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ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering University of Illinois

ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

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Page 1: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

ABE 223: ABE Principles – Machine Systems

Power Measurement

Tony Grift

Dept. of Agricultural & Biological EngineeringUniversity of Illinois

Page 2: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Agenda

• Power measurement• Dynamometers, waterbrake, eddy current• Torque and Power curve

• Power computation• Pressure-Volume curves• Indicated Mean Effective Pressure• Power computation in cylinder, engine

Page 3: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Power Measurement

Page 4: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Belt-driven Prony brake dynamometer.

Page 5: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

PTO dynamometer

• Dyno’s• Mechanical

(friction)• Electrical

(generator)• Hydraulic (water,

eddy current)• ? What type is

this ?

Page 6: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Brake Power Measurement

Engine Speed

Engine Torque

TP

Page 7: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Compare Torque in a 430 HP Caterpillar C12 truck and a 437 HP Mustang Cobra. What is the difference?

Page 8: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Exercise

• Compute the Torque of the following vehicles• Audi GT Coupe 1985 136 HP @ 6000 RPM• MyHeavyChevy• Dodge Viper 500 HP @ 7000 RPM• DU Sulzer Ships Engine 100,000 HP @ 100

RPM• Ferrari F1 V12 Engine 800 HP @

18,000 RPM

s

rad

srev

radrev

s

NmWattHP

NmTs

radPow

1047.0min

60

1

1

2

min1

7457451

*

Page 9: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Fig 2.5 Typical diesel engine performance curves

Page 10: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Power Computation

Page 11: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Physical Model of Mean Effective Pressure

F = p* A

p

•Mean pressure in thecombustionchamber provides adownward force oneach piston.

Page 12: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Mean Effective Force of the Stroke

A•The piston area and thecycle mean effectivepressure provide a measureof the average forceexerted.

Page 13: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Work

F = p* A

F

W = F * L

L

•Simply the averageforce exerted times the

length of the stroke.

Page 14: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Power Measurement

Dynamometer

Page 15: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Power and efficiencies

Power in fuel

RejectedHeat

Friction Power

ip

Indicated

thermal

efficiency

Mechanicalefficiency

bp

Page 17: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Ideal Otto Engine Simulation

Credit: Wolfgang Christian

Page 18: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Compression stroke

BDC TDC

p

ApF CC *

sApW CC **

Page 19: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Power stroke

BDC TDC

p

ApF PP *

sApW PP **

Page 20: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Compression and Power Combined

BDC TDC

p

CWime ppp

CP WWW

sApsAppsApsApWWW ime

p

CPCPCP

ime

********

Page 21: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Power per Cylinder

s

revRPM

60

MECHime

ENGINE

sApW

W

t

W

s

NmP

*2

****

1

Page 22: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Power for whole Engine

MECHime

ENGINE

NsAp

s

NmP

*2

****

Indicated Mean Effective Pressure during Compression and Power strokesA Area of the pistons Stroke of the piston

Number of revolutions per secondN Number of cylinders

Mechanical efficiency of the engine 2 Factor since only 2/4 strokes produce Indicated Mean Effective Pressure (four stroke engine)

imep

MECH

Page 23: ABE 223: ABE Principles – Machine Systems ABE 223: ABE Principles – Machine Systems Power Measurement Tony Grift Dept. of Agricultural & Biological Engineering

Homework

120 mm

100 mm

The indicated mean effective pressure measured in the cylinder is 10 Bar (that is or ). The engine is a V8 four-stroke. The engine is running at 3600 and the mechanical efficiency is 90%.

Required: 

1) Compute the average Force acting on the piston during the compression/work strokes.

    

2) Compute the Work being done in one cylinder during compression/work strokes.

  

3) Compute the work done in 1 second for the whole engine, which is the

Power