ACQ810 Catalog

8/4/2019 ACQ810 Catalog

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ABBindustrialdrivesACQ810,drivemodulesorwaterandwastewater

0.37to400kW

Low voltage AC drives


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Theintelligentdrivechoiceorwaterandwastewaterapplications

Rapid and simple pumping system start-up

Intelligentstart-upassistantensuressimplepumping

systemcommissioning

Easy-to-usedocumentationbasedonrealpumping

applications

Pre-programmedandpre-coniguredmacrosortypical

pumpapplications

Intelligent solution for controlling pump performance

Tailor-madepumpcontrolunctionsorsingleandmulti-

pumpapplications

Clear,easy-to-understanddocumentationandsotware

CompliancewithmandatoryEN61000-3-12standardon

harmoniccurrents

Advancedenergysavingunctions

Easy and cost-effective cabinet assembly

Fastandeasyinstallation

Narrow,compactdesign

Side-by-sideinstallationsavesspace

Modularstructureprovidesexibilityinsystemdesignand

confguration

Optimal pump control for various applications

Rawwaterpumps,boosterpumps,wastewaterpumps

Rainwaterpumps,irrigationpumps,slurrypumps

Submersiblepumps,dry-installedpumps

ABBindustrialdrivemodulesaretheidealchoiceorwater

andwastewaterapplications.Speciallydesignedtomeetthe

demandingneedsosquaredtorquepumpcontrol,these

highlyadvanceddrivesmaximizeuptimeandminimizeenergy

costsinpumpingsystems.

Speciicallydesignedmodulesorwaterandwastewater

applicationseaturetailor-madepumpcontrolunctionsor

singleandmulti-pumpsystems.Theseunctionsensure

smooth,disturbance-reeoperationowaterandwastewater

processes,maximizingenergyeiciencywhilereducing

unnecessarydowntime.Thedrivespump-speciicunctions

decreasetheliecyclecostothepumpingsystem,helping

tosavetimeandmoney.

Themodulesaredesignedorcabinetassemblyandareeasily

mountedside-by-side.Intelligentstart-upassistantensures

thatdrivecommissioningisstraightorward,andtheunctions

neededormostpumpingsystemscanbeeasilyimplemented

withthepre-programmedmacros.Startingupapumping

systemandoptimizingitsperormanceisextremelyeasy.

ABBindustrialdrivemodulesincludeeverythingneededor

reliableandeicientpumpcontrolinwaterandwastewater

applications.

2ABBindustrialdrives|ACQ810 drive modules


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L1L2L3

Uline UDC Uout

U1V1W1

Advanced energy efficiency in pumping systems

Energysavingsupto50percentinspeedcontrolled

pumpapplicationssaveenergyandreducecarbon

dioxideemissions

Advancedunctionssuchasenergyoptimizertoimprove

energyeiciency

Optimizedenergyconsumptioninparallelpumping

systems

Easyenergyefciencymanagement-built-incalculator

monitorsusedandsavedenergyanddisplaysthemin

kWh,currency($or)orvolumeoCO2emission

Maximized process uptime

Maintenanceassistanthandlespreventivemaintenance

ordriveandpump,remindingusersaboutplanned

maintenancebasedonrunninghours

Diagnosticassistanthelpstolocateproblemsorreasons

orperormancechangesinpumpingsystemand

suggestsremedies

Redundancyinparallelpumpingsystemskeeps

processrunningevenionepumpails

Preventionodryrunningandcavitation

Coatedboardsorlongerdrivelietime

ABBindustrialdrivemodules-perectpartnersorpumps!

Life cycle support

Extensivesupportdocumentationandmaterial

AdvancedPCtoolsavailableordimensioning,

programming,commissioningandmaintenance

WorldwideservicenetworkoperatedbyABBandits

partners

What is an AC drive?

AnACdriveisanelectronicdevicethatisusedtoadjustthe

rotatingspeedandtorqueoastandard,electricACmotor.

Theelectricmotor,inturn,drivesaloadsuchasapump.

AnACdrivechangestherequencyothealternatingcurrent

andvoltage.Adriveconsistsothreeparts.Regular50Hz

3-phasecurrentisedintotherectiierpart,whichconverts

theinputlinepower,whichhasanominallyixedvoltageand

requency,toixedvoltageDCpower.ThisixedvoltageDC

powerisedintotheDCbuscircuit,whichiltersthepulsating

voltage.Theinverterunitthenchangestheixedvoltage

DCpowertoACoutputpowerwithadjustablevoltageand

requency.

ACQ810 drive modules |ABBindustrialdrives3


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4ABBindustrialdrives| ACQ810 drive modules

ABBindustrialdrivemodulesorwaterandwastewater

applicationsincorporatealltheunctionsmostcommonly

requiredbypumpusers.Thedrivespumpspeciiceatures

ensureaccuratecontrolowaterlowthroughoutthe

processingcycleromrawwater,throughutilization,to

wastewatertreatment.

Themodulesincludepre-programmedpumpcontrol

unctions.Theseunctionsareeasytoselectandimplement

usingpre-coniguredmacrosorsingleandmulti-pump

applications.Inaddition,aneasy-to-useprogrammingutilityis

provided,enablinguserstourthercustomizetheirdrives. Desalinationplant

Limewater

Irrigation system

Coagulation

Raw water

pumping station

Inflow

pumping

station

Flow calculationprovidesthedrivewithalowmeter

routinethatveryaccuratelydeterminesthelowratewithin

aprocess.Thisunctionavoidstheneedorcostlyexternal

lowmetersandissuitableorapplicationswherethelow

dataisnotneededorinvoicingpurposes.

Soft pipe filling providesapumpwithsot-startenabling

asmoothbuild-upolowinpipes.Thisavoidspressure

peaks,orexampleinirrigationsystems,wherepipesare

momentarilyemptyandcontrolledpipeillingisdemanded.

Thelietimeothepipeworkandpumpingsystemis

increased.

Redundancyensuresreliableoperationinmulti-pump

systemswithseveralparallelpumps.Theunction

providessystemredundancy,soshouldoneormore

pumpsailorrequiremaintenance,theremainingpumps

continueoperating.Overallmaintenancetimeandcostare

decreased.

Pump auto changebalancestheoperatingtimeoall

thepumpsintheparallelpumpingsystemoverthelong

term.Thelietimeothepumpsandmotorsareincreased.

Thishelpstoincreasethemeantimebetweenrepairsand

reduceservicecosts.

Pump specic protectionshelptomaintaindisturbance-

reeoperatingtimeinaprocess.Theprotectionunctions

indicateithepre-deinedprocessconditionschange.I

theloworpressureexceedsdeinedprocesslimits,the

appropriatealarmisgenerated.Forexample,usingthis

unctioncanhelppreventapumpdryrun.

Built-inpumpunctionsmaximizeprocessuptime


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5ABBindustrialdrives| ACQ810 drive modules

Membrane treatment

arification

Sand filtration

Contact basin

Ozone treatment

Active carbon

filtration

UV light treatment

Clean water basin

Pumping station

Pressure boosting

station

Wastewater

pumping

station

Screening

Preliminary

sedimentation

Pre-aeration

Aeration

al sedimentation

Biological after-

filtration

Sludgedigestion

Gas storage tank

Sludge drying

Gas-fired power

plantCatalyst

Humus

Multi-pump controlisorapplicationswhereseveral

parallelpumpsareoperatedtogetherandtherequired

lowrateisvariable.Itmaintainsstableprocessconditions

optimizingthespeedandnumberothepumpsneeded.

Thisunctionprovidesthemostenergyeicientwayto

operateparallelpumps.

Remote monitoring and diagnosticsorpumpingstations

canbeeasilyimplementedwithABBsSREA-01Ethernet

adapter.Thisoptionalremoteinteracemodulecansend

processdata,logsandeventmessagesindependently,

withoutadditionalon-sitedevices.Theadapterswebserver

unctionalitybringsremotemonitoringinteracetostandard

Internetbrowser.Routinesitevisitscanbereducedhelping

tosavecosts.


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ACQ810 drive modules|ABBindustrialdrives6

Inputsandoutputs

Pump cleaningoranti-jamisusedinwastewaterpumping

stationstopreventpumpandpipeclogging.Asequence

oorwardandreverserunsothepumpcleantheimpeller.

Ithepumpcleaningunctionrunstoooten,analarm

israised.Theunctioncanbetimedtooccurwithout

interruptingthepumpingdutycyclehelpingtomaximize

processuptime.

Level controlisusedtocontroltheillingoremptyingo

wastewaterstoragetanks.Fast-rampstartingcreatesa

lusheecttokeeppipesclear.Inaddition,userscandeine

theeiciencyspeedbasedonthepumpsbesteiciency

point.Thishelpstominimizeoverallenergyconsumption.

Levelcontrolcanbeusedwithinastationcontrollingupto

eightpumps.

Sleep & boostissuitableorcleanwaterpumpingsystem,

duringnightwhenwaterconsumptionalls.Thedrivessleep

&boostunctiondetectspressuredropsinthepipesand

runsthepumptoboostpressurepriortoshutdown.Pumping

restartwhenthepressureallsbelowtheminimumlevel.

Thisunctionextendsthepumpssleeptimeandhelpssave

energy.Alsothelietimeothepumpandmotorincreasewhen

non-productiverunningtimeisavoided.

Pump priorityisintendedorsystemswherethe

consumptionratevariesbasedondemand.Forexample,

thedrivecanbeprogrammedtooperatehighercapacity

pumpsduringdaytimeandsmallerunitsatnight.This

allowsorbettermaintenanceplanningandcanboost

energyeiciencybyoperatingpumpsclosertotheirbest

eiciencypoint.

Smaller carbon footprint through improved energy

efficiency

OneothebiggestbeneftsousingABBindustrialdrive

modulesorwaterandwastewaterapplicationsistheenergy

savingopportunityoverfxedspeedorconventionalow

controlmethods.Ratherthanhaveanelectricmotorrunning

continuouslyatullspeed,anACdriveallowstheuserto

variablycontrolthemotorspeed,dependingonthedemand.

ABBoersenergyappraisalsandenergysavingtoolsor

easilyassessingenergysavingsinwaterandwastewater

applications.Energyappraisalsrapidlydeterminewhereand

howmuchenergycanbesaved.Powersavingsoupto50

percentcanbereachedbyreducingthemotorspeedbyjust

20percent.Inaddition,ABBindustrialdrivemodulesoera

returnoninvestmentusuallywithintwoyearsbasedonenergy

savingalone.

A clean standard against polluted networks -

IEC/EN 61000-3-12

TheABBindustrialdrivemodulesorwaterandwastewater

applicationsulfllIEC/EN61000-3-12andcarrymanuacturers

writtenstatementocompliance.Thismeanssecurityand

simplicityorspeciyingengineersandacilitymanagers.

ThenewEuropeanstandardsetsstrictlimitsorharmonic

currentsproducedbyproductsconnectedtotheelectrical

network.

Harmoniccurrentsareormsopollutionontheelectrical

network.Theharmonicscancauseseveralundesiredeects-

ickeringlights,ailingcomputers,andoverheatingoelectrical

equipment.

Mainsconnection

24VDCinput

Relayoutputs(2xRO)

Analoganddigital

extensions

Digitalinputs(6xDI)

Digitalinputs/outputs(2xDI/O)

Analoginputs(2xAI)

Analogoutputs(2xAO)

Modbus/drive-to-drivelink

Saetorque-o(STO)

Userinterace(PCtools,controlpanel)

Motorconnection

Removablememoryunit

Communicationoptions


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ACQ810 drive modules|ABBindustrialdrives7

Technicaldataandtypes

Technical specification

Mains connection

Voltageandpower

range

3-phase,380to480V,+10/-15%(1.1to400kW)

3-phase,200to240V,+10/-10%(0.37to22kW)

Frequency 50to60Hz5%

Motor connection

Motortypes AsynchronousACinductionmotors

Voltage 3-phase,rom0toUNOutputrequency 0to500Hz

Motorcontrol ABBsDTC(directtorquecontrol)

Environmental limits

Degreeoprotection IP20accordingtoEN60529(GrameIP00);

OpentypeaccordingtoUL508

Ambienttemperature -10to+55C(Grame+50C),deratingabove

40C,norostallowed

Installationaltitude 0to4000m(ITnetwork:2000m),derating

above1000m:1%/100m

Relativehumidity Max.95%,nocondensationallowed

Contaminationlevels AccordingtoIEC60721-3-3:Chemicalgases:Class3C2,Solidparticles:Class3S2,

Noconductivedustallowed

Inputs and outputs

2analoginputs

Voltagesignal

Currentsignal

Selectableorcurrentandvoltage

0to10V

0to20mA

2 a na lo g ou tput s 0 t o 20 m A

2bidirectionaldigitalI/Os 24Vlogiclevels,maxi mum200mAtotalo utput

current

6 d ig it al i nput s 2 4 V lo gi c le ve ls

2relayoutputs Maximumswitchingvoltage250VAC/30VDC,

maximumcontinuouscurrent2Arms

Modbus/Drivetodrive

link

Selectable,RS-485seriallink

I/Oextensions AnalogI/Oextension,FIO-11

AnaloganddigitalI/Oextension,FIO-21

Relayextension,FIO-31

Communicationoptions DeviceNetadapter,FDNA-01

PROFIBUSDPadapter,FPBA-01

Ethernet(EtherNet/IPTM,Modbus/TCP),FENA-01

Modbusadapter,FSCA-01

LonWorksadapter,FLON-01

Remotemonitoring Ethernetadapter,SREA-01

Protection functions

Over/undervoltagecontroller

Motorshort-circuitprotection

Inputphase-lossdetection(bothmotorandline)Overcurrentprotection

Drivetemperature/overloadcontroller

Powerlimits

Motorthermalprotection

Product compliance

Conormitytostandards CE,cUL, UL,CSA,GOST-R,C-Tick

Harmonics IEC/EN61000-3-12

EMC(accordingto

EN61800-3)

CategoryC3(C2withoptionalilter)

Functionalsaety IEC61508:SIL3

EN954-1:Category4

IEC62061:SILCL3

ENISO13849-1:PLe

CertiiedbyTUVPC tools

D ri ve St udio Sta rt -u p an d ma in te na nc e to ol

DriveSPC Programmingtool

Dimensions

Frame

size

Dimensions and weights

Height 1)

mm

Depth 2)

mm

Width

mm

Weight

kg A 364(518) 219 94 3.2B 380(542) 2 97 101 5.4C 567 298 166 15.6D 567 298 221 21.3E0 602 376 276 34

E 700 465 312 67G 1564 571 562 200

NotesAlldimensionsandweightsarewithoutoptions1) Heightisthemaximummeasurewithoutclampingplates.InAandBramesthe externalC3EMC-flter(heightwithflterinbrackets).EMC-flterisinternalinrames C,D,E0,EandG.2) Totaldepthwithcontrolpanel

PN=TypicalmotorpowerI2N = 110%overloadallowedor1minuteevery5minutesthroughtheentirespeed rangeIcont=ContinuousoutputcurrentwithnooverloadcapacityImax = Maximumoutputcurrent.Availableor10satstart,otherwiseaslongas allowedbydrivetemperature.

*Thelastnumberintypecode(4or2)reersnominalsupplyvoltageUN.Selectnumber4whenUNis400Vandnumber2whenUNis230V.

Note:Theratingsapplyat40Cambienttemperature

H

W

D

H=heightW=widthD=depth

Types and ratings

PN

(kW)

I2N

(A)

Icont

(A)

Imax

(A)

Type designation

(order code)

Frame

size

UN=400 V UN=230 V

1.1 0.37 2.7 3 4.4 ACQ810-04-02A7-4/2* A

1.1 3 3.6 5.3 ACQ810-04-03A0-4 A1.5 0.55 3.5 4.8 7.0 ACQ810-04-03A5-4/2* A2.2 0.75 4.9 6 8.8 ACQ810-04-04A9-4/2* A3 1.1 6.3 8 10.5 ACQ810-04-06A3-4/2* A4 1.5 8.3 10.5 13.5 ACQ810-04-08A3-4/2* B5.5 2.2 11 14 16.5 ACQ810-04-11A0-4/2* B7.5 3 14.4 18 21 ACQ810-04-14A4-4/2* B11 5.5 21 25 33 ACQ810-04-021A-4/2* C15 7.5 28 30 36 ACQ810-04-028A-4/2* C18.5 35 44 53 ACQ810-04-035A-4 C22 11 40 50 66 ACQ810-04-040A-4/2* C30 15 53 61 78 ACQ810-04-053A-4/2* D37 18.5 67 78 100 ACQ810-04-067A-4/2* D45 22 80 94 124 ACQ810-04-080A-4/2* D55 98 103 138 ACQ810-04-098A-4 E075 138 144 170 ACQ810-04-138A-4 E0

90 162 202 282 ACQ810-04-162A-4 E110 203 225 326 ACQ810-04-203A-4 E132 240 260 326 ACQ810-04-240A-4 E160 286 290 348 ACQ810-04-286A-4 E160 302 340 480 ACQ810-04-302A-4 E160 361 400 568 ACQ810-04-361A-4 E200 414 430 588 ACQ810-04-414A-4 G250 477 521 588 ACQ810-04-477A-4 G315 550 602 840 ACQ810-04-550A-4 G355 616 693 1017 ACQ810-04-616A-4 G400 704 720 1017 ACQ810-04-704A-4 G


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ACQ810 Catalog