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Accumulator Head Blow
Molding Equipment
Pet All Manufacturing Inc.
85 Royal Crest Court Unit 1-2
Markham, Ontario, Canada, L3R 9X5
Phone: 905-305-1797
Fax: 905-305-0013
Website: www.petallmfg.com Email: [email protected]
Table of Contents Page 1
Section A - CanMold - Standard Accumulator Series / Budget Series Models Page 2
Budget Series: Details of Components – Die Head, Extrusion System, Electronic Controls, Hydraulics Page 3
Budget Series: Mold Closing System, Blowing Device, Typical Products Page 4
Budget Series: Machine Specifications Page5
Professional Series: Models, Clamping System, Extrusion System Page 6
Professional Series:, Mold System, Blowing Device, Hydraulics, Electrical System Page 7
Professional Series: Mold Specifications Page 8
Professional Series: Machine Specifications Page 9
Section B Index of Special Applications - Accumulator Head Page 9-10
Special Accumulator Machines: Large Hollow, IBC & PC Containers Page 10
Special Accumulator Machines: Polycarbonate (PC) & Seats / Chairs Page 11
Special Accumulator Machines: Tool Case / Box Products & Air Ducts Page 12
Special Accumulator: Fixed Clamp Accumulator Systems for Large Oversize, Ultra Large Hollow Container Page 13
Special Accumulator: Multi-Layer Accumulator Products & Double Color Machines Page 14
Special Accumulator: Panel Products Page 15
Section C World's Largest Blow Mold Accumulator Machines - Jumbo, Super Jumbo & Colossus Page 15-16
World's Largest Blow Mold Accumulator Machines: Large Water / Chemical Storage, Drums, Road Tanker
Liquids, 20,000L Machines, In House Manufacturing
Page 16
World's Largest Blow Mold Accumulator Machines: In House Mold Building & Chart of Summary of
Standard Machines
Page 17
TABLE OF CONTENTS
1
A
Model # Screw
Ø
Through-put Clamping
Force
Shot Capacity
(Acc. Vol.)
Largest
Part Size
Platen Size (W X H)
mm KG/H KN L L mm
AH75 75 90 190 3.5 20 720 X 600
AH82Z 82 45 160 1.85 20 720 X 600
AH90/B 90 120 245 5.5 50 880 X 800
AH90/B 90 150 245 5.5 50 880 X 800
AH100/A 100 140 490 12 120 1020 X 1060
AH100/B 100 180 490 12 120 1020 X 1060
The CanMold accumulator head series is made for Pet All Manufacturing Inc. and finished
for North American markets at our own workshops. Several thousand accumulator head
machines have been produced successfully for over 30 years, at an ISO 9001 facility. Over
12 different models are available, and a selection of successful products being produced is
shown as follows:
CANMOLD Range of Products
There are two ranges of accumulator head machines available:
Budget Series - Traditional series
Professional Series - With patented two pull-rod type mold closing device, double-folding
accumulator head and fully automatic take-out devices.
Budget Series Accumulator Head Models
CanMold Accumulator Head Machines
2
Budget Series Details of Components
1. Die Head
Setup
- Available in multilayer, with regrind layer
- Multicolor die head: for multicolor
products
- Digi-pack parison control device by Moog
2. Extrusion System - AC with frequency controller for barrels, watering cans
etc.
- Hydraulic movement for toolboxes, auto parts etc.
- Variety of screws for each application.
3. Electronic Controls - Japanese PLC interface
- Manual button control panel alterative for multilayer
products.
4. Hydraulics - Proportional controls.
- Complete hydraulic movements.
- Independent oil source for valves.
3
Budget Series Details of Components
5. Mold Closing System
Double pull bar
For smaller parts, medium production
and ease of take-out. Easy mold changes.
Quad pull bar
For large sized products, and enhanced mold
clamping force.
6. Blowing Device
Multi position blowing. From the top, bottom and middle according to product.
Auxiliary blowing. According to products requirements.
Budget Series Typical Products
Car Duct Parts Polycarbonate Parts including 5
gallon water containers
Fluid container holders,
including 6 layer multilayer
4
Type Units AH75 AH82Z AH90/A AH90/B AH100/A AH100/B Clamping System
Clamping force KN 190 160 245 245 490 490
Product specifications
L 20 20 50 50 120 120
Platen size mm 720x600 720x600 880x800 880x800 1020x1060 1020x1060
Mold Size mm 440x600 380x650 520x800 520x800 800x1060 800x1060
Distance mm 250/700 250/700 400/900 400/900 350/1200 350/1200
Stroke mm 450 450 500 500 850 850
Vacant recycle time Sec. 8 8 9 9 11 11
Extruder Screw Diameter mm 75 82 90 90 100 100
Major screw diameter ratio
25 25 20 25 22 25
Max. screw rotating speed
r/min 92 75 67 84 73 93
Plasticizing capacity (HDPE)
Kg/h 90 90 120 150 140 180
Heating zones 4 5 4 4 5 5
Accumulator Head
Accumulator volume L 3.5 1.85 5.5 5.5 12 12
Mold heating zones 4 4 4 4 5 5
Die diameter mm 150 78 300 300 400 400
Injection pressure PSI 1160 1160 1160 1160 1160 1160
Power Consumption
Hydraulic pump Kw 37 45 45 37 55 45
Extruder power Kw 30 30 30 45 45 75
Heating power Kw 18.4 21.4 21 25 22.3 30.3
Cooling power W 4x180 4x180 3x180 5x180 5x180 5x180
Die-head heating power
Kw 18 8 19 19 24.1 24.1
Main power Kw 103 70 85 126 101 175
Average energy consumption
Kw/h 48 45 49 54 65 86
Air supply pressure PSI 87 116 87 87 87 87
Air consumption ft³/min. 14 14 35 35 35 35
Cooling water pressure
PSI 43 43 43 43 43 43
Cooling water flow ft³/min. 10.6 10.6 14 14 14 14
Machine Size Length mm 4100 4800 4900 4900 5700 5700
Width mm 2300 2300 2900 2900 3100 3100
Height mm 3600 4400 4300 4300 4500 4500
Tool Boxes ‘King’ 1000 Liter containers
Budget Series Accumulator Head Machine - Specifications
Industrial Drums
5
Model #
Screw Ø Through-put Clamping Force Shot Capacity
(Acc. Vol.)
Largest
Part Size
Platen Size (W X H)
mm KG/H KN L L mm
AH350-90 90 180 350 8 60 950 X 900
AH550-100 100 270 550 12 120 1100 X 1100
AH750-120 120 400 750 20 220 1300 X 1400
FT1500 120 x 2 600 1500 60 1250 1600 x 1800
Professional Series Accumulator Head Models
Professional Series Details of Components
2. Extrusion System - 30:1 Screw ratio.
- Quality main part barrels and screws of advanced
metals, surface hardening for long life.
- Novel forms of screws according to product
(barrier, split-flow, mixing)
- Quality speed control by both AC (+ frequency
control) and DC motors. Stable rotation speeds,
powerful drive.
- Automatic control of extruder and mold head
platform (forwards and backwards) to facilitate
mold installation.
1. Clamping System - Patented two pull rod clamping system.
- Produces even pressure on mold, large part
capacity and convenient mold change facilities.
- Linear guide ways. High clamp precision.
- Precise and reliable control and repetition.
6
3. Mold System - Double folding accumulator head.
- Excellent control of inner/outer layer.
- Quick material and color change.
- Superb parison quality.
4. Blowing Device - Multifunction for two movement lifting,
expansion, pre-pinch and rotation techniques.
- Floating blow pin function for safety control.
- Good wall control.
5. Hydraulics - Proportional control hydraulics.
- High flow rate plug-in valve for precision and energy
saving.
6. Electrical System - 10.4” VGA large screen display (B+R – Austrian
manufacturer).
- 486 CPU for in screen processing and operation.
- 100 point parison and wall thickness control.
- 12 section PID temperature control (expandable).
- Pressure/flow ratio control.
- Technical parameter settings and storage.
- Machine running status display.
- Diagnostic display
Professional Series Details of Components
7
Type Units AH350-90 AH550-100 AH750-120
Mold plate height mm 900 1100 1400
Mold plate width mm 950 1100 1300
Max. distance of mold plate d max. mm 1050 1400 1650
Min. distance of mold plate d min. mm 400 600 650
Opening mold stroke mm 650 800 1000
Mold width mm 700 900 1100
Mold height mm 950 1100 1400
Mold thickness mm 410-525 610-700 660-800
Max. product volume L 60 120 220
Professional Series Accumulator Head Mold Specifications
Professional Series Accumulator Head Mold Specifications
8
B
1) Large Hollow Containers 2) IBC Containers 3) PC (Polycarbonate) 4) Seats / Chairs 5) Tool Cases / Boxes 6) Air Duct Products 7) Fixed Clamp Accumulator Systems for Oversize, Ultra Large Hollow Container 8) Multi-Layer Accumulator Products 9) Double Color Machines
10) Panel Products
Type Units AH350-90 AH550-100 AH750-120
Clamping
System
Mold clamping force Kn 900 1100 1400
Platen opening stroke mm 400 - 1050 600 x 1400 650 x 1650
Platen dimensions (WxH) mm 950 x 900 1100 x 1100 1300 x 1400
Moving-mold stroke mm 400 600 650
Moving-mold speed mm/sec 320 250 250
Extruder
Screw Diameter mm 90 100 120
Length/diameter ratio L/D 30 30 30
Screw rotation rate r/min 9-87 9-87 5.5-55
Plasticizing capacity PE Kg/h 180 270 300
Driving power Kw 55 90 132
Heating power Kw 21.6 30 47
Accumulator
Head
Accumulator volume L 8 12 20
Mold heating power Kw 22 30 47
Mold heating zones
4 4 5
Die diameter mm 100-300 100-350 200-380
Max. injection speed Kg/sec. 1.5 1.5 1.5
Injection pressure PSI 1160 1160 1160
Power
Consumption
Driving power Kw 89 131 203
Heating power Kw 44 60 99
Main power Kw 135.6 191 305
Average energy
consumption Kw/h 65 95 150
Air supply pressure PSI 100 100 100
Air consumption yds³/h 40-65 65-80 92-120
Cooling water pressure PSI 43.5 43.5 43.5
Cooling water flow ft³/min. 14 14 22
Index of Special Applications - Accumulator Head
Professional Series Accumulator Head Mold Specifications
9
1. Large Hollow Containers FT 1500
Platen Dimensions: 1800 x 1600 mm
Clamp Force: 1500 Kn
PLC: B + R
Screw: 2 x 120 mm
Plasticisation: 2 x 350 Kg Hour
Ideal for Large Hollow Containers
2. IBC Containers IBC 1500
Platen Dimension: 1800 x 1600 mm
Clamp Force: 1500 Kw
PLC: B + R
Screw: 2 x 120 mm
Plasticisation: 2 x 420 Kg Hour
Ideal for IBC Containers
3. PC (Polycarbonate) AH 82Z - (PC Model for Polycarbonate)
Platen Dimensions: 440 x 600
Clamp Force: 210 Kw
PLC: B + R
Screw: 82 mm
Plasticisation: 90 Kg Hour
Special for PC Containers
Larger Model for PC also available
10
AH 650 / III Polycarbonate Products
Platen Dimensions 530 x 530 mm
4. Seats / Chairs AH 90 (Seats)
900 x 800 mm Platen
90 mm Screw
150 Kg / Hour Output
Seat Products
AH 100 (Seats)
1050 x 1000 mm Platen
100 mm Screw
180 Kg Hour Output
AH 50 (Seats)
940 x 870 Platen
90 mm Screw
90 Kg Hour Output
Three Special machines designed for seats on PE, PP & ABS 11
5. Tool Cases / Boxes AH 90 (Tool Cases) Tool Case / Box Products
900 x 800 mm Platen
90 mm Screw
150 Kg Hour Output
AH100 (Tool Cases)
1050 x 1000 mm Platen
100 mm Screw
180 Kg Hour Output
Two specially finished machines for Tool Boxes / Cases
6. Air Duct Products
AH Special 3D Air Duct
Platen Dimensions: 1050 x 1000 mm
Clamp Force: 500 Kn
PLC: B + R
Extruder Range: of 55, 65, 75 and 90 mm
Plasticisation Output (kg): 50, 60, 90 and 120 Kg Hour for above Extruders
Air Duct Products
12
7. Fixed Clamp Accumulator Systems for Oversize, Ultra Large Hollow Container
Volume under 10000 L Group 1
Volume under 5000 L Group 2
*These machine dimensions are totally flexible and the following are examples only.
Group 1 Product Samples
BK 10,000
Max Volume: 10,000 L
Screw: 4 x 120 mm
Mold Dimensions: 4500 x 4500 mm
Clamp Force: 6000 Kn
Group 2
BK 5000
Max Volume: 5000 L
Screw: 2 x 160 mm
Mold Dimension: (request)
Clamp Force: 4000 Kn
BK 3000
Max Valume: 3000 L
Screw: 2 x 150 mm
Mold Dimension: 2800 x 3000 mm
Clamp Force: 3000Kn
13
8. Multi-Layer Accumulator Products
Double Layer - Full Range
Triple Layer - Full Range
Machine AH (F2) DL (Double Layer)
AH (F2) DL (Double Layer)
5 different sizes available: 190, 240, 500, 750, 1500 Kn
Mold Dimensions: 750 x 650, 900 x 800, 1050 x 1000, 1300 x 1400, 1800 x 1600
Triple Layer
Same machine specifications as Double Layer (5 Models)
Traditionally 25% outer layer, 50% middle, 25% Inner layer
9. Double Color Machines
Normally double colors are produced on our special AH100A Series, with special model AH 100 Z / A
Machine Volume: 120 L
Screws: 2 x 75 mm
Output: 180 Kg Hour
Platen Dimension: 1050 x 1000 mm
Clamp: 550 Kn
14
10. Panel Products
There is a special machine for flat panel products with high molecular weight. Products include wall
panels, door panels, sea floats, highway barriers, desktop panels and hospital beds.
Model AH 150TB
Model AH 150 TB
PLC: Panasonic or B + R
Volume Products: 2100 x 1000 x 120 mm
Screw Diameter: 120 mm
Plasticisation Capacity: 450 Kg / Hour
Mold Platen Size: 1900 x 1500 mm
Clamp Force: 1500 Kn
Oversize Jumbo Accumulators
World's Largest Blow Mold (Accumulator) Head Machines
UP TO 20,000 LITER TANKS IN 1 TO 4 LAYERS AVAILABLE
2000L Machine 3 Series of Machines are Available
Can Mold
1. Jumbo Series
1000L (up to 5 layers)
2000L (up to 5 layers)
2. Super Jumbo Series
3000L (up to 5 layers)
5000L (up to 4 layers)
3. Colossus Series (World’s Largest) 10,000L (up to 4 layers)
20,000L (up to 4 layers)
C
15
Typical Markets for Large Accumulators
Large Water Storage Chemical Storage
Drums Road Tanker Liquids
Colossus (up to 20,000L) Machine In House Head Manufacture
16
In House Mold Building
Chart of Summary of Standard Machines
Jumbo, Super Jumbo & Colossus Series
The following machines are available in addition to Can Mold Standard Accumulator Series.
500L, 1000L, 2000L, 3000L, available in 1 to 5 layers & 5000L, 10,000L, and 20,000L available in 1
to 4 layers.
Single Layer Information
Size Clamp Force Throughput Platen mm Capacity Accumulator
Accumulator Max Parison
500L 600Kn 250Kg / Hr 1300 x 1300mm 32L 24Kg
1,000L 800Kn 270 / 350Kg / Hr 1600 x 1500mm 45 / 50L 35 / 40Kg
2,000L 1200 / 1800Kn 300 / 400Kg / Hr 1700 x 1800mm 1500 x 2000mm
80L 60Kg
3,000L 1200 / 2200Kn 500Kg / Hr 2100 x 2200mm 125L 95Kg
5,000L 1800 / 3500Kn 700Kg / Hr 2400 x 2600mm 230L 170Kg
10,000L 6000Kn 950 / 1200Kg / Hr 3000 x 3,600mm 400L 300Kg
20,000L To special order as per container.
17
Pet All Manufacturing Toronto Tech Center
Pet All Manufacturing Global Operations
Pet All Manufacturing Inc. / Can Mold 85 Royal Crest Court Unit 1-2 Markham, ON L3R 9X5 Canada
Pet All Manufacturing USA - 407 S 107th
Ave., Unit A-10 Tolleson, AZ 85353 United States Tel: 905-305-1797 Fax: 905-305-0013
Email: [email protected]
Websites: www.petallmfg.com www.canmoldplastics.com