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ABS API USCG CUSTOM ENGINEERING FOR ALL · PDF fileduty hydraulic and electric pedestal cranes and ... storage and document retention. ... Allied’s slewing arm davits are

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Page 1: ABS API USCG CUSTOM ENGINEERING FOR ALL  · PDF fileduty hydraulic and electric pedestal cranes and ... storage and document retention. ... Allied’s slewing arm davits are
Page 2: ABS API USCG CUSTOM ENGINEERING FOR ALL  · PDF fileduty hydraulic and electric pedestal cranes and ... storage and document retention. ... Allied’s slewing arm davits are

A llied Systems Company’s Marine CraneDivision designs and manufactures severe

duty hydraulic and electric pedestal cranes andboat davits. Allied’s Cranes are used primarilyin shipping, oil and gas processing, nuclearpower generation, oceanographic research andmilitary applications. Models include fixedlength, telescopic and knuckle boom cranes incapacities from 2 to 125 tons with boomlengths up to 125 feet.

Allied’s crane designs offer many significantperformance and space-saving advantagesover cable and lattice-type cranes and are custom engineered to fit within a variety ofenvelope constraints. A wide range of optionsand accessories are available to satisfy theneeds of each particular installation. All cranesundergo stringent performance and overloadtesting and are delivered ready for installationwith material and test certificates.

MANUFACTURING CERTIFICATION ANDQUALITY ASSURANCE PROGRAMAllied Systems Company is licensed by theAmerican Petroleum Institute to manufactureoffshore cranes to API 2C specification and toapply the API monogram. As an API licensedmanufacturer, Allied adheres to the API Q1Specification for Quality Assurance Programsfor all products. This annually audited programrequires strict adherence to a wide variety ofquality assurance/quality control criteria andrequires control documentation relative to personnel qualification, design, drawings, manufacturing processes, procurement, material identification, traceability, inspection,handling, storage and document retention.

STATE-OF-THE-ART HYDRAULICS FORSMOOTH PERFORMANCEThe superior characteristics of Allied'shydraulics provide a performance advantageover competitors. Allied selects the finesthydraulic components available and designsthese into each crane package. Hydraulicboom luffing cylinders provide positive powerup and down with infinitely variable control.Compared to cable hoist/boom systems,hydraulic cylinders offer smoother performanceand controllability for safer operation. The positive cylinder stops prevent the boom fromexperiencing unwanted over-travel in eitherdirection.

ALLIED'S OVERLOAD SAFETY SYSTEMPROTECTS EQUIPMENT AND PERSONNELThe Allied Hydraulic Overload Safety System isa standard feature on all Allied cranes—unlessspecial electronic systems are requested. Asboom lowering or lifting creates load shiftingwhich can cause an overload condition, the

8'-0" SWING CIRCLE

11'-0" SWING CIRCLE

23'-0"

8'-0"

hydraulic system automatically locks the boomin place and puts the winch in a locked position. The operator then has the ability toraise the boom to decrease radius or to lowerthe load, either of which returns the crane to asafe condition. Visual and audible alarms canbe incorporated into the system as an additional safety feature.

Hydraulic counterbalance valves on winches,boom luffing and telescopic cylinders areanother standard safety feature on all Alliedcranes. These valves stop the crane’s move-ment in the event of hose failure or suddenloss of hydraulic pressure.

SIMPLE AND LOW COST MAINTENANCEAllied Cranes benefit from numerous strategiesto reduce maintenance and lifecycle costs. Tosimplify inspection and recoating, Allied fixedand telescopic box boom cranes have cleanerlines than traditional lattice boom designs. Thebroad, flat surfaces of the box design alsomake it less susceptible to the joint corrosionthat frequently plagues lattice-boom cranes.For easy installation and removal of boom andfoot pin, most Allied foot pin mounting bracketsare a split-cap trunnion design. To decreasethe number of lubrication points, Allied employs"lifetime" lubed bushings in the boom base andtip of all cranes. Allied Cranes also undergostringent testing programs that meet andexceed the highest industry standards. In addition, all Allied cranes are abrasive blasted

to near white metal and coated with multiplelayers of the toughest marine coating materialsavailable.

CUSTOM ENGINEERING FOR ALL APPLICATIONSAllied has extensive experience in engineeringand manufacturing cranes, boat davits andwinches for a variety of applications.Specialized equipment for all types of powergeneration facilities, truck, rail or gantry mounting, dock and shipboard applications isavailable. Allied also supplies several Mil-Speccranes and boat davits for US and foreign military use. In addition, Allied offers fully electrically actuated hoisting, slewing, luffingand telescoping pedestal cranes for specialapplications where hydraulics are not permitted. Engineering capability, experienceand use of advanced computer modeling allowAllied to meet the most complex engineeringchallenges.

Allied representatives will be happy to discussthe technical specifications of our equipmentand your specific application, as well as available options and our custom engineeringcapabilities to develop the most cost-effectivesolution to your operating requirements.

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ABS API USCG

Allied Hydraulic Cranes–The Space SaversIn offshore operations where everysquare foot and additional pound candirectly affect capital investment andoperating costs, Allied cranes’ compactsize, minimum tail swing, and compara-tively light weight offer a measurableadvantage over other crane systems.

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Allied’s DT Series cranes offer fixed length,double taper, sealed box boom construction fordurability and toughness in ranges from 2 to125 tons with boom lengths up to 125 ft. Thisunique double taper, sealed box boom designabsorbs shocks caused by impact from the lifted loads. DT Series cranes require minimalmaintenance. They are built for minimumweight, maximum cost efficiency and excellentdurability. They are assembled and tested to aminimum of 125 and up to 220 of the ratedload prior to delivery. A DTH model is alsoavailable with "pinned" boom joints for easystorage and transportation.

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T Series telescopic boom cranes are config-ured with two, three or four box boom sections.Extension and retraction is accomplished withinternal double acting hydraulic cylinders, cablesystem or manual pull out "pinned" sections.All telescopic sections ride on high-strengthglide pads for smooth extension and retraction. Telescopic boom models allow for a variety ofworking radii with a compact retracted boomstowed radius. T models range in capacitiesfrom 2 to 125 tons with extended lengths of upto 125 ft. T Series cranes are assembled andtested to a minimum of 125 and up to 220of the rated load prior to delivery.

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Series knuckle boom cranes use hinged boxsection booms, optionally equipped with telescopic jib extensions. As special purposecranes, they are custom designed for applications requiring a very short workingradius, low overhead clearances, and/or otherspecial operating requirements. y keeping theload near the tip of the jib, Allied Seriescranes can minimize involuntary swinging ofthe load. These models use one, two or threemain lift cylinders and jib cylinders and can bestowed horizontally to save valuable space. Series cranes offer tremendous flexibility andprecision in operation due to their state-of-the-art hydraulic and electronic systems. All Series cranes are assembled and tested to aminimum of 125 and up to 220 of the ratedload prior to delivery.

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Allied is a recognized leader in the design andmanufacture of rescue and workboat-handlingdavits for installation on vessels, platforms andother specialized areas. Davits are available tohandle boats up to 22,000 lbs. and can be supplied with standard or Allied ConstantTension hoists. Allied’s slewing arm davits aredesigned to launch and recover the smallerboat with the vessel underway at up to 12knots and Sea State 5. Davit systems aredesigned and tested for severe duty operationand include emergency systems to launch orrecover the boat in the event of power loss.Allied Davits are offered as turnkey packagesrequiring minimal setup and can be providedas either permanent mount or portable systems.

Allied’s most popular models have been supplied to several US and foreign governmen-tal agencies, including the US Navy and CoastGuard. Allied models have been evaluated andtested by the US Coast Guard and found to bein compliance with SOLAS guidelines. Davitsare also available with A S certification orother certifying body approval.

CUSTOM HANDLING SYSTEMSAllied also excels in the development of specialized handling systems. Allied handlingsystems have been developed for the deployment and retrieval of AUV, ROV, DOVand other towed bodies. Complete containerized packages are available.

Allied's Constant Tension winch can be included on most handling systems for saferhandling of buoyant craft in rough seas.Employed by more than 200 satisfied customers, Allied’s CT winch offers superior performance.

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Power units can be supplied either mounted onthe crane’s rotating upper works, in thepedestal or remote skid mounted. Dieselhydraulic power unit options range from .5hp to 300 hp with hydraulic and diesel reservoirs. Electric hydraulic power unit optionsrange from 15 to 300 hp, 0 vac, 3-phase

0hz 50hz options available and includehydraulic reservoir, filters and motor controllers. Allied can handle any size or configuration needed. All power units can besupplied for hazardous rated areas or othersevere environments.

PROTECTIVE COATINGS AND CORROSIONRESISTANT MATERIALSSince Allied cranes are operated in the mostsevere conditions, we take protection againstcorrosion very seriously. Fabricated compo-nents are sandblasted to near white metalbefore they receive a prime coat of industrialgrade marine primer. Primed components thenreceive a coat of industrial grade marine epoxyand are finished with a tough enamel topcoat.Stainless steel is often used to produce corrosion resistant tanks, control consoles,hydraulic power unit structures and otherexposed assemblies. Stainless steel is alsoused in all pins and non-critical fasteners andis available in plumbing and fittings as well.Special coating systems and component mate-rials are available upon request.

HYDRAULICS AND CONTROL SYSTEMSHydraulics provided include the finest meteringvalves available for infinite speed controllabilityand operation of multiple functions simultane-ously. Control valves provide precise, variablespeed control of all crane functions, with one hand lever and control valve dedicated toeach function load line winch, boomraise/lower, crane swing, fastline winch andboom extension. Crane-mounted hydraulic orelectric controls or remote electric, hydraulic orradio controls are available. Control levers arespring loaded for automatic return to neutraland positive lock of all crane functions whenreleased or during power loss.

Other hydraulic system designs, such asclosed loop systems, load sensing systems,variable displacement piston pumps and vari-ous control configurations, are available tomeet your custom requirements. Optional con-trols include dual configurations, crane mount-ed, remote, walk-around and explosion-proofdesigns.

SWING BEARING AND SWING DRIVETo ensure smooth swing and precision opera-tor control under all boom and load conditions,shear-type ball swing bearings with internalpinion gear are used in Allied cranes. Multipleswing drives are available for severe sideloadbraking control of load under list or trim condi-tions up to 20 degrees from horizontal. Eachswing drive uses a hydraulic motor to power adrive pinion gear through a planetary gearreduction unit. Multi-disc swing brakes arehydraulically released when the swing drive isengaged. They automatically spring set assoon as the swing control lever is returned toneutral. Hydraulic flow to swing motors isadjustable. Hydraulic swivel and electric swivelsliprings are available for continuous rotation.

CYLINDERSThe fact that Allied designs and manufacturesits own hydraulic cylinders, offers severaladvantages to our customers. Cylinders can beengineered to the customer’s strictest specifi-cations—and the availability of cylinders isassured. Most important, quality control inspec-tion and testing of each cylinder takes place atAllied’s own facility, ensuring that each cylindermeets the most stringent regulatory agencyrequirements, including those of the U.S. CoastGuard.

SERVICE AND PARTS SUPPORTAllied maintains a service parts inventory val-ued in excess of 2 million. Parts assistance isavailable 2 hours a day, days a week. Alliedalso has a trained staff of product service per-sonnel who are available for technical serviceassistance and training worldwide.

MAXIMUM FLEXIBILITY TO MEET SPECIALREQUIREMENTS

Allied Systems Company designs and manu-factures cranes to meet special requirementsin unique applications, which cannot be satis-fied by standard models.

Examples include � Low profile cranes with winches on boomunderside� Cranes with high capacity at horizontal positions for ship applications� Cranes with self-storing jib booms for additional outreach� Cranes with adjustable constant tension ormotion compensation features� Cranes with special reeving arrangements� Cranes to handle severe sideload brakingcontrol� Cranes with advanced load monitoring andcollision avoidance systems� Dual arm and single arm boat davits� Special oceanographic hydrobooms fortowed equipment� Dual controls or dual powerpacks

Allied Systems Company can design and man-ufacture whatever is necessary to do your spe-cific job.

WINCHESAllied also manufactures a complete line ofelectric, hydraulic and mechanical winches.Sizes range from 2 to 0 tons and are offeredin a variety of configurations. Models are available with personnel ratings, USCGSOLAS approvals and other certifications.Varying drum sizes, rope capacities, line pullsand line speeds are available and can be supplied with vane, piston or gear motors.

POWER UNITSA full range of electro-hydraulic or diesel-hydraulic power units is available. These powerunits meet all lift capacity, hook speed, andother power requirements for Allied cranes.

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21433 S.W. Oregon StreetSherwood, Oregon 1 0Phone 503- 25-25 0FA 503- 25-5132www.alliedsystems.com

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Printed in U.S.A. 02/01

Allied Systems Company is a privately held Oregon corporation owned by Lewand Jefferson Rink, and by its employees under an Employee Stock Ownership PlanESOP . Current employee ownership exceeds 50 percent.

Allied Systems is located on a thirty seven-acre property in Sherwood, Oregon southof Portland . The company occupies approximately 250,000 sq. ft. of fabrication andmanufacturing space. Allied performs fabrication from steel plate in light gauge to athickness of six inches. Allied offers complete machine shop capabilities, includinggear cutting, shaping and induction hardening.

Through the pride of ownership of Allied’s employees and the company’s astute management, the operation has continued to grow over the years, providing the marketplace with high quality, highly engineered, specialized material handling equipment. This spirit has resulted in Allied Systems Company’s acknowledgementas the safest manufacturing plant in the state of Oregon for the past several years.

This brochure is for informational and promotional purposes only. Under our policy of continuous product improvement, Allied Systems Company disclaims anywarranty, expressed or implied, arising out of statements or representations contained in this brochure.