © 2009 5
EAQ Design Overview
Enhanced Antifuse Qualification (EAQ) design Design used for study of antifuse reliability experiment EAQ design has four different test blocks
Array Test Block(2106 bit SR) each in
4 rows of tiles
IO Test Block138 I/Os
(414 I/O Regs)
RAM Test Block(sixteen 1x16384 ram)
Delay Chain(15 X 1170 NAND)
IO_pin[0]
IO_pin[138]
15 Delay_out [5:0]
Ram out [15:0]
Ram Monitor
IO_Monitor
4
21
Array Monitor
Global Monitor
Array Monitor
Global Monitor
Error Flags [3:0]
Error Flag
Error Flag [15:0] 16
Actel Corporation © 2009 6
EAQ Design Overview (Cont’d)
EAQ design fully utilizes device logic Design has high perceptibility delay measurements
Multiple delay lines of combinatorial modules per device Design exercises all device features
Array test block Covers registers and combinatorial logic
I/O test block Covers both input and output buffers of each I/O
RAM test block Utilizes all SRAM blocks in the devices
All logic and I/O toggled during stress experiment
Actel Corporation © 2009 7
Stress Setup
Setup used to stress the RTAX-S/SL and RTSX-SU devices Setup ensures that there is no current limiting during stress Device Under Test (DUT) stressed with exact applied stress
pulse Enables flexibility to control stress amplitude and duration
Stress applied on one power supply at a time
RTAX-S/RTSX-SU
VCCA
Voffset = Vcca + Vt
Vsupply >> Vpulse
Vpulse
Vt
+
-Pulse Generator
DUT to be stressed
VCCI
RTAX-S Stress
Actel Corporation © 2009 9
RTAX-S/SL AC Transient Stress RTAX-S/SL nominal operating conditions
Both VCCA and VCCI/VCCDA power supplies were stressed Stress applied separately on the two power supply levels
Clocks were running at 20MHz during these experiments Functionality of devices also monitored during stress
Power Supply Nominal Level
VCCA 1.5V
VCCI 3.3V
VCCDA 3.3V
1.5V
4.0V 4.0V
2.5V100 pulses
1mS
VCCI/VCCDA
3.3V
6.0V 6.0V
2.7V100 pulses
2.5V
2.7V
1mS 1mS
1mS
VCCA
Actel Corporation © 2009 10
RTAX-S/SL AC Transient Stress (Cont’d)
Devices were programmed with the EAQ design All stress tests were performed at room temperature Pre and post stress functional and parametric data collected
Delta calculations performed for each parametric test 26 RTAX2000S devices were stressed with above
conditions Devices collected from 2 different wafer lots All 26 devices passed functional parametric testing No out of family delay shifts or parametric deltas were observed
Summary of test results below
Number of Device AC Stress Level Result
26 VCCA = 4.0V Pass
26 VCCI/VCCDA = 6.0V Pass
Actel Corporation © 2009 11
RTAX-S/SL DC Stress
Both VCCA and VCCI/VCCDA power supplies were stressed VCC increased from nominal level by increments of 0.1V
Clocks were running at 20MHz during these experiments Summary of test results shown below
VCCA1.5V
1.6V1.7V
3.5V
4 SecVCCI/VCCDA
3.3V3.4V
3.5V
5.5V
4 Sec
Functional and parametric measurements at nominal conditions
Functional and parametric measurements at nominal conditions
Number of Device DC Stress Level Result
26 VCCA = 3.5V Pass
26 VCCI/VCCDA = 5.5V Pass
RTSX-SU Stress
Actel Corporation © 2009 13
RTSX-SU AC Transient Stress RTSX-SU nominal operating conditions
Both VCCA and VCC power supplies were stressed
Clocks were running at 20MHz during these experiments Functionality of devices also monitored during stress
Power Supply Nominal Level
VCCA 2.5V
VCCI 5.0V
2.5V
5.5V 5.5V
3.0V100 pulses
1mS
VCCI5.0V
7.5V 7.5V
2.5V100 pulses
3.0V
2.5V
1mS 1mS
1mS
VCCA
Actel Corporation © 2009 14
RTSX-SU AC Transient Stress (Cont’d)
Devices were programmed with the EAQ design All stress tests were performed at room temperature Pre and post stress functional and parametric data collected
Delta calculations performed for each parametric test 27 RTSX72SU-CQ256 devices were stressed with above
conditions Devices collected from 3 different wafer lots All 27 devices passed functional parametric testing No out of family delay shifts or parametric deltas were observed
Summary of test results below
Number of Device AC Stress Level Result
27 VCCA = 5.5V Pass
27 VCCI = 7.5V Pass
Actel Corporation © 2009 15
RTSX-SU DC Stress
Both VCCA and VCCI power supplies were stressed VCC increased from nominal level by increments of 0.1V
Clocks were running at 20MHz during these experiments Summary of test results shown below
Number of Device DC Stress Level Result
27 VCCA = 4.5V Pass
27 VCCI = 6.5V Pass
VCCA2.5V
2.6V2.7V
4.5V
4 SecVCCI/VCCDA
5.0V5.1V
5.2V
6.5V
4 Sec
Functional and parametric measurements at nominal conditions
Functional and parametric measurements at nominal conditions
Actel Corporation © 2009 16
Additional Reliability Testing
All devices in the preceding experiments were then
processed through Group C life test To understand long term reliability concerns
Dynamic programmed burn-in at maximum specified VCC conditions
Group C experiments completed with 1000hrs burn-in at
ambient temperature of 125°C
Functional and parametric data analysis completed at
168hrs and 500hrs pull-points
All devices passed functional and parametric tests No out of family deltas or parametric shifts were observed
Actel Corporation © 2009 17
RTAX-S/SL and RTSX-SU Damage Levels
Additional experiments were completed to determine voltage levels at which permanent damage occurs
Damage was only possible with DC stress AC transient stresses were not able to cause damage with available setup Damage only occurred on VCCA supplies
Permanent damage levels
ICC increase and functional failures were observed at damage levels
DeviceVCCA Nominal
LevelDamage
Level
RTAX-S/SL 1.5V 5.0V
RTSX-SU 2.5V 6.0V
Actel Corporation © 2009 18
Conclusion
Devices were stressed beyond their absolute maximum rated conditions using DC and AC stress
Outcome of the study indicates RTAX-S/SL and RTSX-SU devices are robust and reliable RTAX-S/SL devices withstood AC transients exceeding nominal
voltages by 1.8X on VCCI/VCCDA and 2.6X on VCCA
RTSX-SU devices withstood AC transients exceeding nominal voltages by 1.5X on VCCI and 2.2X on VCCA
Customers are still advised against stressing beyond the conditions outlined in the datasheet
The RTAX-S and RTSX-SU are designed to withstand high voltages applied during programming Far more tolerant to voltage overshoots than other technologies