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1)
Follete Inc.Revenues Budget
For the Year Ending December 31st , 2011Units Selling Price
($)Total Revenues($)
Regular 2,000 80.00 160,000Deluxe 3,000 130.00 390,000
550,000
2)
Follete Inc.Production Budget
For the Year Ending December 31st , 2011Regular Deluxe
Budgeted Unit Sales 2,000 3,000Add: Target ending inventory 400 600
2,400 3,600
Less: Beginning finished goods inventory (250) (650)
Goods to be Manufactured 2,150 2,950
3) (a) Budgeted Setup Cost
= Variable setup Costs + Fixed setup Costs
= $6,830 + $11,100
= $17,930
Combs manufactured in batches of 200, therefore divide the number of batches, then
multiply setups by one third (1/3). {20 / 60 = 1/3}
Brushes manufactured in batches of 100, therefore divide the number of batches, then
multiply setups by one (1).
Combs Brushes
Units to be produced
Divide per batch
Number of setups
Multiply: Hours per batch
12,600
/ 200
63
*1/3
21
14,200
/ 100
142
*1
142
Total Setup Hours
= 142 + 21
= 163 hours
Allocation Rate
= Budgeted Setup Cost / Total Setup Hours
= 17,930 / 163
= $110 per setup
(b)
Combs: 12,600 * 0.25 Machine Hr. = 315 Machine Hrs.
Brushes: 14,200 * 0.1 Machine Hr. = 1,420 Machine Hrs.
Total: = 1,735 Machine Hrs.
Budgeted Processing
= Variable Processing + Fixed Processing
= $7,760 + $20,000
= $27,760
Allocation Rate
= Budgeted Processing / Total Machine hours
=$27,760 / 1,735 MH
= $16 per machine hour
(c) Budgeted Inspection
= Variable Inspection + Fixed Inspection
= $7,000 + $1,040
= $8,040
Allocation Rate
= Budgeted Inspection / Units to be produced
= $8,040 / 26,800
= $0.30 per unit
4)
Follete Inc.Direct Materials Usage Budget
For the Year Ending December 31st , 2011Plastic Bristles Total
Physical Units Budget: Units Combs (12,600 * 5) 63,000 oz. ─ Brushes (14,200 * 8) 113,600 oz. {14,200*16}
227,200Total Direct Materials in units 176,600 oz. 227,200
Cost Budget for direct materialsDirect materials to be used 176,600 227,200
Less: Beginning inventory (1,600) (1,820)
*Input prices *$0.20 *$0.50
$35,000 $112,690
Add: Cost of Beginning inventory(FIFO cost flow assumption)
304 946
$35,304 $113,636
Total direct materials in dollars $148,940
Follete Inc.Direct Materials Purchases Budget
For the Year Ending December 31st , 2011Plastic Bristles Total
Physical units to be used in production 176,600 227,200Add: Target Ending Direct Material Inventory
1,766 2,272
178,366 229,472Less: Beginning Inventory (1,600) (1,820)Purchases in units 176,766 227,652Cost of Purchases*Input prices *$0.20 *$0.50
$35,353 $113,826
Total purchases in dollars $149,179
5) Budgeted Materials Handling Cost
= Variable Materials Handling Cost + Fixed Materials Handling Cost
= $11,490 + $15,000
= $26,490
Allocation Rate
= Budgeted Materials Handling Cost / Number of plastic units to be used in production
= $26,490 / 176,600
= $0.15 per ounce of plastic
6)
Follete Inc.Direct Manufacturing Labour Cost BudgetFor the Year Ending December 31st, 2011
Combs Brushes Total($)
Units to be produced 12,600 14,200Direct Labour hours per unit *0.05 *0.2
Total Direct Labour hours required
630 2840
Cost per hour ($) *12 *12Total Direct Labour cost $7,560 $34,080 $41,640
7)
Follete Inc.Manufacturing Overhead Cost Budget
For the Year Ending December 31st, 2011Budgeted Variable Budgeted Fixed Total
Cost ($) Cost ($) ($)Materials Handling 11,490 14,200 26,490Setups 6,830 11,100 17,930
Processing 7,760 20,000 27,760
Total 26,080 46,100 72,180
8)
Unit Costs of Ending Finished Goods Inventory (Combs)For the Year Ending December 31, 2011
Cost per Unit ($)
Input Quantities per Unit of Output
Total($)
Direct Materials: Plastic 0.20 5 oz. 1 Bristles 0.50 ─ ─Direct Manufacturing Labour 12 .05 hrs. 0.60Manufacturing Overhead cost: Materials handling 0.15 5 oz. 0.75 Machine setups 110 0.00167 hrs. 0.18 Processing 16 .025 MH 0.40 Inspection 0.30 1 unit 0.30
3.23
Machine setups: 21 setups (combs)/12,600 units (Goods to be manufactured) = 0.00167 hrs.
Unit Costs of Ending Finished Goods Inventory (Brushes)For the Year Ending December 31, 2011
Cost per Unit ($)
Input Quantities per Unit of Output
Total($)
Direct Materials: Plastic 0.20 8 oz. 1.60 Bristles 0.50 16 8.00Direct Manufacturing Labour 12 0.2 hr. 2.40Manufacturing Overhead cost: Materials handling 0.15 8 oz. 1.20
Machine setups 110 0.01 hr. 1.10 Processing 16 .01 MH 1.60 Inspection 0.30 1 unit 0.30
16.20
Machine setups: 142 setups (Brushes)/14,200 units (Goods to be manufactured) = 0.01 hour.
Follete Inc.
Ending Inventories Budget
For the Year Ending December 31, 2011
Quantity Cost per unit
($)
Total
($)
Direct Materials:
Plastic 1,766 0.20 353.20
Bristles 2,272 0.50 1,136.00 1,489.20
Finished goods:
Combs 1,200 3.23* 3,876.00
Brushes 1,400 16.20* 22,680.00 26,556.00
Total ending inventory $28,045.20
*Cost per Unit of Combs and Brushes ($3.23, $16.20) include Direct Material, Direct Labour cost and Manufacturing Overhead cost. Cost values are broken down in the Unit Costs of Ending Finished Goods Inventory.