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Acrylated Silicones Suitable
for SLA 3D Printing
Bob Ruckle and Tom Seung-Tong Cheung
Siltech Corp, Toronto, ON
[email protected], 845–592-4075
[email protected], 416-424-4567
x y
Reactive Silicones
x y
x y
x y
x y
x y
x y
Hydroxy
Acrylate
Acrylate
Acrylated Silicone Types
a
x y
Linear, Di-functional
Extender
Pendant, Multi-functional
Cross-Linker
Acrylated Silicones
Name Type Equivalent Weight
Lin 650 Linear Di-functional 650
Lin 1000 Linear Di-functional 1000
Lin 1200 Linear Di-functional 1200
Lin 2500 Linear Di-functional 2500
Pen 300 Multi-Functional 300
Pen 600 Multi-Functional 600
Pen 1000 Multi-Functional 1000
Experimental
• Materials are cured in a TA Instrument AR-G2
Rheometer using:
– 150 mW/cm2 LCD UV lamp at 365nm
– UV lamp turned on at 300 sec. for 600 sec.
– Strain Set at 0.05% with normal force control
• Properties measured with an Instron 1122
according to ASTM D412 using separately cured
dumbbells.
• Dumbbells were 3D printed with a SLA type 3D
printer from Full Spectrum Laser
Pegasus Touch from FSL3D
Formulations
5% 10% 20% 30%
Sartomer CN 991 8.40% 7.96% 7.07% 6.18% Laromer UA-9072 47.08% 44.58% 39.61% 34.64% Laromer LR-8887 34.40% 32.57% 28.94% 25.31% Sartomer SR833S 3.91% 3.70% 3.29% 2.88% Silicone Acrylate 5.00% 10.04% 20.07% 30.10% TPO 1.04% 0.98% 0.87% 0.76% Silmer ACR Di-10 0.17% 0.17% 0.15% 0.13% Total 100.00% 100.00% 100.00% 100.00%
1. Soft Formulation
2. Proprietary In-House Hard Formulation
3. Commercial Resin from Printer Manufacturer
3D Printed Dumbbells
0
1
2
3
4
5
0%
5%
10%
20%
30%
5%
10%
20
%
30%
5%
10%
20%
30%
5%
10%
20%
30%
control Lin 650 Lin 2500 Lin 1000 PEN 600
rating
Flexibility Tackiness
Flexibility and Tack in Soft
Formulation Less Tack
More Flex
Elongation and Strain in Soft
Formulation
0
10
20
30
40
50
60
70
80
90
100
0
10
20
30
40
50
60
70
0%
5%
10%
20%
30%
5%
10%
20
%
30
%
5%
10%
20%
30%
5%
10%
20%
30%
control Lin 650 Lin 2500 Lin 1000 PEN 600
% kPa
Avg Strain 2 at Abs.Peak
Avg Extension %at peak
More Flex
Stress and Energy in Soft
Formulation
0
100
200
300
400
500
600
700
800
900
1000
0
2000
4000
6000
8000
10000
12000
14000
16000
0%
5%
10%
20%
30%
5%
10%
20%
30%
5%
10%
20%
30%
5%
10%
20%
30%
control Lin 650 Lin 2500 Lin 1000 PEN 600
mJ/mm kPa Max Tensile Stress at Abs.Peak (kPa)
Max Total Energy/Thickness(mJ/mm)
More Strength
Tensile Strength In-House Hard
Formulation
0
5000
10000
15000
20000
25000
PEN 300 PEN 1000 LIN 1200 LIN 1000
kPa
Tensile Str.
More Strength
Elongation and Energy
In-House Hard Formulation
0
1
2
3
4
5
6
7
8
9
10
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
PEN 300 PEN 1000 LIN 1200 LIN 1000
mJ/m %
% Elongation Total energy
Elongation and Bending of PEN
300 in Commercial Formulation 0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.00.0%
0.5%
1.0%
1.5%
2.0%
2.5%
3.0%
3.5%
4.0%
4.5%
5.0%
Control 5% 10% 20% 30% 40%
cm
Extension % at Break Bending distance , cm
0
5000
10000
15000
20000
25000
30000
35000
400000
10
20
30
40
50
60
70
80
90
Control 5% 10% 20% 30% 40%
Hardness Shore D Tensile stress at Break(kPa)
Stress and Hardness of PEN
300 in Commercial Formulation
Stress and Hardness in
Commercial Formulation
50
55
60
65
70
75
80
85
900
10000
20000
30000
40000
50000
60000
0 10% 20% 30% 10% 20% 30% 10% 20% 30%
Control Pen 1000 Lin 1200 Lin 1000
Shore D kPa Tensile stress at Abs Peak (kPa) Hardness (Shore D)
Elongation and Bending vs. Use
Level: Commercial Formulation
0
1
2
3
4
5
6
0
1
2
3
4
5
6
7
8
9
10
0 10% 20% 30% 10% 20% 30% 10% 20% 30%
Control Pen 1000 Lin 1200 Lin 1000
cm %
Extension% at Peak Bending distance (cm)
• Starting to have success adding flexibility
and elongation to commercial formulation
• Hardness is compromised
Summary
• More Formulation
• Minimize Hardness Loss
Future Work