YIH CHUAN MACHINERY

Accessories assemble introduction

Doc. No. ：AA32203

Version ：5

Institution ：050629

Revision ：080215

1

Item：

1．Machine shipping condition ……………………………………………………………… 2

2．Machine w/- Control system ……………………………………………………………… 3

3．Machine w/o Control system ………………….……………………………………….… 7

4．Arm type ATC system set up .……………………………………………………………. 9

5．Fanuc-Second home point for Arm type ATC setting .................................................10

6．Fanuc-Second home point for Armless type ATC setting …..………………………….. 13

7. FANUC ABSOLUTION AXIS MOTOR SET UP INTRODUCTION ………………………..16

8．Mitsubishi-Second home point for Arm type ATC setting ….………………………… 18

9．Mitsubishi-Second home point for Armless type ATC setting .....………………………21

10. Mitsubishi M70 ABSOLUTION AXIS MOTOR SET UP INTRODUCTION …………… 23

11. HEIDENHAIN Arm type ATC set up introduction ………………………………………….. 25

12．Support fitting for X axis telescoping way cover ……………………………………… 26

13．Telescoping way cover fitting …..…………………………..………………………………. 27

14．Heat exchanger fitting …..……………………………………………………………….. 28

15．Side cover (for full enclosure) fitting ……..…………………………………………… 29

16．Spindle cooler set up ………………………….………………………………………… 30

17．Chip conveyor set up (M218、E320、E422、M422) ………………………………. 31

18．Chip conveyor set up (E216) …….…………………. …………………………………32

19．The 4 axis package set up …………………………………………………………….. 33

2

1. Machine shipping condition Make sure whether machine has any rusty ＊ After set up the machine level，please make sure whether all slide way have rusty。If there are

rusty on slide way，please use #400 sand paper to fix it。

X axis X axis

Y axis Y axis

Z axis

3

2. Machine w/- Control system (1) Leveling the machine, it needs to rise from the ground about 20-25mm as picture shown。

(2) Install servo motor, use the reference mark to install X & Z axis servo motor。(Expect of

FANUC) Direct drive system：Lining up the reference mark between motor & ball-screw with coupling

white mark。Since dismounting motor might cause the coupling loose，

when mounting motor，please check whether the coupling at motor side lock tight as well as the ball screw side。

Belt drive system ：Use reference mark between motor pulley & belt also ball-screw pulley & belt. There are one line mark & two line mark (All mark are white.)。

Refer to the mark to fit back X axis motor。 Refer to the mark to fit back Z axis motor。

(3) Install power cable, use correct size wiring refer by electric hand book & grounded the machine.

(4) Power on：(confirm the input phase & voltage correctly) ○1 Turn the main switch to “ON” position which is on the electrical cabinet door。

○2 Press “POWER ON” switch on operating panel。

○3 Release the Emergency stop switch to finish Power on step。

20~25 ㎜

4

(5)○1 Remove the fixed screw for counter weight balancing。

○2 If the machine fits w/- Mitsubishi control，Please open PLC switch 13，allow to job the Z axis up and down movement。Set “off” for PLC switch 13 after finish to prevent possible damage。

(Turn on → MONITOR → manual → PLC switch → Input 13 → INPUT 。)

○4 Than to move head down till chain tightly。

○5 Remove the support bar from column。

To take spindle supporter off

。

○3 Move head up slowly by MPG in x10 feed than take the head support bracket off。

Fixed screw

Move Z axis dow

n by MP

G in

x10 feed

，to make chain

tightly

。

Monitor

Manual

Standard should as picture shown

5

○6 If no support bar as left picture, it will have the fixed drawbar as right picture。release the fixed screw to take fixed drawbar off。

(6) Remove ATC & ATC cylinder support bracket。

(8) Testing home return function。 ○1 Move table and head to center of travel position。 ○2 Select mode selection switch to ZRN position。 ○3 Press axis key + Z to do Z axis home return first，than press + Y & +X to do

X & Y axis home return。 ○4 If any problem or unusual during doing home return，press Emergency stop switch

to stop this action。 ○5 Make sure the grid value within 2.0~3.0 (For Mitsubishi control only)。

Remove ATC support off。 Air cylinder support bracket

(7) ○1 Make sure the rotation for pump’s fan and ATC direction。

○2 Select mode selection to JOG，press pump’s key，make sure the rotation for pump’s fan is correct。

○3 Press CW or CCW key for ATC on operating panel，make sure the ATC direction is correct。 CW：1、2、3、4 CCW：4、3、2、1

○4 If direction is not correct，swap two wiring for power cable can be solved。

Make sure the

rotation for pump’s

fan

。

Support bar from column

Fixed screw

Fixed drawbar

6

(9) Make sure the second reference position (Tool changing position) is correct，to adjust and re-set up the parameter, if it is incorrect。(Refer to page 8~17)

(10) After running machine，if there is any problem, please contact with agent near by you。

7

3. Machine w/o control system

(1) When machine set up，Machine needs to leave the ground about 20-25mm。

(2) Remove fixed screw for counter weight balancing。

(3) Turn the nut by adjustable spanner to move head casting up，than take spindle support off。

Belt drive system machine can Turn here to move head casting

20~25 ㎜

Fixed screw

Adjustable spanner inside tool box

Spindle support

8

(4) Turn the ballscrew to make head casting down，let the chain tightly，than take the roll bar off。

(5) Take ATC & ATC cylinder support off。

Take ATC support off Air cylinder supporter for ATC

Take roll bar off from column

9

4. Arm type ATC system set up

(1) Lift ATC by chain hoist, than take back plate off.

(2) Move ATC up to square key position. (3) Reference this location to tighten screw.

(4) When ATC’s right & left are not on correct position, release 4 off M12 screw on ATC a little,

than to turn the screw on adjusting tool to adjust ATC position, move right or left till ATC on

correct position (as following picture), than tight all 4 screws.

(5) Use taper pin to fixed the position.

M12 screw

Pin M8 screw(pull)

M10 screw(push)

Adjusting tool (on tool box)

Hook

Square key

M12 screw×4

Pin×2

Back plate

10

5. Fanuc-Second reference point for Arm type ATC

* When the Z servo motor has been removed from machine, must to reset up the parameter for home return. *

(1) Power up.

(2) Turn mode selection switch to MDI.

(3) Press key →

(4) Set PARAMETER WRITE to 1 for parameter modification.

(After home return and tool change point parameter set up, must be adjusted back to 0.)

(5) SYSTEM → 1320 → NO.SPH → Parameter 1320(Z3000 change to 9999999) → INPUT , turn switch to home return than do home return, when finish(parameter 1320)(Z9999999 change to 3000)

OFFSET SETTING

SETING

SETTING

OFFSETSETTING

Set 1

11

(6) Pull up & hold braking releasing bar, than turn motor shaft by M12 spanner, the ATC arm will move in under spindle position, turn reserve by spanner to move ATC arm out.

(7) Jog the head down & use Dial caliper to measure 3.2mm from the align key and orientation

key the value on the screen is Z axis tool changing point position (BT40), than set Z axis tool changing point value，parameter for Z axis tool changing point is (#1241). (The space between orientation key on arm & spindle is 3.2mm)

(8) Make sure the orientation angle, parameter for spindle orientation angle is(#4077)。

3.2mm

Arm orientation key

Spindle orientation key

ATC arm

in M12 spanner

Pull up & hold braking releasing

12

(9) Parameter for second reference point (changing tool point) set up:

○1 Turn mode selection switches to MDI. ○2 Press SYSTEM [PARAM] input 1241 [ NO.SRH ] ○3 Press direction key to high light Z input second reference point press INPUT (the value is

negative) ○4 Input 6950 [ NO.SRH ] input second reference point press INPUT。

If input wrong value: press CAN key for delete.

Turn mode selection to MDI

INPUT

NO.SRH

SYS TEM CAN key Input value for second reference point

13

6. Fanuc-Second reference point for Armless type ATC

* When the Z servo motor has been removed from machine，must to reset up the parameter for home return.*

(1) Power up

(2) Turn mode selection switch to MDI

(3) Press key

(4) Set PARAMETER WRITE to 1 for parameter modification.

(After home return and second reference point (tool change point) parameter set up, must be adjusted back to 0)

(5) SYSTEM 1320 NO.SPH parameter 1320(Z3000 change to 9999999)

OFFSET SETTING

SETING

SETTING

OFFSETSETTING

Set up 1

14

INPUT ，turn switch to home return than do home return, after finish (parameter 1320)(Z9999999 change to 3000).

(6) ATC magazine in & out by manual

(7) After Z axis return home point, manually move ATC magazine to under spindle position, than check space between orientation key on spindle and ATC magazine by Dial Caliper，use the value and reduce

2.3 mm, the new value is Z axis tool changing point position(BT40).

(8) Input vale into parameter 1241, also set up parameter 6950 by the same value. (9) Parameter set up for second reference point (Z axis tool changing point):

○1 Turn mode selection switch to MDI.

Push

Turn mode selection switch to MDI

INPUT

NO.SRH

SYSTEM CAN key Input value for Z axis tool changing

15

○2 Press SYSTEM [ PARAM ] input 1241 [ NO.SRH ] ○3 Press direction key to high light Z input second reference point value press INPUT (the

value is negative) ○4 Input 6950 [ NO.SRH ] input second reference point value press INPUT

If input wrong value: press CAN key for delete

16

7. FANUC ABSOLUTION AXIS MOTOR SET UP INTRODUCTION (1) Turn mode selection to MDI mode OFS/SET SETING into set up page:

Set 1 to PARAMETER WRITE，It will has Alarm for 100 PARAMETER WRITE。Do not need to reset to cancel the alarm。

(2) Turn mode selection to MDI mode SYSTEM [ PARAM ] into parameter page

(3) 1005#1 X/Y/Z set 1

(4) Refer to the home position mark to move all axis to home position。

17

X axis Y axis Z axis

(5) Parameter 1815#5 set 1，Control will request to power up again，after press the POWER OFF key on operating panel then press POWER ON to power up machine。

(6) After power up，please kindly check whether the parameter 1815#4 changed to 1，If it is 1，

setting OK。

(7) If 1815#4 is not 1，change it to 1 by manual then power up again。

(8) Process the home return for checking。

(9) Refer to item 1 into the set up page，Set PARAMETER WRITE to 0。Press RESET key to cancel the Alarm for 100 PARAMETER WRITE。

18

8. Mitsubishi-Second reference point for Arm type ATC

*When the Z servo motor has been removed from machine，must to reset up the parameter for home return.*

(1) Power up (2) Return home for all axis:

(3) Grip adjustment by dog plate

○1 After home return Press DIAGN IN/OUT [ servo ] Next page key

○2 Grip value should be the rate of ballscrew pitch to pulley rate (Ex: ballscrew pitch 8mm÷2×

pulley 2/3=2.6 (±0.5); if not, must adjust reference point dog and turn off than turn on & do home return, to meet grip standard value.

(4) Pull up & hold braking releasing bar, than turn motor shaft by M12 spanner, the ATC arm will

move in to spindle location, turn reserve by spanner to move ATC arm out.

(5) Jog the head down by Dial caliper to measure 3.2mm from the align key & orientation key.

Turn model selection switch to

＋Z

○1 Turn mode selection switch to ZRN. ○2 Press + Z.

○3 Waiting all action finish.

Next page key

Grip value should be within standard value. servo

DIAGN IN/OUT

ATC arm

in

M12 spanner

Pull up & hold braking releasing bar

19

The value on screen is Z axis tool changing point position (BT40), than set Z axis tool changing point value, parameter for Z axis tool changing point is (#1241). (The space between orientation key on arm & spindle is 3.2 mm)

(6) Make sure the orientation angle, parameter for spindle orientation angle is (#3207).

(7) Parameter for second reference point (Z axis tool changing point) set up:

○1 Turn mode selection switch to MDI ○2 Press TOOL PARAM ○3 [Menu] [ set up ] press [ Y ] press INPUT

○4 Press [ Axis ] input 2038 press direction key → , move cursor to Z below, input 110.6(reference no.) INPUT

○5 [ Manu ] [ PSW ] press 7503 press direction key → , move cursor to data( ), input

Turn to MDI mode

TOOL PARAM MenuSet up INPUT

3.2mm

ATC arm orientation key

Spindle orientation key

20

110.6 (tool changing point, reference no.) INPUT ○6 If input wrong value, press CB CAN(high light) for cancel

axis

Input 110.6(reference no.)

Manu

PSW

Direction key

INPUT

Can key

21

9. Mitsubishi-Second reference point for Armless type ATC * When the Z servo motor has been removed from machine，must to reset up the parameter for

home return. *

(1) Power up. (2) Do home return

(3) Grip adjustment by do plate

○1 After home return finish press DIAGN IN/OUT [ servo ] Next page key 。 ○2 Grip value should be the rate of ballscrew pitch to pulley rate (Ex: ballscrew pitch 8mm÷2×

pulley 2/3=2.6 (±0.5); if not, must adjust reference point dog and turn off than turn on & do home return, to meet grip standard value.

(4) ATC magazine in & out by manual

(6) Parameter for second reference point (Z axis tool changing point) set up

Turn mode selection switch to ZRN

＋Z

Press

○1 Turn mode selection switch to ZRN.

○2 Press + Z. ○3 Waiting all action finish.

(5) After Z axis return home point, manually move ATC magazine to under spindle position, than check space between orientation key on spindle and ATC magazine by Dial Caliper, use the value and reduce 2.3 mm, the new value is Z axis tool changing point position. (BT)

Next page key

Grip value should be within standard value. servo

DIAGN IN/OUT

22

○1 Turn mode selection switch to MDI. ○2 Press TOOL PARAM. ○3 [Manu] [ set up ] press [Y] press INPUT

○4 Press [ Axis ] input 2038 press direction key → , move cursor to Z below, input 110.6(reference no.) INPUT

○5 [ Manu ] [ PSW ] press 7503 press direction key → , move cursor to data ( ), input 110.6(tool changing point, reference no.) → INPUT

○6 If input wrong value, press CB CAN(high light) for cancel.

Turn to MDI

TOOL PARAM

ManuSet up INPUT

axis

Input 110.6（reference）

Manu

PSW

Direction

INPUT

Cancel

23

10. Mitsubishi M70 ABSOLUTION AXIS MOTOR SET UP INTRODUCTION

(1) Press MAINTE key to Mainte. Page:

(2) Press key enter following page:

(3) Press key Input MPARA INPUT key

(4) Press enter following page:

Psswd input

Mainte

To Abs pos

24

(5) Press to choice the axis which you want to set up，then use direction key to

move ”0 Absolute posn set” position。 Input 9 INPUT

(6) Use RAPID to move axis，when the axis near to position，then use MPG to do small adjustment。

X axis Y axis Z axis

(7) After move to correct position，move the Cursor to ” 1 Origin-P ” position，then input 0

INPUT

(8) Use MPG to do obverse side direction movement，when State column displays Complete，

axis set up finished。

(9) Power off then Power on。

Axis select

25

11. HEIDENHAIN Arm type ATC set up introduction

* Fit the Z axis motor back on Z axis, must check whether the second 0 position is correctly after fitting the Z axis motor back. *

(1) Power up

(2) Press key Input 95148 inter parameter press into 4210.14。

(4) Refer to the parameter 4210.14 for the value of second 0 position (tool changing position, then

move Z axis to second 0 position. (5) Clamp a tool holder by spindle then process M19 for spindle orientation action. (10) Pulling up & hold the breaking bar then turn the motor shaft by M12 spanner, let the ATC

Arm moves to spindle position, Turn spanner opposite direction which can move the arm to its home position.

(11) Move the ATC arm to spindle position the check whether the position on ATC arm and

tool Holder are correctly. If it is not correctly to input correct value into parameter 4210.14.

Move Arm to Spindle position。

M12 spanner

Pulling up the breaking released bar

26

12. X axis telescoping way cover supporter set up introduction (1) Use two pin to fixed supporter after fitted. (2) Fixed by screw but do not be tight.

(3) Than use dial test indicator for checking after fitting support, support must be lower than the slide way surface 0.03~0.05mm; Checking the side face of support by dial test indicator, the base of dial lean on side of slide way to check, Side face of supporter must be lower than the slide way surface 0.01-0.15mm.

(4) Tighten the screw after finish checking.

(5) After fitting support than fit parallel supporter by three fixed screws.

(6) Fit by fixed screw. (7) Fit the telescoping way cover after finish all support fitting.

Surface checking point

Side of slide way & side of support Parallel support

L R

27

13. X、Y、Z telescoping way cover fitting X axis:

○1 After fitting X axis telescoping way ○2 Than move the table to end of ○3 Right & left movement to Cover, than fit cover on support the cover side, than tighten make sure the cover moves and tighten by fixed screw whose by fixed screw whose between smoothly. between supporter & cover. cover & table.

Y axis: ○1 Move saddle to cover side and tighten ○2 Front & rear movement to make sure the cover

by fixed screw between saddle & cover. moves smoothly.

Z axis： ○1 Move Z axis down to cover side, ○2 Up & down movement to make sure the cover

than tighten both side screw than moves smoothly. front side screw.

1

2

3

4

(1) Move table to cover side (2) Fit fixed screw between cover & table (3) X axis telescoping way cover(right) (4) Fixed screw between cover &

supporter

5

(5) X axis telescoping way cover (left) (6) Fixed screw between cover & table

6

7

(7) Move right than left

1

2 3

(1) Move Z axis down to cover

(2) Both side screw × 2

(3) Front side screw × 2

28

14. Heat exchanger fitting

(1) Remove the screw for heat exchanger. (2) Fit the exchanger and tighten screw.

Remove the screw

(3) Than connect wiring

Power cable

Ground wiring

29

15. Side cover fitting

(1) Remove the side cover screw from (2) Move the side cover near side (3) Tighten screw from front and full enclosure(right and left side). of full enclosure. below side first.

(4) Make sure the out side of cove & (5) Tighten screw for crack cover which full enclosure are neat & tighten is between side cover & main cover. screws.

Out side desire Rear side splash guard

(6) Tighten screw for top cover (7) Make sure the door is symmetrical after adjusting machine leveling, To use silicone on front and back Adjusting door by 2 adjustable screw whose are below full enclosure

crack for leaking proof.

Adjustable screw for door

By silicone also By silicone also

Front side splash guard

30

16. Spindle cooler unit fitting

(1) Put cooling unit on fixed location than connect (2) Refer to the no. to connect wiring. the oil pipe, red color mark pipe is on top.

(3) If power cable w/- wrong connection (4) Temperature display when normal operating. LEC display [E01]. (Operating manual for spindle cooling unit w/-M/C)

1

2

1: Connection number from cooling unit supplier

2: Connection number from Extron factory

Operating manual

31

17. Chip conveyor w/- tank

Model: M218, E320, E422, M422

1-1/4”×1000mm water pipe 2 pcs Exit for chip

Chip car Edge of chip gate for full enclosure

Please adjust height of tank to superimpose full enclosure

Make sure the conveyor running direction

1

2 3

1：Screw adjustment 2：Tighten screw 3：Power connection

32

18. Chip conveyor w/- tank Model: E216

(1) After leveling machine and fit coolant tank & chip (2) Power connection, make sure the screw running

conveyor direction.

(3) Connect two water pipe whose link between base and coolant tank.

Coolant tank joint Base joint Base joint Coolant tank joint

33

19. The 4th axis package (For Golden Sun type)

(1) Fixed screw & block for 4th axis。 (2) Power supply cable for 4th axis。

(3) Fixed plate×2 pcs (4)

1 2 3 4

1: M16 T-slot nut×2 pcs 2: M16×45mm Hexagonal head screw×2pcs 3: M16 Hexagonal nut×4pcs 4: M10 T-slot nut×4pcs

12

3

1：Power supplier cable for 4th axis 2：Air pipe joint 3：Fixed plate & M16×100mmT type screw×2 pcs