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ABB standard drive ACS550 Slide 2 ACS550 Training course. ABB Oy. - 2 Course Schedule General overview Competitor Comparison Hands-on training Assistant Control Panel Slide 3 ACS550 Training course. ABB Oy. - 3 Convenience with all the aspects Slide 4 ACS550 Training course. ABB Oy. - 4 Base product strategy System Integrator Drives Specialist 1 100 1000 5000 Automation Distributor Power Transmission Whole Seller Catalog House /www ACS5500,75355kW ACS800 1,13000kW = specification focus Slide 5 ACS550 Training course. ABB Oy. - 5 ACS550 Target markets Standard Drive : Focus Channel : Logistical distribution Technical distribution(Product) Technical distribution(Solution) Industry : All industries requiring simplicity, focused power range and standard product Applications: P&F constant torque sensorless vector control performance enough Also available: HVAC product Slide 6 ACS550 Training course. ABB Oy. - 6 ACS550, THE drive New ABB Low Voltage AC Drive Part of the family - The ABB Drive Reliable quality product Global support Convenient with all the aspects Simple selection Excellence in connectivity Intuitiveness All inside as standard Slide 7 ACS550 Training course. ABB Oy. - 7 Orange: The ACS550 0,75 to 5,5 kW up to 11 kW up to 18,5 kW up to 37 kW up to 45 kW up to 110 kW up to 160 kW up to 355 kW Complete power range 0.75 - 355 kW, 1 - 500 HP 3 phase 200 V (up to 75 kW) and 400 V series IP21 / UL Type 1 IP54 / UL Type 12 (R1-R6 only) Slide 8 ACS550 Training course. ABB Oy. - 8 Use of drive Heavy duty use use with 150% load ability for 1 minute every 10 minutes. 1 minute 150 % 100 % I out Time Normal use use with 110% load ability for 1 minute every 10 minutes. 1 minute 110 % 100 % I out Time InIn I hd Slide 9 ACS550 Training course. ABB Oy. - 9 Use of drive Maximum load ability use with 180% load ability for 2 seconds every minute. 2 seconds 180 % 100 % I out Time I hd Slide 10 ACS550 Training course. ABB Oy. - 10 ACS550, Ratings Ambient temperature : 40 C Based on 6 pole motors. Switching frequency : 4kHz Slide 11 ACS550 Training course. ABB Oy. - 11 ACS550, dimensions IP21 203 125 212 330 125 222 430 203 231 490 262 596 Dimensions are in [mm]. R1 - R2 : same size as ACS 400. R3 - R4 : Depth and height smaller than ACS 400. R1 R2 R3 R4 Slide 12 ACS550 Training course. ABB Oy. - 12 ACS550, dimensions IP21 265 286 602 700 400 300 1507 520 250 2024 617 347 Dimensions are in [mm]. R5 R6 R7 R8 Slide 13 ACS550 Training course. ABB Oy. - 13 Dimensions comparison ACS 550 vs. ACS 400 H1 H2 Slide 14 ACS550 Training course. ABB Oy. - 14 ACS550, dimensions 208 - 240 V Slide 15 ACS550 Training course. ABB Oy. - 15 ACS550, dimensions 380 - 480 V Slide 16 ACS550 Training course. ABB Oy. - 16 The ACS550 offers Better EMC/harmonic performance RFI-filter for first environment, restricted distribution with 30 m motor cable Swinging choke New motor control platform Sensorless vector, scalar Extended I/O compared to ACS 400 One additional digital input, one additional analogue output and one additional relay. Improved Fieldbus solution Modbus protocol embedded Others as snap-on options (same as ACS 800) Assistant control panel As standard Built-in brake chopper R1-R2 Slide 17 ACS550 Training course. ABB Oy. - 17 EMC Built-in RFI-filter as standard for 1 st environment, unrestricted up to 10 m motor cables (conducted only) (requires external filter) 1 st environment, restricted up to 100 m motor cables (30m for R3 and R4) 2 nd environment up to 100 m motor cables, for all frames For longer cables external filters are available swinging chokes New way to suppress harmonics caused by the inverter : swinging chokes. DC choke with variable impedance reducing the harmonics. Line current THD is less than ACS400 Slide 18 ACS550 Training course. ABB Oy. - 18 Swinging choke swinging chokes New way to suppress harmonics cause by the inverter : swinging chokes. At partial load is the reactance of the DC chock increased. THD reduction up to 24.2% compared to ACS400!! Slide 19 ACS550 Training course. ABB Oy. - 19 Swinging choke New Swinging DC Link Choke Designed to reduce harmonics at full and partial loads Perfect for Variable Torque Centrifugal Loads Slide 20 ACS550 Training course. ABB Oy. - 20 EMC Medium voltage network PDS (emitter) Equipment (victim) Point of measurement for conducted emission Point of measurement for radiated emission 10 m Public low- voltage network Boundary of installation Industrial low- voltage network 2nd Environment Point of measurement 1st Environment Propagation of conducted emissions Slide 21 ACS550 Training course. ABB Oy. - 21 EMC Test Standard EN 55011 CISPR 11 Class B EN 55011 CISPR 11 Class A Group 1 Product Standard EN 61800 - 3 First environment Unrestricted distribution EN 61800 - 3 First environment Restricted distribution EN 61800 - 3 Second environment Slide 22 ACS550 Training course. ABB Oy. - 22 EMC Slide 23 ACS550 Training course. ABB Oy. - 23 EMC Radiated emissions 10 20 30 40 50 60 70 101001000 Frequency (MHz) Amplitude (dBuV/m) 1st unres. 1st restr. 2nd Slide 24 ACS550 Training course. ABB Oy. - 24 ACS 550 Main Circuit Board (OINT) Power Supply DC-capacitors DC-link Output phases (R1 & R2 Braking resistor output) Line Side MOV Snubbers (1550V) Current transducers Gate driver Section EMC Capacitors Bus Choke Leads Cooling Fan +24VDC Input Diode 1600 PIV Slide 25 ACS550 Training course. ABB Oy. - 25 ACS 550-01 Hardware ACS550 Wall Mounted R1 to R6 Frame Size 0,75 to 110 kW IP 21, UL Type 1 (NEMA 1) Series IP 54, UL Type 12 Slide 26 ACS550 Training course. ABB Oy. - 26 ACS 550-01 Hardware R1 Base Unit Relay Option Fieldbus Module Panel with a plug shown inside Slide 27 ACS550 Training course. ABB Oy. - 27 ACS 550-01 Hardware R1 Skeleton Panel plug Relay Option Embedded FB Connector Anybus Module Anybus Connector IP 54 Fan Mounting Digital Inputs Analog I/O Relay Outputs Slide 28 ACS550 Training course. ABB Oy. - 28 ACS 550-01 Hardware On - off controlled cooling fan IP54 wire entry plate IP54 Internal fan Slide 29 ACS550 Training course. ABB Oy. - 29 ACS 550-01 Hardware New Connection Box Design Same for Europe and US Bottom and Side entrances Plastic Cover integrates with Drive Side entrance Slide 30 ACS550 Training course. ABB Oy. - 30 ACS 550-01 Hardware EU and US Connection Box Shield clamp Slide 31 ACS550 Training course. ABB Oy. - 31 ACS 550-02 Hardware ACS550 Floor standing R7 and R8 Frame Size 132 through 355 kW IP 21, UL Type 1 (NEMA 1) Series Slide 32 ACS550 Training course. ABB Oy. - 32 ACS550 Separate cabling pedestal Possible to connect cabling before drive installation ACS 550-02 Hardware Motor connections Supply connections Slide 33 ACS550 Training course. ABB Oy. - 33 ACS 550-02 Hardware Wheels under the unit Easy to pull the drive on or off No need to disconnect the power cables, when removing the unit Slide 34 ACS550 Training course. ABB Oy. - 34 ACS550-02 Hardware R7 Fan transformer DC Capacitors Fan fuses OMIO board Slide 35 ACS550 Training course. ABB Oy. - 35 ACS550-02 Hardware R7 OITF Board Fan transformer DC Capacitors Common mode choke Fan APOW Board AC Choke Current transducer Heat sink with Input bridge and IGBT elements Charging resistor Pedestal with AC input and output Slide 36 ACS550 Training course. ABB Oy. - 36 ACS550-02 Hardware R8 OPEX with OMIO board Fan Cover Input bridge Fan transformer DC Capacitors Slide 37 ACS550 Training course. ABB Oy. - 37 ACS550-02 Hardware R8 OITF Board Fan transformer DC Capacitors Common mode choke Fan APOW Board AC Choke Current transducer Heat sink with two IGBT elements Slide 38 ACS550 Training course. ABB Oy. - 38 New software features Sensorless vector control Up to 12 kHz switching frequency at reduced current for R1-R4 Automatic noise reduction Switching frequency goes up when load decreases. Motor thermistor input (both PT 100 and PTC) Two independent PIDs On - Off controlled cooling fan Slide 39 ACS550 Training course. ABB Oy. - 39 What is the maximum power with ACS550 ? What is the maximum motor cable length to fulfil 2nd environment EMC-regulations ? What is the over-load ability of the normal use rating ? Questions Slide 40 ACS550 Training course. ABB Oy. - 40 New features on IO side 6 DIs: Positive/negative logic 2 AIs: V or I input, 2 ms update rate 2 AOs: 0-20mA, 3 ROs: 2A/230V output Serial Communications Embedded RS485 type OR Plug-in fieldbus modules Option Boards 3 Relay outputs (6 pins) No same numbers in terminals Slide 41 ACS550 Training course. ABB Oy. - 41 Control Board (users view) (5) 6 DIs (2) 3 RO HIGH VOLTAGE ISOLATION 24V Power Embedded Protocols RS485 types MODBUS 2 AIs (1) 2 AOs R1-R6 OINT R7-R8 OPEX Optical Link 2 Fiber Optos Power Supply To OITF(R7-8) Fibers AnyBus Option Board Users Field Bus RS232 Panel 24V Sync Port ORANGE Control Board OMIO 10V ref. 3 Relays Option Bd ORLY For PFC Macro Serial Link For R7-R8 Shared Port ( ) ACS 400 features Slide 42 ACS550 Training course. ABB Oy. - 42 ACS 550 Hardware RS-485 serial connection for embedded fieldbus protocol Option Slot 1 3-relay Panel connector Digital inputs 6 programmable DI +24VDC to Customer (250 mA) 3 programmable Form C relay outputs Switches for AI reference Analog inputs 2 programmable AI Analog Outputs 2 programmable AO Option Slot 2 Fieldbus Modules DCOM to GND Jumper Slide 43 ACS550 Training course. ABB Oy. - 43 IO board Option Slot 1 Relay output extension Relay connections Option slot 2: Plug-in fieldbus connection Digital inputs Analogue inputs and outputs Panel connection Embedded Fieldbus Slide 44 ACS550 Training course. ABB Oy. - 44 ACS 550 Hardware New Control Board (OMIO) 2 Programmable Analog Inputs 2 Programmable Analog Outputs 6 Programmable Digital Inputs (sink or source) 6 Programmable Relay Outputs possible (3 standard) 150 MHz DSP vs 18 MHz ACS 400 Twice as much memory compared to ACS 400 Faster responding AI and DI New fan design On/Off using transistor output Easily removable Fan kit available Slide 45 ACS550 Training course. ABB Oy. - 45 I/O configuration - ABB standard application macro Slide 46 ACS550 Training course. ABB Oy. - 46 Internal options Basic control panel Assistant control panel (as standard) OR Plug-in Fieldbus Relay Output Extension Module Slide 47 ACS550 Training course. ABB Oy. - 47 New Internal Option Modules OREL-01 Relay Module 3 Form C Relay rated 2 A max current with switching capacity of 6 A (24V DC resistive), 1500 VA (250 VAC) Designated RO4 through RO6 On and Off Delays 0 to 3600 seconds Programmable for same functions as RO1-RO3 ACS 550 Hardware Slide 48 ACS550 Training course. ABB Oy. - 48 User interfaces Assistant control panel functions Run the start-up, maintenance and diagnostic assistants in conjunction with drive software Has help button, gives manual information List of changed parameters Real time clock 14 languages supported in the same panel Basic control panel Implement panel protocol to display and modify parameters Upload or download capabilities Slide 49 ACS550 Training course. ABB Oy. - 49 Assistant control panel Buttons of the Assistant control panel: Up button (to change parameters and their value) Soft key 2 Help button Start button Soft key 1 Loc / Rem mode Stop button Down button (to change parameters and their value) Soft key 2 Function Soft key 1 function Slide 50 ACS550 Training course. ABB Oy. - 50 Assistant control panel - navigation Menu structure: The editing principles resembles that of a mobile phone. Macros Assistants Parameters Changed Parameter Fault logger Menu button Arrow buttons Enter button Menu Initial display Are the same button Slide 51 ACS550 Training course. ABB Oy. - 51 Assistants Start - Up assistant Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list. Maintenance assistant Maintenance assistant can set the drive to criteria to insert preventive maintenance. Diagnostic assistant Diagnostic assistant, is activated when a fault occurs.Gives suggestions to fix the system based on drive common sense. Slide 52 ACS550 Training course. ABB Oy. - 52 Start - Up Assistant Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list. The user answers questions given by the drive, which will be set to the corresponding parameter. Related topics : motor parameters, application macro, IO. PID setting and drive optimisation the Start - Up assistant is activated in the menu edit mode. Slide 53 ACS550 Training course. ABB Oy. - 53 Maintenance Assistant Maintenance criteria can be set to signal the need for preventive maintenance. Input maintenance value for maintaining controlled system are given in parameter group 29. Relay Output can be used to signalise the need for maintenance. Selectable maintenance criteria: kWh running hours motor rotation (Mrev = Mega rotations) Slide 54 ACS550 Training course. ABB Oy. - 54 Diagnostic Assistant Is activated when a fault occurs. Gives suggestions to fix the system based on drive common sense. Monitors : DC - bus voltage, speed, current, change of speed, e.g.: high DC - bus voltage and decelerating and power flow is from motor to drive : use brake resistors or increase deceleration ramp time. Slide 55 ACS550 Training course. ABB Oy. - 55 Questions How many assistants are there in the basic control panel ? How many analogue outputs are there in the ACS550 ? How is the real time clock available ? Slide 56 ACS550 Training course. ABB Oy. - 56 Field Bus For Orange All FBs will be either embedded or mechanically packaged inside the drive MODBUS is the embedded fieldbus. ACS 800 type Fieldbus modules are used to provide remaining FBs Available fieldbuses (more to follow): Profibus DeviceNet LonWorks ControlNet CanOpen Slide 57 ACS550 Training course. ABB Oy. - 57 AnyBus Communicator Types of field busses: Gate way principle Profibus, DeviceNet, Ethernet, EtherNet/IP, CC-Link, InterBus, CANopen, ControlNet, LonWorks, AS-Interface, FIPIO, & Bluetooth. Web page : http://www.anybus.com/ Slide 58 ACS550 Training course. ABB Oy. - 58 DriveWindow Light 2.3 ACS550 can be detected For commissioning the drive Possibility to monitor the drive Assistant to create direct configuration of the drive Remains compatible to other Drive IT Low Voltage, AC Drive products. NEW Slide 59 ACS550 Training course. ABB Oy. - 59 Other options Braking choppers and resistors External braking units for frames R3 - R4 Control panel extension cable du/dt filters External RFI filters for longer motor cables (R1 to R4) Slide 60 ACS550 Training course. ABB Oy. - 60 ACS 550 Type Code Slide 61 ACS550 Training course. ABB Oy. - 61 Packaging ACS550 package includes : ACS550 drive Assistant control panel (as standard), no panel or basic control panel (if ordered) Mounting template for the wall mounted units Fieldbus module (if ordered) RO module (if ordered) Easy to open package Slide 62 ACS550 Training course. ABB Oy. - 62 Warranty policy Frame sizes R1 to R4 : The complete unit is replaced Frame sizes R5 to R8 : Components are replaced Slide 63 ACS550 Training course. ABB Oy. - 63 ACS550 Photos Possibility for labelling Slide 64 ACS550 Training course. ABB Oy. - 64 Questions Are there any questions? Slide 65 ACS550 Training course. ABB Oy. - 65