Upload
others
View
2
Download
0
Embed Size (px)
Citation preview
UK
Operating ManualHydraulic Module
Accessories forDual Air / Water Heat Pumps
HMD 1/EHMD 1/RE
83053600eUK – Translation into English of the original German operating manual
2 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Please read firstThis operating manual provides important information on the handling of the unit. It is an integral part of the product and must be stored so that it is accessible in the immediate vicinity of the unit. It must remain available throughout the entire service life of the unit. It must be handed over to subsequent owners or users of the unit.
Read the operating manual before working on or operating the unit. This applies in particular to the chapter on safety. Always follow all instructions completely and without restrictions.
It is possible that this operating manual may contain instructions that seem incomprehensible or unclear. In the event of any questions or if any details are unclear, contact the factory customer service department or the manufacturer’s local partner.
Since this operating manual was written for several different models of the unit, always comply with the parameters for the respective model.
This operating manual is intended only for persons assigned to work on or operate the unit. Treat all constituent parts confidentially. The information contained herein is protected by copyright. No part of this manual may be reproduced, transmitted, copied, stored in electronic data systems or translated into another language, either wholly or in part, without the express written permission of the manufacturer.
SymbolsThe following symbols are used in the operating manual. They have the following meaning:
Information for operators.
Information or instructions for qualified technicians.
DANGER! Indicates a direct impending danger
resulting in severe injuries or death.
WARNING! Indicates a potentially dangerous situation
that could result in serious injuries or death.
CAUTION! Indicates a potentially dangerous situation
that could result in medium or slight injuries.
ATTENTION Indicates a potentially dangerous situation, which
could result in property damage.
NOTICE. Emphasised information.
€ ENERGY SAVING TIP Indicates suggestions that help to save energy,
raw materials and costs.
Reference to other sections of the operating manual.
Reference to other documents of the manufacturer.
3Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Contents
INFORMATION FOR USERS AND QUALIFIED TECHNICIANS
PLEASE READ FIRST ..................................................................2
SYMBOLS .....................................................................................2
INTENDED USE ..........................................................................4
DISCLAIMER................................................................................4
SAFETY .........................................................................................4
CUSTOMER SERVICE ................................................................5
WARRANTY / GUARANTEE ...................................................5
DISPOSAL ....................................................................................5
HEAT METERING .......................................................................5
OPERATION ................................................................................5
CARE OF THE UNIT ..................................................................5
MAINTENANCE OF THE UNIT ..............................................6
MALFUNCTIONS .......................................................................6
INSTRUCTIONS FOR QUALIFIED TECHNICIANS
SCOPE OF DELIVERY ................................................................7Components of the unit ......................................................8
INSTALLATION ..........................................................................9Installation location ..............................................................9Transport to installation location ......................................9Installation ..............................................................................9Installation / Hydraulic connection to heating circuit .. 11Safety assembly ................................................................... 11Expansion vessels ................................................................ 11
ELECTRICAL CONNECTIONS .............................................12Connect BUS cable .............................................................13
FLUSHING, FILLING AND BLEEDING THE SYSTEM .......14Flushing, filling and bleeding the heating circuit ............14
INSULATING THE HYDRAULIC CONNECTIONS ..........15
SET THE OVERFLOW VALVE .................................................15
CONTROL ELEMENT ..............................................................16
COMMISSIONING ...................................................................16Safety temperature limiter ................................................16
DISMANTLING ......................................................................... 17
TECHNICAL DATA / SCOPE OF DELIVERY ........................18
FREE COMPRESSION ..............................................................20
DIMENSIONAL DRAWINGSHMD 1/E ...............................................................................21HMD 1/RE ............................................................................22
DRILLING PATTERN ...............................................................23
INSTALLATION PLANSHMD 1/E ...............................................................................24HMD 1/RE ............................................................................25
HYDRAULIC INTEGRATIONRow tank ..............................................................................26Separate buffer tank ...........................................................27Unit variant R (cooling) .....................................................28Legend Hydraulic integration ............................................29
TERMINAL DIAGRAM .............................................................30
CIRCUIT DIAGRAMSHMD 1/E ...............................................................................31HMD 1/RE ............................................................................33
EC DECLARATION OF CONFORMITY ..............................35
4 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Intended useThe hydraulic module is a functionally-necessary accessory for dual air/water heat pumps intended for outdoor installation. Taking into account the limits of application, the unit can be used in combination with an outdoor installation dual air/water heat pump in new or existing heating systems.
The unit may be used only for the intended use. This means, in conjunction with a dual air/water heat pump:
• for heating
• for cooling (RX variants only)
• for domestic water heating
The unit may be operated only within its technical parameters.
Overview “Technical data / Scope of delivery” and overview “Technical data / Scope of delivery” of the operating manual for the heat pump to which the hydraulic module is connected.
DisclaimerThe manufacturer is not liable for losses resulting from any use of the unit which is not its intended use.
The manufacturer’s liability also expires:
• if work is carried out on the unit and its components contrary to the instructions in this operating manual.
• if work is improperly carried out on the unit and its components.
• if work is carried out on the unit which is not described in this operating manual, and this work has not been explicitly approved by the manufacturer in writing.
• if the unit or components in the unit have been altered, modified or removed without the explicit written consent of the manufacturer.
SafetyThe unit is safe to operate for its intended use. The construction and design of the unit conform to current state of the art standards, all relevant DIN/VDE regulations and all relevant safety regulations.
Every person who performs work on the unit must have read and understood the operating manual prior to starting any work. This also applies if the respective person has already worked with such a unit or a similar unit or has been trained by the manufacturer.
Every person who performs work on the unit must comply with the applicable accident prevention and safety regulations. This applies in particular to the wearing of personal protective equipment.
DANGER! Risk of fatal injury due to electric shock! Electrical connections may be installed
only by qualified electricians.
Before opening the unit, disconnect the system from the power supply and secure it from being switched back on!
WARNING! Only qualified technicians (trained
heating, cooling and electrical technicians) may perform work on the unit and its components.
WARNING! Observe safety labels on and in the unit.
ATTENTION! For safety reasons: Never disconnect the unit from the power sup-
ply, unless the unit is being opened.
5Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Customer serviceFor technical information please contact a qualified technician or the manufacturer’s local partner.
For a current list and additional partners of the manufac-turer, please visit
DE: www.alpha-innotec.de
EU: www.alpha-innotec.com
Warranty / GuaranteeFor warranty and guarantee conditions, please refer to the purchase documents.
NOTE. Please contact your dealer concerning warran-
ties and guarantees.
DisposalWhen decommissioning the unit, always comply with applicable laws, directives and standards for the recovery, recycling and disposal of materials and components.
“Dismantling”.
Heat meteringIn addition to proof of the unit’s efficiency, the EEWaermeG also requires heat metering (hereafter referred to as HQR). Heat metering is mandatory for air/water heat pumps. Heat metering for brine/water and water/water heat pumps only have to be installed for a flow temperature ≥ 35 °C. The heat metering must record the total thermal energy released (heating and domestic hot water) in the building. In heat pumps with heat metering, the analysis is carried out by the regulator. The regulator displays the thermal energy discharged in the heating system in kWh.
OperationYour decision to purchase a heat pump or a heat pump system is a long-term contribution to protecting the environment through low emissions and reduced primary energy use.
You can operate and control the heat pump system with the control element of the heating and heat pump regulator.
NOTE. Make sure that the control settings are correct.
Operating manual of the heating and heat pump regulator.
To ensure that your heat pump or heat pump system operates efficiently and ecologically, the following are especially important:
€ ENERGY SAVING TIP Avoid unnecessarily high flow temperatures. A lower flow temperature on the hot water side
increases the efficiency of the system.
€ ENERGY SAVING TIP Preferably use rapid ventilation. To save energy
and reduce your heating costs, do not leave win-dows open for long periods.
Care of the unitThe outer surfaces of the unit can be cleaned with a damp cloth and household cleaning products.
Do not use cleaning or care products that contain abrasives, acids and/or chlorine. Such products would destroy the surfaces and could also damage the technical components of the unit.
6 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Maintenance of the unitThe components of the heating circuit and the heat source (valves, expansion vessels, circulating pumps, filters, dirt traps) should be inspected and cleaned as necessary - however, at least once a year - by qualified personnel (heating or cooling system fitters).
It is best to arrange a maintenance agreement with a heating installation company. The company will arrange the necessary regular maintenance work.
MalfunctionsIn the event of a fault, you can read out the cause of the fault from the diagnostic program of the heating and heat pump regulator.
Operating manual for the heating and heat pump regulator.
ATTENTION Only customer service personnel authorised by
the manufacturer may carry out service and re-pair work on the components of the unit.
Note that no malfunction is displayed if the safety temperature limiter on the electric heating element has tripped.
“Commissioning”, “Safety temperature limiter” section.
7Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Scope of delivery
1 Hydraulic module2 Safety assembly 3 Accessories package
Example of layout of the accessory package:
1 Flat gasket 1“ (2) 2 Ball valves (2) 3 Hanger bolts (M 10) for wall bracket (3)4 Outdoor sensor5 Nuts (M 10), plain washers (3 each)6 Anchors for wall bracket (3)7 Screws for strain relief (16 - not illustrated)
Check the delivery for outwardly visible signs of damage…
Check that nothing is missing from the scope of supply. Any defects or incorrect deliveries must be reported immediately.
NOTE. Note the unit model.
Overview “Technical data / scope of delivery” or rating plate on unit.
8 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
COMPONENTS OF THE UNIT
FOUR VERSIONS OF THE HYDRAULIC MODULE ARE AVAILABLE:
HMD 1/E HMD 1/RE
COMPONENTS OF THE UNIT1 Safety assembly for heating circuit (insulated)
2 Air separator
3 Continuous flow heater 6kW
4 Flow monitor
5 Expansion vessel 12l
6 Circulating pump for heating circuit (Energy efficient circulating pump)
7 Forward flow outlet
8 Fill/empty cock for heating circuit
9 Ventilation
10 Forward flow inlet
11 Electrical switch cabinet
12 Control element, regulation
13 Comfort board
9Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
InstallationThe following applies to all work to be done:
NOTE. Always comply with the applicable local accident
prevention regulations, statutory regulations, ordinances, guidelines and directives.
INSTALLATION LOCATION
ATTENTION Install the unit only inside buildings.
The installation area must be frost-free and dry. It must fulfil the relevant local regulations.
Dimensional drawing and installation plan for respective model.
TRANSPORT TO INSTALLATION LOCATION
To prevent damage during transport, always transport the unit to final installation location in its original packaging.
ATTENTION The unit must not be lifted up by the switch box
and transported.
ww
w.a
lph
a-in
no
tec.
de
D -
95359 K
ase
ndorf
Ind
ust
rie
stra
ße
3A
lpha-I
nnoT
ec
Gm
bH
$re
pla
ced
Ers
. d.
$re
pla
ces
Ers
. f.
Be
ne
nn
un
g
Zust
.Ä
nd
eru
ng
ste
xtD
atu
mV
on
Bla
tt
von
Datu
mN
am
e
Ers
tellt
Gepr.
Art
ikelN
r.
sieheTypenschild
sieheTypenschild
ATTENTION Never use components and hydraulic connec-
tions on the unit for purposes of transport.
INSTALLATION
CAUTION! Ensure the wall has the necessary load bearing
capacity.
Possible installation situation,Example: HMD 1/E with row tank
1 Hydraulic module2 Buffer storage tank 3 Domestic hot water tank
Hold the drilling template at the right height and mark the 3 drilling holes…
Note the safety and service clearances required, see “Installation plan”.
Lift the hydraulic module out of the box:
10 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Remove the top section from the front by pulling on the recessed grips.
Example: HMD 1/E: 1 Recessed grips
Remove internal packaging material (transport safeguards).
Use the anchors and bolts supplied to fix the hydraulic module to the wall:
CAUTION! Hands and fingers could be crushed during
the following tasks!
The anchors are only suitable for use in the following types of walls:
• Concrete
• Solid lightweight concrete blocks
• Cavity blocks made of lightweight concrete
• Cellular concrete
• Prestressed concrete - hollow ceiling/floor slabs
• Natural stone with sealed joints
• Solid sand-lime blocks
• Perforated sand-lime bricks
• Solid bricks
• Vertically-perforated bricks
• Hollow floors/ceilings made of clay bricks, concrete or similar
• Solid gypsum boards
• Gypsum boards and gypsum fibre boards
• Particle boards
The board material must be dimensioned with sufficient thickness to ensure secure fixing.
Appropriate fixing material must be provided on site for other types of wall constructions.
ATTENTION Leaving a gap between the unit and the wall
helps back ventilation and may not be sealed or closed off.
Cable ducts must be laid at a distance of at least 2 cm from the hydraulic module.
FOR REVERSIBLE VARIANT:
Mount thread covers on the hanger bolts…
Screw adapter with safety component onto hydrau-lic module.
Following the leak test, use insulation included in the scope of supply to insulate adapter and safety component.
11Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
INSTALLATION / HYDRAULIC CONNECTION TO HEATING CIRCUIT
The connections for the heating circuit are located on the underside of the unit.The connection for the safety assembly is on the top of the unit:
NOTE. Dimension heating system so that the free com-
pression of the circulating pumps integrated in the unit always ensures the minimum heating water flow rate.
Always take into account the connection pipes between the heat pump and the hydraulic mo-dule.
ATTENTION When installing the connections, always
secure the connections on the unit against twisting, to prevent damage to the copper pipes inside the unit.
Flush heating circuit thoroughly before connecting the unit to the heating circuit…
see “Flushing, filling and bleeding the system”,
NOTE. Contamination and deposits in the heating cir-
cuit can cause malfunctions.
Install filling and draining devices, shut-off valves and non-return valves at the required locations in the heating circuit.
“Hydraulic connection” documents.
SAFETY ASSEMBLYThe safety assembly for the heating circuit is in the extra box.
Mount the safety component on the connection provided on the top of the assembly.
The safety drain of the safety valve must lead into the drain via a funnel siphon in accordance with the applicable standards and regulations!
The safety drain must be connected!
EXPANSION VESSELSThe expansion vessel for the heating circuit is integrated.
Always check whether the size of the expansion vessel is large enough for the system. If necessary, an additional expansion vessel must be installed on site according to the relevant standards and guidelines.
NOTE. The admission pressure of the expansion vessel
must be adjusted to the system (approx. 0.5 bar less than the system filling pressure) according to the calculation to the relevant standards (EN 12828).
12 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Electrical connectionsThe following applies to all work to be done:
DANGER! Risk of fatal injury due to electric shock! Electrical connections may be installed
only by qualified electricians.
Before opening the unit, disconnect the system from the power supply and prevent it from being switched back on!
WARNING! During installation and while carrying out
electrical work, comply with the relevant EN‑, VDE and/or local safety regulations.
Comply with technical connection requirements of the responsible power supply company (if required by the latter)!
NOTE. All live wires must be stripped before they are
installed in the cable duct of the switch cabinets!
ATTENTION The power supply for the heat pump and the
electric heating element must be equipped with a three-phase automatic circuit-breaker with at least 3mm contact spacing according to IEC 60947-2.
Note the level of the release current.
Overview “Technical data / scope of delivery”, “Electric” section.
Example: HMD 1/E1 Terminal strip, power supply cable - Heat pump - Heating element2 Bus cable connection3 Control voltage4 230 V inputs5 Terminal strip, external sensors6 Return flow sensor7 Cable routi ng
Example: HMD 1/E:1 Flow to the heating circuit/ Domestic hot-water tank2 Flow from heat pump3 Return flow sensor - 1.5m
on the hydraulic module4 Return flow to heat pump
13Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
NOTE. The control element of the heat and heat pump
regulator can be connected with a computer or network using a network cable designed for such purposes, therefore allowing the heating and heat pump regulator to be controlled remotely.
If such a connection is required, install a shielded network cable (category 6, with RJ-45 connec-tor) during the electrical connection work and connect it parallel to the existing control cable of the heating and heat pump regulator.
CONNECT BUS CABLE
Strip the BUS cable insulation and push the shield back over the insulation.
Insert the end of the insulated cable with the shield into the shield terminal.
Feed the end with the individual cores through one of the two grommets.
Core assignment:
1 12 V 2 GND3 LIN
Pull off the green bus connector from the bottom of the control element and connect the cable as shown in the terminal diagram, then re-attach the connector to the control element.
Use cable ties and heat transfer compound to fix the return flow sensor (3) to the return flow (heat carrying pipe) to the heat pump (4).
Hydraulic connections documents
The electrical connection between the heat pump and hydraulic module is made using the 3 pre-installed cables on the heat pump (5m).
On site, the hydraulic module is connected from the subdistribution board using the following cables
“Terminal diagram” for respective model.
1 Compressor (5 cores)2 Control (3 cores)3 LIN-Bus (3 cores, shielded)4 Heating element load cable (5 cores)5 Control voltage (3 cores)6 Subdistribution board
If laid on site:- Seal reserve conduits on unit side…
Feed the three connection cables through the three ducts of the wall penetration - use lubricant!
807318
55
4080
9
D
E
11
D
O
EO
14
15
2x F 2x H
2x R
P
C
12
8b
90°
90°
90°
O
10O
3Ph/400V
a
b
16
13
2x U
17
i !i !
i
VV
NOTE. When laying the cable inside the building, ensure
that unshielded power supply cables (outdoor unit voltage supply) and shielded cables (LIN-Bus) are laid separately from each other.
If the wall penetration is used, the necessary di-stance from adjacent pipes and cables is ensured.
14 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
After completing all electrical installation work, close the switch cabinet inside the unit. Close the unit if no further installation work inside the unit is to be performed immediately.
Flushing, filling and bleeding the system
ATTENTION The system must be absolutely free from
air before commissioning.
Contamination and deposits in the system can cause malfunctions.
FLUSHING, FILLING AND BLEEDING THE HEATING CIRCUIT
ATTENTION Do not exceed a pressure of 2.5 bar when
flushing the unit. The drain line of the hea-ting circuit safety valve must be closed before flushing and filling.
Example: HMD 1/E with row tank-connection
Connect hose to the filling and draining tap and lay it to a drain…
Connect the filling and drain tap at the hydraulic module (heating water outlet to the heat pump)…
Close shut-off valves in the hydraulic module on the heat pump side. Open shut-off valves of the module on the heating circuit side.
A
H
000J
offen
offen
zu
1 Filling tap2 Flow, heating water /
domestic hot water3 Return flow, heating water4 Return flow, domestic hot water5 Drain
“Switching valve” operating manual
Dismantle the motor of the 3-way valve for the domestic water heating (accessories). To do so, remove the U-bolt on the motor base and carefully pull off the motor from above....
Turn stem through 180° and flush domestic hot water circuit for approx. 1 minute…
Turn stem through 180° back to starting position (rounded side of stem points to B)…
Flush heating circuit! If necessary, the heating and domestic hot water circuit can be flushed at the same time! To do so, turn stem through 30°…
After completing the flushing and filling procedure, move stem to the starting position and mount the motor of the 3-way valve…
The unit is bled automatically when the bleeders (black cap) of the safety assembly are open. If the heating circuit is filled or emptied, the bleeding valve opens…
15Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Open shut-off valves in the hydraulic module on the heat pump side. Close shut-off valves of the module on the heating circuit side. Close shut-off valves on site on the heating pump side:
A
H
000J
zu offen
zu
1 Filling tap2 Flow, heating water /
domestic hot water3 Return flow, heating water4 Return flow, domestic hot water5 Drain
Exchange hoses at filling and emptying taps and flush condenser of the heat pump via return flow…
In addition, open the bleeding valve on the condenser of the heat pump. Bleed condenser and then close the bleeding valve again when fully bled.
Insulating the hydraulic connections
You must insulate the fixed piping of the heating circuit, the connection pipes between the hydraulic module and the heat pump and the connections of the domestic hot water tank.In (R) variant vapour diffusion tight
NOTE. Insulate in accordance with applicable local stan-
dards and directives.
Set the overflow valve
REMARQUE The activities in this section are only necessary
for in-line tank integration. Complete the worksteps quickly, otherwise the
maximum return temperature can be exceeded and the heat pump switches to high-pressure fault.
Turn the adjusting knob at the overflow valve to the right to increase the temperature difference (the temperature drop), turn it to the left to re-duce it.
System is running in heating mode (ideally in cold condition).
In case of low heating curve: Set the system to “Forced heating”…
Operating manual of the heating and heat pump controller.
Shut off valves to the heating circuit…
Ensure that the total flow is routed via the overflow valve…
Read out the flow and return temperature at the heating and heat pump controller…
Operating manual of the heating and heat pump controller.
Turn the adjusting knob (1) of the overflow valve (2) until the temperature drop between the flow and return temperature is set as follows:
External tempera-ture
Recommended settings
-10 °C 4 K0 °C 5 K
10 °C 8 K20 °C 9 K30 °C 10 K
Open valves to heating circuit…
Reset the heating and heat pump controller.
16 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Control elementIn the top part of the unit’s switch box housing there are 4 recesses for fixing the control element:
Example: HMD 1/E
NOTE. A connection to a computer or a network can
be installed via the left bushing on the bottom of the control element, thus allowing the hea-ting and heat pump regulator to be controlled remotely. One precondition is that a shielded network cable (category 6) has been installed through the unit as part of the electrical connec-tion work.
Operating manual for the heating and heat pump regulator, version “Qualified technician”, “Web server” section.
If this network cable is available, insert the net-work cable’s RJ-45 plug into the left bushing of the control element.
NOTE. The network cable can be retrofitted at any
time.
Commissioning Follow the instructions in the section entitled
“Commissioning” in the operating manual for your heat pump.
SAFETY TEMPERATURE LIMITER
A safety temperature limiter is built into the electric heating element. In the event of a malfunction in the heat pump or air in the system, check whether the reset button of the safety temperature limiter has tripped. If this is the case, push in the button.
HMD 1/E
1 Safety temperature button on electric heating element
2 Reset knob
HMD 1/RE:
1 Safety temperature limiter and Reset button (under cap)
17Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Dismantling
DANGER! Risk of fatal injury due to electric shock! Electrical connections may be installed
only by qualified electricians.
Before opening the unit, disconnect the system from the power supply and prevent it from being switched back on!
WARNING! Only qualified heating or cooling system
technicians are allowed to remove the unit from the system.
ATTENTION Recycle or provide for proper disposal of unit
components in accordance with the applicable regulations, standards and directives.
REMOVAL OF THE BUFFER BATTERY
ATTENTION Before scrapping the heating and heat pump re-
gulator, remove the buffer battery on the pro-cessor board. The battery can be pushed out us-ing a screwdriver. Dispose of battery and elec-tronic components in keeping with environmen-tal considerations.
18 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Technical data / scope of delivery
Unit designation HMD 1/E HMD 1/REAccessory for heat pump model LWD 50A - LWD 90A ı LWD 50ARX - LWD 70ARX • applicable ı — not applicable • ı — — ı •
Functionally necessary • applicable ı — not applicable • •Installation location Indoors ı Outdoors • applicable ı — not applicable • ı — • ı —
Maximum indoor temperature °C — 35Maximum relative humidity % — 60
Conformity CE • •Heating circuit Heating circuit efficiency pump integrated: • yes — no • •
Heating circuit free compression ∆p (factory setting) ı Maximum free compression ∆pmax ı Volume flow bar ı bar ı l/h 0,46 ı 0,54 ı 1600 0,46 ı 0,54 ı 1600
Volume flow: minimum flow rate ı maximum flow rate l/h 900 ı 2000 900 ı 2000max. permissible operating pressure bar 3 3Integrated expansion vessel ı Volume ı Initial pressure • yes — no ı l ı bar • ı 12 ı 1,5 • ı 12 ı 1,5Buffer tank integrated: • yes — no — —Heat metering and/or flow rate display integrated: • yes — no • •
General unit data Housing dimensions (Height ı Width ı Depth) mm ı mm ı mm 695 ı 550 ı 330 695 ı 550 ı 330Total weight kg 25 25Connections Heating water inlet (forward flow) ... R 1" Innen R 1" Innen
Hot water outflow (forward flow) ... R 1" Innen R 1" InnenElectrics Voltage code ı three-phase circuit breaker heat pump **) 3~/N/PE/400V/50Hz ı C16 3~/N/PE/400V/50Hz ı C16
Voltage code ı circuit breaker control voltage **) 1~/N/PE/230V/50Hz ı B16 1~/N/PE/230V/50Hz ı B16Voltage code ı circuit breaker electric heating element **) 3~/N/PE/400V/50Hz ı B10 3~/N/PE/400V/50Hz ı B10Protection type IP 20 20Output electric heating element 3 ı 2 ı 1 phase kW ı kW ı kW 6 ı 4 ı 2 6 ı 4 ı 2Heating circuit pump: maximum power consumption ı current consumption kW ı A 0,07 ı 0,31 0,07 ı 0,31
Safety equipment Safety assembly heating circuit ı Safety assembly heat source in scope of delivery: • yes — no • ı — • ı —Heating and heat pump regulator Incl. in scope of delivery: • yes — no • •Overflow valve integrated: • yes — no — —
** comply with local regulations 813305b 813308
19Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Unit designation HMD 1/E HMD 1/REAccessory for heat pump model LWD 50A - LWD 90A ı LWD 50ARX - LWD 70ARX • applicable ı — not applicable • ı — — ı •
Functionally necessary • applicable ı — not applicable • •Installation location Indoors ı Outdoors • applicable ı — not applicable • ı — • ı —
Maximum indoor temperature °C — 35Maximum relative humidity % — 60
Conformity CE • •Heating circuit Heating circuit efficiency pump integrated: • yes — no • •
Heating circuit free compression ∆p (factory setting) ı Maximum free compression ∆pmax ı Volume flow bar ı bar ı l/h 0,46 ı 0,54 ı 1600 0,46 ı 0,54 ı 1600
Volume flow: minimum flow rate ı maximum flow rate l/h 900 ı 2000 900 ı 2000max. permissible operating pressure bar 3 3Integrated expansion vessel ı Volume ı Initial pressure • yes — no ı l ı bar • ı 12 ı 1,5 • ı 12 ı 1,5Buffer tank integrated: • yes — no — —Heat metering and/or flow rate display integrated: • yes — no • •
General unit data Housing dimensions (Height ı Width ı Depth) mm ı mm ı mm 695 ı 550 ı 330 695 ı 550 ı 330Total weight kg 25 25Connections Heating water inlet (forward flow) ... R 1" Innen R 1" Innen
Hot water outflow (forward flow) ... R 1" Innen R 1" InnenElectrics Voltage code ı three-phase circuit breaker heat pump **) 3~/N/PE/400V/50Hz ı C16 3~/N/PE/400V/50Hz ı C16
Voltage code ı circuit breaker control voltage **) 1~/N/PE/230V/50Hz ı B16 1~/N/PE/230V/50Hz ı B16Voltage code ı circuit breaker electric heating element **) 3~/N/PE/400V/50Hz ı B10 3~/N/PE/400V/50Hz ı B10Protection type IP 20 20Output electric heating element 3 ı 2 ı 1 phase kW ı kW ı kW 6 ı 4 ı 2 6 ı 4 ı 2Heating circuit pump: maximum power consumption ı current consumption kW ı A 0,07 ı 0,31 0,07 ı 0,31
Safety equipment Safety assembly heating circuit ı Safety assembly heat source in scope of delivery: • yes — no • ı — • ı —Heating and heat pump regulator Incl. in scope of delivery: • yes — no • •Overflow valve integrated: • yes — no — —
** comply with local regulations 813305b 813308
20 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Free compression
812028
Legend: “ ” Heating water volume flow in m3/h ∆p Free compression (factory setting) ∆pmax Maximum free compression
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,0 0,5 1,0 1,5 2,0 2,5 3,0
∆p
(bar
)
∆pmax
∆p
“ ” (m3/h)
Bezeichnung:
D t i 812030 F i P HMD 1/( R )E
812031
Seite: 1/1Zeichnungsnummer:
Legende:“ ” Volumenstrom Heizwasser in m3/h∆p freie Pressung (Werkseinstellung)∆pmax freie Pressung maximal
Freie Pressung HMD 1/( R )E
812031- /PEP 001-2012 / Liska / 23.05.2012
Änd./ÄM/Ersteller/Datum
HMD 1/(R)E
21Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
550
695
135
955
83 79
588
1
342
90
50
330
5
Legende: D819396a Technische Änderungen vorbehalten. Alle Maße in mm.
A Vorderansicht D Seitenansicht von rechts
AD
Das Hydraulikmodul wird im Heizungsvorlauf installiert!
87654321
www.alpha-innotec.deD - 95359 Kasendorf
Industriestraße 3Alpha-InnoTec GmbH
1
1
Ers. d. Ers. f.
A
B
C
D
E
F F
E
D
C
B
A
4321
BenennungMaßbildHydraulikmodul 150705
819396 a-Zust. Änderungstext
PEP 006/2011
ÄM 034/2011
Datum10.6.201120.4.2012
RAVon
RA Blatt
von
Werkstoff Gewicht
Maßstab 1:10 Det. Maßstab
Datum NameErstelltGepr.Norm.
11.5.2011 Aepfelbach20.4.2012 Aepfelbach
toleranzAllgemein-
DIN ISO 2768 -c
Oberflächen
ArtikelNr.
Schu
tzver
merk
ISO
1601
6 bea
chten
Legende: D819396-
We reserve the right to modify technical specifications without prior notice.All dimensions in mm. A Front viewD Side view from right
The hydraulic module is installed in the heating flow!
Item Designation Dim.
1 Control element
2 Return flow sensor approx. 5.5m from unit
3 Heating water inlet (forward flow) Rp 1“ IG
4 Heating water outlet (forward flow) Rp 1“ IG
5 Penetrations for electric/sensor cables
Dimensional drawings HMD 1/E
22 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Legende: D819412a
We reserve the right to modify technical specifications without prior notice.All dimensions in mm. A Front viewD Side view from right
The hydraulic module is installed in the heating flow!
Item Designation Dim.
1 Control element
2 Return flow sensor approx. 5.5m from unit
3 Heating water inlet (forward flow) Rp 1“ IG
4 Heating water outlet (forward flow) Rp 1“ IG
5 Penetrations for electric/sensor cables
Dimensional drawings HMD 1/RE
550
195
6
95
135
83 79
588
102
5
1
34 2
50
330
90
5
Legende: D819412a Technische Änderungen vorbehalten. Alle Maße in mm.
A Vorderansicht D Seitenansicht von rechts
Das Hydraulikmodul wird im Heizungsvorlauf installiert!
D A
87654321
www.alpha-innotec.deD - 95359 Kasendorf
Industriestraße 3Alpha-InnoTec GmbH
1
1
Ers. d. Ers. f.
A
B
C
D
E
F F
E
D
C
B
A
4321
BenennungHydraulikmodul rev 150711/12
819412 a-Zust. Änderungstext
PEP 001/2012
ÄM 045/2012
Datum20.4.201227.9.2012
RAVon
RA Blatt
von
Werkstoff Gewicht
Maßstab 1:10 Det. Maßstab
Datum NameErstelltGepr.Norm.
6.3.2012 Aepfelbach27.9.2012 Aepfelbach
toleranzAllgemein-
DIN ISO 2768 -c
Oberflächen
ArtikelNr.
Schu
tzverm
erk IS
O 16
016 b
each
ten
23Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Legende 819403-
Spacings for drilling pattern 1= hole for anchor (extra box) Ø 12
121 20046
536
343
22 1
1
Legende 819403aAbstände für Bohrbild 1= Bohrung 12 für Dübel (Beipack)
E
D
C
B
www.alpha-innotec.deD - 95359 Kasendorf
Industriestraße 3Alpha-InnoTec GmbH
1
1
Ers. d. Ers. f.
BenennungHydraulikmodul -0001
819403 a-Zust. Änderungstext
PEP 006/2011
PEP 001/2012
Datum30.6.20118.5.2012
RAVon
RA Blatt
von
Werkstoff Gewicht
Maßstab 1:10 Det. Maßstab
Datum NameErstelltGepr.Norm.
30.6.2011 Aepfelbach
toleranzAllgemein-
DIN ISO 2768 -c
Oberflächen
ArtikelNr.
1 2 3 4
Schutzvermerk ISO 16016 beachten
Blattformat: A4 hoch
Drilling patternHMD 1/(R)E
24 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Legende: 819398-
All dimensions in mm.
OKF Top surface finished floorFS Free space for service purposesPS Free space for wall-mounted
buffer storage tank 50L (accessories) possible
>170
>200>1350
>600
FS
PS
OKF>5
00
>850
FS
Legende: 819398-Technische Änderungen vorbehalten.Alle Maße in mm.
OKF Oberkante FertigfussbodenFS Freiraum für ServicezweckePS Freiraum für wandhängenden Pufferspeicher 50L (Zubehör) möglich
87654321
www.alpha-innotec.deD - 95359 Kasendorf
Industriestraße 3Alpha-InnoTec GmbH
1
1
Ers. d. Ers. f.
A
B
C
D
E
F F
E
D
C
B
A
4321
Benennung
Aufstellungsplan, MindestabständeHydraulikmodul (nur heizen)
819398 -Zust. Änderungstext
PEP 006/2011
Datum9.6.2011
RAVon
Blatt
von
Werkstoff Gewicht
Maßstab 1:50 1:20Det. Maßstab
Datum NameErstelltGepr.Norm.
26.5.2011 Aepfelbach10.6.2011 Aepfelbach
toleranzAllgemein-
DIN ISO 2768 -c
Oberflächen
ArtikelNr.
Schu
tzverm
erk IS
O 16
016 b
each
ten
Installation plan HMD 1/E
25Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Legende: 819413a
All dimensions in mm.
OKF Top surface finished floorFS Free space for service purposes
Installation plan HMD 1/RE>1350
>600 >200
>25
5
FS
OKF
>500
>850
FS
Legende: 819413aTechnische Änderungen vorbehalten.Alle Maße in mm.
OKF Oberkante FertigfussbodenFS Freiraum für Servicezwecke
87654321
www.alpha-innotec.deD - 95359 Kasendorf
Industriestraße 3Alpha-InnoTec GmbH
1
1
Ers. d. Ers. f.
A
B
C
D
E
F F
E
D
C
B
A
4321
Benennung
Aufstellungsplan, MindestabständeHydraulikmodul reversibel 150711/12
819413 a-Zust. Änderungstext
PEP 001/2012
ÄM 045/2012
Datum30.5.201227.9.2012
RAVon
RA Blatt
von
Werkstoff Gewicht
Maßstab 1:50 1:20Det. Maßstab
Datum NameErstelltGepr.Norm.
6.3.2012 Aepfelbach27.9.2012 Aepfelbach
toleranzAllgemein-
DIN ISO 2768 -c
Oberflächen
ArtikelNr.
Schu
tzverm
erk IS
O 16
016 b
each
ten
26 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Row tank HMD 1/E
27Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Separate buffer tankHMD 1/E
28 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Unit variant R (cooling) HMD 1/RE
29Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
Lege
nd h
ydra
ulic
dia
gram
m14
0304
1H
eat p
ump
51Se
pera
tion
tank
TA/A
Exte
rnal
sen
sor
2U
nder
floor
hea
ting
/ rad
iato
rs52
Gas
- or o
il-bo
iler
TBW
/BD
omes
tic h
ot w
ater
sen
sor
3Vi
brat
ion
isol
atio
n53
Woo
d bo
iler
TB1/
CFe
edw
ater
sen
sor m
ixer
circ
uits
14
Sylo
mer
stri
p m
achi
ne u
nder
lay
54H
ot w
ater
cyl
inde
rD
Floo
r tm
pera
ture
lim
iter
5C
losu
re a
nd d
rain
age
55Br
ine
pres
sure
sw
itch
TRL/
GSe
nsor
ext
erna
l ret
urn
6Ex
pans
ion
vess
el p
acki
ng li
st56
Swim
min
g po
ol h
eat e
xcha
nger
STA
Line
pre
ssur
e re
gula
tor v
alve
7Sa
fety
val
ve57
Geo
ther
mal
hea
t exc
hang
erTR
L/H
Sens
or re
turn
(hyd
raul
ic m
odul
e, d
ual)
8C
losu
re
58Ve
ntila
tion
syst
em9
Hea
ting
circ
ulat
ion
pum
p59
Plat
e he
at e
xcha
nger
79M
otor
val
ve10
Non
retu
rn v
alve
/ one
way
val
ve61
Coo
ling
cylin
der
80M
ixin
g va
lve
11In
divi
dual
room
regu
latio
n65
Com
pact
dis
tribu
tor
81Sp
lit h
eat p
ump
outd
oor u
nit
12O
verfl
ow v
alve
66Fa
ncoi
ls82
Split
hea
t pum
p in
door
uni
t 13
Stea
mtig
ht in
sula
tion
67So
lar/
serv
ice
wat
er c
ylin
der
83C
ircul
atio
npu
mp
14Se
rvic
e w
ater
circ
ulat
ion
pum
p68
Sola
r/ se
rvic
e w
ater
cyl
inde
r84
Switc
hing
val
ve15
Mix
er c
ircui
t thr
ee-w
ay m
ixer
(MK1
dis
char
ge)
69M
ultif
unct
ion
tank
113
Con
nect
ion
2nd
heat
gen
erat
or
16
Expa
nsio
n ve
ssel
sup
plie
d by
cus
tom
er71
Dua
l hyd
raul
ic m
odul
eBT
1O
utdo
or te
mpe
ratu
re s
enso
r18
Hea
ting
rod
(hea
ting)
72Bu
ffer t
ank
wal
l mou
nted
BT2
Flow
tem
pera
ture
sen
sor
19M
ixer
circ
uit f
our-w
ay m
ixer
(MK1
cha
rge)
73Pi
pe le
ad-in
BT3
Ret
urn
tem
pera
ture
sen
sor
20H
eatin
g ro
d (S
W)
74Ve
ntow
erBT
6D
omes
tic h
ot w
ater
tem
pera
ture
sen
sor
21M
ixer
circ
uit c
ircul
atio
n pu
mp
(FP1
)75
Scop
e of
del
iver
y, h
ydra
ulic
tow
er, d
ual
BT12
Flow
tem
pera
ture
liqu
efie
r23
Feed
circ
ulat
ing
pum
p (re
conn
ect t
he in
tegr
ated
circ
ulat
ing
pum
p in
the
heat
pum
p)76
Fres
h w
ater
sta
tion
BT19
Tem
pera
ture
sen
sor i
mm
ersi
on h
eate
r
24M
anifu
ld77
Scop
e of
sup
ply
wat
er/w
ater
boo
ster
BT24
Tem
pera
ture
sen
sor 2
nd h
eat g
ener
ator
25H
eatin
g ci
rcul
atio
n pu
mp
78Ac
cess
orie
s w
ater
/wat
er b
oost
er o
ptio
nal
26
Switc
hing
val
ve (h
eatin
g/se
rvic
e w
ater
)(B =
nor
mal
ly o
pen)
27H
eatin
g el
emen
t28
Brin
e ci
rcul
atio
n pu
mp
Com
fort
boar
d:29
Dirt
-trap
0.6
mm
mes
h15
Mix
er c
ircui
t thr
ee-w
ay m
ixer
(MK2
-3 d
isch
arge
)30
Spill-
tray
für b
rine
mix
100
Roo
m th
erm
osta
t for
coo
ling
(opt
iona
l)17
Tem
pera
ture
diff
eren
ce re
gula
tor
31W
all b
reak
thro
ugh
101
Con
trols
sup
plie
d by
cus
tom
er19
Mix
er c
ircui
t fou
r-way
mix
er (M
K2 c
harg
e)32
Inle
t pip
e10
2D
ew-p
oint
mon
itor (
optio
nal)
21M
ixer
circ
uit c
ircul
atio
n pu
mp
(FP2
-3)
33Br
ine
man
ifuld
103
Roo
m th
erm
osta
t for
refe
renc
e sp
ace
in p
acki
ng li
st22
Swim
min
g po
ol c
ircul
atin
g pu
mp
34G
roun
d co
llect
or10
4Su
pply
hea
t pum
p44
Thre
e-w
ay m
ixer
val
ve (c
oolin
g fu
nctio
n M
K2)
35G
roun
d sl
inki
es10
5C
oolin
g ci
rcui
t mod
ule
box
rem
ovea
ble
for i
nsta
llatio
n47
C
hang
eove
r val
ve s
wim
min
g ba
th p
repa
ratio
n(B
= no
rmal
ly o
pen)
36G
roun
dwat
er s
prin
g pu
mp
106
Spec
ific
glyc
ole
mix
ture
60C
hang
eove
r val
ve c
oolin
g op
erat
ion(
B =
norm
ally
ope
n)37
Wal
l bra
cket
107
Scal
d pr
otec
tion
/ the
rmos
tatic
mix
er v
alve
62H
eat m
eter
(opt
iona
l)38
Flow
sw
itch
108
Sola
r pum
p as
sem
bly
63C
hang
eove
r val
ve s
olar
circ
uit(B
= n
orm
ally
ope
n)39
Suct
ion
wel
l10
9O
verfl
ow v
alve
mus
t be
clos
ed64
Coo
ling
circ
ulat
ion
pum
p40
Inve
rted
wel
l11
0Pa
ckin
g lis
t hyd
raul
ic to
wer
70So
lar s
eper
atio
n m
odul
e41
Rin
se fi
tting
hea
ting
circ
uit
111
Mou
ntin
g fo
r add
ition
al h
eatin
g el
emen
tTB
2-3/
CFe
edw
ater
sen
sor m
ixer
circ
uits
2-3
42C
ircul
atio
n pu
mp
112
Min
imum
dis
tanc
e to
ther
mal
dec
oupl
ing
of th
e m
ixin
g va
lve
TSS/
ESe
nsor
, tem
pera
ture
diff
eren
ce c
ontro
l (lo
w te
mpe
ratu
re)
43Br
ine
/ Wat
er h
eat e
xcha
nger
(coo
ling
func
tion)
TSK/
ESe
nsor
, tem
pera
ture
diff
eren
ce c
ontro
l (hi
gh te
mpe
ratu
re)
44Th
ree-
way
mix
er v
alve
(coo
ling
func
tion
MK1
)TE
E/F
Sens
or e
xter
nal e
nerg
y so
urce
45C
ap v
alve
46Fi
ller a
nd d
rain
age
valv
e48
Dom
estic
hot
wat
er c
harg
ing
pum
p49
Dire
ctio
n of
gro
undw
ater
flow
50Bu
ffer s
tora
ge
Impo
rtant
not
ice
!
Thes
e hy
drau
lic d
iagr
ams
are
sche
mat
ic re
pres
enta
tions
and
are
for a
ssis
tanc
e on
ly. T
hey
do n
ot re
lieve
of t
he o
blig
atio
n to
car
ry o
ut a
ppro
pria
te p
lann
ing!
The
y do
not
incl
ude
all n
eces
sary
shu
t-off
valv
es, v
entil
ator
fit
tings
or s
afet
y de
vice
s. T
hese
mus
t be
inco
rpor
ated
in a
ccor
danc
e w
ith th
e st
anda
rds
and
regu
latio
ns a
pplic
able
to th
e re
spec
tive
inst
alla
tion.
All
coun
try-s
peci
fic s
tand
ards
, law
s an
d re
gula
tions
mus
t be
obse
rved
! The
tu
bes
have
to b
e di
men
sion
ed a
ccor
ding
to th
e no
min
al v
olum
e flo
w o
f the
hea
t pum
p re
sp. t
he fr
ee p
ress
ing
of th
e in
tegr
ated
circ
ulat
ing
pum
p. F
or d
etai
led
info
rmat
ion
and
advi
ce p
leas
e co
ntac
t our
loca
l sal
es p
artn
er!
30 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
-F1
0-F
11
-F12
A1
A2
-Q14-F
13
A1
A2
4
32
1P
Eb
lb
r
PE
43
21
Pum
p for mixing circuit 1
Charge/discharge/cooling m
ixer 1 close
d
Hot w
ater circulating pum
p/switching valve
Control signal of add
itional heat generator 1; internally w
ired
No function
X9
TB
W
Accessories: R
emote control
X0-X
4
External sensor
EV
U
Motor protection
MZ
1/MIS
External return sensor
PE
X
ZW
1
BU
P
FP
1H
eating circuit circulating pump
MO
T
ZW
2/SS
T
TB
1
Term
inal strips on controller board (see sticker)
Term
inals
TR
L
TB1
Information
on fuses can be found in the technical data
-X4
MA
1/MIS
HU
P
L1
X8
ZIP
Hot w
ater gauge/therm
ostat
circulation pump
A4
Term
inal in hydraulic m
odule; p
ower supply additional heating
Energy supplier contact; close
d on release; bridge if no blocking inte
rval
TAX10
Sensor m
ixing circuit 1
Term
inal strip in hydraulic m
odule switch box; N
/PE
distribution for external 230V devices
A2
RF
V
Term
inal in hydraulic m
odule fo
r compressor output
Auxiliary circulation pum
p
Control signal of add
itional heat generator 2
N
ZU
P
External unit
HU
P
Control e
lement
TB1
5
L1
LIN
ZU
P
X8
A3
PE
TA
M
-X
A4
L1
L1
N
Charge/discharge/cooling m
ixer 1 open
MOT
X10
EVU
L2
TBW
BU
P
GND
Hot w
ater or buffer storage tank
ZW2/SST
GND
5
RFV
3~N/PE/400V/50Hz
TA
53
A5
TBW
X9
HUP
N
GND
X8
PE
-X3
L3
M
3~N/PE/400V/50Hz
2
L
A1
BUP
L2
L3
ZW
2
ZIP
Du
al a
ir-wa
ter
connection
control unit -->
external unitLIN
1
MIS
FP
1
Function
A1
1~N/PE/230V/50Hz
Nam
e
F13
MZ1
EV
U
UK
83
1174a
L1
ZIP
ZW1
Leg
en
d:
Single pole m
iniature circuit-breaker of additional heating 1
F12
Cut out controller unit
Cut out a
uxiliary heating 2
L
GND
Sub-distribution unit intern
al installationA
5
Q14
A2
PE
F11
F10
ZW
2C
ontactor electric he
ating elem
ent hot water or buffer tank
3-pol. Cu
t out compressor; A
ttention: Right-hand
rot. field is mandatory!
GND
RFV GND
N
3
PEX
X10
Controller board; A
ttention: I-max =
6A
/230VA
C
-X0
ZUP
2
-X1
0
PE
3~N/PE/400V/50Hz
FP1
MA1
A3
-X2
TRL
VBO
-X9
ASD
Term
inal diagram LW
D 400V
831174
Achim
Pfleg
er2
5.05.2
011
aP
EP
003/2012
12
34
56
78
910
1112
1314
1516
12
34
56
78
910
1112
1314
1516 1
/1
1
02.0
2.2
012
PE
P 006/2011
10X
601 - 10X
602
;
-A
chim P
fleger
150700 - 1
50701;
Blatt-N
r.
Zusta
ndÄ
nde
rung
Bea
rb.
Datu
mN
ame
Bl vo
n An
z
Datu
m
Terminal diagram LWD... / HMD 1/E, HMD 1/RE
31Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
L1L2
L3N
PE
-X9
12
-Q5
/2.8
34
53
1
64
2
-E2
2Z
W1
56
L1L2
L3N
PE
-X8
L1L2
L3N
PE
1-X
02
12
3P
E
34
PE
43
21
E22
Operating m
aterials
X8
UK
81
7378c
Control e
lement
Pow
er supply aux. heating
3~N
/PE
/400V/50H
z
Contactor for auxiliary heating
K11
ZW
1
X9
Q5
Auxiliary heating
Leg
en
d:
3~N
/PE
/400V/50H
z
Function
-K11
Unit co
nnection
1
X8
Cable
4P
E2
3
LIN
12V/LIN
/GN
DX
8
3~N
/PE
/400V/50H
z
LIN bus
Pow
er supply, compressor output -->
exte
rnal unit
3~N
/PE
/400V/50H
z
LIN
Pow
er supply compressor; right-hand rot. field is m
andatory!
Hydraulic m
odule HM
D 400V
817378
Achim
Pfleg
er1
9.05.2
011
cÄ
M 041/2012
12
34
56
78
910
1112
1314
1516
12
34
56
78
910
1112
1314
1516 1
/2
1
04.0
7.2
012
ÄM
032/2012b
Achim
Pfleg
er
150705;
Blatt-N
r.
Zusta
ndÄ
nde
rung
Bea
rb.
Datu
mN
ame
Bl vo
n An
z
Datu
m
HMD 1/E Circuit diagram 1/2
32 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
PE
NL
L-X
0
L
-X1
0
NN
PE
PE
L-X
0L
L
MOT
-X2
EVU
-X2
ASD
-X2
12
-F6
HUP
-X3
M1
LN
PE
-M4
HU
P
M1
brbl
PE
brblbk
-M5
HU
P
ZW1
-X3
ϑ
-ST
B
A1
A2
-Q5
ZW
1
0-10V12
GN
D12
ϑ
TVL
-X5
-R5
TV
L
GND
ϑ
TRL
-X5
-R4
TR
L
GND
0-1
0V8
GN
D8
AO2
-X6
GND
12
/1.43
4/1.4
56
/1.4
X10
AS
DF
low sensor;
F6
2
Com
fort plate; installed in Energy E
fficiency option
UK
81
7378c
HU
P
Return sensor
Q5
ZW
1
Supply term
inals in switchbox of hydraulic m
odule; N
/PE
distribution for external 230V units
Function
R4
TR
L
K10
Energy supplier contact; close
d on release; bridge if no blocking inte
rval
HU
P
X10
Contactor for auxiliary heating
Safety tem
perature limiter, ad
ditional heating
M4
Leg
en
d:
Flow
sensorT
VL
1~N/P
E/230V
/50Hz
K12
23
0V
AC
bl
C 1
M5
Heating pum
p; not installed if Energy E
fficiency option installed
br
Operating m
aterials
EV
U
1
Controller supply
-K12
R5
Controller board; A
ttention: I-max =
6A
/230VA
C
EV
U
ST
B
Heating pum
p energy efficiency; installed in Energ
y Efficiency op
tion
-K10
1~N
/PE
/230V/50H
z
Hydraulic m
odule HM
D 400V
817378
Achim
Pfleg
er1
9.05.2
011
cÄ
M 041/2012
12
34
56
78
910
1112
1314
1516
12
34
56
78
910
1112
1314
1516 2
/2
2
04.0
7.2
012
ÄM
032/2012b
Achim
Pfleg
er
150705;
Blatt-N
r.
Zusta
ndÄ
nde
rung
Bea
rb.
Datu
mN
ame
Bl vo
n An
z
Datu
m
Circuit diagram 2/2 HMD 1/E
33Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
L1L2
L3N
PE
-X9
12
-Q5
/2.8
34
53
1
64
2
-E2
2Z
W1
56
L1L2
L3N
PE
-X8
L1L2
L3N
PE
1-X
02
12
3P
E
34
PE
43
21
E22
Operating m
aterials
X8
UK
81
7378c
Control e
lement
Pow
er supply aux. heating
3~N
/PE
/400V/50H
z
Contactor for auxiliary heating
K11
ZW
1
X9
Q5
Auxiliary heating
Leg
en
d:
3~N
/PE
/400V/50H
z
Function
-K11
Unit co
nnection
1
X8
Cable
4P
E2
3
LIN
12V/LIN
/GN
DX
8
3~N
/PE
/400V/50H
z
LIN bus
Pow
er supply, compressor output -->
exte
rnal unit
3~N
/PE
/400V/50H
z
LIN
Pow
er supply compressor; right-hand rot. field is m
andatory!
Hydraulic m
odule HM
D 400V
817378
Achim
Pfleg
er1
9.05.2
011
cÄ
M 041/2012
12
34
56
78
910
1112
1314
1516
12
34
56
78
910
1112
1314
1516 1
/2
1
04.0
7.2
012
ÄM
032/2012b
Achim
Pfleg
er
150705;
Blatt-N
r.
Zusta
ndÄ
nde
rung
Bea
rb.
Datu
mN
ame
Bl vo
n An
z
Datu
m
HMD 1/RE Circuit diagram 1/2
34 Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
PE
NL
L-X
0
L
-X1
0
NN
PE
PE
L-X
0L
L
MOT
-X2
EVU
-X2
ASD
-X2
12
-F6
HUP
-X3
M1
LN
PE
-M4
HU
P
M1
brbl
PE
brblbk
-M5
HU
P
ZW1
-X3
ϑ
-ST
B
A1
A2
-Q5
ZW
1
0-10V12
GN
D12
ϑ
TVL
-X5
-R5
TV
L
GND
ϑ
TRL
-X5
-R4
TR
L
GND
0-1
0V8
GN
D8
AO2
-X6
GND
12
/1.43
4/1.4
56
/1.4
X10
AS
DF
low sensor;
F6
2
Com
fort plate; installed in Energy E
fficiency option
UK
81
7378c
HU
P
Return sensor
Q5
ZW
1
Supply term
inals in switchbox of hydraulic m
odule; N
/PE
distribution for external 230V units
Function
R4
TR
L
K10
Energy supplier contact; close
d on release; bridge if no blocking inte
rval
HU
P
X10
Contactor for auxiliary heating
Safety tem
perature limiter, ad
ditional heating
M4
Leg
en
d:
Flow
sensorT
VL
1~N/P
E/230V
/50Hz
K12
23
0V
AC
bl
C 1
M5
Heating pum
p; not installed if Energy E
fficiency option installed
br
Operating m
aterials
EV
U
1
Controller supply
-K12
R5
Controller board; A
ttention: I-max =
6A
/230VA
C
EV
U
ST
B
Heating pum
p energy efficiency; installed in Energ
y Efficiency op
tion
-K10
1~N
/PE
/230V/50H
z
Hydraulic m
odule HM
D 400V
817378
Achim
Pfleg
er1
9.05.2
011
cÄ
M 041/2012
12
34
56
78
910
1112
1314
1516
12
34
56
78
910
1112
1314
1516 2
/2
2
04.0
7.2
012
ÄM
032/2012b
Achim
Pfleg
er
150705;
Blatt-N
r.
Zusta
ndÄ
nde
rung
Bea
rb.
Datu
mN
ame
Bl vo
n An
z
Datu
m
Circuit diagram 2/2 HMD 1/RE
35Subject to change without notice | 83053600eUK – Translation into English of the original German operating manual | ait-deutschland GmbH
IIA1
ait-deutschland GmbHIndustrie Str. 393359 KasendorfGermany
EC Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC, Annex II A
150 705 01 (41)150 705 01 (41)150 705 01 (41)150 711 01 (41)150 711 01 (41)150 708 01 (41)
confirms that the following designated device(s) as designed and marketed by us fulfill the standardized ECdirectives, the EC safety standards and the product-specific EC standards.In the event of modification of the device(s) without our approval, this declaration shall become invalid.
The undersigned
Heat Pump
LWD 50A/SX-HMD 1SLWD 70A/SX-HMD 1SLWD 50A/RSX-HMD 1RSLWD 70A/RSX-HMD 1RS
100607HMD02100608HMD02
100 606100 603100 604 150 708 01 (41)
150 712 01 (41)
LWD 50A-HMD 1LWD 70A-HMD 1LWD 90A-HMD 1LWD 50A/RX-HMD 1RLWD 70A/RX-HMD 1R
100602HMD02100 601100 602100 609100 605
Unit model Item number 2Item number 1Order number
Designation of the device(s)
100601HMD02
100609HMD02100605HMD02100606HMD02100603HMD02100604HMD02
150 712 01 (41)100 607100 608
2011/65/EG
EC Directives Standardized ENEN 349
EN 60529
* Pressure equipment component
EN 60335-1/-2-40
EN ISO 13857
Category
2006/42/EG 2009/125/EG2006/95/EG 2010/30/EU2004/108/EG*97/23/EG
EN 378
EN 61000-3-2/-3-3EN ISO 12100-1/2 EN 55014-1/-2
Kasendorf, 14.12.2015
Jesper StannowHead of Heating Development
Module
Place, date:
Signature:
Designated position:TÜV-SÜDIndustrie Service GmbH (Nr.:0036)
Company:
ait-deutschland GmbHIndustriestraße 3D-95359 Kasendorf
E [email protected] www.alpha-innotec.de
alpha innotec – an ait-deutschland GmbH brand
UK