Aai Capabilities

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Atlantic Aero Capabilities

Maintenance, Avionics, InteriorsManufacturing & Engineering


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Company History

1971 - Company was formed by a local investment group.1977 - First company in the region to offer corporate jet charter and management with the Learjet.1984 Management participated in the formation of Questair, Inc.1987 - Established a small package freight company (Mid-Atlantic Freight, Inc.).

1997 - Received DAS (Designated Alteration Station) certification. This authorization allows us tomake major modifications to aircraft with little direct involvement from the FAA during the process. Weare the seventh DAS to be awarded in the history of the FAA Southern Region.2000 - Began design and development support for VLJ aircraft project.2003 Opened 14,000 S.F. dedicated manufacturing facility for STC and PMA parts.2003 Opened aircraft seat and upholstery facility.2003 Opened aircraft cabinet, seat and upholstery facility.

2005 Became major outsource maintenance facility for FlexJet on Challenger 300, Challenger604,Learjet 60, Learjet 45 and Learjet 40. Includes cabinet and upholstery refinishing.2008 The Kernersville Manufacture Facility is awarded ISO9001:2000 + AS9100B


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Maintenance * Avionics * Interiors

Exceptional Employees+

Quality Work =Loyal Customers


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Maintenance Shop Capabilities

56 technicians providing 24 hour coverage.Specialize in Challenger, Falcon, Learjet, Hawker & CitationSpecialize in King Air and Caravan turboprops.Regional Service Center for P&W PT6 and JT-15 engines.Line Service Center for Honeywell TFE731 engines.Independent Level 3 NDI facility (approved by Cessna)Williams FJ44 engine Line MaintenanceClass I/Class III Certified Repair Station

Exceptional Employees + Quality Work = Loyal Customers


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Avionics Capabilities

We engineer, Install and support the latest safety, communication and entertainment systemsIn house state of the art avionics bench test facility.Authorized dealer for AirCell, Alliant, Allied Signal, Avidyne, Bendix/King/Honeywell, CenturyFlight Systems, Flight Displays, Rockwell Collins, BF Goodrich, Garmin, L3 Communications,Magnastar, Mid-Continent, NAT, Paperless Cockpit, Ryan, Shadin, Sandel, S-Tec/Meggitt,Technisonics, Universal Avionics, WSI.


IS&S Install on

Pilatus PC-12


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Interior Cabinetry and Upholstery

Full CNC manufacturing for precisionUnique 6 coat finishing processVigorous inspection that includes steaming of the leather,perfection of seam stitching and a complete functional check



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Fractional Jet Maintenance Program

Primary Fractional Jet Service Provider for all models with emphasis on widebody aircraft(Challenger 604, Challenger 300).18 dedicated technicians providing around the clock support.

Average 3000 manhours per monthComplete Interior refurbishment with 24 interior personnel.



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Engineering

Design FabricationTest Capabilities


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Atlantic Aero Engineering

and Production Capabilities

Aircraft structural and systems design, analysis, fabrication, and testing.Structural Finite Element Analysis (FEA).

CAD/CAM capability, solid modeling and rendering (Auto Cad, Solidworks, CATIA V5).Structural load testing.Flight test and analysis - computer data acquisition and analysis.Design, analysis and production of certificated composite parts.FAA approved Parts Manufacturing Authority (PMA).FAA Approved quality control system ( DAS and PAH Holder).Engineering personnel for on-site data approval ( DERs and DARs).Non Destructive Testing (NDT) equipment and expertise.Reverse Engineering and Measurement using FARO Platinum arm with laser scanning head.

CNC MachiningComposite parts manufacturing


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Electrical Systems

Design, Fabrication and Test Capabilities

Design of primary electrical distribution systemDelivery and installation on aircraft

Upgrade and ongoing support during 3 year flight test programDesigned, fabricated and installed all major wiring harnesses

From Proof of Concept to Production


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Avionics System DesignDesign, Fabrication and Test Capabilities

Upgrade and ongoing support during 3 year flight test programFirst installation of 3 tube Garmin G1000 system

Installation design and test support for GFC AFCSDelivery and installation on aircraft

POC Cockpit

Mockup of

Production Cockpit



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Empennage StructureDesign, Fabrication and Test Capabilities

Design of primary and secondary structure using CATIAFinite Element Analysis of structureManufacture of metal and composite structureStatic testing of completed assemblyDelivery and installation on aircraft

Empennage In Flight

Empennage Structure Detail


Static Test Fixture


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Winglet

Design, Fabrication and Test Capabilities

Manufacture of carbon composite/metal hybrid structureDesign of primary and secondary structure

Static testing of completed assembly

Part Assembly

Static Testing

Installation

3-D Assembly and Solidworks Mold Design

Winglet in Flight

Winglet in Mold



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Engine Nacelle & InletDesign, Fabrication and Test Capabilities

Design inlet and nacelle for turbofan engine using SolidworksFabrication of inlet and nacelle from carbon composite

Modification of aircraft to install test instrumentation

Inlet Mold

Nacelle Loft

Inlet

Nacelle Mold

Finished Nacelle

Installed Inlet


Inlet


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FARO Engineering CapabilitiesFARO platinum arm with laser scanning headReverse engineering using laser scanner to generate point cloud

Generation of 3-D model using SolidworksInspection capability using scanned comparison standard

3-D AssemblyDesign

Scanning Using FARO Arm

Measurement Process

Finished Product



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Manufacturing

Composites

5 - AXIS CNCCabinetry P roduction

Sheet Metal Fabrication

ISO9001:2000 + AS9100B


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Manufacturing CNC Machinery30,000 square feet of manufacturing spaceManufacture of 100s of OEM, PMA & STC partsCNC manufacturing process from CATIA V5

5 Axis CNC Machining Center CNC Knee Mill

CNC Lathe CNC Power Shear CNC Gantry Router

CNC Press Brake

ISO9001:2000 + AS9100B


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Composite Fabrication CapabilitiesCarbon, Prepreg carbon and fiberglass capabilities

Vacuum bagging and oven curedMold making capability

Learjet Horse Collar

Cessna 210 Air Induction

VLJ Winglet

Learjet Stang Fairing

Test Inlet

Flying Test Bed Nacelle

ISO9001:2000 + AS9100B


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Beechcraft BonanzaAerodynamically Optimized Carbon Fiber 2-Piece Nose Bowl Kit

Carbon fiber cowling doors designed manufactured and certifiedReplaces aluminum cowling reducing weight and maintenance costFAA / PMA Approved under STC SA10145SC

Bonanza with STC Kit

Nose Bowl Kit Installation

Manufactured

Nose Bowl Kit

ISO9001:2000 + AS9100B

Sheet Metal Fabrication


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Sheet Metal FabricationCNC Press Brake, CNC Power Sheer and CNC Gantry RouterComplex Flat Pattern Bending, Turret Punching, Rolling & Plate CuttingPrecision Parts with repeatable strict tolerancesHigh quality finish and form

Computer

Controlled

CMM

Mounting Brackets Dual Engine Mount Assy.

ISO9001:2000 + AS9100B

Engine Baffle Assy.

Switch Brackett


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Specialty Equipment

State of the art paint and finishing facilityLear 31 Dorsal Fin Assembly FixtureFreezers and ovens for composite lay outState of the art paint and finishing facilityDual Paint booths

Paint & Finishing Facility

Downdraft Sanding Table

Third Paint Booth

Dorsal Fixture and Fin

Freezer & Oven

ISO9001:2000 + AS9100B


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CertificationDesignated Alteration Station

PMA AuthorizationISO 9001:2000 + AS9100B

Military Critical Technical Data AgreementApproved SupplierGulfstream

BombardierPilatus


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Designated Alteration Station

DAS511128CE

DAS for 12 years, awarded 1997

Allows AAI to develop and issue Supplemental TypeCertificates in conjunction with the AAI repair station

January 2007 FAA Audit with no findings


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PMA Authorization

PQ1413CE-D

Authorized to PMA over 2000 parts

Actively involved in hundreds ofsuccessful PMA approvals


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Atlantic Aero Certificate of Registration

ISO 9001:2000 + AS9100B

Awarded IOS9001:2000 in January 15 th, 2008

Certificate # CERT-0026411

This Certificate of Registration applies to:

ISO9001:2000 + AS9100B

Manufacture, resell and distribution of metal and composite parts for aerospace applications


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Atlantic Aero FAA Air Agency CertificateEWGR752D


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Certificate of Approval


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Contact Us

Jim Spinder [email protected]

President (336) 235-6033

Chuck Goodard [email protected]

DAS Administrator (336) 235-6195

Linda [email protected]

Sales Coordinator (336) 235-6057FAX (336) 235-3305

Ship to:6423 Bryan Blvd.

Greensboro, NC 27409Mail to:

Post Office Box 35408Greensboro, NC 27425-5408

Documents

Aai Capabilities