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Acrylated Silicones Suitable for SLA 3D Printing Bob Ruckle and Tom Seung-Tong Cheung Siltech Corp, Toronto, ON [email protected], 845592-4075 [email protected], 416-424-4567

Acrylated Silicones Suitable for SLA 3D [email protected], 416-424-4567 x y Reactive Silicones x y x y x y x y x y x y Hydroxy Acrylate Acrylate Acrylated Silicone Types

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  • Acrylated Silicones Suitable

    for SLA 3D Printing

    Bob Ruckle and Tom Seung-Tong Cheung

    Siltech Corp, Toronto, ON

    [email protected], 845–592-4075

    [email protected], 416-424-4567

  • x y

    Reactive Silicones

    x y

    x y

    x y

    x y

    x y

    x y

    Hydroxy

    Acrylate

    Acrylate

  • Acrylated Silicone Types

    a

    x y

    Linear, Di-functional

    Extender

    Pendant, Multi-functional

    Cross-Linker

  • Acrylated Silicones

    Name Type Equivalent Weight

    Lin 650 Linear Di-functional 650

    Lin 1000 Linear Di-functional 1000

    Lin 1200 Linear Di-functional 1200

    Lin 2500 Linear Di-functional 2500

    Pen 300 Multi-Functional 300

    Pen 600 Multi-Functional 600

    Pen 1000 Multi-Functional 1000

  • Experimental

    • Materials are cured in a TA Instrument AR-G2

    Rheometer using:

    – 150 mW/cm2 LCD UV lamp at 365nm

    – UV lamp turned on at 300 sec. for 600 sec.

    – Strain Set at 0.05% with normal force control

    • Properties measured with an Instron 1122

    according to ASTM D412 using separately cured

    dumbbells.

    • Dumbbells were 3D printed with a SLA type 3D

    printer from Full Spectrum Laser

  • Pegasus Touch from FSL3D

  • Formulations

    5% 10% 20% 30%

    Sartomer CN 991 8.40% 7.96% 7.07% 6.18% Laromer UA-9072 47.08% 44.58% 39.61% 34.64% Laromer LR-8887 34.40% 32.57% 28.94% 25.31% Sartomer SR833S 3.91% 3.70% 3.29% 2.88% Silicone Acrylate 5.00% 10.04% 20.07% 30.10% TPO 1.04% 0.98% 0.87% 0.76% Silmer ACR Di-10 0.17% 0.17% 0.15% 0.13% Total 100.00% 100.00% 100.00% 100.00%

    1. Soft Formulation

    2. Proprietary In-House Hard Formulation

    3. Commercial Resin from Printer Manufacturer

  • 3D Printed Dumbbells

  • 0

    1

    2

    3

    4

    5

    0%

    5%

    10%

    20%

    30%

    5%

    10%

    20

    %

    30%

    5%

    10%

    20%

    30%

    5%

    10%

    20%

    30%

    control Lin 650 Lin 2500 Lin 1000 PEN 600

    rating

    Flexibility Tackiness

    Flexibility and Tack in Soft

    Formulation Less Tack

    More Flex

  • Elongation and Strain in Soft

    Formulation

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    0

    10

    20

    30

    40

    50

    60

    70

    0%

    5%

    10%

    20%

    30%

    5%

    10%

    20

    %

    30

    %

    5%

    10%

    20%

    30%

    5%

    10%

    20%

    30%

    control Lin 650 Lin 2500 Lin 1000 PEN 600

    % kPa

    Avg Strain 2 at Abs.Peak

    Avg Extension %at peak

    More Flex

  • Stress and Energy in Soft

    Formulation

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1000

    0

    2000

    4000

    6000

    8000

    10000

    12000

    14000

    16000

    0%

    5%

    10%

    20%

    30%

    5%

    10%

    20%

    30%

    5%

    10%

    20%

    30%

    5%

    10%

    20%

    30%

    control Lin 650 Lin 2500 Lin 1000 PEN 600

    mJ/mm kPa Max Tensile Stress at Abs.Peak (kPa)

    Max Total Energy/Thickness(mJ/mm)

    More Strength

  • Tensile Strength In-House Hard

    Formulation

    0

    5000

    10000

    15000

    20000

    25000

    PEN 300 PEN 1000 LIN 1200 LIN 1000

    kPa

    Tensile Str.

    More Strength

  • Elongation and Energy

    In-House Hard Formulation

    0

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    0

    0.5

    1

    1.5

    2

    2.5

    3

    3.5

    4

    4.5

    5

    PEN 300 PEN 1000 LIN 1200 LIN 1000

    mJ/m %

    % Elongation Total energy

  • Elongation and Bending of PEN

    300 in Commercial Formulation 0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    7.0

    8.0

    9.0

    10.00.0%

    0.5%

    1.0%

    1.5%

    2.0%

    2.5%

    3.0%

    3.5%

    4.0%

    4.5%

    5.0%

    Control 5% 10% 20% 30% 40%

    cm

    Extension % at Break Bending distance , cm

  • 0

    5000

    10000

    15000

    20000

    25000

    30000

    35000

    400000

    10

    20

    30

    40

    50

    60

    70

    80

    90

    Control 5% 10% 20% 30% 40%

    Hardness Shore D Tensile stress at Break(kPa)

    Stress and Hardness of PEN

    300 in Commercial Formulation

  • Stress and Hardness in

    Commercial Formulation

    50

    55

    60

    65

    70

    75

    80

    85

    900

    10000

    20000

    30000

    40000

    50000

    60000

    0 10% 20% 30% 10% 20% 30% 10% 20% 30%

    Control Pen 1000 Lin 1200 Lin 1000

    Shore D kPa Tensile stress at Abs Peak (kPa) Hardness (Shore D)

  • Elongation and Bending vs. Use

    Level: Commercial Formulation

    0

    1

    2

    3

    4

    5

    6

    0

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    0 10% 20% 30% 10% 20% 30% 10% 20% 30%

    Control Pen 1000 Lin 1200 Lin 1000

    cm %

    Extension% at Peak Bending distance (cm)

  • • Starting to have success adding flexibility

    and elongation to commercial formulation

    • Hardness is compromised

    Summary

  • • More Formulation

    • Minimize Hardness Loss

    Future Work