AcidiZing Presentation

Embed Size (px)

DESCRIPTION

gk

Citation preview

  • AcidizingThe Fundamentals

  • Damage Assessment

  • Workover & Completion CommonalitiesFluid is put into the wellbore and/or formation

    Tubulars of some sort are run into the well

  • Fundamental Acid TechniquesWellbore clean-up (tubing/casing)Matrix acidizing (sandstone or carbonates)Acid fracturing (carbonates)

  • Types of AcidMineralHydrochloric - HClHydrochloric/Hydrofluoric - HCl/HFOrganic (slower reacting less corrosive)AceticFormicPowdered (acid sticks)SulfamicChloroacetic

  • Dissolving Capability15% HCL 1.84 ppg28% HCL 3.68 ppg9:1 mix 7.5% HCL : Acetic 1.64 ppg9:1 mix 15% HCL : Acetic 2.48 ppg9:1 mix 28% HCL : Acetic 3.72 ppg10% Acetic 0.71 ppg

  • Acid Reaction Rate

  • Basic Equation

    2HCl + CaCO3 H2O + CO2 +CaCl2 Water Salt Gas1000 1843 1040 6620 2050Gals lbs gals ft3 lbs

  • Controlling FactorsPressureLess than 500 psiTemperatureAdd 20, double reaction rateSubtract 20, half the reaction rateVelocityAccelerate the mass transferFlow patterns radial, linear, cylindrical

  • Controlling FactorsConcentrationStronger is faster (to a point)Contact area & volume ratioMatrix = large surface area (30000:1)20% limestone with 10 mdNatural fracture (3000:1)Same limestone with a 0.001 natural fractureFracture = smaller surface area (32:1)Same limestone with a 0.1 created fracture

  • Controlling FactorsFormation compositionSurface wettingViscosity

  • Retarded AcidsGelled acidMineral/organic mixCommon ion

  • Basic Equation

    2HCl + CaCO3 H2O + CO2 +CaCl2

  • Retarded AcidsGelled acidMineral/organic mixCommon ionOil-wet barriersEmulsionsHigh concentrations

  • Acid additivesCorrosion Inhibitors specify time and temperatureSurface Active Agents anionic, cationic, nonionic, amphotericAnionic tend to water wet sand, emulsify oil in water, break water in oil emulsions, disperse claysCationic tend to water wet carbonates, emulsify water in oil, break oil in water emulsions, flocculates clayAnionic and cationic surfactants mix like matter and anti-matterNonionic tends to be the most popular surfactants

  • Acid Additives (cont)Non-emulsifiers (acid and oil)Chemical retarders (carbonates only)Foamers2 gpt < 75 F3 gpt < 130 F5 gpt < 200 F7 gpt < 250 F10 gpt < 300 F13 gpt < 350 F

  • Acid Additives (cont)Alcohol (dry gas wells)Methanol < 200 FEthanol < 300 FMutual solvents (need?)Anti-sludge agents (asphaltic crudes 5-20 gpt)Clay stabilizers

  • Acid Additives (cont)Iron sequestering agentsIron in tubulars, scale and fomation mineralsMost treatments minimum control of 1000 mpl requires 10-15 ppt sodium erythorbateControl severe iron concerns 5000 mpl60 to 120 - 1% acetic + 50 ppt citric120 to 180 - 2% acetic + 100 ppt citric or 50-65 ppt sodium erythorbate180 plus 50-65 ppt sodium erythorbate

  • Acid Additives (cont)Friction reducersGelling agentsFluid loss additivesDiverting materialRock saltWax beadsOil soluble resinsBenzoic acid flakes (story time)

  • Wellbore Clean-upClean-upMill scaleCorrosion scalePipe dopePickled tubing

  • The Pickle JobMinimum volume of aromatic solvent 250 gallonsScale basis 0.1 lb/ft in 5 20# casing (or 0.003 of 5.0 sg magnetite mill scale)400 gal/1000 5 100 gal/1000 2 7/8

  • The Pickle Job15% HClMinimum CIAromatic solvent pre-flushNo iron control

    Catch return samples

  • Matrix AcidizingBelow fracture gradientWormholesSize?Length?Number?

  • WormholesFluid loss rate determines length, inches to feet longFluid loss additivesViscosityNot a function of reaction rate!

    28% HCl

  • Sandstone Matrix AcidizingHCl for mud damage removalCarbonate FLADehydrate bentonite clayHCl/HF for stimulation (sandstone only!)Always at matrix ratePermeability dominatesShallow stimulation

  • HCl/HF AcidizingAlways need HCl pre-flushHF reacts more quickly with clays than silicaDont use sodium, potassium or calcium salt waters for flushFeldspar means use half strength (13.5%:1.5%)Flush with ammonium chloride or HCl spacer

  • Acid Fracturing (Carbonates)Factors affecting penetrationFluid lossInjection rateFracture widthFactors affecting conductivityHeterogeneityClosure pressureRock strength

  • Acid Fracturing MethodsDensity controlledViscous fingering Foamed acidOverbalanced surge

  • Density Control

  • Density Control

  • Viscous Fingering Acid

  • Overbalanced SurgingPlacement of unconventionally small volumes of acid in a fracture mode is not possible in a conventional mode.

  • Overbalanced SurgingPlacement of acid is possible with overbalanced surging even with large variances in permeability

  • Carbonate Acidizing

  • Reasons for Carbonate Acidizing

    Damaged permeabilityLow permeabilityLow perforation efficiency

  • Matrix Treatment DesignDetermine fracture gradientCalculate maximum BHTPCalculate maximum allowable STPEstimate injection rate - Darcy radialDetermine acid volume 50-200 gal/ftSpecify acid type, volume, rate and max pressure

  • Fracture AcidizingMajority of carbonate reservoir treatments are acid fracsGood conductivity is the key to successful stimulationProductivity increases of 2.5-13 fold

  • Factors Affecting Fracture GeometryInjection rate

    Fluid viscosity

    Fluid volume injected

    Fluid lossRock properties

    Formation fluids

    Formation stresses

    Reaction rates

  • Rule of Thumb for Acid VolumeFill the fracture with an acid volume of regular 15% HCl that is three times (3X) the fracture volume to be etched.

  • Treatment DesignOptimize the treatmentFracturing calculationsRock compositionClosed fracture acidizing (10-20%)Treatment review

  • General volumesAcid wash/soak 10-25 gals/ftMatrix acid 100-200 gals/ftAcid Fracture 400-600 gals/ft

  • Questions???

  • Pat H. Sanderson 1-13 #1Stimulation EvaluationA Look Back and Forward byPat Handren

  • Prior Stimulation ModelOriginal perforations16,760 16,83085/15 split dolomite/limestone10,000 gals 15% HClBHT - 277FProblemsNo cooldownReaction time ~2 min.Small radius of penetration (50-100)

    PositivesReservoir has potential!

  • Pat H. Sanderson 1-13 #1Condensate History Match

    Chart1

    54022500

    4562.55300

    40884400

    3724.19630672774000

    3619.29583061743600

    3520.14298143453250

    3426.27797583773230

    3337.28879747063230

    3252.80515084223200

    3172.49331088073050

    3096.05171709162900

    3042.10121762113000

    3025.70457164633000

    3009.48373092712700

    2993.43588305813000

    50-60' acid frac

    Production Data

    Year

    BOPM

    Pat Sanderson 1-13 #1History Match on Condensate

    Sheet1

    years50-60' acid frac300' acid frac300' prop fracProduction Data

    0.2540210181117391482793222500600068

    0.44563886610004125243274530018720145

    0.6408878518715112215239440029280121

    0.8372473698093102202222400038880110

    13619703476569919321036004752099

    1.23520672772659618419932505532089

    1.43426644669119417718932306307288

    1.63337618865909117018132307082488

    1.83253607864568916717732007850488

    23172598263408716417430508582484

    2.23096589062288516117129009278479

    2.43042579961208315916830009998482

    2.630265712601683156165300010718482

    2.830095627591582154162270011366474

    329935545581782152159300012086482

    Sheet2

    Perforations

    TopBottomnetgrossDolomiteCalcite

    1660416620168812

    16637166425385545

    167401674666337

    1676016782227525

    168061683024908812

    73128

    Average79.767123287720.2328767123

    Height700.0033874529

    Length429.717341482pp -30200008-1055.25951861712320.8997819184

    Width0.0166666667p - 3050008-10

    Efficiency0.520%200008-10

    500 bs1000

    Volume15000pp15000

    Reaction Time41p5000

    Rate8.710801393720%15000

    f6000

    870005200035000

    Sheet3

    Acid Volume

    Acid Strength

  • Relative Reaction Rates

  • Keys to Successful AcidizingCool down the reservoir Increase the fracture widthRate dependent on pressureMaximize penetration distanceClosed fracture acidizingOverflush

  • Two Staged Acid ProposalFirst stage20,000 gals 30# gel5,000 gals 30# borate x-linked20,000 gals 20% HCLPump at 8-10 BPM, but use pressure to dictate maximum rateDivert with 500 bioballsSecond stage15,000 gals 30# gel5,000 gals 30# borate x-linked15,000 gals 20% HCLReduce rate & over flush

  • Fracture ProposalRemove tubing from well.Fracture stimulate down casing @ 30 BPM using a 35# borate x-linked system and 224,000# 20/40 bauxite in 2-5ppg stages.Lubricate packer.Rerun tubing.

  • Stimulation ComparisonAcidizing.No mechanical changes required.No potential for pressure related failures.Conductivity is not predictable.Lower cost.FracturingRequires prep workPotential for early job termination (25%)Potential for pressure related failure (
  • Cost EstimatesAcidizingBook Price - $90,000 Discounted @ 40% - $54,000

    FracturingBook Price - $375,000Discounted @ 40% - $225,000 (4:1 cost ratio)

  • Production Results

  • Summary of Job ResultsInitial acid treatment created 50-60 of half-lengthSecond treatment created 200-220 of half-length (~200 short of design length) and produced close to prediction for about 1.5 years.Over time the half-length has decreased due to closure or recalcification to a length of 50-60 and is back on trend with production prior to second acid job.Conclusions:Second acid job was a huge success!Well could benefit from a third acid job!!