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Report 7575-927031LE E/ A-DAO 690 58 AALC FAN MODEL TEST PROGRAM Contract N00014-78-C-0493 and Purchase Order NO0014-79-M-002i J. L. Allison Bell Aerospace Textron Division of Textron, Inc. Post Office Box 29307 New Orleans, La. 70189 May 8, 1979 Final Report Unlimited distribution. Prepared for OFFICE OF NAVAL RESEARCH 800 North Quincy Street o - COPY Arlington, Va. 22217 DEPARTMENT OF THE NAVY David W. Taylor Naval Ship Research and Development Center Bethesda# Md. 20084 D-OCF flJCFILE COPY ~4

AALC FAN MODEL TEST PROGRAM - DTIC · 2011. 5. 13. · AALC FAN MODEL TEST PROGRAM Contract N00014-78-C-0493 and Purchase Order NO0014-79-M-002i J. L. Allison Bell Aerospace Textron

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  • Report 7575-927031LE E/A-DAO 690 58

    AALC FAN MODEL TEST PROGRAMContract N00014-78-C-0493 andPurchase Order NO0014-79-M-002i

    J. L. AllisonBell Aerospace TextronDivision of Textron, Inc.Post Office Box 29307New Orleans, La. 70189

    May 8, 1979

    Final Report

    Unlimited distribution.

    Prepared for

    OFFICE OF NAVAL RESEARCH800 North Quincy Street o - COPYArlington, Va. 22217

    DEPARTMENT OF THE NAVYDavid W. Taylor Naval Ship Research and Development CenterBethesda# Md. 20084

    D-OCFflJCFILE COPY ~4

  • UN1CLASSIFIEDSICuft'- CL ASS'#ICA-1Oft OF 1141S PAGE (whom Do,* F-z.'e.d,

    ;py. E PORT DOCUMENTATION PAGE

    -- ~ FinalAAL' C FA.____TETPRGRM

    ~ PN ODE TSTPRORA't May 15, 1978-May 8,197904 FO*'%CORG REPORT kI.MIE'

    ' ~~- I COWTkAAC' o*GftANTkL#WVMER, .

    J. L.Alison VN066l4-7b-C-Q9 '*PtftfFO11119.k ORGftfA T.004 W M AND ADOORF$ 10 POGIAd [LE6IEN¶.PA0JE'CT. TASK

    (A P~~j A A OE01K UN IT Num@E ABell Aerospace Textron, -Division-of Textron, Inc.Post Office Box 29307New Orleans, LA 701&89

    Office ofNaval Research 'ly4347800 North Quincy Street i.Arlington,_Va. 422217 211

    IS W WITO K'ýA~tI'C' N AU 410OPtIESII di e1 f.,low~ C009"111AE 01CIhc) I& SECURITYv CL AS$ (0.' CA1. reporDEPARTMENT OF THE NAVYDavid W. Taylor Naval Ship Research and Develop- Ucasfe

    ment Cnter 68 ORLA S;FICATION 'DO WNGRADINGment Cetert*mtDuLlBethe-da, Md. 20084 _______

    Unlimited distribution. I ees n ae

    im puby ~~~ n 1dtribution is unlimited.

    1 Oil y *&IOU? 1019M ' AT IME14 (a/ tha .Abe,.et dM&t* (A SI,. JC 20. it ~~ df foa i 06 MX .ft)

    lB UPPLCEVIITANR NOTES

    IS KEY L00010 (CanIItr.. , w e .A iei1Ceca anE fomI #av Ooc R~bff)

    centrifugal Fan. Volute. Diffuser. Test Rig. Air Cushion Vehicle. FlowMeasurement. Velocity and Pressure Surveys. Inlets. Torque Measurement,Efficiency. Probe. Full-Scale Performance Prediction. Scaling. Fan Design.

    29AOSY14ACY (Cettm.. a P#`04 rv1s. *It UO004N 01-dew 16001 bYstI 610 01c NhA 12-inch-diameter centrifugal fan impeller, which was a model of an existingfull-scale air cushion vehicle (ACV) fan impeller, was tested in five differ-ent volute configurations including one which modeled another existing full-scale ACV installation. It was shown that the suitably scaled impeller couldserve as a replacement for the other full-scale craft fans. Numerous velocitand pressure surveys were performed, and their results are discussed.

    DOID Af 1473 cot Tlow OP 1 01OvA 4# is 0OLUTE UNCLASSIFIED /SECURITY C.ASSMFIChTION OF ?eIil PAGE (flbw, 0014a SIlfrw.E_

    'A ,7

  • BestAvailable

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  • Bell Aeospm eDivitiloC ol 01 e ltin Inm

    SUMMARY

    The results of tests of a 12-inch diameter model fan impeller inseverai different volute casings are presented and discussed.

    The impel.ier was a 1/5-scale model of the amphibious assault land-irg craft (AALC) JEFF(B) air cushion vehicle lift fan impellers,and one eoject of the tests was to determine its suitability foro,.e in the AALC JEFF(A), whose original fans failed structurally.

    In addition to performance testing, numerous velocity and pres-sure surveys were performed at speeds from 2500 to 4000 rpm for atotal of five volute configurations. The results of all thesetests are presented and discussed in detail.

    Comparisons are made between the test results and previous pre-dictions for the performance of this impeller in a Bell-designedcompact volute and in the JEFF(A) volute.

    Better efficiency was obtained in the Bell volute. However,performance in the JFFF(A) volute exceeded predictions. Conse-quently, it was possible to recommend the JEFF(B) impeller,scaled to a suitable size (about 4 feet in diameter), as a directreplacement for the original JFFF(A) impellers without an)y change

    to the fan casing or the genr ratio. The only other change neededis the provision of slightly modified inlet bellmouths.

    Full-scale performance predictions are provided in dimensionaland nondimensional form, and the choice of an exact full-scaleimpeller diameter is discussed.

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  • Ben Ae'ospa I i A iDivision ot Textron Inc

    t PREFACEThis report summarizes the work performed underContract N00014-78-C-0493 and Purchase OrderN0O014-79-M-0021 issued by the Office of NavalResearch. It covers the design and test of asuitably scaled model of the Bell AerospaceTextron lift fan, as built for the AALC JEFF(B)vehicle, in an optimum conventional volute andin a scale model of the AALC JEFF(A) fan volute.

    The contract work efforts were monitored by theDavid W. Taylor Naval Ship Research and Develop-ment Center (DTNSRDC). The Technical Monitorfor DTNSRDC was Mr. Z. George Wachnik. Testingwas performed at the Air Cushion Vehicle Labora-tory of Bell Aerospace Textron located inBuffalo, New York.

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  • Bell Aerospace k i E*iDivision of Textron Inc

    .1Jil

    CONTE NTS

    Page

    S UMARY . ......... ..................... .i.....PREFACE .......... ....... ...................... 2CONTENTS ......... ....... ...................... 3LIST OF FIGURES ...... ....... ................. 4LIST OF TABLES ......... ... .................. 9INTRODUCTION ....... ..... .................... 10

    Section I DESCRIPTION OF TEST ARTICLE ............. 122 DESCRIPTION OF TEST SET-UP AND TEST METHOD ........ 22

    Velocity and Pressure Surveys. .......... 35Comments on the Choice of Fan Speeds Used. . .. 36

    3 GENERAL DESCRIPTION OF FAN CONFIGURATIONS TESTED. 464 BELL VOLUTE CONFIGURATIONS, DESCRIPTION AND TEST

    RESULTS ......... ..................... .... 49Configurations I and 2 ........ ............. 49Configuration 3 ....... ... ................. 85Configuration 4. .. ................. 113

    S JEFF(A) VOLUTE AND DIFFUSER, CONFIGURATION S. . . 1376 DISCUSSION OF RESULTS ..... ............... .... 169

    Performance and Efficiency . .............. 16Pressure and Velocity Surveys ............. ... 175Inlet Bellmouth Surveys ................. .... 175Blade Inlet and Exit Surveys ... .......... ... 176Volute and Diffuser Exit Plane Surveys ... ..... 178Miscellaneous Tests ..... ............... ... 179

    7 FULL-SCALE PERFORWANCE PREDICTIONS ........... .... 1818 CONCLUSIONS ...... ... .................... ... 2009 RECOMMENDATIONS........ ........... ..... . . . 202

    BIBLIOGRAPHY. ... ..................... C3

    APPENDIX A, DATA REDUCTION PROGRA.M FOR FAN PERFOR-SMANCE

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  • ___ ___ __Bell Aerospace LIA i LL01

    F I GURES

    FIGURRV I JFFF(B) Full-Scale Impeller. .............. 138-In-Via Model from Which JEFF1 I) Impeller Was Peveloped

    3 12-In-Dia IFFF(B) Model Impeller, Inlet Side ...... is4 12-Ii-Via OFFI'(B1 Model Impeller, Prive Side ...... I ,5 Seil L.nes Dug of 12-¼n-Dia JFFF(B) Model Impeller . ."(N Centro Shop Ng of 12-In-Dia JFFF(B) Model Impeller . is7 12-Mn-Na Model in Volute, Inlet Side .............. 08 1M-1n-Na Model in Volute, Prive Side. 219 Sketch of Overall Test Setup for Fan Performance Tests 23

    10 \' ite and Diffuser Arrangement as Used For Config 1 6 2 111 Overall Test Setup .. . . . . . . . . . . . . . . . . . .I t"eral View of Test Setup .13 M-tiuo, of .easuring Input Torque to Fan Ass"14 Fan Prive Motor Ass)" . ......... ................. .iS Variable Speed Fan Prive Sstem...Ic, Fan Speed Measuring Sy'stem . . . . .. . . . . . . . . .I1 AMCk\ Standard Fan Flow Measurement Setup ... .1V 'enturime'er No::-l Vetails . . . . . . . . . . . . . . . 3219 Methods of Measuring Pressure .............. 320 ge Traerse Probe (Photoi21 Wedge Traverse Probe (Viagram). ..............

    2 hedge Traverse Probe ressure onnect ons........ 927 Mtethod of Use of hedge Traverse Probe (Photo )...... .24 Method of Measurii,• Angle of Air ischarge t' rom Impeller .1125 Inlet Sol I muth P'ressure Measurement locations.......2t, I nle! Bellrnouth Swirl Measurement [oL'ations. ........ 432 I impeller Blade Inlet and Pischarge Survey Locations . ..2$ Inlet eIlmnouth Details ....... ................. .. S:9 Bell Compact \olute, Config I. 0.............. 030 \,,hte and Diffuser Arrangent-it, Contig I131 locat ion of Inlet ellm-mouth, tonfig I. tvt. .. I k-32 I.ocat ion of Inlet Bellmouth, Ck-t'ig 1, Condit ion 2 .k4

    tocat ion of Inlet Set lmmuth, (mont'1 I , Con,'t %on 3 .it34 Configuration I Perfortmance r Compsite .......... ...35 Configuration I I'ei'or-nce, 2;00 RI'"............. ..R, Conf i gurat ion I Performance, (1000 P................

    Configaration 1 Performnce, 3.5O RPNI .............3$ i'ffect of Bellmouth Position of Ierfort ance, Config 1 .39 Bell Compact Voliute. Config 2. ...............40 Volute and Piffuser Arrangement, Cenfig 2........... S41 Configuration 2 Performance Cý-.-pite. ............ (42 onf-.at i on 2 Perfor.ance. :S.O RilPM.. ......... t..43 Configurattion 2 Performance, 30t0I RI'P•.......... ..44 Configuration 2 Performance, 3S00 R P4I. .......... .

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  • Bell Aerospace i:iDvI$on 0' 7q. tro I

    FIGURES

    I 1 JEFF(B) Full-Scale Impeller . . . . . . . . . . . . . . . I2 S-ln-Dia Model from Which JEFF(B) Impeller Was Developed 14

    12-In-Dia EFF'(B) Model Impeller, Inlet Side ...... 1S4 12-In..Dia JEFF(B) Model Impeller, Drive Side ...... 15 Bell lines D•,g of 12-In-Dia JEFF(B) Model Impeller . . . 1(N Centro Shop Dwg of 12-In-Dia JEFF(B) Model Impeller. is7 12-In-Dia Model in Volute, Inlet Side .... .......... ..S 12-In-Dia Model in Volute, Drive Side ...... .......... 219 Sketch of Overall Test Setup for Fan Performance Tests 23

    10 Volute and Diffuser Arrangement as Used For Config 1 & 211 Overall Test Setup ............ .................. .512 General View of Test Setup ........... ............... 1013 Method of Measuring Input Torque to Fan Ass\ . ..... .14 Fan Drive Motor Assv . ......... .................iS Variable Speed Fan Drive System ....... ........... . 291 e Fan Speed Measuring System ............ ............... 3017 AMICA Standard Fan Flow Measurement Setup .... ......... 311i Venturimeter No:zle Details ......... ............... 3219 Methods of Measuring Pressure ........ ............20 Wedge Traverse Probe (Photo) ......... .............21 Wedge Traverse Probe (Diagram) ........... ............ 3822 Wedge Traverse Probe Pressure Connections ............21 Method of Use of Wedge Traverse Probe (Photo) .... ...... 4024 Method of Measuring Angle of Air Discharge from Impeller 4125 Inlet Bellmouth Pressure Measurement Locations ... ..... 4226 Inlet Bellmouth Swirl Measurement Locations ..... ...... 4327 Impeller Blade Inlet and Discharge Survey Locations. .. 4428 Inlet Bellmouth Details ........ ................ .... 4829 Bell Compact Volute, Config 1 ......... .............. So30 Volute and Diffuser Arrangement, Config 1 ..... ........ 5131 Location of Inlet Bellmouth, Config 1, Condition 1 . . 5332 Location of Inlet Bellmouth, Config 1, Condition 2 . . 5433 Location of Inlet Bellmouth, Config 1, Condition 3 . . . 5534 Configuration I Performance Composite ............. 5635 Configuration 1 Performance, 2500 RPM ...... .......... SS36 Configuration I Performance, 3000 RPM. ............ .... 6037 Configuration 1 Performance, 3500 RPM.. ............... 6238 Effect of B ellmouth Position of Performance, Config 1. 6339 Bell Compact Volute, Config 2. . . ............. 6440 Volute and Diffuser Arrangement, Config 2 ..... ....... 6541 Configuration 2 Performance Composite ............. 6(42 Configuration 2 Performance, 2500 RPM. ............. 643 Configuration 2 Performance, 3000 RPM. ...... .......... 7044 Configuration 2 Performance, 3500 RPM ...............

    4

  • Bell Aerospace km:Cvsion O! Tv~ktton Inc"

    FIGURES (Cont)

    FIGURE 45 Configuration 2 Performance, 4000 RPM. ............ ... 744o Bell Compact Volute, Config 3 ..... .............. 54' Volute and Diffuser Arrangement, Config 3 ............48 Location of Inlet Bellmouth, Config 3. ............. .49 Configuration 3 Performance Composite ............. 78SO Configuration 3 Performance, 2500 RP.I ............. sS1 Configuration 3 Performance, 3000 RPM .............. .52 Configuration 3 Performance, 3500 RPM84............53 Inlet Bellmouth Velocity Survey , Oper Point A, Config 3.54 Inlet Bellmouth Velocity Survey, Oper Point B, Config 3. 8&55 Inlet Bellmouth Velocity Survey, Oper Point C, Config 3. ssSo Volute Exit Plane Press. Measurement Locations, Config 3 8957 Volute Exit Plane Surv'ey, Oper Point A, Config 3 .... 90

    58 Volute Exit Plane Survey, Oper Point B, (onfig 3 . . . 9159 Volute Fxit Plane Survey, Oper Point C, Config 3 , 92

    60 Volute Exit Plane Survey, Oper Point 1, Config 3 . . .. 93t. I Impeller Blade Inlet Flow Angle Survey, Oper Point A,

    Config 3 ......... ....................... .... 9462 Impeller Blade Inlet Flow Angle Survey, Oper Point B.

    Config 3 .............. ....................... 9563 Impeller Blade Inlet Flow Angle Survey, Oper Point C,

    Config 3. .................................. 964 Impeller Blade Velocit>k Survey, Oper Point A, Config 3 . 965 Impeller Blade Veloci ty Survey, Oper Point B, Config 3 , 960 Impeller Blade Velo"i ty Survey. Oper Point C, Config 3 996' Impeller Blade Inlet Press. Survey, Oper Point A.

    Coufig 3.. ....... ....................... .6S Impeller Blade Inlet Press. Survey,. Oper Point B,

    Config 3 ........... ....................... ... 10169 Impeller Blade Inlet Press. Survey, Oper Point C'

    SConf.g . ...... ... ....................... 10270 Impeller Blad.e Exit Flow Angle Survey. Oiper Point A,

    Config 3 ......... ... ....................... 10371 Impeller Blade Exit Flow Angle Survey, Oper Point B,

    Config 3 ......... ... ....................... 0472 Impeller Blade Exit Flow Angle Survey. Oper Point C,

    config 3 ....... ....................... . .10573 S Ie pier Blade Exit Press. Survey. Oper Point A,

    Config 3......... ... ..................... 0074 Impeller Blade Exit Press. Survey. Oper Point B,

    Config 3 ....... ..................... 0Is Impeller Blade Exit Press. Survey, Oper Point C.

    CoTnfig 5 ........... ........................

    ii . .....

  • _________ Bell Aer'ospace i fDivisiton ot lemrofl Inc

    FIGURES (Cont)

    FIGURE 7o Volute Internal Press. Exploration Diagram, Config 3 109,7 Volute Internal Press. Exploration Results, Config 3 . 11078 Inlet Pellmouth Longitudinal Press. Survey, Operating

    Point B, Config 3 ........ . ................. 11179 Inlet Bellmouth Longitudinal Velocity Survey, Oper Point

    Y B, Config 3. ........ ..................... .... 11280 Log Spiral Volute, Config 4 ..... ............... ..... 11581 Volute and Diffuser Arrangement, Config 4 ..... ........ 11682 Configuration 4 Performance Composite ............. ... 11793 Configuration 4 Performance, 2500 RPM.ý.............11984 Configuration 4 Performance, 3000 RPM. ............. .... 121q85 Configuration 4 Performance, 3000 RPM (Extra Points) 123t, Configuration 4 Performance, 3S00 RP,.I .............. 12

    1 8 (Conftiguration 4 Performance, 4000 RPM. .............. 12SS \ tlute Exit Plane Press. Measurement locations, Config 4 12s89 Volute 1xit Plane Survey, Oper Point A, Config 4 . ... 12990 Volvte Exit Plane Survey, Oper Point B, Config 4 .... 13091 Volute Exit Plane Survey, Oper Point C, Config 4 .... 13192 Impeller Blade Inlet Flow Angle Survey. Oper Point B,

    Config 4 ....... ..... ....................... . 13293 lmpeller Blade Velocity Survey, Oper Point B', Config 4 13394 Impeller Blade Inlet Press. Survey, Oper Point B,

    Confi g 4.. ....................... 13495 Impeller Bl.tde Exit Flow Angle Survey, Oper Point B,

    Config 4. ...... ............................ 13$139 L, Impeller Blade Exit Press. Survey, Oper Point B,

    Config 4 . . .......... . . . . . . . . . ... 3 .9- -IFFYIkA) Volute, Config S5 ...... ....... .............. 13898 IA'FA) Volute and Diffuser Arrangement, Config S.... 13999 JI'FIF(A) Volute Details, Config S, ALRC PNwcg 85$-2. . 140

    100 .1iFFYA) Volute Details. Config -, ALRC lNg 18S(638-3. . 141I'M .'IFoA, Diffuser Details, Config S, AIR," ,wg 18S5(38 -4. 142

    102 Config S Performance Composite .... ............. .... 143103 Config 5 Performance, 2500 RPM. . ................ ..... 14$104 Conftg 5 Performance, 3000 RMt. . .. ............. .... 14"10 Config S Performance, 3500 RPM .... ............. .... 149106 Config S Performance, 4000 RPM. . ...... ............. 15110, Inlet Bellmouth Velocity Survey, Oper Point A, (onfig S. 152INS Inlet Bellmouth Velocity Survey, Oper Point B, Config 5. 1S3109 Inlet Bellmouth Velocity Survey, Oper Point C, Config S. 154110 Volute Exit Plane Press. Measurement Locations,

    Config S ................ ....................... 155111 Volute Exit Plane Veloeity Survey, Oper Point A,

    Config $ .............. ........... ..... ...... lS

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  • ___ ___ _ ___ _ elt Aerospace I i [5 i791Division ol laxiron Inc

    FIGURES (Cont)

    Page

    FIGURE 112 Volute Exit Plane Velocity Survey, Oper Point B,Config S .................... ...................... 1S7

    113 Volute Exit Plane Velocity Survey, Oper Point C,C6nfig S5 ........ ....................... .1...iss

    114 Diffuser Exit Plane Press. Measurement Locations,Config S5 ............. ................ ..... .... 159

    115 Diffuser Exit Plane Survey, Oper Point B, Config S . . . 160116 Diffuser Exit Plane Survey, Oper Point C, Config 5 . . . 161117 Other Diffuser Exit Plane Survey, Oper Point C, Config S 162118 Diffuser Exit Plane Survey, Oper Point D, Config S . . . 163119 Impeller Blade Inlet Flow Angle Survey, Oper Point B,

    Config 5 ........... ....................... .... 164120 Impeller Blade Velocity Survey, Oper Point B, Config S 165121 Impeller Blade Inlet Pressure Survey, Oper Point B,

    Config S ........... ...................... .... 166122 Impeller Blade Exit Flow Angle, Oper Point B, Config S 1671.3 Impeller Blade Exit Press. Survey, Oper Point B,

    Config S. ....................... 168124 Comparison of Performance of Config 1, 2, and 3......... 170

    125 Comparison of Performance of Config 3 and 4 ..... ..... 171126 Comparison of Performance of Config 3 and S ..... ...... 172127 Impeller Blade Exit Velocity Survey Comparison ...... 173128 Effect of Reynolds Number on Efficiency. ... ........ 1821.9 Full-Scale Characteristics of JEFF(B) Impeller in Bell-

    Designed Volute, Proposal Predictions ..... ........ 185130 Full-Scale Characteristics of JEFF(B) Impeller in JEFF(A)

    Volute, Proposal Predictions .... ............. ..... 186131 Full-Scale Performance of JEFF(B) Impeller in Bell-

    Designed Volute, Proposal Predictions (590F). ..... 187132 Full-Scale Performance of JEFF(B) Impeller in Bell-

    Designed Volute, Proposal Predictions (100°F) . . .. 188133 Full-Scale Performance of JEFF(B) Impeller in JEFF(A)

    SVolute*,Proposal Predictions (59 F) ........... .... 189134 Full-Scale Performance of JEFF(B) Imgeller in JEFF(A)

    Volute, Proposal Predictions (100 F) ........... .... 190135 Model and Full-Scale Nondimensional Performance Charac-

    teristics of JEFF(B) Impeller in Bell-Designed Volute 191136 Model and Full-Scale Nondimensional Performance Charac-

    teristics of JEFF(B) Impeller in JEFF(A) Volute . . . 192137 Full-Scale Performance of JEFF(B) Impeller in Be~l-

    Designed Volute, Based on Model Test Data (59 F).. . 193138 Full-Scale Performance of JEFF(B) Impeller in Bel -

    Designed Volute, Based on Model Test Data (100 F) . 194

    7

  • W1i Awaspe k AiL07

    FIGURES (Cont')

    FIGURE 139 Full-Scale Performance of JEFF(B) Impeller in JFtF (A)Volute, Based on Model Test Data (59 r'i ....... ... 195

    140 Full,-scale Performance of .IFFF ( I) Impell1r in JE1 F (A)Volute, Based on Model Test Data (100 F) ....... 1

    141 Full-Scale Performance of JEI'FU(B) Impeller in Bell-Designed Volute, Based on Model Test Data ($9"F),49. S-Inch Diameter. . . . . . . . . . . . . . . . . . 19,

    142 Full-Scale Performance of JMFFt(B Impeller in JlT FF-\'.Volute, B)ased on Model Test Data (59 '), 49.S-In Dia. 19S

    143 Relationship of Speed and Diameter fo JFFFM(B) Impellerin .IVVFkA) Volute to Give Desired JEFFLA') Performance 199

    Is

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  • BellAerospace .E iI0n

    TABLES

    TABLE 1 Model Fan Impeller Leading Particulars ......... 192 List of Equipment Used for 1/S-Scale JEFF(B) Impeller

    Tests . . . . . . . . . . . .. 343 Summarv of Configurations and Conditions Tested ....4 Bell Compact Volute Basic Spiral Definition (Configara-

    tions 1, 2, and 31 5...................S Fan Speed 2500 RPM, Configuration I .............. .

    0 Fan Speed 3000 RP", Configuration I .............. 59- Fan Speed 3500 RMI. Configuration I .............. 618 Fan Speed 2500 RPM, Configuration 2. .............. .9 Fan Speed 3000 RPMt, Configuration 2. .............. .

    10 Fan Speed 3500 RPM, Configuration 2. ............. .11 Fan Speed 4000 RPM, Configuration 2. ........... . 312 Fan Speed 2S00 RPM, Configuration 3. ............. . ... 913 Fan Speed 3000 RPN, Configuration 3. ...............14 Fan Speed 3SO0 RPM, Configuration ........ SS15 Log Spiral Definition ...... ................. ..... 114It- Fan Speed 2SO0 RPM. Configuration 4 ... .......... .. ... xI Fan Speed 3000 RPM, Configuration 4 ........ .......... 120iS Fan Speed 3000 RPM. Extra Points, Configuration 4 . . 12.19 Fan Speed 3000 RPM, Configuration 4 ........ .......... 12420 Fan Speed 4000 RPM, Configuration 4 .............. .21 Fan Speed :500 RP, Configuration S ............. ... 14422 Fan Speed 3000 RPM, Configuratioit S .......... 14.0

    3 Fan Speed 3500 RPM, Configuration S ..... .......... IS.4 ,an Speed 4000 'RP,. Configurat ion 5 .............. . ..... i

    .i

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  • -~________ et Aer'ospace k 57i 790

    INTRODUCTION

    The fan, for the amphibious assault landing craft (AALC) JEFF(B), which is anair cushion vehicle, were develcped as the result of a long research and testprogram. Aerodynamically, the fans proved satisfactory in a 1/b-scale, radio-controlled, free flight model and in the full-scale craft. Structurally, thefull-scale fans have proved to be extremely robust, withstanding the normalrigors of operation over the beach and rough terrain, and even the ingestion0of large foreign objects with only minor damage.

    When structural problems develope,! with the fans in the AkLC JEFF(A), BellAerospace Textron proposed the use of a scaled-down version of the JEFF(B) fanintveller as a potential replacement. Ho,'ever, the JEFF(B) impellers operatein a unique double-discharge. Siamese-twi' volute arrangement, and the exactperformance in a conventional single-discharge volute was not known. Accordingly,it was proposed to cot.Juct a test program to determine the performance in aBiell-designed con-act volute and in the existing JEFF(A) volute at a sufficientlylarge model scale to provide good confidence in scaling the results to full-$s1-e :a;l Performance. hith this in mind, an inpeller diameter of 1 Aiichesuas chosen. This was also a good practical choice since a suitable test riguhi'h could be readily modified was available which had been used previouslyfor a doub'e-wid,.h 12-inch diameter impeller.

    Based on the pron-"i•g full-scale performance predictions which indiceted thatthe JEFF'A) lift systen requirenent€ vc.uld be met with a scaled JEFF(B) irpellerat lower rotational speed, a decision was made by the Navy to issue a contractto carry out model tests. The tests were intended to verify the predictionsanJ to estabflish the carabilities of the proven JEFFkB) impeller design in con-ventional volutes.

    A l,-.nzh dianeter model impeller was designed and procured from Centre Corpora-t tiorn. T-he test rig at the Air Cushion Vehicle Laboratory, Bell Aerospac^Textron, Buffalo. New lork, was renovated and rodified to accept the neo single-6idth ir:,,e'1er. Prelirinary tests were made using the existing volute spirzal

    * to estabýish the test procedure and data reduction method.

    ,d'-fmcatons were made to the volute geomet;-y to better suit t,ý.e neu ir;,eiler.After a .econd change to the cut-off t, sitiMn and a s.alt increase of voluteuwi.,h. resItf were bv,,ined which. matched the 1redictients alnost exactly.. Fcrthis configuration, extensive velocity and pressure surveys were perfoera-ed atthe inlet, inside the velute, and at the discharge section. All these resu:tsare fully discussed later in the report.

    In independent researchanJdevelopment (lkW) fan progra•s in previous yer.-r, goo-resu:ts had been obtained •ith log sriral volutes. an- it was said during the1 proposal l.scussions that it was intended to test the impeller in such I volute.4,ccordinfly. a log spiral was designed with a spiral angle ef 10M9 degres.t and

  • Bell Aerospace i4Division of Textron Inc

    a volute was constructed on this basis. However, preliminary test results weredisappointing compared with those obtained with the much more compact volutealready tested. In view of the strict limitations of hours for this program,it was decided not to pursue this approach, and after velocity and pressuresurveys had been taken, the rig was dismantled in preparation for the installa-tion of the JEFF(A) volute and diffuser configuration.

    The JEFF(A) fan installation includes several features which are less thanideal if optimum performance is sought. For instance, there is a sharp changeof direction at the volute discharge and an offset in the diffuser which isapparently necessary to accommodate a mismatch between the fan discharge andthe lift system opening. Allowance had to be made for these features and forthe reduced volute volume ratio in making predictions of the performance of theJEFF(B) impeller in the JEFF(A) volute. In the event, the corrections appliedproved to be too pessimistic and the JEFF(B) impeller performed better thanexpected in the JEFF(A) volute, though not as efficiently as in the Bell-designedvolute. However, the results were sufficiently encouraging that a recommenda-tion was made to simply install scaled-down JEFF(B) impellers directly in theJEFF(A) existing volutes.

    Once again, extensive velocity and pressure surveys were carried out, includingsurveys on the inlet and outlet of the diffuser. As expected, a region of theflow separation was identified in the JEFF(A) diffuser.

    From the test data for the best Bell volute and the JEFF(A) volute, full-scalefan performance predictions were made in both notidimensional and dimensionalform. It was clearly shown that the JEFF(A) lift system requirements could bemet with either volute configuration with reduced fan rotational speed, andtherefore, with lower stresses than in the original design. In addition, thegeometry of the JEFF(B) impeller provides inherently greater structural strengthdue to its smaller blade width ratio and steeper blade angle, apart from thepossible advantages of using mechanical fastening construction methods instead

    " * of welding.

    •:.1

    S 5.

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    1. DESCRIPTION OF TEST ARTICLE

    The JEFF(B) fans have centrifugal, backward sloped-airfoil impellers of thedouble-width, double-inlet type. Figure 1 is a photograph of a JEFF(B)impeller prior to installation in the craft. Details of the construction canbe clearly seen. Figure 2 is a photograph of the 8-inch-diameter model impel-ler used in the early development testing, Subsequently, a 26-inch-diametermodel was constrqcted and tested prior to the final full-scale fan design formanufacture.

    Figures 3 and 4 are photographs of the single-width impeller model which wasthe subject of the tests documented in this report. Figure 5 is a copy ofthe lines drawing prepared by Bell from which Centro Corporation made themanufacturing drawing shown in figure 6. Leading particulars of the designare shown in table 1. Coordinates of the blade profile are shown on figure S.

    Figures 7 and 8 show the model impeller mounted in the Plexiglas volute anddismantled from the rig, the inlet, and the drive sides, respectively.

    By agreement with the customer, no attempt was made to represent at modelscale the rivet heads and small nuts and bolts used in the full-scale bladeattachment. Otherwise, great care was taken to duplicate faithfully thegeometry of the aerodynamic flow path. Slight external modification of theblade shroud was required to accommodate the bolts holding the fan together.However, the heads of the bolts and the nuts are recessed to minimize frictiondrag.

    Since the impeller was required to be of single width, an adequate backplatewas required for structural reasons. Also, the fan was driven from the back,so no bearing support was required in front of the inlet. However, the shaftstub at the inlet was made to true scale and provided with a removable bulletfairing so that the shaft could be extended forward if, in future testing, itis desired to simulate the presence of a front bearing and/or gearbox arrange-ment.

    The model is constructed of aluminum alloy with high-strength plastic bladesand a steel shaft. Absolutely no problems of an)y kind were experienced withthe model fan impeller throughout the test program.

    12

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    TABLE I. MODEL FAN IMPELLER LEADING PARTICULARS

    Type Centrifugal, Backward Sloped Airfoil

    Configuration Single Width, Single Inlet (SWSI)

    Diameter 12 Inches at Blade Trailing Edge (E

    Diameter at Blade 7.89 InchLeading Edge (LE)

    Number of Blades 12)

    Blade Angle 61.5 Degrees, Flatside of Bladeto Tangent at TE

    Blade Chord I.t,49 Inch

    Blade Thickness 0.317 Inch Maximum

    Blade t/c Ratio 12% Maximum

    Blade Span at Tip ..61 Inch

    Blade Span at L.E 3.36 Inch

    Blade Width Ratio 0.2117Sat Tip

    Shaft Diameter 1.6 Inch

    19

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  • Bell Aerospace *i [)v..:. 0'•Of le•,' r 0ý ,2. DESCRIPTION OF TEST SET-UP AND TEST ME7TIOD

    Bell employs an experimental fan test set-up which is economical to fabricate,easy to change, and leads to accurate and consistent results.

    The fan volute is forined by cutting the required spiral as a groove in each oftwo rectangular sheets of Plexiglas O.S-irch thick. A strip of altuminum si:edto the required volute width plus a small allowance for the depth of the groovesis then wrapped around this spiral, fitting into the grooves to a depth of0.1 inch. The assembly is held together with a number of threaded tie-rods.Circular holes are cut in the Plexiglas to allow installation of two inletbellmouths for a double-width fan, or one bellmouth for a single-width fanland a shaft bearing mount. Annular shims are used to vary the bellmouth pene-tration of the impeller systematically to determine the optimum axial position.

    The Plexiglas volute assembly with the impeller installed is mounted on astrong table. On the same table is a motor whose shaft height may be adJustedby suitable shims to align exactly with the impeller shaft centerline. Asketch of the arrangement is shown in figure 9. Photographs of the rig takenduring previous tests are shown in figures 10, 11, and 12.

    The motor is mounted oil antifriction trunion bearings so that it is free topivot axially. Axial rotation, however, is limited to a few degrees by stops.A torque arm carrying a scal.e pan is attached to the motor casing on one -ide,and an adjustable counterweight is attached on the other. When there is noload on the motor, the torque arm floats freely betuven the stops, and a pointe:attached to it settles at a datum (:ero torque) point on a small scale. Thearrangement is shown diagrammatically in figure 13 and a photograph tr,, aprevious double-width fan test is shown in figure 14.

    Figure 15 shows the method used to contrl the motor (fan' speed and f Agu e 1t,shows the digital speed measurement arrangement diagrammatically. The fan speedcould be controlled to within 0. 1 rpm for speeds from 2500 to 4000 rp!..,F

    When load is applied to the motor due to turning the fan, the torque reactionon the motor casing tends to rotate it until the torque arm rests against thestop. Weights are added to the scale pan until the pointer returns to thedatum mark on the scale. The weight added to the scale pan rultipl . b thelength of the torque arm from motor shaft centerline to scale pan attachentpoint gives the apparent motor torque. To determine the net torque, the tareis subtracted. This is the torque due to bearing friction as measured Iith abare shaft of similar weight running in place of the impeller. :o-We\'er. thiscorrection is very small. The fan airflow arrangetent is in accordance uithone of the Air Moving and Conditioning (A42A) Standard Arrangements1 tsefigures 17, 1$. and 19).

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    Figure 16 FAN SPEED MEASURING SYSTEM

    30

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  • _______________________ Bell Aerosparac 44Dwsiion of Iqxtion Inc

    PL 1 PL 2 PL 7 PL 5 PL 6•| I i 1 7 0r ~MINI- FM.5DN MIN5

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    VARIABLE

    3 IN.±0.25 IN. . . . . 1.5 IN.!0.25 IN. EXHAUSTi L• SYSTEM

    SP 7 SP5 PD

    NOTES:

    IN GENERAL TEST AREA, READ BPa. READ DBa AND WBa IN PATH OF INFLOWING AIR.

    AMD a AIR MOVING DEVICE (THE CENTRIFUGAL FAN)

    SPX - STATIC PRESSURE AND

    PD - PRESSURE DIFFERENTIAL ACROSS NOZZLE

    BP - CORRECTED BAROMETRIC PRESSURE

    DBx - DRY-BULB TEMPERATURE OF AIR

    WB a WET-BULB TEMPERATURE

    D - DIAMETER

    SM V"ýýb WHERE AND b ARE SIDES OF THE RECTANGULAR STILLING BOX

    SUBSCRIPTS: a - AMBIENT; x - A SPECIFIC PLANE.

    Figure 17 AMCA STANDAEXD FAN FLOWt NEASUREMNT SETUP

    31

  • ____ ___ ___ ___ ___ ___ ___ BeH Aerospace kj10AD~vwSon 01 T@o1rofl Inc

    10.15 IN.

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    6.994 IN. DIA AT PRESSURE 6.8IN AATFNG

    X (DISTANCE FROM BASE OF INLET)

    x (I N) (mt5 6.997

    6 6.9977 6.998q8 6.9959 6,989

    10 6. 986

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  • Belt Aero"space : iLDCwvsion of Texron Inc

    STILLING BOXPRESSURE - SP,

    NOZZLE"THROAT

    STILLING BOX PRESSUREPRESSUREUPSTREAMNOZZLE(SP5)

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    The fan draws air directly from the laboratory, which is a very large building,and discharges it through a short, rectangular duct into a large settlingchamber containing screens. The air leaves the settling chamber through astandard venturimeter nozzle (figure 18), which discharges into a short,circularduct. At the end of the duct is a cork plate. This is an aluminum platepierced by closely spaced holes. The flow resistance can be varied by changingthe number of corks in the plate according to a prearranged set of patternsso that the uniformity of flow in the duct is changed as little as possible.This precaution minimizes the risk of secondary effects on the flow measure-ment device due to changes of flow pattern in the system. The pressuremeasurement arrangements are shown diagrammatically in figure 19.

    The settling chamber pressure, the pressure upstream of the venturimeternozzle, and the venturimeter differential pressure are all shown by inclinedwater manometers arranged to give a magnification factor of 5.0. Note thatthe inclination of the manometer is checked for each test with an inclino-meter, and the angle is input along with the other data to the computerprogram which calculates the performance of the fan.

    Barometric pressure is measured before and after each test, and the wet anddry bulb room temperature is recorded for each test point. Also, the airtemperature in the settling chamber and upstream from the no::le is measuredfor each test point by high-grade mercury in glass thermometers. T\Tically,these temperatures vary only slightly during the test; however, each individualvalue is used for the calculation of its corresponding test point.

    Usually, 11 test points are recorded for each fan speed. However, if anunusual feature shows up on the fan characteristic, additional points arerun in that region of the pressure-flow curve to define the shape of thecurve more exactly.

    It is customary to run three or four well-spaced fan speeds for each t.st.This illustrates Reynolds number of dependence and serves as a check in casea bad reading results in an •nomalous point.

    The test equipment used and the accuracies for each measurement are shoun

    in table 2.

    VE LOC I TY AND PRESSUR. SURVEYS

    Velocity and pressure surveys were perforned for three volute configurations:the final Bell compact volute (Configuration 31, the log spiral volute(Configuration 4), and the JFFF(A) volute (Configuration 5).

    Volute discharge section surveys were carried out for all three of thesecases, and the diffuser exit plane for the JIMF(A) was also surveyed. Themethod used was to divide the vertical and hori:ontal dimensions into an

    35

  • Bell Aeroswvts6Ofk of Tet•ron in,

    appropriate number of lengths to provide 3S to 45 intersection points. Smallholes were drilled in the vertical side of the duct at the volute exit planeor the diffuser exit plane, as appropriate, and a pitot-static probe with ascale marked on the stem was fed through each hole in turn, while the otherholes were temporari!y sealed. The probe was aligned to the flow direction,and maintained perpendicular to the plane containing the impeller disk.Readings of static pressure and differential pressure were recorded for eachstation across the section. The probe was then moved to the next hole locatedvertically below, and the procedure was repeated. In this way, the entiresection was mapped, which enabled contours of equal velocity and/or pressure"to be constructed for two or three fan operating points.

    In addition to these volute and diffuser exit plane surveys, surveys weremade of the inlet bellmouth, both axial and radial (at the throat). Surveysof the flow velocity (speed and direction) at the blade leading edge andtrailing edge radii were conducted for the three principal configurationsfor two or more fan operating points. For these surveys, a wedge-tyTe probewas used identical to that snown in figures 20 and 21. This is the sameprobe used by Aeroiet Liquid Rocket Co. (AL.RC) for the JEFF(A) fan bladeexit surveys. In each case, the probp was inserted through a small hole

    v drilled in the side of the volute. The probe carried a circular scale so'that the flow angle c 'uld be observed when the wedge was aligned to the flow'.This condition occurs when the pressure readings from the two sides of the

    wedge are equal. A scale or the stem of the probe enabled the distance alongthe blade edge, at which the measurements were being taken, to be determined.

    The r•noreter connections for the probe are shown in figure 22 and figure 23,a photograph taken from a previous test, shows the probe in use to reasureir-peller blade discharge velocity and flow angle. Fi•:.ure 24 shows diagrarn-matically how the probe was used to determine flow angle. Figure 2s showsthe location of the pressure measurement points iii the inlet bellmouth.figure .6 shows the location of the prelirinary inlet bellrcath swirl reasure-ment point, and figure -" shows zhe locations of the measurements used forthe impeller blade inlet and discharge surveys.

    Several other tyTes of surveys were made using hand-held pitot-static orstatic pressure probes. These included exploration of the volute internalpressure distribution, particularly in the region of the bellrouth'impellerinterface, and exploration of pressure distribut ion external to and insidethe bellnouth. These tests were qualitative only to the extent that exactprobe tip coordinates were not available.

    Ca*•I-NTS ON THE ClUICIE OF FA\ SPEEDS USED

    To nini-i:e the correctiens required for conpressibility and Reynolds numberdifferences, it was desired to run the mdel fan inpeller at as high aproportion of the full-scale tip speed as possible.

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    r"A 270~ RADIAL REFERENCETO MEASURE ANGLE

    DIETIN00 P 180- YAW PROBE ANDOF P PMEASURING DISK

    VT LOCATION OF YAW PROBE

    a*270' MEASURED ANGLE

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    Based on the original Bell proposal performance predictions, a full-scale49.5-inch-diameter impeller for the JEFF(A) would need to b, capable of operatingat speeds up to about 2280 rpm to meet the maximum pressure and flow requirementsat 1000 F. The corresponding tip speed is 492 ft/s. Accordingly, a 12-inch-diameter model fan impeller would need to run at 9405 rpm to give the same tipspeed. Unfortunately, this is not possible since centrifugal stress increasesinversely with the diameter for a given tip speed. Thus, the model would havea centrifugal stress of more than four times that of the full-scale fans,

    It was decided to try to obtain half the full-scale ti' speed since this was agoal which could possibly be attained.

    Two additional factors were present which influenced the choice of speed. First,it was desired to keep the cost of the model impeller as low as possible, andsecond, it was desired to use an existing test rig (to save cost) which hadpreviously been used for 12-inch-diametermodel fan impellers running at about3000 rpm.

    The model impeller was designed to be used at speeds up to about 4700 rpm (halfof full-scale tip speed). In the event, it was the test rig itself which limitedthe maximum speed used.

    It was found that the nondimensional characteristics ceased to improve with fanspeed (proportional to Re)ynolds number), as expected. This was found to be dueto small deflections of the volute walls which causeJ the clearance gap betweenthe impeller and the bellmouth to increa.;e. The additional clearance caused areduction of performance, as discussed later. This problem was cured by tyingthe volute walls with a wire tension member. Before tightening the tensionmember, it was demonstrated that ;ao detectable performance degradation resultedfrom its presence. Upon tightening the tension member, the bellmouth/impellerclearance remained constant under pressure, and many tests were run satisfactorilyat 4000 rpm. Unfortunately, at speeds of 4000 rpm and above, the test rig plenum,previously used successfully with pressures corresponding to 3000 rpm, developedseveral small leaks which proved iml.)ssible to eliminate entirely. This explainswhy the nondimensional characteristics did aot continue to improve with speedabove 3500 rpm. It was decided, therefore, to limit the fan speed to 4000 rpm,which is 85 percent of the goal of 4700 rpm. Since there was no signficantdifference in performance between 3000 rpm and 40C0 rpm, most of the pressureand velocity surveys were performed at 3000 rpm to facilitate testing andconserve the life of the rig.

    4S

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  • ______ _____ _____ Bell Aemospce k I 1DvwsiO of Texiton Inc

    3. GENERAL DESCRIPTION OF FAN CONFIGURATIONS TESTED

    In all, five fan configurations were tested. These are summarized in table 3and are briefly described below.

    Initially, the model impeller was installed in a volute shape which had provedsatisfactory for an experimental double-width 12-inch-diameter fan. Naturally,the volute width and one sideplate had to be changed to suit a single-widthimpeller. Based on previous experience, a volute width between 8,375 and 9,0inches was expected to give the desired result, and it was decided to try8.375 inches first. Preliminary performance test results for Configuration 1indicated a need for the wider volute and a more generous cutoff radius.Accordingly, the volute was modified to Configuration 2, which had a volute9 inches wide, an increased cutoff clearance of 1.25 inches, and a radiusof 5/1 inch. Configuration 2 showed considerable improvement, but the flowat the design point was still somewhat below the predicted value. The cutoffwas again modified, retaining the same radius and volute width, but increasingthe impeller clearance to 1.75 inches. This time the predicted performancewas obtained almost exactly over most of the characteristic, particularlyaround the design point. The modified volute was designated Configuration 3,and became the chosen Bell compact volute design for which numerous perfor-ii.ance tests and pressure and velocity surveys were performed.

    14pon conmletion of testing Configuration 3, the test rig was dismantled andreassembled with a log spiral volute shape. Good results had previouslybeen obtained with this impeller geometry and with log spiral volute segmentsin a double-width double-discharge arrangement which eventually became theJEFF(B) fan configuration. In the case of the single-discharge volute, theresults proved disappointing. Because the spiral angle of 10.9 degrees,which should give excellent performance once the other geometric parametershave been optimized, resulted in a volute discharge height too great forpractical application, it was decided not to pursue this configuration. Afterperformance data at speeds up to 4000 rpm had been obtained and exit surveyshad been made, tie rig was once more dismantled to install the JI-FF(A) con-figuration which had been previously fabricated in preparation, complete withtransition duct or diffuser. Tests with the JEFF(A) configuration, which isfully described in section 5, proceeded directly, since all minor difficultieswith the test procedure and data handling had been eliminated during testingof the four Bell configurations described in greater detail in section 4.

    All the configurations tested used the same inlet bellmouth geometry, shownl infigure 28. This bellmouth disign has been shown to be satisfactory in manyprevious tests. The correct impeller penetration was maintained for thevarious configurations by the use of appropriate thicknesses of annularshims beneath the bellmouth attachment flange.

    46

  • _______________________ Bell Aerospae 0Dwvson of Textron Inc

    TABLE 3. S•MARY OF CONFIGURATIONS AND CONDITIONS TESTED

    PERFOR1tNCE TEST SURVEYS ANDCONFIGURATION TYPE SPEEDS (RPM) SPECIAL TESTS

    I Bell Compact (1) 2500, 3000, Bellmouth position tests3500

    2 Bell Compact (2) 2500, 3000, None3500, 4000

    3* Bell Compact (3) 2500, 3000, Volute exit, inlet, blade

    3500, 4000 surveys, etc

    4 Bell Log Spiral 2500, 3000, Volute exit and blade3500, 4000 surveys

    'S ALRC JEFF(A) 2S00, 3000, Volute exit, diffuser3S00, 4000 exit, inlet, blade surveys

    *Selected for full-scale performance predictions

    47 4

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    4. BELL VOLLYTE CONFIGURATIONS, DESCRIPTION AND TEST RESULTS

    CONFIGURATIONS I AND 2

    Configuration 1, which employed an existing volute shape successfully used inprevious experimental fan work, is shor:n in figures 29 and 30. The polarcoordinates for the complete spiral are given in table 4. The cutoff lip,which was of airfoil form for the purpose of reducing noise, was situatedat the 22-degree position shown in figure 29. Theoretically, this resultedin a radial impeller clearance of 0 550 inch. In practice, due to the finite £width of the slot and the fact that the shaped end of the scroll was necessar-ily not totally constrained by the slot geometry, the measured clearance wasalittlelarger-as nearly as could be determined, 5/8 inch. Three positionsof the inlet bellmouth were tested. These positions are shown in figures 31,32, and 33.

    The volute width was computed for a single-width fan, based on the backplateclearance required and the range of volute volume ratio believed necessaryto obtain the predicted performance. The minimum width necessary was thoughtto be 8.375 inches, and the maximum width required was not expected to exceed9.0 inches. After assembly of the volute in Configuration 1, measurementsindicated a width of 8.41 inches, and this value was used in subsequent dataanalysis. However, the results (figures 34 through 38, and tables S through 7)showed a need for a more generous volute width and cutoff radius. The volutewidth was increased to 9.0 inches (measured after assembly), and the cutoff

    radius was increased to S/16 inch. At the same time, the angle at which thecutoff was located was increased from 22 to 44 degrees, although the 2:1 ratiowas purely fortuitous, arising from the effort to increase the radial clear-ance between the impeller and the cutoff to about 1.25 inch. These detailsare shown in figures 39 and 40. The results of performance tests with Config-uration 2 are presented in figures 41 through 45 and tables 8 through 11.Comparing the performance of Configurations 1 and 2, it can be seen that thereis a considerable improvement, but that the design point goal has not yet beenreached. Accordingly, the cutoff angle was increased to 70 degrees in orderto give a radial clearance of about 1.75 inches at the cutoff (see figures 4o(and 47). Figure 48 shows the inlet bellmouth location. This time the designpoint predicted performance was attained, and no further modifications Weremade. The performance is shown in figures 49 through 52 and tables 12 through 14.

    In Configurations 1 and 2, the original diffuser length was maintained, followedby a short length of straight rectangular duct to the box (plenum) entrance.In Configuration 3, as a matter of convenience, the diffuser was run all the

    way to the box entrance (figure 47) due to the increased height of the duct atthe volute discharge. Based on previous experience, it was thought that therewould be very little, if any, difference due to the absence of the small changein angle of the diffuser floor. In all cases, the fan performance was referred

    49

  • ____________________Bell Aerospace Oi[casi iOsvtsaon ot Temaron inc

    ARITHMETIC SPIRAL VOLUTE, WIDTH 8.41 INCHES

    25 IN.

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    2.7.

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    TABLE 4. BELL COMPACT VOLUTE B SIC SPIRAL DEFINITION(CONFIGURATIONS 1, 2, AND 3)

    ANGLE RADIUS(DEGREES) (INCHES)

    0 6.001s 6.3830 6.7545 7.1360 7.50

    75 7.8890 8.25

    105 8.63120 9.00135 9.38

    iSO 9.75165 10.13180 10.50195 10.88210 11.25

    225 11.63240 12.10255 12.38270 12.7528S 13.13

    300 13.50325• 13.88330 14.26345 14.63360 15.00

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    TABLE 5. FAN SPEED 2500 RPM, CONFIGURATION 1*

    CENTRIFUGAL FAN TEST DATA REDUCTION PROGRAM

    (AMCA STANDARID 210-67v FIGURE 4.3)

    VOLUTr TYFP - ARITN.SPIRALVOLUTE EXIT AREA w 125.06 SO. IN.

    IMPELLER OUTSIDE DIAMETER (INCFES) 12.000IMPELLER WIDTH FACTOR (SINGLE WIDTH FAN) 0.216IMPELLER INSIDE DIAMETER (INCHES) 7.982IMPELLER EXIT BLADE ANGLE (DEGREES) 61.500NOZZLE DIAMETER (INCHES) 6.994INCLINATION OF HANOMETER BANKS (DEGREES) 11.533INCLINATION OF DIFF. MAN. (DEGREES) 11.533TOROUE ARM LENGTH (INCHES) 10.000DUCT AREA TO CHAMKER (SOFT) 0.86PDUCT AREA UPSTREAM OF NOZZLE (SOFT) 15.500

    BAROMETER HEIGHT (TNCHES OF MERCURY) 29.850AMicIENT AIR TEMPERATURE (DEGREES F) 61.500WET PULP TEMPERATURE (DEGREES F) 57.000WATER DENSITY (LS/CUFT) 62.358AMPIENT AIR DENSITY (LPS/CUFT) 0.07,53

    FAN SPEED 2500 RPM

    PHI FH1 PSI PSI ETA ETA FLOW PRESS PRESS POWER t.pTOTAL STATIC TOTAL STATIC TOTAL STATIC

    CFM IN WG IN JG HP

    0.0 0.0 0.4171 0.4171 0.0 0.0 0.0 3.229 3,229 0.26Z 0.0A(.0.0780 0.0674 0.4474 0.4455 0.3737 0.3721 415.9 3.463 3.449 0.607 0.0T.0.1316 0.1137 0.4411 0.4357 OA978 0.4917 701.4 3.413 3.373 0.751 0.1170.1690 0.1460 0.4195 0.4106 0.5402 0.5287 900.7 3.248 3.179 O.Fnl 0.1310.2096 0.1802 0.4108 0.3972 0.5922 0,5726 1111,7 3,190 3,075 0.940 0.1450.2389 0.2064 0.3033 0.3654 0.6146 0.5059 1273.0 2.967 2.829 0.969 0.149'0).625 0•2260 0,3431 0.3215 0.5949 0,5575 1399,1 2.656 2.489 0.994 0.151.. :792 0.2413 0.3137 0.*892 0.5739 0.5292 14BB.2 2.428 2.239 0,99: 0.1530.2945 0.2Z44 0.2836 0.2564 0.5429 0,4908 1569.4 2.196 1,985 1.000 0.154•0.311Z 0.2689 0.-502 0.2198 0.5060 0.4445 1658,4 1.937 1.702 1.000 0.1540.3576 0,3090 0.1369 0.0937 0.3267 0,2321 1906.1 1.075 V./64 0.980 0,152

    *See figure 35.

    57

    r

  • _________________________Bell Aerospace k I .L9Division of Texif on Inc

    90

    80

    S 70LU-

    LL.LaJ

    40

    0.4

    ,.- 0.13

    0.01 02 .1.

    CLCCEFIIN ~Kw

    Figure 35 CONFIGURAT10N I PERFORMACE, 2500 RPN

  • _tBell Aerospa c jI*AOvtwon of Textron Inc

    TABLE 6. FAN SPEED 3000 RPM, CONFIGURATION 1*

    CENTRIFUGAL FAN T'03T DATA REDUCTION PROGRAM

    (AMCA STANDARr, 210-67t FIGURE 4.3)

    VOLUTE TYPE - ARITH.SPIRALVOLUTE EXIT AREA a 125.06 SO. IN.

    IMPELLER OUTSIDE DIAMETER (INCHES) 12.000IMPELLER WIDTH FACTOR (SINGLE WIDTH FAN) 0.216IMPELLER INSIDE DIAMETER (INCHES) 7.982IMPELLER EXIT BLADE ANGLE (DEGREES) 61.500NOZZLE DIAMETER (INCHES) 6.994INCLINATION OF MANOMETER BANKS (DEGREES) 11.533INCLINATION OF DIFF. MAN. (DEGREES) 11.533TORQUE ARM LENGTH (INCHES) 10.000DUCT AREA TO CHAMBER (SOFT) 0.868DUCT AREA UPSTREAM OF NOZZLE (SOFT) 15.500

    BAROMETER HEIGHT (INCHES OF MERCURY) 29.850AMBIENT AIR TEMPERATURE (DEGREES F) 62.000WET PULP TEMPERATURE (DEGREES F) 57.500WATER DENSITY (L?S/CUFT) 62.355AMBIENT AIR DENSITY (LBS/CUFT) 0.07545

    FAN SPEED a 3000 RPM

    PHI PHI PSI PSI ETA ETA FLOW PRESS PRESS POWER KrTOTAL STATIC TOTAL STATIC TOTAL STATIC

    CI'M IN WO IN UG HP

    0.0 0.0 0.4151 0.4151 0.0 0.0 0.0 4.622 4.622 0.466 0.04ý0.010 0,0700 0.4481 0.4461 0.3922 0.3904 517.8 4o991 4.968 1.038 0.0930.1323 0.1143 0.4399 0.4344 0.5097 0.5034 046.1 4.899 4.938 1.290 0,1140,1704 0.1472 0.4215 0.4125 0.5603 0.5493 1089.6 4.695 4.594 1.438 0.12200.2070 0,1789 0.4116 0.3984 0.6048 0.5952 1323.9 4.584 4.436 1.580 0.141

    041361 0.2040 0,3799 0.3626 0.6127 0.548 1510.2 4,231 4.039 1.642 0.146

    )-,50022003300.100.50927 0."450 1694.9 3.762 1,.519 1.7:3 0.154'.2420 0.2436 0.3093 0.294t 0.5676 0.522 1903.4 3,444 3,169 1.72 0.1S4

    0.21S4 0.2t53 0,2824 0.2553 0.5416 0.4995 1989.5 3.145 2,843 1.728 0.1540.3120 042696 0.2503 0.2199 0.5041 0.4430 1995.6 2.797 2.449 1.737 0.1550.3599 0.3110 0.1400 0.0996 0.3281 0.2334 2301.7 1.560 1.110 1.723 0.154

    'See figure 36.

    59

    ---------------------------

    Wil |i i ' 1 .i

    tV.>m • | |

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    90

    80

    70

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    LkLL -,4-) 0.3LlU-

    0.2

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    FLOW COEFFICIENT (€)

    Figure 36 CONFIGURATION I PERFORMANCE, 3000 RPM

    60

  • Bell AerospaceDivision of Textron Inc

    TABLE 7. FAN SPEED 3500 RPM, CONFIGURATION 1*

    CENTRIFUGAL FAN TEST DATA REDUCTION PROGRAM

    (AMCA STANDARD 210-67# FIGURE 4.3)

    VOLUTE TYPE - ARITH.SFIRAL

    VOLUTE EXIT AREA a 125.06 SO. IN.

    IMPELLER OUTSIDE DIAMETER (INCHES) 12.000IMPELLER WIDTH FACTOR (SINGLE WIDTH FAN) 0.216IMPELLER INSIDE DIAMETER (INCHES) 7.9e2IMPELLER EXIT BLADE ANGLE (DEGREES) 61.500NOZZLE DIAMETER (INCHES) 6.994INCLINATION OF MANOMETER BANKS (DEGREES) 11.533INCLINATION OF DIFF. MAN. (DEGREES) 11.533TORGUE ARM LENGTH (INCHES) 10.000DUCT AREA TO CHAMBER (SOFT) 0.068DUCT AREA UPSTREAM OF NOZZLE (SOFT) 15.500

    BAROMETER HEIGHT (INCHES OF MERCURY) 29,610AMBIENT AIR TEMPERATURE (DEGREES F) 56.500WET BULB TEMPERATURE (DEGREES F) 52.000WATER DENSITY (LbS/CUFT) 62.384AMBIENT AIR DENSITY (LDS/CUFT) 0.07572

    FAN SPEED - 3500 RPM

    PHI FHI PSI PSI ETA ETA FLOW PRESS PRESS POWER KPTOTAL STATIC TOTAL STATIC TOTAL STATIC

    CFM IN WG IN WG HF'

    0.0 0.0 0.4161 0.4161 0.0 0.0 0.0 6.328 6.328 0.777 0.0440.0845 0.0730 0.4479 0.4457 0.3957 0.3937 630.8 6.811 6.778 1.710 0.09k0.1305 0.1127 0.4429 0.4376 0.5000 0.4940 973.6 6.734 6.654 2.066 0.1160.1659 0.1433 0.4267 0.4181 0.5450 0,5340 1237.7 6.48B 6.358 2.321 0.1300.2020 0.1745 0.4176 0.4049 0.5967 0.5786 1507.0 6.351 6.158 2.527 0.1410.n349 0.2029 0.3895 0.3723 0.6200 0.5926 1752.6 5.924 5,662 :.630 0.1460.2506 0.2234 0.3529 0.3320 0.6106 0.5744 1929.4 5.,66 5.046 2.671 0.14V0."761 0.2385 0.3221 0.2982 0.5901 0.5463 205?.9 4.897 4.534 2.693 0.1510.2933 0.2534 0.2939 0.2669 0.5684 0.5163 2189.2 4.469 4.059 2.710 0.1520.3119 0,2695 0.2529 0.2223 0.5223 0,4592 2327,1 3.845 3.301 2.699 0.II0.3601 0.3111 0.1389 0.0979 0.3347 0.2360 2606.9 2.112 1.489 2.67a C.149

    t *See figure 37.

    .:

    61

    -aII

  • _________________________ ell Aerospace ki*: iDivistor, of Textton Inc

    90

    80

    L) 70

    S60

    50

    40

    0.4

    D)-0.3

    k- U--6LU

    0.2

    C) 0

    Figure 37 CONFIGURATION 1 PERFOILMANCE, 3500 RPM

    IJ- 62

  • __ __ __ __ __ __ Bell Aerospace I AILDwiv.on ot Textron Inc

    68

    66

    L)>~64

    6 LCONIT±ION 1

    58 'CONDITION 3

    0.4

    S0.3 \ CONDITION 1

    (-)

    0.?

    S 0.1

    LCD LA.-.

    0r-0 0.1 0.2 0.3 0.4

    FLOW COEFFICIENT (1)

    Figure 38 rFFFCT OF BELLJAOUTH POSITION ON PERFORN.,'AC,\CONFIGURATION 1

    63

  • _____________________Bell Aerospace moiin

    Dvision of Texiton Inc

    25 IN.

    3600 12. 0 IN.

    18040

    P~ 1.

    21.4 IN.

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    LiJ

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    90 A 2500 RPM

    00 o 3000 RPM

    70 0 4000 RPM

    &J 60w

    50 L7404-

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  • Bell Aerospace iI 161Dmv, Of Textron Inc

    TABLE 8. FAN SPEED 2500 RPM, CONFIGURATION 2*

    CENTRIFUGAL FAN TEST DATA REDUCTION PROGRAM

    (AMCA STANDARD 210-67# FIGURE 4.3)

    VOLUTE TYPE - AITH.SPIRAL

    VOLUTE EXIT AREA a 133.83 SO. IN.

    IMPELLER OUTSIDE DIAMETER (INCHES) 12.000IMPELLER WIDTH FACTOR •SINGLE WIDTH FAN) 0.216IMPELLER INSIDE DIAMETER CINCHES) 7.982IMPELLER EXIT BLADE ANGLE (DEGREES) 61.500NOZZLE DIAMETER (INCHES) 6.994INCLINATION OF MANOMETER PANKS (DEGREES) 11.533INCLINATION OF DIFF. MAN. (DEGREES) 11.533TOROUE ARM LENGTH (INCHES) 10.000DUCT AREA TO CHAMPER (SOFT) 0.929DUCT AREA UPSTREAM OF NOZZLE (SOFT) 15.50V

    1AROMETER HEIGHT (INCHES CF MERCURY) 29.450AMbIENT AIR TEMPERATURE (DECREES F) 52.000WET PULP TEHPERATURE (DEGREES F) 55.500WATER DENSITY (LBS/CUFT) 62.377AMPIENT AIR DENSITY (LPS/CUFT) 0.07502

    FAN SPEED w 2500 RPM

    PHI FHI PSI PSI ETA ETA FLOW PRESS PRESS POWER hPTOTAL STATIC TOTAL STATIC TOTAL STATIC

    CFM IN WG IN WG HP

    0.0 0,0 0.4141 0.4141 0.0 0.0 0.0 3,183 3.183 0.0'1 V.011 I0.0854 0.0738 0 4600 0.4580 0.4350 0.4331 455.3 3.536 3.5ZI 0.Z;3 C. 4'ý0.1389 0.1200 0.4537 0.4484 0.5603 0.553S 740.4 3.487 3.447 0.7:6 0. 1:'0. 1 7 6 3 0.1523 0.4345 0.4260 0.5992 0.5874 939.6 3.340 3.Z75 0. 82 .I:10.?130 0.1840 0.4145 0.4021 0.6470 0.6277 1135.3 3.186 3.091 0.8rI 0.13 io.7452 0.211e 0.3873 0,3709 0.6573 0.6294 1306.6 2.977 2.851 0.93: 0,2•10.,,7ý8 0.2357 0.3602 0,3399 0.6579 0.6208 1453.7 2.769 2.613 0.964 0.14'0.:'929 0.2531 0.3338 0.3103 0,6493 0.6035 1561.2 2.566 2,3f5 0,972 0.1510,3109 0.2686 0.3070 0.2806 0.6237 0.5700 1656.9 2,360 2.157 O.V8r0 0. 150.3298 0.28.Q 0.2768 0.2471 0.5966 0.5325 1757.9 2.128 1,99 0.9pp 0.1-0.38VO 0.3361 0.1580 0,1165 0,4032 0.2973 2073*2 1.214 0.896 0,904 0.15:

    *See figure 42.

    67S~ -.- ,.- .

  • ____ ____ ____ ____ ____Bell Aerospace k] i 4ADivision~ of Texti on Inc

    90

    ~80

    L 70

    60

    410L.J

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    LaJi0.4

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    4 0.3

    0.

    0 0.1 0.2 0.3 0.4

    FLOW COEFFICIENT(e

    Figure 424 CONFIGURATION 2 PERFOR~LNC1L, 2500 RPP.

    68

    M- 0 *111,

  • Bell Aerospace kDivision of Textron Inc

    TABLE 9. FAN SPEED 3000 RPM, CONFIGURATION 2*

    CENTRIFUGAL FAN TEST DATA REDUCTION PROGRAM

    (AMCA STANDARD 210-67, FIGURE 4.3)

    VOLUTE TYPE - ARITH.SPIRALVOLUTE EXIT AREA = 133.83 SO. IN.

    IMPELLER OUTSIDE DIAMETER (INCHES) 12.000IMPELLER WIDTH FACTOR (SINGLE WIDTH FAN) 0.216IMPELLER INSIDE DIAMETER (INCHES) 7.982IMPELLER EXIT PLADE ANGLE (DEGREES) 61.500NOZZLE DIAMETER (INCHES) 6.994INCLINATION OF MANOMETER BANXS (DEGREES) 11.533INCLINATION OF DIFF. MAN. (DEGREES) 11.533TOROUE ARM LENGTH (INCHES) 10.000DUCT AREA TO CHAMBER (SOFT) 0,929DUCT AREA UPSTREAM OF NOZZLE (SOFT) 15.500

    FAROMETER HEIGHT (INCHES OF MERCURY) 29.450AMSIENT AIR TEMPERATURE (DEGREES F) 58.000WET PULP TEMPERATURE (DEGREES F) 55.500WATER DENSITY (LI'S/CUFT) 62.377

    [ AhkIENT AIR DENSITY (LBS/CUFT) 0.07502

    FAN SPEED = 3000 RPM

    PHI FHI PSI PSI ETA ETA FLOW PRESS PRESS POWER KPTOTAL STATIC TOTAL STA71C TOTAL SIATIC

    CFM IN UG IN WO HP

    0.0 0.0 0,4136 0.4136 0.0 0.0 0.0 4.b78 4.578 0.390 0.03S0.0817 040706 044609 0.4591 0.4327 0.4310 522.0 5,102 5.082 0.971 0.0870.13S4 0,1170 0,4SO? 0t4537 0.4.729 0.5667 866.1 5.077 5.022 1.209 0.1000.1740 0.1510 0.4346 0.4267 0,6114 0,5997 1117*7 4.811 4.718 1.30r5 0.124

    0,2104 0.1018 0.4130 0.4010 0.6463 0.6274 1345.5 4.572 4.436 1.49 0.1341,414 0.2J90 0,3884 0.3724 0.6570 0.6301 1547.2 4.299 4.123 1.595 0.1430.2720 0.2350 0.3574 0.3372 0.6582 0.6211 1739.7 3.956 3.733 1.647 0.14S0.Z941 0.2541 0.3333 0.3098 0.6599 0.6132 1880.6 3.690 3.429 1.656 0.14V0.3104 0.2602 0.3001 0.2816 0.6311 0.5771 1985.1 3.411 3.119 1.690 0.15:0.32DO 0.2840 0.2761 0.2471 0.5903 0.5271 2102.6 3.063 2.735 1.719 0.1540.3906 0.3374 0.1606 0.1180 0.4060 0.3004 2497.9 1.778 1.316 1.723 0.155

    "See figure 43.

    69

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    0 0.1 0.2 0.3 0.4

    FLOW COEFFICIENT (t)

    Figure 43 CONFIGURATION 2 PERFORMANCE, 3000 RI'qIl

    70

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    LU C:CLLJ C0

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    TABLE 10. FAN SPEED 3500 RPM, CONFIGURATION 2*

    CENTRIFUGAL FAN TE~ST DATA REDUCTION PROGRAM

    (AMCA STANDARD 210-67t FIGURE 4.3)

    VOLUTE TYPE - ARITH.SPIRALVOLUTE EXIT AREA m 133.63 SQ. IN.

    IMPELLER OUTSIDE DIAMETER (INCHES) 12.000IMPELLER WIDTH FACTOR (SINGLE WIDTH FAN) 0.216IMPELLER INSIDE DIAMETER (INCHES) 7.982IMPELLER EXIT BLADE ANGLE (DEGREES) 610500NOZZLE DIAMETER (INCHES) 6.994INCLINATION OF MANOMETER BANKS (DEGRELS) 11.533INCLINATION OF 111FF. MAN. (DEGREES) 11.533TORQUE ARM LENGTH (INCHES) 10.000DUCT AREA TO CHAMBlER (SOFT) 0.929DUCT AREA UPSTREAM OF NOZZLE (SOFT) 15.500

    BlAROMETER HEIGHT (INCHES OF MERCURY) 29.450AMBIENT AIR TEMPERATURE (DEGREES F) 58.500WET BIULBi TEMPERATURE (DEGREES F) 55.500WATER DENSITY (LBS/CUFT) 62.374AMBIENT AIR DENSITY (LBS/CUFT) 0.07495

    FAN SPEED 3500 RPM

    PHI FHI PSI PSI ETA ETA FLOW PRESS PRESS POWER KP'TOTAL STATIC TOTAL STATIC TOTAL STATIC

    CFM IN WO IN WG HIP

    0.0 0.0 0.4124 0.4124 0.0 0.0 0.0 6.2,08 6.209 0.650 0.0370.0832 0.0719 0.4630 0,4611 0.5311 0.5290 6210.6 6.970 6.941 1.263 0.0730.1363 0.1178 0.4589 0.4538 0.5663 0.5600 1017.4 6,908 6.632 1.955 0.1100.1751 0.1503 0.4356 0.4272 0.6074 0.5958 1308.3 6.557 6.432 2.221 0.1260.2082 0.1799 0.4112 0.3994 0.6356 0.6175 1553.5 6.190 6.012 2.382 0.13!,,.:j93 0.2068 0.3648 0.3692 0.6463 0.6201 1765.9 5.793 5.559 2.521 0.143O.26.-2 0.2317 0.3546 0.3349 0.6501 0.6141 2001.1 5.338 5.042 2.586 0.1460.2901 0.2507 0.3255 0.3025 0.6334 0.5967 2164.6 4.900 4.554 2.638 0.1490.3077 0.26S9 0.3017 0.2758 0.6124 0.5599 2296.0 4.542 4.153 2.682 0-15Z0.3265 0.2821 0.2725 0.2433 0-5e20 0.5197 2438.2 4.102 3.663 2.704 0.1!;30.3879 0.3352 0.1565 0.11S3 0.3956 0.2913 2894.4 2.356 1.735 2.716 0.133

    *See figure 44.

    71

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    2= 0.4

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    0.2

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    0

    0 0.1 0.2 0.3 0.4FLOW COEFFICIENT (€)

    Figure 44 CO*FIGURATION 2 PEFORK.CE, 3500 RPM

    72

    4

  • ____Bell Aerospace i j iDivision of Textron inc

    TABLE 11. FAN SPEED 4000 RPM, CONFIGURATION 2*

    CENTRIFUGAL FAN TEST DATA REDUCTION PROGRAM

    (AMCA STANDARD 210-67t FIGURE 4.3)

    VOLUTE TYPE - ARITH.SPIRAL

    VOLUTE EXIT AREA = 133.83 SO. IN.

    IMPELLER OUTSIDE DIAMETER (INCHES) 12.000IMPELLER WIDTH FACTOR (SINGLE WIDTH FAN) 0.216IMPELLER INSIDE DIAMETER (INCHES) 7.982IMPELLER EXIT BLADE ANGLE (DEGREES) 61.500NOZZLE DIAMETER (INCHES) 6.994INCLINATION OF MANOMETER BANKS (DEGREES) 11.533INCLINATION OF DIFF. MAN. (DEGREES) 11.533TOROUE ARM LENGTH (INCHES) 10.000DUCT AREA TO CHAMBER (SOFT) 0.92?DUCT AREA UPSTREAM OF NOZZLE (SOFT) 15.500

    BAROMETER HEIGHT (INCHES OF MERCURY) 29.450AMPIENT AIR TEMPERATURE (DEGREES F) 59.000WET BULB TEMPERATURE (DEGREES F) 56.000WATER DENSITY (LBS/CUFT) 62.372AMIBIENT AIR DENSITY (LBS/CUFT) 0.07487

    FAN SPEED * 4000 RPM

    PHI FHI PSI PST ETA ETA FLOW PRESS PRESS POWER KPTOTAL STATIC TOTAL STATIC TOTAL STATIC

    CFM IN WG IN UG NP

    0.0172 0.0149 0.4166 0.4165 0.1919 0.1819 146.9 8.183 0.101 1.041 0.0390.0032 0.0719 0.4622 0.4603 0,4342 0.4324 709,3 9.078 9.041 2.336 0.-060.1390 0.1201 0.4670 0.4618 0.5742 0.5678 1185.4 9.173 9.071 2.903 0.1130.1750 0.1512 0.4147 0.4365 0.6127 0.6023 1492.2 8.735 8.573 3.351 0.12?0.208/ 0.1804 0.41q5 0.4077 0,6442 0.6260 1780.0 8.239 8.007 3.5S6 0.1360.ý398 0.2072 0.3954 0.3799 0.6463 0.6227 2044.0 7.767 7.461 3.0!9 0.1460.2663 0.2301 0.3531 0.3339 0.6387 0.6038 2270.7 6.936 6.558 3.664 0.1470.2683 0.2489 0.3269 0.3043 0.6254 0.5822 2456.5 6.421 5.970 3.973 0.:510.3073 0.2655 0.3001 0.2744 0.6037 0.5521 2620.7 5.894 5.390 4.030 0.1530.3262 0.2619 0.2712 0.2423 0.5711 0,5101 2781.8 5.327 4.75U 4.087 0.15'

    *See figure 45.

    73

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    Figure 4S CONFIGLULATION PIERV0RNACi 4000 kP.P

    74

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    ARITHMETICSP!RAL VOLUTEWT DTH 9.0 INCHES

    25 IN.

    3600 12.0 IN.

    10.25 IN.

    00

    CONFIGURATION 3

    1800

    Figure 46 BELL COM4PACT V'OLUTEi, CaNFIGIWATIO 3

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    Lii

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    80 0 3500 RPM

    70

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    Figure 49 CONFIGU"T10N 3 PE.RFORKwCE CWIýOSITE

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  • _Beln Aerospace i i~Dwsion 3t Te:ron in€c

    TABLE 12. FAN SPEED 2500 RPM, CONFIGURATION 3*

    CENTRIFUGAL FAN TETI-V ATA REDUCTION PROGRAM#8s,8ss~',**s***sss,4"4ss*,**su~ss8.*suss*

    CAMCA STANDARD 210-67s FIGURE 4.3)

    VOLUTE TYPE - ARITH.SPIRALVOLUTE EXIT AREA * 144.00 SO. IN.

    WMPELLER OUTSIDE DIAMCTER (INCHES) 12.000IMPELLER WIDTH FACTOR (SINGLE WIDTH FAN) 0.216IMPCLLER INSIDE DIAMETER (INCHES) 70982IMFELLER EXIT PLAI'E ANGLE (DEGREES) 61.500NOZZLE DIAMETER (INCHES) 6.994INCLINATION OF MANOMETER bANKS (DEGREES) 11.533INCLINATION OF DZIFF. MAN. (DEGREES) 11.533TORGUE ARM LENGTH (INCHES) 10.000DUCT AREA TO CHAMbHR (SOFT) 1.000DUCT AREA UPSTREAM OF NOZZLE (SOFT) 15.5•0

    PAROmETEQ NEI2HT (INCHES OF MERCURY) 39.290AMZIENT AIR TEMPERATURE (DEGREES F) 55.500WET PULP TEMPERATURE (DEGREES F) 52.000WATER DENSITY (LS/CUFT) 62.3e9AMBIENT AIR DENSITY (LBS/CUrT) 0.07504

    FAN SPEED • 2500 RPM

    PHI FNI PSI Psi ETA ETA FLOW PRESS PKESS POWER kITOTAL STATIC TOTAL STATIC TOTAL STATIC

    CFh IN IG IND G H,

    0.0 0.0 0.4109 0.4109 0.0 0.0 0.0 3.159 3.159 0.216 0.0330.0059 0.0742 0.4459 0.4442 0.4531 0.4314 456.0 3.428 3.4115 c k7 0,0Q0.1364 0.1196 0.4331 0.4296 0-0330 0.5274 737.5 3.330 3.295 0.126 0.-1Z0.,750 C.IZ12 0.4174 0.4104 0.5745 0.5645 9M-6 3.210 3.-5M t-621 OC12?C.-10.1 0.1616 0.4031 0.392i 0.607o 0.5918 1120.4 3.099 3.019 0.900 0.1390.2440 0.211% 0.?176 0.373S 0.4379 0.614? 1304.5 1.9f7 2.6*1 0.96ý 0.14V0.2756 0.2381 0.3629 0.3#4P 0.6560 0 4237 1469.* 2.?Sv 2.651 0.V4 0.1*20.20S9 0.25$6 0.336V 0.3162 1.6431 0.6042 1576.9 2.590 2.433 1.000 0.15"0"63 0.2731 0.3-23 0.2948 0.4218 0,5769 1694.5 2.3?0 2.S9 1. 004 e.]ai 0.2E*3 0.2792 0.2152 0.M930 0.5359 1764.5 2.47 1.943 1.03V 0.•1.J.J3O0 0.336V 0.1562 0.202 0.3949 0.3030 2078.4 1.301 0.*24 0.9c.V 0.154

    *See f1gure SO.

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    Figure 50 CONFI('IURAVION 3 fIR!OIIL.\N(T 2500 RPM

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    TABLE 13. FAN ',PEED 3000 RPM, CONFIGURATION 3'

    CENTRIFUGAL FAN TEST DATA REDUCTION PROGRAM

    (ANCA STANDARD 210-67# FIGURE 4.3)

    VOLUTE TYPE - ARITH.SPIRALVOLUTE EXIT AREA a 144.00 SO. IN.

    IMPELLER OUTSIDE DIAMETER (INCHES) 12.000IMPELLER WIDTH FACTOR (SINGLE WIDTH FAN) 0.217IMPELLER INSIIE DIAMETER (INCHES) 7.982

    L . IMPELLER EXIT PLADE ANGLE (DEGREES) 6115c0NOZZLE DIAMETER iINCHES) 6.9V4:NCLINATION OF MANOMETER bANKS (DEGREES) 11.533INCLINATION OF DIFF. MAN. (ItESREES) 11.533TOROUE ARM LENGTH (INCHES) 10.000DUCT AREA TO CHAMBER (SorT) 1.000DUCT AREA UPSTREAM OF NOZZLE (SOFT) 15.500

    BAROMETER HEIGHT (INCHES OF MERCURY) 29.390AMBIENT AIR TEMPERATURE (DEGREES F) 56.500WET iULN TEMPERATURE (DEGREES F. 55.000WATER DENSITY (LPS/CUFT) 62.374AMBIENT AIR DENSITY (L9S/CUFT) 0.07451

    FAN SPEED * 3000 RPM11 ETA r11T1=11!11

    PHI FNI PSI PS! ETA ETA FLOW PRESS PRESS POW£t CRTOTAL STATIC TOTAL STATIC TOTAL STATIC

    CFM IN WO IN WG HP

    0.0 0.0 0.4111 0.4111 0.0 0.0 0.0 4.530 4.538 0.362 0.03'0.0856 0.0745 0.4476 0.4459 0.4377 0.4360 551.5 4.942 4.922 0.981 0.OEC0.13U2 0.1202 0,4372 0.4327 0.5509 0.5452 990.0 4.027 4,776 1.22: 0.1100,1731 0.1506 0.4186 044115 0.5679 0.5779 1114.9 4.621 4,542 1.300 0.1?30.2112 0.1837 0.4113 0.4006 046345 0,6100 1359.9 4.5.40 4.422 1.533 0,13'0.244.' 0.2124 0.3891 0.3749 0,6593 0.6352 1572.5 4.296 4.139 1.614 0.1440.271? 0.2363 0.3648 0.3472 0.6661 0.6339 1749.5 4.027 3.033 1,666 0,1490.'9I- 0.2553 0.3379 0.3173 0.6497 0,6101 1809.6 3.730 3.503 1.709 0.153- 1.:i1 0.2710 0.3125 0.2692 0.6290 0.5022 2005.9 3.447 3.193 1.733 0.1550.3319 0.2807 0.2803 0,2539 0.5915 0,5357 21ý7,1 3,095 2,803 1.761 0,15'0.3896 0.3389 0.1567 0.1203 0.3936 0.3020 2500.9 1.730 1.328 1.737 0.155

    "Soe figure 51.

    * 1 81

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    Figure 51 CONFIGURATION 3 PERFORMANCE, 3003 RPM

    82

  • - Bell Aerospace 7Division of Textron Inc

    TABLE 14. FAN SPEED 3500 RPM, CONFIGURATION 3*

    CENTRIFUGAL FAN TEST DATA REDUCTION PROGRAM

    (AMCA STANDARD 210-67t FIGURE 4.3)

    VOLUTE TYPE - ARITH.SPIRALVOLUTE EXIT AREA a 144.00 S0, IN.

    IMPELLER OUTSIDE DIAMETER (INCHES) 12.000IMPELLER WIDITH FACTOR (SINGLE WIDTH FAN) 0.216IMPELLER INSIDE DIAMETER (INCHES) 7.962IMPELLER EXIT BLADE ANGLE (DEGREES) 61.500NOZZLE DIAMETER (INCHES) 6.994INCLINATION OF MANOMETER BANKS (DEGREES) 11,533

    INCLINATION OF I[1FF. MAN. (DEGREES) 11.533TOROUE ARM LENGTH (INCHES) 10.000DUCT AREA TO CHAMBER (SOFT) 1.000DUCT AREA UPSTREAM OF NOZZLE (SOFT) 15.500

    BAROMETER HEIGHT (INCHES OF MERCURY) 29.290AMIIENT AIR TEMPERATURE (DEGREES F) 56.500WET BULB TEMPERATURE (DEOREES F) 53.000WATER DENSITY (LBS/CUFT) 62.384AMbIENT AIR DENSITY (LSS/CUFT) 0,07468

    FAN SPEED - 3500 RPM

    PHI FHI PSI PSI ETA ETA FLOW PRESS PRESS POWER NPTOTAL STATIC TOTAL STATIC TOTAL STATIC

    CFM IN WG IN WO NP

    0.0 0.0 0,4129 0.4129 0.0 0.0 0.0 6.200 6.20B 0.594 0.0340.0657 0.0740 0.4487 0.4470 0.5229 0.5208 639.2 4.74; 6.712 1.299 0.0740ý1382 0.1194 0.4369 0.4324 0.5381 0.5326 1030.9 6.569 6.502 1.983 0.11:

    0.1742 0.1505 0,4204 0.4133 0.5753 0.5656 1299*4 6.321 6.214 1.24T 0.127

    0.210L 0.1819 0.4116 0.4012 0.6266 0.6107 1570.5 6.18F 6.032 2.443 0.1300.2429 0.2098 0.3686 0.3747 0.6459 0.62B8 1812.0 5.843 5.634 2.587 0.14,.0.7424 0.2353 0.3613 0.3436 0.6445 0.6133 2032.3 5.433 5.170 2.699 0,1ý3

    0,7943 0.2543 0.3342 0,3138 0.638e 0.5996 2195.9 5.025 4.718 2.7'1 0.1540.31"3 0.269e 0.3073 0.2843 0.6156 0.5696 2329,9 4.620 4.274 2.754 0.15&0.3330 0.2877 0.2795 0.2533 0.5899 0.5347 2484.5 4.202 3.09 2.760 0.15E0.3917 0.3384 041564 0.1201 0.3948 0.3030 2922.5 2.352 1.065 2.743 0.15!

    I

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    to the conditions at the box inlet. In accordance with the MICA Standard(reference 1) recommendation, a very small total pressure correction for thelength of the duct to the box beyond the end of the normal diffuser wasincluded as appropriate. However, the absence of this correction has negligibleeffect on the results.

    CONFIGURATION 3

    Figures 53 through 79 illustrate test results for the final Bell compact volute,as described below.

    Figures 53 through 55 show the results of the inlet bellmouth velocity surveysat three operating points.

    Figure 56 shows the volute exit plane pressure measurement locations, andfigures S7 through 60 show the results of the volute exit plane surveys atthese locations for four operating points.

    Figures 61 through 63 show the impeller blade inlet flow angle survey resultsat three operating points, and figures 64 through 66 show the impeller bladevelocity survey results at the same three operating points. Figures 67 through69 show the results of the impeller blade inlet pressure surveys at threeoperating points, and figures 70 through 72 show the impeller blade exit flowangle survey results at these three operating points. Figures 73 through 75show the impeller blade exit pressure survey results for the three operatingpoints.

    Figure 76 is a diagram showing the locations within the volute at which pres-sure readings were taken. Figure 77 shows plots of these pressure readingsas a function of actual and radial positions.

    Figure 78 shows the results of a longitudinal pressure survey through theinlet bellmouth at a radius of 2.6 inches from the impeller shaft axis.Figure 79 shows the corresponding velocity for this pressure survey.

    85

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    Figure 61 IMPELLER BLADE INLET FLOW ANGLE SURVEY,OPERATING POINT A, CONFIGURATION 3

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    Figure 77 VOLUTE INTERNAL PRESSURE EXPLORATIONRESULTSO CONFIGURATION 3

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