Project Write Up

The project is to make Fit sample & Development sample of denim pant. The aim of this project is too familiar with different stages of product development. We think that we are successful of achieving those aims of this project .We done trend analysis of previous 11 years & predict about the upcoming trend of 2016 of denim pant .Then we also make customer profile in which customer age range is 24 to 40.We worked on design development to make denim pant. We are helped a lot by many persons directly involved in RMG industry. Our honorable teacher also supports us all the time to make this project successful. We collect fabric, trims and accessories from different buying house & Industry. After making the garment we have also done industrial washing & finishing. For documentation purpose, we make spec sheet, Technical spec sheet, trim card, consumption & costing sheet, different test report of fabric & trims. We also analyze the fit sample & give comment about quality, fit & design .We also takes comment from our honorable teacher. Then we make revised spec sheet for making development sample .After making development sample & all other document now we are ready to submit our successful project.

Content 1. Project write up2. Index 3. Groupe details4. SWOT analysis5. Customer profile6. Prediction7. Design development8. Primary design9. Design cover10. Spec sheet11. Fabric & material analysis report12. Specification of design13. Fit sample 14. Revised spec sheet15. Development sample16. Consumption17. Costing18. Test report19. Research paper20. Critical path analysis21. Calendar view22. Thread consumption23. Process breakdown24. Trim card

Acknowledgement

First of all, we would like to give thanks to our honorable teacher to give us such an innovative project to do. We learn a lot by doing this project. We were helped by some persons who are directly or indirectly involved in RMG industry during completion of our project. They were very much helpful & supportive to us. We got all kind of support from them to complete our project. From the sourcing of fabric to the finishing of garments, all support we got from them. Thats why it was very easy for us to complete our project in scheduled time. So, we are very much thankful to them for their support & help.Here the list of those persons: 1. Abdul Noman ((keltu) Operator, Sample department, Doyal Garments LtD 2. SK Nadim Sr. Merchandiser Stitch & Welt Apparels Ltd. 3. A.T.M. Bikarul Islam Owner, BIT Computers LtD . 4. Kumar Debnath Sajol Director (marketing) Asian Global Sourcing LtD 5. Abdus Salam Sr. Merchandiser Update Apparels LtD 6. Sumaiya Sondhi Student, 121-FDT BGMEA University of Fashion & Technology

IndexContentPage

1. Project write up1

2. content2

3. acknowledgment 3

4. index4

5. group details5

6. SWOT analysis6

7. Customer profile7

8. Prediction8

9. Design development9-11

10. Primary design12

11. Design cover13

12. Spec sheet14

13. Fabric & material analysis report15-16

14. Specification of design17-21

15. Fit sample22-25

16. Fit comments26

17. Revised spec sheet27

18. Development sample28-29

19. Consumption30-31

20. Costing32-33

21. Test report34-35

22. Research paper36

23. Critical path analysis37

24. Calendar view38

25. After wash measurement38

26.Thread consumption39

Process breakdown40

Trim card41-42

Group details CREATIVE

We named this group as Creative group and we completed this project very innovative way. We learn lot of things by doing this project. We are five members in our group & all members were very active throughout the work process. We were very serious about this project & tried our level best to make this project as a best one. We gather a vast knowledge by doing this project. We also learn many new things .We sourced fabric from buying house & industry by our own effort. After making the garment we also did industrial washing & finishing. We also made the entire necessary documentOur Creative group members are,Fahad Islam Palash 121-244-0-45A.B. Shihab Ahmed 121-261-0-45Md. Arafath Khan 121-246-0-45Jahid Ferdos 121-260-0-45Sazzad Hossain 121-241-0-45

SWOT Analysis Strength Good leadership Unity among the group Positive tangible and intangible attributes Unique characteristics Accreditations, hard working Good control over the members Huge resource Creativity, passionate, AmbitiousWeakness Skill deficiencies Different mentality & idea Time pressure Personal limitationsOpportunity Realistic trend forecasting Strong partnership Achieve best result Enhance ability Enhance equabilityThread Loss of leader or members Strong competitors Environmental effects Unrealistic Expectations Political violence Time maintainCustomer Profile

NameJahid Ferdos Nadim

Age Range20-30 (To Be Exact23)

NationalityBangladeshi

AreaMirpur, Dhaka

ProfessionStudent

Educational QualificationGraduation

ReligionIslam

Family Income350000 Taka

Expense Ability12000 Taka

Prediction For 2016 Fashion Forecasting

Slim Fit Denim ( Narrow ) Stretch Denim Laser Fading Low Pocket Positioning Jeanologia Technology Used Damage And Destroy Effect Contrast Pocket Hemming

Design development Design development

Design development

Primary design

Design cover

Measurement ChartSpec sheet

SLNameMeasurements

AWaist Size32

BSeat36

CThigh19

DKnee( 14" Below Crotch)16

EBottom14

FFront Rise(W.O Waist Band)8.5

GBack Rise15

HInseam32

IFront Pocket Width4

JFront Pocket Depth3

KBack Pocket Width6.5

LBack Pocket Length7

MCoin Pocket Width2 7/8

NCoin Pocket Length3 7/8

Basic SketchBEHLKJIGFDCA`

Fabric & Material Analysis & Test Report Fabric: Fabric type: denim fabricConstruction: weaving Diagonal weaving Twill 3x1Component: 97% cotton, 3% spandex Width: 58/60 WPI x PPI: 73*55Yarn count: (8s siro +8s slub)*12s/40D Color: Navy BlueWeight: 339 GSM / 12 OZWashing shrinkage: Warp 3% Weft5%Test reportColor fastness to wash: excellent (4 out of 5)Color fastness to rubbing: good (4 out of 5)Color fastness to perspiration: good (4 out of 5)Color fastness to light: excellent (4 out of 5)Tear strength:goodAbrasion properties: averageDimensional stability: excellentSpirality after laundering:no

Advantages:1. This fabric is double layer and it contains warp slub, it is fashionable.2. This fabric has little stretch; it suits for making jeans for man.3. This kind of fabric uses the new raw material, so it has cotton/spandexeffect.

Sewing threadMaterial: 100% PolyesterPattern: DyedYarn Type: core spunColor: Golden, WhiteFeature: Abrasion-Resistant, Chemical-Resistant, Eco-Friendly, High Temperature Resistant, High Tenacity, Low Shrinkage, Other, High tenacityYarn Count: 20/2Shrink:LowFiber density: 2.5%Rupture strength: 45 cn/dtexLight fastness: min.4Washing fastness: min.4Elongation: 14-20% Dry shrinkage: 3.0Advantage Offerexcellent sewing performance in the most demanding applications Special lubricant ensures smooth, trouble-free sewing Excellent wash-down characteristics make an ideal for jeans Cotton wrap protects the polyester core from needle heat an high ironing temperatures. Used forhigh-speed sewing machines. Shank button:Material: Zinc alloy, high quality crystalSize: 32 L / 20 mmShape: roundTechniques: plating, polishing, die-casting

Color: Anti-brassFeatures: Eco-friendly

RivetSize: 14LComponent: brass metalFeature: Eco-Friendly, Dry Cleaning, WashableShape: roundTechniques: Plating

Zipper

Zipper Type: close end & open end zipperSlider: normal sliderTeeth: metal brassTape: nylonSize: 45GLength: 6 inchFeature: Auto Lock, waterproof, Eco-friendly, lead &nickel-freeAdvantages: tape feels soft, teeth run smoothly, high quality

Specification of design A) Pattern & design analysis:

Coin pocket 1 down from waist band 3x 3.52.25Front pocket positioning5.5Coin pocket positioningBack viewFront view

Front rise 10321.5Waist bandBack rise 14.5Back pocket 5.75 x 6.75 Rivet 14LShank button 32LZipper 6Yoke Belt loop 0.75x 2.5

b) Stitch & seam analysis:SLProcess DescriptionMachine & Stitch classSeam type

ABack join with yoke4 thread over lock m/c(514)Lapped seam

BFront Rise closed4 thread over lock m/c(514)Super impose seam

CBack rise closed4 thread over lock m/c (514)Super impose seam

DSide seam closed4 thread over lock m/c (514)Super impose seam

EInseam closed4 thread over lock m/c (514)Super impose seam

FBottom Hem1 N lock stitch m/c(301)Super impose seam

GYoke join2N multi thread Chain stitch m/c401Super impose seam

HJ stitchFeed of the arm m/cDecorative seam

IBack Pocket attachPocket attach m/cDecorative seam

JFront pocket attach1 N lock stitch m/c(301)

Super impose seam

KBack Pocket hemming1 N lock stitch m/c (301)Super impose seam

LWaist band sew1N lock stitch m/c( 301)Bound seam

MLoop attach1 N lock stitch m/c(301)Super impose seam

NBartakBartak m/cDecorative seam

C) Fabrication & Material analysis: Fabric: Fabric type: Denim fabricConstruction: weaving Diagonal weaving Twill 3x1Component: 97% cotton, 3% spandex Width: 58/60 WPI x PPI: 73*55Yarn count: (8s siro +8s slub)*12s/40D Color: Navy BlueWeight: 339 GSM / 12 OZWashing shrinkage: Warp 3% Weft5%Sewing threadMaterial: 100% PolyesterPattern: DyedYarn Type: core spunColor: Golden, WhiteFeature: Abrasion-Resistant, Chemical-Resistant, Eco-Friendly, High Temperature Resistant, High Tenacity, Low Shrinkage, Other, High tenacityYarn Count: 20/2Shrink:LowFiber density: 2.5%Rupture strength: 45 cn/dtexLight fastness: min.4Washing fastness: min.4Elongation: 14-20%Dry shrinkage: 3.0

Shank button: Material: Zinc alloy, high quality crystalSize: 32 L / 20 mmShape: roundTechniques: plating, polishing, die-casting

Color: Anti-brassFeatures: Eco-friendly

RivetSize: 14LComponent: brass metalFeature: Eco-Friendly, Dry Cleaning, WashableShape: roundTechniques: Plating

Zipper

Zipper Type: close end & open end zipperSlider: normal sliderTeeth: metal brassTape: nylonSize: 45GLength: 6 inchFeature: Auto Lock, waterproof, Eco-friendly, lead &nickel-freeAdvantages: tape feels soft, teeth run smoothly, high quality

Fit sample

Side viewBack viewFront view

Flat viewfFit analysis

Quality comment: 1. Fabric quality is too fine2. Need a courser fabric3. Better stitch quality required

Fit comment:1. Front rise need to be modified2. Back rise must be decreased3. Full length should be decreased4. Crotch point needs more flexibility5. Waist band is large

Design comment:1. Need to be much slim fitting2. Need cross cut design on back pocket3. Double stitch on some purpose4. Use of contrast color sewing thread5. Front pocket binding

Revised spec sheetSerialPoints of MeasurementMeasurement(inch)ChangeTolerance

A. AWaist32-+/- .75

B. CHip36-+/-.75

C. DFull length40-1+/.-75

D. EThigh19+/-.75

E. FKnee width16-1+/-.25

F. GBottom Hem13-1+/-.25

G. HInseam30-+/-.75

H. IFront rise with waistband10-+/-.25

I. JBack rise with waist band

16-+/-.25

J. KBack yoke height3-+/-0

K. LSide yoke height2-+/-0

L. MBack pocket width5-+/-0

M. OBack pocket height6-+/-0

N. PZipper length6-+/-0

O. QWaistband height1.5-+/-0

P. RCoin pocket width3-+/-0

Q. SCoin pocket length3-+/-0

Development sample

Side viewBack viewFront view

Flat view

ConsumptionConsumption for slim fit denim trouser Measurement areaMeasurement(In inch)

Inseam32.00

Thai9.50

Back rise (Under West Band)11.5

Waist band width1.50

Back pocket length6.75

Back pocket Width5.50

Belt Loop length2.50

Belt Loop Width0.75

Pocket Bag Length9.00

Pocket Bag Width6.75

The Formula is : ( Length X Width ) X No of panel / ( Fabric Width X36 inch ) + Wastage Percentage= Result Calculation: - In HereTotal Bottom Length = Inseam + Back rise + Wbw + Sewingallowance.( Wbw =West band width )Total Bottom Width = 1/2 Thigh +2 Sewing allowanceSo, Length = 32+11.5+ 1.5 *2 +3 = 46.5Inch. Width = 9.5 +2 =11.5 InchSay the actual Fabric Width is 58 inch, but when sewing a garmentsas we can,t use the edge of a fabric , so at the time of calculation wemust deduct 1 Inch from the fabric width . I.e. fabric width will be57 Inch.Now the Applicable Formula :-( Length X Thigh ) * 4 part /( Fabric Width X 36 inch)= Result + Wastage= Result for 1 Pc X12 pcs= Yds / DozBased on above information we foundMain Fabric Consumption :- {(46.5 Inch X 11.5 Inch) X 4 Pcs} /(57 inch X36 Inch) + Wastage 10% =( 2139 square inch / 2052 square inch )+ 10% Wastage = {1.04 Yds +0.052(Wastage)} = 1.144 ydsBack Pocket Consumption = {(6.75X 5.5) X 2 pc} / (57 X 36)+10%wastage =74.25 /2052 +10%wastage =.036+.0018 =.0396 ydsBelt loop Consumption ={ (1.5X .75) X 6 pc} / (57 X 36)+10%wastage =6.75 /2052+10%wastage =.004yds Total Fabric needed for 1 pcs denim pant=1.144 yds +0.0396 Yds+.04 Yds = 1.2236 Yds /pcsTotal Fabric needed for 1 dozen denim pant=14.68yds/dznFor Pocketing Fabric :- Length =9inch X 2 Ply +1 inch (SA ) = ( 18+1) inch = 19inch Width = 5.5 inch X 2 Ply + 1 inch (SA ) = 12 inchPocketing fabric consumption= ( 19 inch X 12 inch )2 pcs /(43 inch X 36 inch) = 456/1548 =.29+10% wastage =.32 Pocketing fabric consumption =0.32X 12 Pcs =3.84 Yds Per dznSo, based on above measurement we need13.84Yds main fabric & 3.6576 Yds pocketing .Consumption of piping fabric= 8*2*2/43*36+10%wastage =.021*12=0.252yds/dzn

Contrast fab.=32.5*2*1/43*36+10%wastage=.045yds*12=0.55yds/dznCostingCREATIVE GROUP

8TH June, 2015

1st QuoteITEMDENIM TROUSER

BUYER NAMETanjimul hasan sajib

SIZE RANGE

QTY/SET1

Cost of Fabric Consumption :

SLFABRICATIONCONSTRUCTIONWIDTHYYCOSTFABRIC COSTFABRIC COSTSUPPLIERREMARK

YDS/KGYDS/KGPCDZ

1BODY97%cotton+3%spandexCW 57 "1.144$1.80$2.06 $ 24.72

2POCKETINGTCCW 43 "0.32$0.80$0.256 $ 3.072

3piping87%cotton+13%polyesterCW 43 "0.021$1.30$0.027$.32

4Waist belt con.fabricTCCW 43 ".045$0.90$0.04$0.486

$2.383$28.6

SLACCESSORIESPARTICULARUNITPrice/UnitCost/GmtDZSUPPLIER

1THREAD20/3, 20/2 & 40/21$0.70$0.07 $ 0.84 Own source

2MAIN LBL1.05$1.00 $0.09 $ 1.05 Own source

3SIZE LBL1.05$0.10 $0.01 $ 0.11 Own source

4CARE LBL1.05$0.30 $0.03 $ 0.32 Own source

5HANG TAG1.05$1.50 $0.13 $ 1.58 Own source

10PRICE TKT1.05$0.10 $0.01 $ 0.11 Own source

11TAG STRING1.05$0.50 $0.04 $ 0.53 Own source

12Zipper Metal4 .51.1$0.170$0.187 $ 2.24 Own source

13Shank Button32L1.1$6.000$0.05 $ 0.55 Own source

14Rivet14L4.4$2.500$0.08 $ 0.92 Own source

15INTELININGPaper0.15$1.000$0.150 $ 1.80 Own source

16POLYINDIVISUAL1.05$0.070$0.07 $ 0.88 Own source

18CARTON 1.01$1.100$0.093 $ 1.11 Own source

19OTHERS1.05$0.240$0.021 $ 0.25 Own source

$1.02 $ 12.27

CALCULATION OF FOB PRICE TO BE OFFERED:

REGULARPARTICULARPCDZ

1FABRIC $2.383$28.6

2TRIMS $1.02$12.27

4Wash30 min enzyme wash$0.30$3.60

5Test charge$0.00$0.00

6Commercial Expense$0.18$2.16

7Development cost$0.05$0.60

8Company Profit$0.10$1.20

9CM$1.00$12.00

10FOB ( Without commission)$5.86$70.35

11Buyer Commission$0.00$0.00

12FOB$5.03$60.43

Test report

FabricType: denimConstruction: weavingDiagonal weaving Twill 3x1Component: 97% cotton, 3% spandexWidth: 58/60 WPI x PPI: 73*55Yarn count: (8s siro +8s slub)*12s/40DColor: Navy BlueWeight: 339 GSM / 12 OZWashing shrinkage: Warp 3% Weft5%Color fastness to wash: excellent (4 out of 5)Color fastness to rubbing: good (4 out of 5)Color fastness to perspiration: good (4 out of 5)Color fastness to light: excellent (4 out of 5)Tear strength:goodAbrasion properties: averageDimensional stability: excellentSpirality after laundering: no

Sewing threadYarn Count: 20/2Shrink: LowFiber density: 2.5%Rupture strength: 45 cn/dtexLight fastness: min.4Washing fastness: min.4Elongation: 14-20%Dry shrinkage: 3.0

Shank button:Material: Zinc alloy, high quality crystalSize: 32 L / 20 mmShape: roundTechniques: plating, polishing, die-casting

Color: Anti-brassFeatures: Eco-friendly

RivetSize: 14LComponent: brass metalFeature: Eco-Friendly, Dry Cleaning, WashableShape: roundTechniques: Plating

Zipper

Zipper Type: close end & open end zipperSlider: normal sliderTeeth: metal brassTape: nylonSize: 45GLength: 6 inchFeature: Auto Lock, waterproof, Eco-friendly, lead &nickel-free

Research paper analysis

Critical Path AnalysisProduct: Mens Slim Fitted Denim Trouser For Spring Summer

SLActivityPredecessorDaysDate

ATrend Analysis38-5-15 To 10-5-15

BDesign Chart211-5-15 To 12-5-15

CPredictionA113-5-15

DMood BoardA114-5-15

ECustomer ProfileC115-5-15

FMeeting With SirA,B,C,D,E116-5-15

GSpec SheetF117-5-15

HPrimary Design & PatternG218-5-15 To 19-5-15

IFabric & Material CollectionH120-5-15

J1st Fit SampleH, I221-5-15 To 22-5-15

KPhoto ShootJ123-5-15

LFit AnalysisK124-5-15

MMeeting With SirL125-5-15

NRevised Spec SheetM126-5-15

OTechnical Design Detailing127-5-15

PTrim Card Making128-5-15

QPre-Production SampleN429-5-15 To 1-6-15

RCosting & ConsumptionQ12-6-15

SWashing & Lab TestQ23-6-15 To 4-6-15

TFinishingS15-6-15

UDocumentation46-6-15 To 9-6-15

VGroup Meeting & Review All110-6-15

WReserve Day111-6-15

XSubmission112-6-15

Critical path calendar DayFriSatSunMonTuesWedThurs

ActivitiesMay 8 May 9

May 10May11May12May 13May 14

May15May 16May 17May 18May 19May 20May 21

May 22May 23May 24May 25May 26May 27May 28

May 29May 30May 31Jun 1Jun 2Jun 3 Jun 4

Jun 5Jun 6Jun 7Jun 8Jun 9Jun 10Jun 11

Jun 12-Project Submission

Measurement after washPoints to MeasureMeasurements

Waist Size32

Seat36

Thigh19

Full length38

Knee( 14" Below Crotch)15

Bottom Hem12

Front Rise(W.O Waist Band)9

Back Rise14

Inseam28

Front Pocket Width5

Front Pocket Depth2

Back Pocket Width5

Back Pocket Length6

Coin Pocket Width3

Coin Pocket Length3

Thread ConsumptionOfDenim TrouserSlProcess DescriptionMachine & Stitch classSeam typeSeam lengthTotal threadconsumption

1Back join with yoke4 thread over lock m/c(514)Super impose seam18342.25

1Front Rise closed4 thread over lock m/c(514)Super impose seam485.26

2Back rise closed4 thread over lock m/c (514)Super impose seam14268.25

3Side seam closed4 thread over lock m/c (514)Super impose seam381424.5

4Inseam closed4 thread over lock m/c (514)Super impose seam291091.5

5Bottom Hem1 N lock stitch m/c(301)Super impose seam1365

6Yoke join2 N multi thread Chain stitch m/c (401)Super impose seam18101.75

7J stitchFeed of the arm m/c714

8Back Pocket attachPocket attach m/c38.75

9Front pocket attach 1 N lock stitch m/c(301)

1538.75

10 Back Pocket hemming1 N lock stitch m/c (301)Super impose seam1127.5

11Waist band sew 2 N multi thread Chain stitch m/c (401)Bound seam32176

12Loop attach1 N lock stitch m/c(301)1231.25

13BartakBartak m/c24 288

Total thread consumption 3992.5 inch

Process breakdownSLPROCESS DESCRIPTIONM/C&STITCH CLASSWork AidSEAM TYPESMV

BACK

1Back yoke left and right joint3 T O/L M/C-504 Super imp.

2Back left &right joint3 T O/L M/C-504 Super imp.

3Back panel and yoke joint4 T O/L M/C-512holderSuper imp.

4Back and yoke panel turn& top stitch 2 N MT C/S-401holderLapped sm

5Back rise turn & top stitch1 N MT C/S-401g.p.f.Lapped sm

6Pocket positioning markh.w.marker

7Skin print on pocketh.w.

8Pocket edge finished seam3 T O/L M/C-504Edge finish

9Pocket hemming1N L/S M/C-301fellerSuper imp.

10Pocket attach to back panel Auto pkt attach m/c

FRONT

11Coin pocket attach on front facing at position1N L/S M/C-301holderLapped sm

12Front pocket facing edge finished seam3 T O/L M/C-504Edge finish

13Pocket facing attach to front pocket bag1N L/S M/C-301Super imp.

14Bearer attach to pocket 1N L/S M/C-301H. p.f.Super imp.

15Pocket bag attach to front1N L/S M/C-301H. p.f.Super imp.

16Front turn & top stitch2 N MT C/S-401c.p.f.Super imp.

17Pocket bag mouth close1N L/S M/C-301Super imp.

18Pocket bag turn and edge top stitch4 T O/L M/C-512c. p.f.Super imp.

19Single fly edge finished seam4 T O/L M/C-512Edge finish

20Double fly front and back part attach4 T O/L M/C-512

21Double fly edge finished seam4 T O/L M/C-512Edge finish

22Single fly attach to left front 1N L/S M/C-301h.p.f.Super imp.

23Double fly attach to right front1N L/S M/C-301h.p.f.Super imp.

24Single fly turn and top stitch 1N L/S M/C-301c.p.footSuper imp.

25Double fly turn and top stitch1N L/S M/C-301c.p.foot

26Button hole on double fly back partButton hole m/c

27Snap button attach to single flySnap button atch m/c

28Fly top stitch1N L/S M/C-301h.p.f.Super imp.

29Front rise joint3 T O/L M/C-504h.p.f.Super imp.

30Front rise turn & top stitch2N L/S M/C-301c.p.footSuper imp.

ASSEMBLY

31Side seam joint 4 T O/L M/C-512Super imp.

32Side seam turn &top stitch2N L/S M/C-301Super imp.

33 Belt loop making3 T B COV.M/CFlr+hldrSm class-8

34Waist belt making1N L/S M/C-301Sm class-8

35Bottom hem1N L/S M/C-301hemmerSuper imp.

36Waist belt attach with care&size label1N L/S M/C-301binderBound sm

37Waist belt mouth close1N L/S M/C-301Super imp.

38Button hole Button hole m/c

39Snap button attachSnap button atch m/c

40Rivet attachRivet attach m/c

41Belt loop attach &other bartack stitch Bartack m/cLapped sm

Trim card

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