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Oct
ober
200
5
SMIT: on course and making progress 2
A new safety culture based on sharing best practice 5
SMIT Harbour Towage: a fresh look at operational efficiency 5
New investment in SMIT’s Rotterdam tug fleet 6
SMIT Salvage to the rescue after Katrina 8
Donjon-SMIT: providing OPA 90 response services nationwide 10
SMIT Transport & Heavy Lift: more mobility and stability 11
Busy schedule for SMIT’s giant barges 12
South American focus for SMIT sheerlegs 12
SMIT Transport celebrates 1000th supply run 14
New URS tugs enter service on the Scheldt 14
Berthing the Queen: ‘Queen Elizabeth 2’ visits Singapore 15
First of the Singapore-built AHTSV´s prepares for sea trials 15
World Port Days 2005 16
page 2Spectaculair opening SMIT’s
new headquarters
page 7SMIT Terminals’ clear strategy
for business development
page 4Christening ceremony
new Panama tugs
page 9An eventful 12 monthsfor SMIT Salvage teams
page 3Building SMIT’s future:new tugs join the fleet
page 13First North Sea
decommissioning project
More
www.smit.com
The Waalhaven centre brings together all SMIT
activities in Rotterdam on one site, including
the salvage warehouse. In addition, the gen-
erous quayside has sufficient waterdepth to
accommodate large vessels.
The opening was blessed with fine early
Summer weather - blue skies, plenty of sun
and a temperature of 30 deg. Present at the
event were representatives of many SMIT cli-
ents from across the world. Indeed, the open-
ing had a strong global theme. Against the
impressive backdrop of SMIT’s giant wreck-
grab, a globe appeared carrying the SMIT logo.
SMIT employees paraded the flags of the coun-
tries in which the Group is most active.
The Minister said that SMIT was “part of the
pride of Holland”. Karla Peijs referred to the
Group’s long history (extending back to 1842)
and made the point that SMIT today is very
much a product of its time - active at 30 loca-
tions beyond the Netherlands. The Minister
concluded: “I’m convinced that this company
has a great and successful future ahead of it.”
Replying for SMIT, Ben Vree thanked the
Minister and acknowledged pride in the new
headquarters. He added that this concen-
tration at one location was a policy already
applied successfully by SMIT elsewhere in the
world, as part of the Group’s strategic plan.
A SPECTACULAR OPENING FOR SMIT’S NEW HEADQUARTERS
Dutch Shipping Minister Karla Peijs and SMIT Chairman Ben Vree jointly opened SMIT’s new
headquarters in Rotterdam’s Waalhaven in late May. The spectacular ceremony took place
on a Friday, with the Saturday devoted to an Open Day for SMIT employees, families and
retirees.
ColophonFor any information about specific activities,
equipment and services, please apply to:
SMIT
Waalhaven Z.O. 85
P.O. Box 59052
3008 PB Rotterdam
Tel + 31 10 454 99 11
Fax + 31 10 454 97 77
E-mail [email protected]
Editor
SMIT Public Relations
Texts
TRS Public Relations
SMIT Public Relations
Design & production
Studio Clarenburg, Schiedam
Photography
SMIT Public Relations
Roderik van Nispen
Hans de Jong
Harry Goedhart
and others
Printing
Schefferdrukkerij bv, Dordrecht
Copyright
Texts can be reproduced after
permission from the editor.
The Harbour Towage Division performed
extremely well in the first half of this year. The
Terminals Division achieved a considerably
higher result. The Salvage Division experienced
a normal volume of work, whilst the Division
Transport & Heavy Lift, as forecast, performed
below par.
The heartening first half result, together with
bright prospects for the future, provided the
right atmosphere for the late May celebrations
marking the opening of SMIT’s new headquar-
ters in Rotterdam.
Dutch Shipping Minister Karla Peijs opened
our new headquarters in the Waalhaven. We
were lucky to enjoy fine, sunny weather for the
opening. We had plenty to celebrate, as the
new site unites SMIT’s Rotterdam family for
the first time. Waalhaven is now the home for
activities previously based at no less than 13
sites around the city.
More good news followed in June, when the
Netherlands Competition Authority announced
that its investigation of possible anti-competi-
tive behaviour between salvage companies had
found no evidence of Competition Act viola-
tions. This brought to a close an investigation
which began in March 2004.
SMIT is now on the right course. The main
challenge is to stay on course and continue
to secure profitable growth. We focus on the
world’s dynamic regions and those activi-
ties with a stable profile and the potential
to deliver satisfactory returns on capital
employed. The main challenge in the short
term is to deliver higher yield. We must strike
the best balance between allocating our
resources for acquisitions and fleet renewal
and meeting shareholder expectations. In the
longer term, we must recognise the inevitable
consequences of continued consolidation in
our industry. Within 10 - 15 years there will
be two, possibly three, global players and we
intend to be one of them. As a fully independ-
ent major with a responsive and dynamic
worldwide network, we must continue to grow
in response to the stimuli of consolidation and
globalisation.
The Harbour Towage business continues to
advance and a major newbuilding programme
will continue. As to the future, we remain on
watch for attractive candidates for acquisition
around the world, especially in the major ship-
ping centres.
Fleet renewal will also benefit SMIT’s Transport
& Heavy Lift Division. Six new vessels are now
building in the Netherlands and Singapore.
Whatever the sector, from Harbour Towage and
Terminals to Salvage and Transport & Heavy
Lift, we share the same fundamental objective:
improved quality and more range and depth
to the services provided to SMIT clients. As we
continue to make progress, we will not forget
the lessons of the past. We are fully aware that
complacency is the enemy of progress.
Now we look for more progress! We will con-
tinue to strengthen our relationships with cli-
ents worldwide, grow the business and deliver
shareholder value.
Ben Vree
Chief Executive Officer
SMIT: ON COURSE AND MAKING PROGRESSThe trend of rapid progress evident over the past two years is continuing! Smit International’s net profit
in the first half rose to €18.8 million (€14.4 million in the same period of 2004). SMIT is on track to achieve
a net profit for the 12 months significantly higher than the €27.4 million reported for 2004. In short we
have achieved a 30 per cent increase in first half results and we are looking for a 12 - 20 per cent higher
net profit for the year as a whole. These outcomes demonstrate that SMIT’s new strategy, commercial
organisation and portfolio of services is producing results even faster than predicted.
SMIT is about to embark on a new phase of
its extensive tug newbuilding programme.
SMIT has ordered 18 new tugs over the past
year and a half. Preparations are now under
way to place further orders to enhance SMIT
Harbour Towage’s Rotterdam-based tug
fleet. Additional orders may also arise as a
result of SMIT’s vigorous prospecting for
new terminal contracts around the world.
Bram de Feyter, SMIT’s Newbuilding
Coordinator, says: “This major investment pro-
gramme underlines our determination to grow
the Harbour Towage and Terminal businesses,
which generate predictable income and bal-
ance the inherent uncertainties of other Group
activities such as Salvage.”
In February 2004 SMIT Harbour Towage
ordered four 2810 class tugs (28 m length; 10
m breadth) from Damen Shipyards. Two orders
went to Damen Shipyards in the Netherlands
and two to this builder’s Romanian yard at
Galatz. All four newbuildings were earmarked
for service with SMIT Panama. SMIT provides
harbour assistance at both Cristobal and
Balboa.
These ASD (Azimuth Stern Driven) tugs have a
57 tonnes bollard pull. The first, ‘Smit Panama’,
was delivered from Romania in mid-2004, fol-
lowed by the first of the Dutch-built units, ‘Smit
Cristobal’ , in December of last year. The third,
‘Smit Balboa’ , joined the fleet in the second
quarter of this year following completion
in Romania. The final tug in this series, ‘Smit
Curaçao’ , was handed over in April. It is now
operating in Panama.
In March of last year Keppel
Singmarine received orders from
SMIT for three anchorhandling/
tug/supply vessels - two units of
82 tonnes bollard pull and one
of 120 tonnes. The first of the
AHTSV´s, a 82 tonnes bollard pull
unit, will be delivered end of this
year, followed by the sister. The
third unit (of 120 tonnes bollard
pull) will be delivered in June
2006. One of the 82 tonnes bol-
lard pull vessels will operate in
North Sea waters.
Deliveries in late 2004 included the 3509
class unit ‘Smit Mandji’, a 57 tonnes bollard
pull tug/supply vessel now working offshore
Gabon. One feature of this design is generous
tank capacity. This vessel was constructed by
Damen Shipyards in the Netherlands. A second
vessel of this class - building at Galatz - will be
delivered in the third quarter of next year.
The series of orders continued in January this
year with the signing of a contract with IHC
Holland for three 28 tonnes bollard pull mul-
tipurpose tugs of an innovative design. The
first is scheduled for delivery in February 2006,
followed by the second and third in March and
April respectively. These pusher tugs have a
length of 25.4 m. Up to five further tugs of this
class may be ordered over the next five years.
The main role of these ice class tugs is to sup-
port large marine projects for the oil and gas
industry, together with dredging operations
and major infrastructural developments such
as wind farms. Bram de Feyter says: “This class
of tug is based on a modular design, for maxi-
mum flexibility across a wide range of roles.
They can be rigged for salvage, firefighting,
oil spill response, diving support and
BUILDING SMIT’S FUTURE: NEW TUGS JOIN THE FLEET
Ben Vree said: “The past four years have been
great … and so are the prospects. We have a
firm foundation for growth, especially in the
Harbour Towage and Terminals sectors. We
are also concentrating on the world’s growth
regions, such as Asia and South America.”
Waalhaven provided a new venue for SMIT’s
Corporate Meeting, held after the opening
celebrations. This annual event is attended by
managers from all SMIT offices worldwide. The
Corporate Meeting this year was timed to allow
them to attend the headquarters opening.
Issues concerning the future development
of SMIT’s strategic position received special
attention during the Corporate Meeting. The
managers considered the impact of globalisa-
tion, the prospects for further consolidation in
the Harbour Towage market and the potential
for new acquisitions adding value to SMIT busi-
nesses - particularly in the growth markets of
South America, Eastern Europe and the Far East.
SMIT’s development strategy aims to improve
added value, increase transparency and rein-
force the organisation’s focus on cli-
ents. It is geared to enhancing qual-
ity and increasing profitability. This
requires an even greater emphasis
on businesses, such as Harbour
Towage and Terminals, with a stable
commercial profile and the advan-
tage of predictability.
The strategy was then considered in terms of
specific sectors:
Harbour Towage: a twin-track strategy
combining cost reduction with the high-
est achievable utilisation. Future expan-
sion will concentrate largely on the
world’s strategic shipping hubs, within a
framework offering clients global harbour
towage services of uniform quality.
Terminals: the strategy takes particular
account of growth forecasts for the LNG
sector worldwide. It also recognises the
importance of SMIT’s base markets, con-
nected with trade in crude oil, products
and other bulk liquids. Growth depends
on Terminals’ ability to win new contracts.
This requires strong representation in
expanding world regions such as South
America, Africa, the Middle East and Far
East.
Salvage: the main objective is to retain
the current market share (25-30 per cent).
Salvage will continue to concentrate on
complex salvage projects requiring SMIT’s
depth of expertise and resources. The
heavy emphasis on environmental protec-
tion will continue.
Transport & Heavy Lift: Transport targets
the higher market segment, within a strat-
egy providing for phased fleet renewal.
Expansion will result from organic growth,
strict cost control and improved rates.
Heavy Lift’s strategy is one of consolida-
tion, with the high quality maintenance of
existing equipment an on-going priority.
Margins will increase as a result of cost con-
trol and enhanced project management.
As the Corporate Meeting concluded, all
managers signed SMIT’s Corporate Code of
Conduct. This underlines SMIT’s commitment
to transparency and ethical behaviour.
SMIT employees paraded the flags of the
countries in which SMIT is most active.
A giant wreck grab and
globe were part of the show.
The ‘Smit Mandji’ before leaving for Gabon.One of the three 28 tonnes bollard pull multipurpose tugs of an
innovative design under construction at IHC Holland shipyard.
www.smit.com3
tug magazine
many other tasks. Options include four-point
mooring and water transfer. Lifting lugs are
integrated into this design’s shallow draft
hull, making for an easy lift onto a transport
vessel when fast mobilisation is a requirement.
Standard equipment includes a 140 tonnes/
mtr capacity crane and 100 tonnes capacity
stern rollers.”
Also ordered in January of this year were two
3110 class units for service in Nigeria. These 57
tonnes bollard pull harbour/terminal tugs will
assist vessels calling at the Bonny Island NLNG
terminal. They will join SMIT’s fleet in February
and April of next year. SMIT also ordered an
Alucat 1605 patrol vessel from Damen, for
service at Bonny Island. The Alucat was deliv-
ered this June.
Meanwhile, a 2208 tug (38 tonnes bollard
pull) is building Galatz, Romania, for service at
Dekastri, Russia. It is due for delivery in May of
next year.
Concepts are now being developed for new
tugs for service at Rotterdam - Europort, to
maintain and further enhance service levels,
productivity and competitiveness. Bram de
Feyter adds: “SMIT’s ability to secure long-term
contracts is key to decisions to place further
orders. A number of projects now under evalu-
ation would require more newbuildings. We
are actively exploring optimum tug concepts
for the LNG and FPSO sectors. There is a market
for operation in up to 4 m swells. This factor
will be taken into account.”
SMIT is an active partici-
pant in the joint industry
“SAFE Tug” project (Ship
Assistance in Fully Exposed
Conditions). The project’s
main objective is to con-
sider hull forms and other
design features which
reduce rolling whilst con-
nected, so as to widen the
weather envelope for safe
operation.
Three newbuild tugs - ‘Smit Cristobal’, ‘Smit
Balboa’ and ‘Smit Panama’ - joined the SMIT
Harbour Towage Panama Inc. fleet on June
20, following a christening ceremony at the
Flamingo Marina, Amador.
The christening ceremony was well attended
by representatives of the maritime commu-
nity in Panama. Guests at the Flamingo Marina
were joined by SMIT President Ben Vree and his
wife, Vera, who acted as christening lady to the
‘Smit Balboa’.
The three Damen-built vessels represent a new
generation of tugs for service in Panama. The
57 tonnes bollard pull tugs are able to handle
ships of post-Panamax size. The allocation of
these newbuildings to Panama recognises the
continued strategic importance
of the Panama Canal to world
shipping and the accelerating
development of associated port
facilities, including two new con-
tainer terminals.
‘Smit Balboa’ and ‘Smit Panama’
are now busy at Balboa, on the
Pacific side of the Canal, whilst
‘Smit Cristobal’, aptly, is working
on the Atlantic side at Cristobal.
Both ports feature in the series of
projects developing the Panama
Canal. The Miraflores Locks pro-
vide access to Balboa and the
Gatun Locks are the gateway to
Cristobal.
SMIT has been active in Panama since 1986.
The fleet now consists of eight tugs. The fore-
casts for increased traffic in the Canal ports are
likely to prompt further expansion of SMIT’s
operations in Panama.
CHRISTENING CEREMONy NEW PANAMA TUGS
Christening ladies Marcia Quijano, Simone Neomagus and Vera
Vree together with Ronald Neomagus, Joris Neven and Ben Vree.
Alucat 1605 patrol vessel ‘Smit Oloma’.
Effective communication is a vital compo-
nent of all successful safety campaigns. This
factor is not lost on Aart de Glopper, SMIT’s
General Manager, SHE-Q: “We need to get
our points across at all levels, from issuing
regular ‘Safety Flashes’ to bringing things
down to a personal level - even down to
printing the message on coffee mugs! We
have just had mugs over-printed with the
motto: ‘If I’m not working safely, stop me!
Then help me.’ This will be produced in four
languages - Russian, Spanish, English and
Dutch. Whatever the language, however,
this message says it all. Safety is the respon-
sibility of every individual. We all share an
obligation to intervene if we see an unsafe
act taking place.”
Aart de Glopper prepares SHE-Q best practice
procedures for implementation at both corpo-
rate and business unit level. He is committed
to achieving further positive change in the
organisation’s safety culture. SMIT companies
are well developed in terms of safety, health
and environmental issues, which are, in effect,
all hallmarks of a quality culture. Regulatory
compliance systems and procedures are in
place and, in that sense, the culture is mature.
A reduction of around 30 per cent in injury
numbers has been achieved. The point has
now been reached where further improvement
will depend almost entirely on influencing
aspects of human behaviour.
This will require more effective communica-
tion, not just from the corporate level but also
between operating units. There is a need to
recognise the essence of best practice. With
this in mind, the SHE-Q department is play-
ing an active role in a pilot project for a new
Document Management System. This will pro-
vide a new basis for sharing best practice in the
areas of safety, risk assessment and related mat-
ters. It will also recognise good performance.
Vessel inspections have been
increased, to verify compliance
with SHE-Q procedures. There
are also plans to further develop
the recently-introduced Online
Reporting System - which was
fully commissioned early last year.
Aart de Glopper says: “It is not a
good thing that incidents and
accidents happen, but it is a good
thing that they are reported and
the lessons absorbed. The aim
is to expand accident reporting
to the reporting of near misses.
This system is already much more
than pure recording. It is also a valuable tool
for communicating with managers and ensur-
ing that risks are fully appreciated and lessons
are taken on board. Our next step is to add the
Hazard Database, to make it easier to exchange
experience on matters such as risk assessment.”
The SHE-Q team will continue to produce the
widely-read publications in the “Safety Flash”
series. One recent issue focused on electric
welding hazards, setting out the principles of
safe practice and accident avoidance. This is
an area with the potential for a fatal accident if
safe procedures are not followed.
Guidance given in this “Safety Flash” included
crucial advice on the avoidance of fire and
explosion risks. Personnel are warned not to
weld on any form of closed container unless it
has been declared safe by a qualified individ-
ual. The publication also carried a vital caution-
ary message: “All normal arc welding and cut-
ting hazards are amplified in confined spaces.”
SMIT Harbour Towage has made further
progress over the past year in its drive for
global expansion. Rotterdam, however,
remains an important nucleus for the har-
bour assistance business, as Rotterdam-
Europort is the strategic shipping cross-
roads for North Sea, Atlantic and other
traffic. Singapore is a second strategic hub
featuring prominently in SMIT’s expansion
plans, alongside Panama, with its harbour
towage operations thriving at both ends of
the Canal.
SMIT Harbour Towage & Terminals Managing
Director Loek Kullberg says: “Harbour Towage
plays a central role in growing SMIT’s return on
capital employed. It is distinct from the cyclical
character of many other SMIT activities, such as
Transport, Heavy Lift, and Salvage.
“There are three main pillars to our strategy
for Harbour Towage: cost leadership, key
account management and regional expan-
sion. At present we are focusing on the promis-
ing regions of Central and South America, the
Indian Subcontinent and the Far East in general.
“We also want to be recognised as the preferred
harbour towage provider for greenfield opera-
tions. The construction of new container infra-
structure around the world is gathering pace.
In the competitive world of Harbour Towage
assistance, a system based on two-man crews
and 12-hour shifts has already gained wide-
spread acceptance in many parts of the world.
These issues are now being considered in the
context of Rotterdam-Europort. SMIT Harbour
Towage’s position is that Rotterdam’s future
competitiveness depends on addressing these
matters. It also points to the successful intro-
duction of two-man working in Canada and
Australia.
A decision in favour of two-man working for
Rotterdam tugs would have a major impact
on SMIT design concepts for newbuildings
to join the fleet serving Rotterdam-Europort.
Circumstances applying elsewhere in the
world may differ from Rotterdam’s situation,
but SMIT Harbour Towage aims to deliver con-
sistent service, based on power, reliability and
competitiveness.
Loek Kullberg adds: “We have crews with the
skill levels needed to operate safely and effi-
ciently in this way. Two-man working and 12-
hour shifts would have a dramatic impact on
Rotterdam’s competitiveness.
“As for the broader picture, we intend to make
further progress in managing assets more
efficiently. The global Harbour Towage fleet
now totals 70 tugs. The Terminals fleet includes
around 100 tugs. Additional units are operated
by URS, KST and other joint ventures. We still
have a great deal of untapped potential for
more flexible deployment.”
SMIT HARBOUR TOWAGE: A FRESH LOOK AT OPERATIONAL EFFICIENCy
A NEW SAFETy CULTURE BASED ON SHARING BEST PRACTICE
The ‘Smit Panama’ assisting a container vessel in Panama.
The ‘KST Space’, a 48 tonnes bp tractor tug, is one of
the tugs which reinforced Keppel SMIT Towage’s fleet.
www.smit.com�
tug magazine
Rotterdam remains the world’s busiest port.
Commercial conditions for SMIT Harbour
Towage - the leading towage assistance
provider in Rotterdam-Europort - have
improved after several difficult years.
Joost Lameijer, SMIT Harbour Towage General
Manager for Rotterdam, says: “The number of
vessel assistances has increased this year. This
reflects the growth in Rotterdam-Europort’s
container and bulk traffic. The upturn is creat-
ing the conditions which allow us to contem-
plate new investment. Our main objective is
fleet renewal, with the focus on more flexible
and powerful tugs.”
The main incentive for new investment cen-
tres on Maasvlakte 2, a major new complex of
container terminals and chemical berths. This
development on reclaimed land is due to open
in 2012. SMIT Harbour Towage Rotterdam has
this project very much in mind when consid-
ering the initial concepts for new tugs in the
70-80 tonnes bollard pull range.
Initial studies for a new Rotterdam standard
tug are still in progress. The key issues are
manning levels and the optimisation of critical
operations. The potential for operating with
two-man crews is being explored. This would
have a significant influence on tug design.
There would need to be a perfect view from
the wheelhouse, to ensure constant visual con-
tact. As for the critical operations - hooking up
and letting go - new systems and procedures
are being considered for more efficient opera-
tion.
In the areas of propulsion/manoeuvrabil-
ity, the new Rotterdam tug specification will
take account of confined space at the new
Maasvlakte 2 terminals. The solution is likely
to favour a “short tug”, say 24 m, with extreme
manoeuvrability. A tractor design offers several
advantages, but an ASD solution has many
benefits when working in strong currents with
vessels having a high speed over water.
Joost Lameijer adds: “We are some way from a
final decision on these design fundamentals,
but we expect to have a specification ready
for tender by the end of this year. We hope
that new tugs will join the Rotterdam fleet as
from late 2006. This means new units must be
ordered by the end of this year or very early
in the New Year. Meanwhile, we continue to
improve our business systems in Rotterdam.
One recent initiative - the introduction of elec-
tronic invoicing - has been widely welcomed
by clients.”
SMIT’s Rotterdam-Europort tugs are salvage
capable. Four salvage tasks were performed
in the first seven months of this year. They
included the Ro-ro vessel ´Tor Dania´, which
reported engine problems off the Hook
of Holland in mid-February. This incident
occurred in hostile weather. The wind was
blowing from the north at BF 9 and there was
a 4-5 m swell. The casualty anchored two miles
north of the northern breakwater but her
anchor dragged. ‘Smit Humber’ was the first
tug to reach the casualty, closely followed by
‘Smit Loire’ and ‘Fairplay 21’. The tugs towed
‘Tor Dania’ to a safe berth in Europort.
During March three tugs also responded when
the ‘Polska Walczaca’ grounded in the river fol-
lowing machinery problems and a blackout.
‘Smit Polen’ was the first to connect and com-
mence this Lloyd’s Form assistance. ‘Fairplay 21’
and ‘RT Magic’ also attended. This casualty was
refloated within a few hours of the grounding.
An inspection revealed no significant damage
and the vessel was able to proceed.
Rotterdam tugs were also involved in two sal-
vage operations during July. The first occurred
on July 5, when the barge ‘Luma’ suffered an
engine failure whilst proceeding to Schiedam.
‘Smit Rusland’ provided assistance and ‘Luma’
was taken to Pier No. 3 in the Waalhaven.
Later that month the laden bulk carrier
‘Sibonina’ was proceeding inbound, just out-
side Maas No. 1 Buoy, when she grounded.
Eight tugs responded to this casualty. The
‘Sibonina’ suffered no damage. She was
refloated within several hours and taken to
moorings at Mississippi Harbour, Europort.
NEW INVESTMENT IN SMIT’S ROTTERDAM TUG FLEET
In Panama, four new 2810 units represent a
standard class of 57 tonnes bollard pull tugs
which may also be suited to two-man opera-
tion. This factor will be taken into account
when developing SMIT’s operations at both
ends of the Panama Canal. A standard tug
suitable for operating conventionally as well
as two-man operation will increase the flex-
ibility of employment of these tugs worldwide.
There are already plans to expand the Panama
fleet from four to six 2810 tugs. Eventually, the
Panama fleet of eight could be fully renewed
by 2810 tugs, given that traffic through the
Canal is increasing and the project to increase
the Canal’s capacity is gaining momentum.
In Singapore, meanwhile, the successful
Keppel SMIT Towage joint venture - with a fleet
of 17 tugs - continues to develop. Singapore is
an important source of newbuildings to service
expanding harbour assistance requirements.
KST’s progress is underlined by the recent
award of a harbour assistance contract for the
major Malaysian container port of Tanjung
Pelepas, opposite Singapore. In this port KST
currently operates four tugs. The project calls
for the construction of 2.5 km of new quay. As
a result of this development two additional
KST tugs will join the fleet in the near future.
The future development of KST’s operations
will be shaped largely by investment decisions
taken by key clients. New units have already
reinforced KST’s fleet. They include the 3,600
hp, 46 tonnes bollard pull pusher tug ‘KST
Saturn’ and the 3,600 hp, 48 tonnes bollard pull
tractor tugs ‘KST Sky’ and ‘KST Space’.
Strong cost leadership is central to the
achievement of SMIT Harbour Towage’s world-
wide goals. Loek Kullberg says: “This is a ques-
tion of balance - the ability to deliver a quality
service at a competitive price. We have scope
to operate more efficiently and we need to
make the most of this potential. In this way we
can also make the most of our options for fur-
ther growth, through acquisitions, new conces-
sions and involvement in greenfield ventures.”
Ro-ro vessel ‘Tor Dania’ needed
assistance after engine problems.
The ‘Smit Loire’ assisting a container
vessel in the port of Rotterdam.
A concerted drive for new contracts in
key world regions including Africa, Latin
America, the Middle East and Far East - is
designed to transform SMIT Terminals’ posi-
tion in the competitive global market for
marine support services.
The recent major reorganisation of the
Terminals business has included the appoint-
ment of a new commercial team. SMIT
Terminals is now well-positioned to prosper in
the expanding market for crude oil, products
and LNG-related marine services. The LNG
sector is regarded especially attractive. The
global LNG market is forecast to double over
the 2000-2010 period. A four-fold increase is
expected by 2020.
SMIT Harbour Towage & Terminals Managing
Director Loek Kullberg says: “An important
factor in our favour is the ability to integrate
our Terminals and Harbour Towage resources.
This is in line with our goal of being the pre-
ferred marine partner, capable of fully opti-
mising asset and knowledge management.
Growing standardisation of our vessel types,
with the emphasis on multipurpose capability,
is another important leadership factor in the
terminals support market.
“We have been set tough financial targets but I
believe these goals can be met, given the new
spirit of determination that now permeates
our organisation. We need consistent success
- gaining two or three significant terminal
contracts every year. Typically, these contracts
each require around four vessels. Consistency
is essential if we are to achieve the target of a
15 per cent return on capital employed.
“Fortunately, we can now draw on a fresh
and highly entrepreneurial spirit within the
business. We have learnt to focus heavily
on those possibilities offering the strongest
potential, rather than dissipate our energies.
Furthermore, our new contracts centre on the
core business. We are tug operators, in the
business of pushing and pulling. That’s what
we do best.”
It can take 18 months or more to reach the
point where a contract award is made, plus
another 18 months to build new vessels. In all,
it may take five years to discover if any error
was made during contract negotiations. Loek
Kullberg says: “It is important to get it right. We
tend to look very hard at contract provisions.
The harder we look, the less chance we have of
being unpleasantly surprised later on.”
Costs are always critical, as the international
terminals support market is so competitive.
SMIT Terminals is eager to compete, but not
at the expense of an acceptable return on
capital employed. At the same time, it will
go to great lengths to secure business with
a major new client. Commercial attitudes
are forged by the aggressive market atmos-
phere. Contract extensions tend to involve
tough negotiations and frequent bench-
marking.
SMIT Terminals’ major reorganisation has
put in place a vigorous commercial team.
The tender team, relocated from Dubai to
Rotterdam, has been reinforced by addi-
tional experienced personnel. The new
commercial organisation began to operate
in September of last year. SMIT Terminals
Commercial Manager Wilbert Versteeg says:
“We have some challenging commercial
targets to meet. Our new organisation is
designed to meet a strategic objective: 50
per cent growth in profits over the five years
to 2008. This requires more cost-efficient
working and, secondly, the addition of at least
two significant contracts every year.”
“These goals mean we must target business
in a very structured way. Our focus is on sec-
tors and world regions offering the greatest
opportunities. This includes the fast-expand-
ing LNG sector. We have already had success in
this area, supporting Shell’s LNG operations in
Nigeria and Brunei.”
FPSOs represent another promising growth
market. Here, SMIT Terminals is concentrating
on support for relatively shallow water appli-
cations. The SPM support sector, meanwhile,
continues to provide a base market for SMIT
Terminals’ activities at the international level.
During the first 12 months of operation with
the new commercial team, a series of new
contracts, contract extensions and renewals
were secured. These include an extension to
the existing NLNG contract which commenced
in 1999. Two additional tugs (Damen 3111 ves-
sels) are to join the four units already operat-
ing at this location. The two additional tugs are
newbuildings due for delivery in mid-2006. A
dedicated patrol vessel is also required to serv-
ice this contract extension.
Another immediate success for the new team
was the award of a contract from ExxonMobil
concerning the oil port of Dekastri, near
Sakhalin, Russia. This involves SPM support.
The contract will be serviced by a newbuild
Damen 2208 ice class tug, also scheduled for
delivery in mid-2006.
Nigeria featured again in another contract win,
this time from Melbourne Marine. Under this
contract ‘Smit Siberia’ is to support the FSO
Jamestown, offshore Warri, an arrangement
which started in the first quarter of this year.
Contract renewals and extensions in recent
months also include:
Borco, Bahamas: involving tanker assist-
ance and a barge-based bunkering opera-
tion. The Bahamas contract, awarded in
1997, is currently serviced by three tugs
built in Japan during the early 1990s.
One of the tugs will be succeeded by a
46 tonnes bollard pull newbuild.
SMIT TERMINALS’ CLEAR STRATEGy FOR BUSINESS DEVELOPMENT
Two tugs assisting a LNG vessel in Nigeria.
The ‘Smit Abaco’ was built in Japan
and will be deployed in the Bahamas.
The ‘Pegasus 51’ and ‘Phoenix 52’ provide SBM and offshore services in Brunei.
www.smit.com7
tug magazine
SMIT TerminalsA new commercial team
Demanding new targets
Focus on major opportunities
Concentration on core business
LNG and FPSOs: key markets
One of the two class 30/30 firefighting
tugs which were purchased and
currently under construction in Turkey.
The ‘Smit Damietta’ and ‘Smit Port Said’
will be delivered in October 2005
SMIT SALVAGE TO THE RESCUE AFTER KATRINAGenerating wind speeds of 280 km/hour
in the Gulf of Mexico, Katrina was ranked
among the strongest hurricanes. As Katrina
moved along the US Gulf Coast, its ravag-
ing winds left behind a trail of death and
destruction on both land and water.
Being a salvage expert, SMIT Salvage was
enlisted to assist in rescuing distressed ships
and platforms.
Several salvage teams were flown from
Rotterdam to the disaster area, where they are
carrying out various assignments.
SMIT Salvage provided aid to two bulk carriers
stranded on the Mississippi and three oil plat-
forms that had sustained hurricane damage.
One of these bulk carriers, the ‘Chios Beauty’,
was the first contract executed under OPA 90
Act by joint venture Donjon-SMIT.
The bulk carriers ‘Patrizia D’Amato’ and ‘Chios
Beauty’ were in ballast when the hurricane
struck and had run aground on the Mississippi
River. To make matters worse, a chain had
become entangled in the propeller of the
‘Patrizia D’Amato’ that had to be removed. With
the aid of locally hired ships (the ‘Dolphin
1’ and ‘Dolphin 3’), the bulk carriers were set
afloat again and towed to a safe location.
As the rescue operations were underway on
the Mississippi, SMIT Salvage teams were also
assisting at the ‘DD1’ and ‘Artic 1’ semi-sub-
mersible platforms and at the ‘Ocean Warwick’
drilling/jack-up platform.
As a result of the hurricane, the ‘DD1’ was
heeled over 15 degrees off upright and had
also sprung a leak. The ‘Artic 1’ platform had
broken away from its moorings during the hur-
ricane and proceeded to run aground.
'Ocean Warwick' had broken away from its legs
on its drilling location, sending the hull section
ashore and finally ran aground.
Bulk carrier ‘Chios Beauty’ had run aground on the Mississippi river.Platform deck of the ‘Ocean Warwick’ adrift.
Platform ‘DDI’ in the aftermath of Katrina.
Close-up of devastation on platform
deck of the ‘Ocean Warwick’.
‘Smit Abaco’ is scheduled to arrive in the
Bahamas in October 2005. The Japanese-
built tugs then available are to be rede-
ployed to service another contract.
GNPOC, Sudan: this contract renewal is for
SPM support. The original contract, which
commenced in 1999, also provides for IRM
(inspection, repair, maintenance) services.
It is serviced by a multipurpose vessel and
a line-runner.
Total Gabon: the original contract, sup-
porting tankers calling at this oil export
terminal, commenced in 1992. The exist-
ing chartered tug on station will be suc-
ceeded by a newbuild SMIT tug, a Damen
3509 unit due for delivery in June of next
year. Priorities for the months ahead centre on the
drive to win more contracts. Wilbert Versteeg
adds: “We are operating in a very competi-
tive market, yet there is a growing shortage
of tug capacity. This capacity shortfall is likely
to increase as the LNG sector really begins to
expand. SMIT’s main advantage is its exten-
sive fleet, with the flexibility afforded by the
growing number of multipurpose vessels. This
enhances our ability to put together vessel
packages which exactly match the client’s
requirements.”
SMIT Terminals is supporting Shell’s LNG operations in Nigeria.
It has been an eventful year for SMIT
Salvage. A series of refloatings and wreck
removal operations were also performed at
various locations around the world.
One of the recent salvage cases included the
August operation to refloat the grounded gen-
eral cargo vessel ‘Eugenio’. This casualty was
hard aground at a position near Fort Dauphin,
Madagascar. The cargo included containers.
SMIT Salvage Director Hans van Rooij says:
“This was a Lloyd’s Form operation with
SCOPIC invoked. There were many difficulties
at the grounding site, including strong cur-
rents and low visibility due to the high sand
content. The ‘Eugenio’ ran aground on August
7. SMIT Salvage was contracted on August
11 and refloated the ‘Eugenio’ on August 18.
As tug availability was poor SMIT planned
to mobilise a tug from the Middle East but
eventually located a suitable 80 tonnes bol-
lard pull tug on the west coast of Madagascar.
The refloating of the ‘Eugenio’ was carried out
jointly with Subtech, a South African diving
company which provided divers and portable
equipment.”
August also saw the demolition of sections
recovered from the wreck of the ‘Vicuna’. This
17,500 DWT chemical tanker exploded and
sank at Paranagua, Brazil, in November of
last year, killing several crew members. SMIT
Salvage was awarded the wreck removal
contract, which was completed in April. The
wreck was chain-cut into sections by the 1,200
tonnes floating sheerlegs ‘Taklift 6’.
As always, the salvage workload displayed
great variety. During August SMIT Salvage
in Singapore refloated the grounded tanker
‘Seastar’. A tug and salvage team were mobi-
lised to the grounding area and refloated
the vessel at the second attempt. Whilst the
refloating of the ‘Seastar’. was performed,
another salvage team from SMIT Salvage
Singapore refloated the 48,000 DWT bulk car-
rier ‘New Auspicious’. Meanwhile, two wreck
removals were in progress at the time of writ-
ing. In Singapore, sheerlegs from the Asian Lift
joint venture were mobilised to remove the
wreck of the 23,000 DWT bulk carrier ‘Everise
Glory’. Meanwhile, a salvage team in Taiwan,
working in the port of Kaohsiung, began
removing the wreck of the ferry ‘Royal Pacific’,
which capsized in July (fortunately without
loss of life). The 1,000 tonnes sheerlegs ‘Smit
Cyclone’ will cut this wreck into nine sections
and clear the site, landing the wreck sections
at a local scrap yard.
The third quarter cases for SMIT’s salvage
teams included the 2001-built, 42,300 DWT
container vessel ‘Norasia Taurus’. Fire broke out
in the holds during mid-July. The vessel was
off Damietta, Egypt, and laden with 1,600 con-
tainers, when the emergency occurred. Lloyd’s
Form was agreed and a salvage team was
mobilised from the Netherlands. Specialised
firefighting equipment was also flown out, to
reinforce local resources.
The chartered Class I firefighting tug ‘Boa King’
reached ‘Norasia Taurus’ and began fighting
the fires. It took five days to extinguish all
fires on the part-laden vessel, which had been
scheduled to discharge at Istanbul and at a
number of Romanian ports. With the fires out
and hot-spots dealt with, a detailed inspection
revealed that over 70 containers were either
directly involved in the fire or had been dam-
aged.
Temporary repairs were completed and
‘Norasia Taurus’ was stabilised and dewatered
prior to towage to Cyprus, for redelivery.
SMIT’s recent salvage workload also included
the NATO research vessel ‘Alliance’, which
grounded on July 23 at a position south-west
of Elba, having struck rocks. This incident
resulted in severe bottom damage and water
ingress. The Master responded correctly; he
beached the ship off Pianosa, to prevent it
sinking.
Hans van Rooij says: “Our team reported a suc-
cessful refloating on July 27, a few days after
the grounding. We performed this salvage,
under Lloyd’s Form, together with our Italian
partners Neri. As co-salvors, they responded
from Livorno. Neri contributed one of the two
tugs involved in this operation.”
Divers reported that the first 15 m of the
‘Alliance’ bow was buried in sand. Four hull
cracks were also recorded. These were patched
prior to the refloating. The research vessel was
then towed to Genoa for dry-docking and
repairs, arriving on July 29.
Casualties in MayCases in May of this year included
a Lloyd’s Form salvage involving
the Greek-owned 30,000 DWT
bulk carrier ‘Starluck’. This vessel
grounded at Necochea, south of
the River Plate, whilst laden with
25,000 tonnes of grain.
‘Starluck’ grounded on a hard
bottom but no pollution resulted.
The salvage team completed a
part-discharge of her wheat cargo
prior to the successful refloating
attempt by two tugs, including
the ‘Smit Buni’.
SMIT also had a busy first quarter, with salvage
responses involving the bulk carrier ‘Polska
Walczaca’ and the ro-ro ‘Tor Dania’. Hans van
Rooij says: “The ‘Polska Walczaca’ was a ‘same
day salvage’, performed under Lloyd’s Form on
March 24. This bulk carrier had discharged at
Rotterdam and was outbound in ballast when
she grounded on a rocky bottom just off the
northern breakwater at the Hook of Holland.
We found no serious damage and four tugs
refloated the vessel within a few hours of the
grounding. We had to move very quickly, in
order to avoid any disruption to shipping traf-
fic in the busy channel.”
The ‘Polska Walczaca’ was towed to the Maas
Anchorage for an underwater inspection. The
initial assessment was confirmed: there was
no significant damage and the bulk carrier was
cleared to continue her voyage.
First quarter cases also included the ro-ro
‘Tor Dania’ - another casualty off the Hook of
Holland. This incident occurred on February
15. Due to a quick mobilisation of tugs, the
salvors prevented the vessel running aground.
‘Tor Dania’ was only a few hundred metres from
the shore when the SMIT tugs ‘Texelbank’, ‘Smit
Humber’, ‘Smit Loire’ and ‘Fairplay 21’ succeeded
in connecting up. The involvement of these
Hook of Holland-based tugs was significant.
These 60 tonnes bollard pull vessels, once again,
proved their excellent salvage capabilities.
The chemical/ore carrier ‘Red Point’ also
became a casualty on January 30. This 1984-
built, 47,000 DWT vessel grounded at Macapa,
on the Amazon estuary, whilst laden with
35,000 tonnes of gasoline and benzene. After
inspection by the salvage team, it was reported
that there was no ingress of water. The estu-
ary has a soft mud bottom and the Italian-flag
vessel suffered no serious harm. SMIT Salvage
obtained a Lloyd’s Form. A salvage team from
Rio responded, reinforced by personnel flown
in from Houston and the Netherlands.
Two local tugs (each of 55 tonnes bollard pull)
were employed to refloat the casualty. This was
achieved on February 7, following the success-
ful implementation of a salvage plan which
avoided the need for a part-discharge. ‘Red
Point’ was redelivered at Macapa following a
diving inspection.
Pollution preventionIn December of last year the 72,937 DWT bulk
carrier ‘Selendang Ayu’ broke up in Alaskan
waters. The vessel’s tanks held 1,400 tonnes
of HFO and 150 tonnes of marine diesel. Her
forward section sank and the hostile weather
ruled out any attempt at recovering pollutants
from this section.
By mid-February, however, a SMIT salvage
team had successfully completed a pollution
prevention operation off Western Unalaska
Island. This involved the stern section,
AN EVENTFUL 12 MONTHSFOR SMIT SALVAGE TEAMS
The ‘Genmar Kestrel’ was involved in
a collision with a tanker off Port Said.
‘MSC Al Amine’ grounded on the rocky coast near Tunis
Container vessel ‘Norasia Taurus’ off Damietta, Egypt.
www.smit.com9
tug magazine
New US rules concerning marine emergency
response will take effect shortly. The regu-
lations widen the scope of application of
OPA 90, which was originally enacted fol-
lowing the Exxon Valdez grounding in 1989.
In response to this extension of the US
regulatory regime, SMIT Salvage B.V. joined
forces with New Jersey-based salvor Donjon
Marine Co. Inc. earlier this year, to establish
the OPA 90 salvage alliance Donjon-SMIT
LLC. This compliance service is managed
from Houston.
The original focus of OPA 90 was on oil spill
combat. Tanker owners and operators were
required to introduce Vessel Response Plans
and appoint Qualified Individuals and Oil Spill
Response Organisations, in order to comply
with OPA 90’s provisions.
The new OPA 90 rules address salvage, fire-
fighting and emergency lightering in much
greater detail. Proposed regulations, first pub-
lished in 2002, also set out a 13-point defini-
tion of a “recognised salvor”. SMIT Salvage
Director Hans van Rooij says: “Donjon-SMIT is
one of the few salvage organisations meeting
the new and stricter requirements for marine
casualty response in US waters. An important
factor here is the ability to meet the tougher
response timelines.”
Meanwhile, the OPA 90 regulatory umbrella
has widened, with the US Coast Guard
Authorisation Act 2004 applying the new
requirements to non-tankers as well as tankers.
This move recognises the polluting potential
of bunkers. This problem came to the fore fol-
lowing a series of bunker spills in US waters,
involving the ‘New Carissa’ and, more recently,
the ‘Selendang Ayu’ in Alaska and the ‘Athos I’
at Philadelphia.
Donjon-SMIT now provides swift, cost-effective
OPA 90-related salvage, lightering and fire-
fighting services for tankers and non-tankers in
US waters. The joint venture’s aim is to protect
both shipowner and environmental interests.
Donjon-SMIT is headed by Hans van Rooij
and John Witte Jr., Executive Vice President of
Donjon Marine. The OPA 90 response service
offered by the salvors has the additional depth
provided by two further partners: Moran (on
the East Coast and Gulf ) and Foss Maritime (on
the West Coast, Alaska and Hawaii).
OPA 90 sets out requirements for “pre-event”
arrangements with recognised salvors.
Donjon-SMIT provides OPA 90 salvage serv-
ice agreements in a spirit of partnership with
vessel owners and operators. Under these
arrangements, Donjon-SMIT is named in the
VRP as the recognised salvor. This requirement
is not restrictive. The named salvor retains the
freedom to mobilise local assets, to ensure an
early and decisive intervention whenever an
emergency arises.
DONJON-SMIT: PROVIDING OPA 90RESPONSE SERVICES NATIONWIDE
which had settled on the bottom, with the
superstructure remaining above water. The
team recovered 540 tonnes of fuel. The recov-
ered oil, held in five-tonne containers, was
flown by helicopters to a reception facility at
Dutch Harbour. The casualty’s pumps were
used during the oil recovery - which was pro-
gressed during daylight only, for safety rea-
sons.
Other SMIT Salvage cases this year included
the 17,000 DWT container vessel ‘MSC Al
Amine’, the 150,000 DWT fully laden tanker
‘Genmar Kestrel’ and the 12,300 DWT car car-
rier ‘Aniara’.
‘MSC Al Amine’ grounded on the rocky coast
near Tunis on February 15 and SMIT Salvage
obtained a Lloyd’s Form. A salvage team and
equipment was flown in from the Netherlands,
whilst tugs were chartered from Italian part-
ners Augustea. This casualty was refloated and
redelivered following 10 days of preparatory
work.
There was also the ‘Genmar Kestrel’, fully laden
when she was involved in a collision with
another Suezmax tanker, the ‘Trijata’, off Port
Said on February 4. ‘Genmar Kestrel’ was holed,
with the damage extending over an area 20
m by 20 m. There was also some leakage of
the cargo of crude oil. The Greek owners con-
tracted SMIT to perform a ship-to-ship trans-
fer. Two local anchorhandlers were mobilised,
together with a salvage team and equipment
flown in from the Netherlands. The comple-
tion of the transhipment brought this 14-day
operation to a successful conclusion.
As for the car carrier ‘Aniara’, she ran into trouble
near Piraeus during March 31. The car carrier,
laden with 4,300 cars, suffered an outbreak of
fire. SMIT Salvage was awarded a Lloyd’s Form.
Local tugs and a team of specialised fire-fight-
ers from the Netherlands gained control of the
situation. The vessel was
redelivered after a seven-
day operation.
YOUR FIRST CALLFOR SALVAGE, FIRE-FIGHTING
AND LIGHTERING
DONJON-SMITAN OPA ALLIANCE
With nearly 200 years of experience combined,
we are the leaders in OPA 90 salvage and response.
Contact us:15402 Vantage Parkway East, Suite 316
Houston, TX 77032-1966
Ph: 281.442.6800 • Fax: 281.442.6902www.donjon-smit.com
A bulk carrier broke up in Alaskan waters.
SMIT Salvage was contracted to
refloat the ‘Eugenio’ which ran
aground on the west coast of
Madagascar.
Future development of SMIT’s Transport &
Heavy Lift activities will reflect the strategy
for SMIT as a whole. The emphasis, over-
all, is on the expansion of activities with
a stable business profile, particularly for
Harbour Towage and Terminals, but there
is also scope for such expansion in the
Transport sector.
Abel Dutilh, Managing Director of SMIT
Transport & Heavy Lift, says: “Whilst work in our
sectors is essentially cyclical, there are markets
within Transport which have the potential to
provide stable, long-term income. The main
area of interest here is in the oil and gas sector,
where there are some attractive new opportu-
nities. It is here that our newbuildings, ordered
in the Far East, will find a role.”
Abel Dutilh says: “We are looking for organic
growth and that requires more long-term
work. Here, we are positive about the pros-
pects for new vessels. Every time we place a
vessel long term, we create a case for allocat-
ing further newbuildings for specialised trans-
port duties offshore.”
There are also encouraging prospects in Russia.
SMIT has already secured a long-term contract
for an icebreaking tug now being completed
in Japan. The 196 tonnes bollard pull ‘Talagy’
is required to support ExxonMobil’s Sakhalin 1
project. This is a one-year contract with pro-
vision for annual extensions up to five years.
Abel Dutilh comments: “We expect to see
strong demand for marine support services in
the Sakhalin region over the next two to three
years.”
“There are also interesting prospects in
Kazakhstan. In addition, we are enjoying
high rates of utilisation for the Giant barges.
The market in this sector is rather buoyant at
present. There has been very little movement
in terms of additional capacity in this market.
Therefore, the outlook is stable to good for
the non-self propelled barges. One issue here
is whether the balance between supply and
demand will be eroded to the point where new
investment in this sector can be contemplated.
We may reach a conclusion on this front over
the next year.”
In the Transport and Heavy Lift businesses,
SMIT recently introduced a new organisation
which integrates administrative support but
retains separate commercial organisations
for these activities. This recognises the fact
that these markets and their client bases have
entirely distinct characteristics.
The strategy for Heavy Lift is built around
consolidation of the business, following
restructuring of the fleet of floating sheer-
legs. The smaller units were traditionally com-
mitted to spot and short-term assignments
in Rotterdam-Europort, together with work
at nearby ports in the North West European
region. These sheerlegs have now left the
fleet. This strategic decision leaves the four
larger sheerlegs - ’Taklifts 1, 4, 6 and 7’ -
although a decision has now been taken to
dispose of the 800 tonnes lift capacity ‘Taklift 1’.
This will leave ‘Taklift 6’ on long-term deploy-
ment in Brazil and ‘Taklift 7’ operating largely
in the Mediterranean area (although this unit
recently mobilised to the Red Sea). ‘Taklift 4’
- the largest of the sheerlegs, with a lifting
capacity of 1,600 tonnes - will be far more
mobile in the future. ‘Takllift 4’ will soon join
‘Taklift 6’ in Brazil, to lift a series of modules for
FPSOs.
Abel Dutilh adds: “The idea generally is to
have a more mobile fleet, following the flow of
work around the world. This strategy makes
good sense for units such as ‘Takllift 4’, as the
sheerlegs workload in North West Europe has
decreased in recent years. Having said that,
we recently won a very useful bridge-building
assignment in Germany.”
“Overall, however, we do not anticipate fur-
ther major changes in the Heavy Lift business,
beyond the decisions already taken about
the smaller sheerlegs. Certainly, however, the
remaining sheerlegs will be on the move a lot
more than in the past. Our objective is maxi-
mum utilisation of equipment.”
SMIT TRANSPORT & HEAVy LIFT: MORE MOBILITy AND STABILITy
Unloading the hulls - joint action of the ‘Taklift 1’ and ‘Taklift 4’.
www.smit.com11
tug magazine
New commitments now require the ‘Taklift 4’
to return to Brazil, where it will assist in the
construction and outfitting of the P-52 and
P-51 FPSOs. ‘Taklift 4’ is mobilising from North
West Europe and is expected to arrive in Brazil
by the end of this year or early in 2006. Keppel
Fels Brazil awarded this installation contract to
SMIT Heavy Lift in April 2005.
In Europe, ‘Taklift 4’ recently performed the
main lifts for the K10 platform decommission-
ing in the Dutch Sector of the North Sea.
‘Taklift 1’, a sheerlegs with 800 tonnes lifting
capacity, is also deploying to South America.
This follows the completion of a busy work
programme, including lifts required for the
preparation of the K10-V platform for decom-
missioning. This sheerlegs departed Rotterdam
in late August, bound for Venezuela. ‘Taklift 1’ is
required by offshore fabricators Jantesa to lift
topsides modules, which will be transported in
the hooks to new foundations close to existing
platforms in the Maracaibo area.
Another SMIT sheerlegs, the 1,200 tonnes
lifting capacity ‘Taklift 7’, has been based in
the Mediterranean since it completed work
on the Rion - Antirion Bridge in Greece (con-
necting the mainland to the Peleponnese).
Recent assignments included the installation
of a jacket and topsides for the IKA-A Project,
offshore Croatia. The platform installation lifts
were performed on behalf of Saipem.
Having completed this assignment, the sheer-
legs then deployed for an unusual task involv-
ing Global Santa Fe’s Global Explorer. The latter
was due to enter the Black Sea but its drilling
tower was too high for safe passage under the
Bosporus Bridge. In June ‘Taklift 7’ removed the
drilling tower at Malta, then replaced the tower
in Turkish waters, following Global Explorer’s
safe passage through the strait.
‘Taklift 7’ is now preparing to return to North
Europe. During mid-October this sheerlegs
will commence a four-month assignment lift-
ing bridge sections on the Stralsund Brücke in
Germany on the Baltic coast. The new suspen-
sion bridge will connect the mainland and the
island of Rügen.
This year has seen the completion of a
series of long-haul assignments by SMIT
Transport’s three 24,000 DWT semi-sub-
mersible Giant barges. The year opened
with ‘Giant 2’ departing Sharjah for Port
Gentil, West Africa, with the Saibos 355.
This voyage was completed in early March.
The big barge then repositioned to the Far East
and a drydocking at Batam prior to the com-
mencement of a charter for Alcan’s Australian
operation, headquartered at Gove, east of
Darwin. Alcan is embarking on a huge expan-
sion of the Gove aluminium refinery. ‘Giant 2’ is
currently bringing in project cargo from load
ports throughout the Far East region.
Sister barge ‘Giant 3’ loaded dredging equip-
ment for van Oord at Batam during April,
bound for Sakhalin. This vessel then performed
a series of stone transportation assignments
at Sakhalin prior to backloading the dredg-
ing equipment for the return voyage to Batam
(where she is expected to arrive by the end of
year). The ‘Giant 3’ was accompanied by the tug
‘Smit Luzon’ throughout the duration of the
contract.
‘Giant 4’ finished a charter with Saipem during
the third quarter, having undertaken the trans-
port of a deck from Edinburgh to location in
the North Sea’s Buzzard Field. This assignment,
completed in July, was undertaken on behalf
of Saipem UK.
This barge is about to be towed by the URS
tug ‘Alfons Letzer’ from Rotterdam to Arbatax,
Sardinia, to load a large jacket. This structure
has a length of 120 m and a weight of 9,000
tonnes. Its destination is offshore Ivory Coast.
The voyage will take around 35 days. Upon
arrival, during October, this jacket will be dis-
charged by the large crane vessel S7000.
Forward work for the Giant barges includes
a voyage for Heerema. This will involve the
transportation of the De Ruyter topsides from
the client’s Zwijndrecht yard to location in the
Dutch sector of the North Sea.
Meanwhile, SMIT Transport is benefiting from a
new emphasis on multipurpose tonnage. One
of the 80 tonnes bollard pull anchorhandlers
ordered in Singapore, ‘Smit Kamara’, has a role
including transportation and accommodation
for project teams visiting unmanned platforms.
SMIT has won a five-year contract, commenc-
ing January 2006, for transportation services
utilising this new vessel. SMIT Kamara’s fea-
tures include a helicopter winching area and
Fast Rescue Craft capability.
This concept for unmanned platform servic-
ing was developed in association with Shell
UK and NAM (operating together as “OneGas”).
Special feature of the ‘Smit Kamara’ is an “OAS”,
or Offshore Access System. This heave-com-
pensated access gangway was developed by
OneGas, in cooperation with its subcontrac-
tors, Fabricom and Amec. The vessel’s DP
system will ensure safe access for personnel
using the gangway. OneGas regards ‘Smit
Kamara’ as a cost-effective personnel transport
solution which avoids the weather sensitiv-
ity and high costs associated with helicopter
operations.
BUSy SCHEDULE FOR SMIT’S GIANT BARGES
SOUTH AMERICAN FOCUS FOR SMIT SHEERLEGS
SMIT Heavy Lift’s floating sheerlegs have found ready markets in South America. ‘Taklift 6’,
1,200 tonnes lifting capacity, has been based in Brazil for several years. Its assignments
have included the major Barracuda/Caratinga FPSO heavy lift programmes. These required
a number of tandem lifts and ‘Taklift 6’ was joined by ‘Taklift 4’ (1,600 tonnes) for these
assignments. Since this project, ‘Taklift 6’ has worked on the P-47 FPSO for Ultratec and has
been a regular visitor to the Maua Jurong yard, near Rio, during July and August of this year
to work on the P-50 FPSO.
The ‘Taklift 4’ in Rotterdam lifting a container crane.
The ‘Smit Komodo’, one of the 82 tonnes bp
anchorhandlers, under construction in Singapore.
BASF subsidiary Wintershall Noordzee B.V.
awarded this contract last December. The use
of ‘Taklift 4’ avoided the need for a heavy trans-
portation barge.
SMIT has decommissioned offshore structures
in many parts of the world, including the Gulf
of Mexico, but K10-V was a first in North West
Europe. It was also SMIT’s first heavy lift project
for Wintershall.
Mark Jan van den Akker, SMIT’s Project
Manager, says: “K10-V was in a clean condi-
tion when the project began. All potential
pollutants had been removed. The topsides
weighed in at 875 tonnes, with the jacket
at 775 tonnes. Our accommodation/crane
barge ‘Taklift 1’ was mobilised for the prepara-
tory works. We secured all loose equipment,
erected scaffolding at the cutting positions on
the legs, inspected all lifting points and rigged
the sheerlegs. ‘Taklift 4’ then connected up
and transported the topsides in the slings to
IJmuiden. This 80 NM voyage took just over 10
hours. Weather conditions were excellent, with
significant wave heights of less than 0.5 m. On
arrival, the topsides was then placed on the
quayside and the main deck was separated
from the drilling deck.”
‘Taklift 4’ then returned to complete the
second phase, following the preparation of the
jacket. The scaffolding was removed and holes
drilled for the lifting pins, which were then
installed. These pins were located at positions
that distributed stresses throughout the struc-
ture during the lift and transport phases.
All subsea work has been performed
diverless. The underwater tasks
included cutting the four piles at posi-
tions 6 m below the seabed. A special
in-house designed airlift was used. The
mud plugs in each pile were removed
and the cutting tool inserted. This rotat-
ing, abrasive tool cut through each leg
and the sheerlegs was then connected
up to the lifting pins. The jacket (25 m
x 25 m x 48 m high) was then raised to
a point 17 m below the waterline and
transported in the slings, in this part-
submerged condition, to Rotterdam.
In basing its turnkey removal methods around
a sheerlegs, SMIT is able to offer a cost-effec-
tive alternative to the deployment of large
crane vessels and transport barges, in the
shallow water context. Whilst the sheerlegs
solution is more weather-sensitive than other
options, its cost-efficiency weighs heavily in its
favour.
SMIT Marine Projects has also just completed a
platform installation project in the North Sea,
this time in the UK Sector. The client was UK
oil and gas group Perenco and the contract
concerned the Trent Field gas compression
project.
The Trent Annexe Platform - known as a
“MOAB”, or Mobile Offshore Application
Barge - was constructed at Keppel Verolme,
Rotterdam, and towed to location by the two
95 tonnes bollard pull tugs ‘Zeus’ and ‘Primus’
in late August.
The convoy departed Rotterdam on August 31
and proceeded at a maximum speed of 3 kts,
arriving at location three days later. The MOAB
was installed in a waterdepth of 50 m, along-
side the existing Trent Platform. The two instal-
lations are now connected by an access bridge.
The MOAB’s four legs were raised for the tow-
out to UK Block 43/24, 210 miles off Rotterdam.
When on location two additional tugs, ‘Anglian
Earl’ and ‘Granit’, joined ‘Zeus’, and ‘Primus’ and
the DSV ‘Kingfisher’ for the final positioning
phase. The DSV provided accommodation for
the project team and also acted as the com-
mand centre.
The tugs hooked up the MOAB to a pre-laid
four-point mooring system and the legs were
then lowered by strand jacks. Sander Korte,
SMIT’s General Manager Marine Projects, says:
“This MOAB design avoided the need for piling.
Each leg was equipped with a large, 5 m high,
9 m diameter suction can. When we achieved
touchdown, we began to apply suction and
the cans penetrated into the seabed. After
installation the anchorhandlers demobilised
but the DSV remained on location to de-rig
the MOAB and connect up the access bridge,
which was soon lowered into place.”
New contracts for SMIT Marine Projects include
the removal of the remains of a former oil
export terminal in Angola. A project team is
preparing to carry out the Cabeça Da Cobra
and Soyo terminals work programme during
the first quarter of next year, on behalf of client
Total E&P Angola and SMIT’s Angolan subsidi-
ary OCTOMAR. The DSV ‘Smit Orca’ will remove
two offshore steel towers. The team will also
assist in the task of flushing out lines.
Work in the third quarter of this year included
a range of project and engineering manage-
ment services for the tow-out and installation
of the new FPSO Sea Rose in the White Rose
Field, off Newfoundland. This assignment was
on behalf of Husky Energy.
The new FPSO was towed from Marystown,
near Halifax, to location. It was then connected
up to a subsea buoy, in a waterdepth of 120 m.
The lines were connected up to a quick release
riser buoy. Seabed installations are set in three
glory holes. These features take account of
hostile ice conditions in the region. The instal-
lation of Sea Rose was completed in August.
SMIT Marine Projects has also completed the
installation of a large fender and boat landing
platform for an installation in the Balal Field,
offshore Iran. This project was carried out in
two phases. The first, performed for the Iranian
Offshore Energy Company (IOEC), involved the
recovery of the structure from the seabed. This
was achieved in October of last year, using the
crane barge ‘Smit Borneo’. The structure was
then taken ashore for repair and refurbishment
at a facility near Dubai.
The second phase, undertaken for Elf
Petroleum Iran, involved a return to loca-
tion and the connection of the refurbished
structure to the Balal Platform. This was com-
pleted during August. ‘Smit Borneo’ and two
anchorhandlers participated in the operation.
FIRST NORTH SEA DECOMMISSIONINGPROJECT FOR SMIT
During September SMIT Marine Projects completed the main, marine phase of its first
platform decommissioning assignment in the North Sea. The 1,600 tonnes lifting capacity
sheerlegs ‘Taklift 4’ was mobilised to remove the K10-V platform from the Dutch sector. The
topsides and jacket of this steel platform, located some 80 miles off the Dutch coast, were
taken in the big sheerlegs’ slings to IJmuiden and Rotterdam respectively. The deck is to be
reused for a new development. The jacket is now undergoing demolition.
www.smit.com13
tug magazine
SMIT TRANSPORT CELEBRATES 1000TH SUPPLy RUN
SMIT Transport South Africa recently
celebrated its 1,000th supply run for
De Beers Marine. De Beers is a name
famous worldwide and SMIT has
been supporting the company’s dia-
mond mining vessels operating off
the Namibian/South African coast.
This contract commenced in early 1999, when
the supply vessel ‘Sea Express’ began to make
regular runs to the De Beers vessels work-
ing offshore. The service expanded in late
September 2003, when a second vessel, ‘Sea
Carrier’, joined the ‘Sea Express’.
The two supply vessels operate out of the
small and remote coastal town of Port Nolloth,
on South Africa’s west coast and close to the
Namibian border. Cargo shipped from Port
Nolloth since record-keeping commenced in
December 2000, totals over 18,700 tonnes,
with cargo back-loaded for Port Nolloth
amounting to more than 11,200 tonnes.
SMIT Transport’s Commercial Manager in South
Africa, Dave Murray, says: “We have an excel-
lent service and safety record in this partner-
ship with De Beers. I would like to pay tribute
to the many sea-going employees who have
given such commitment to the De Beers con-
tract over the years.”
The 1,000th supply run was celebrated at a
reception at Port Nolloth in early September.
De Beers Supply Chain Manager Wim van Vliet
was present at this event. He commented posi-
tively on SMIT’s input and thanked the sea-
going personnel who ensure that the De Beers
offshore mining fleet is supplied regardless of
weather and other challenges. This motivated
SMIT team has its own motto, in Afrikaans: “Dis
‘n doen ding en ons sal hoog spring.” Roughly
translated into English this means: “The job
is there to be done and we will jump high to
keep the client happy.”
URS harbour assistance operations on the Scheldt have been reinforced with the arrival of
four newbuildings over the past 12 months. The new ASD (Azimuth Stern Driven) tugs are
now at work at Zeebrugge and Antwerp. In addition, two further newbuildings have been
ordered to meet growing traffic needs at Zeebrugge.
NEW URS TUGS ENTER SERVICEON THE SCHELDT
The URS fleet now consists of 40 tugs and the
salvage vessel ‘Union Beaver’. The SMIT/Fairplay
joint venture’s activities on the Scheldt focus
on Antwerp, Zeebrugge, Gent, Terneuzen and
Flushing. URS is also engaged in anchorhandling
and ocean towage.
The four recently delivered tugs are 33 m units
rated at 3,700 hp and with a bollard pull of 66
tonnes. The first to join the fleet was ‘Union
Coral’, delivered in late September 2004. ‘Union
Pearl’ joined ‘Union Coral’ at Zeebrugge in late
January. The two remaining newbuildings in
this class, ‘Union Ruby’ and ‘Union Emerald’,
arrived in Antwerp in May and September of
this year.
The four tugs were ordered as part of the URS
fleet renewal programme. The tugs were built
by Astilleros Armon, Spain. In July of this year,
URS placed a further order with this yard for
two ASD sister tugs with a length of 25 m.
These units are also rated at 3,700 hp and will
have a bollard pull in excess of 60 tonnes.
The two latest newbuildings were ordered to
meet increased demand for harbour assist-
ance at Zeebrugge. Three major factors are
expected to contribute to an increase in har-
bour towage requirements. Zeebrugge’s exist-
ing LNG capacity is set to double by 2007.
Container facilities are also undergoing expan-
sion. In addition, car carrier movements are
forecast to increase. Zeebrugge now claims to
be the leading European transhipment port for
cars. In 2003 the port handled 1.5 million units
and the annual total has continued to rise.
The harbour assistance workload on the
Scheldt is buoyant overall, with growth at
Zeebrugge matched by expectations of
increases in container-related traffic levels
and movements of other vessel types at
Antwerp. Demand for harbour towage at Gent,
Terneuzen and Flushing is stable.
In the salvage sector, URS was very active
in the three years to end-2004, with nota-
ble operations including participation in the
‘Pelican I’ salvage and the ‘Tricolor’ wreck
removal.
Supply vessels ‘Sea Carrier’ and ‘Sea Express’ support diamant
mining vessels operating off the Namibian/South African coast.
The ‘Union Coral’ is one of the four recently delivered 66 tonnes bp tugs.
In the first half of last year SMIT newbuild-
ing ‘Smit Kamara’ and ‘Smit Komodo’ began
life as several steel sheets astride a cut-
ting machine at Keppel Singmarine’s yard
in Singapore. In May of this year, just 14
months after the orders were placed, ‘Smit
Kamara’ was launched, followed in early
August by ‘Smit Komodo’.
Representatives from SMIT’s newbuilding team
were present on both occasions as the vessels
moved from the slipway into the water. A third
newbuilding, the more powerful ‘Smit Nicobar’,
will be launched in later in the year.
These newbuildings are part of SMIT’s overall
fleet renewal and standardisation programme.
The new Anchorhandling/Tug/Supply Vessels
(AHTSV’s) are designed and built to a specifica-
tion reflecting the operational requirements of
the oil and gas majors and major offshore and
civil construction groups.
The features of the new standard AHTSV’s
include: Class 2 dynamic positioning, Class I
firefighting, an additional “project deck” at the
forecastle deck level, a 450 sq m main deck
space, A-frame foundations and a 250 tonnes/
metre knuckle boom crane on the main deck
(portside aft and starboard midships).
This vessel configuration has inherent flexibil-
ity. The AHTSV’s are ideal for a wide range of
marine tasks, including ROV support, subsea
project work and trenching support, as well as
anchorhandling, offshore supply and towage
duties.
The Keppel Singmarine newbuildings are
classed by the American Bureau of Shipping.
All three have a UWILD notation providing for
five years’ continuous service without drydock-
ing, in contrast to the usual two years. This
notation required six layers of antifouling coat-
ing, together with Impressed Current Cathodic
Protection and anodal protection for sea
chests, rudders and nozzles.
These vessels are designed in compliance with
the requirements of the International Maritime
Dangerous Goods Code. Accordingly, they can
carry dangerous cargo on a designated deck
area, together with noxious substances in bulk
in the liquid mud tanks.
The testing of tanks has been completed and
piping and outfitting works are now nearing
completion. The testing of main engines and
machinery was under way at the time of writ-
ing. The first new vessel will shortly commence
sea trials. It has already been placed for a long-
term contract in the North Sea. In order to
service this contract, this vessel has been sub-
ject to additional works, including the instal-
lation of a purpose-designed Offshore Access
System (for easy access to unmanned plat-
forms), two Fast Rescue Craft on the project
deck and provision for a helicopter winching
area on the aft deck.
During the early morning of March 14 this
year the ‘Queen Elizabeth 2’ sailed majesti-
cally into Singapore harbour. This world-
renowned cruise vessel was on a world tour
and Keppel SMIT Towage had the honour
of berthing and unberthing a grand lady of
the seas.
The ‘QE2’, flagship of Cunard Line, was
launched by Her Majesty Queen Elizabeth II on
September 20 1967. Her maiden voyage took
place two years later. ‘QE2’’s vital statistics are:
70,327 tonnes, a length of 963 ft and a speed
of 32.5 kts. In short, ‘QE2’ remains one of the
largest and fastest passenger vessels afloat.
Due to her sheer size ‘QE2’ was berthed at
Pasir Panjang Terminal, rather than the usual
Singapore Cruise Centre. This berthing opera-
tion required two of Keppel SMIT Towage’s
brand new tugs, ‘KST Sky’ and ‘KST Saturn’.
Whilst the tugs were dwarfed by ‘QE2’, they
were powerful enough to assist her effortlessly
and smoothly.
‘KST Sky’ is a newly-delivered tractor tug. ‘KST
Saturn’ is a pusher tug delivered last year. Built
by Keppel Singmarine, these tugs have steer-
able propellers and are highly manoeuvrable.
This attribute is especially significant for the
safe handling of large vessels such as VLCCs
and ULCCs. Each tug has a combined engine
rating of 3,600 hp, with a bollard pull exceed-
ing 45 tonnes. ‘KST Sky’ and ‘KST Saturn’ are
fully equipped for firefighting and pollution
control and are capable of intervening effec-
tively in any marine accident or emergency.
For the ‘QE2’ operation ‘KST Saturn’ and ‘KST
Sky’ were assigned to assist from bow and
stern respectively. Although ‘QE2’ is a large
vessel, berthing her took less than an hour.
This was a special experience for Keppel SMIT
Towage and the company looks forward to the
next visit of the ‘QE2’.
FIRST OF THE SINGAPORE-BUILT AHTSV’SPREPARES FOR SEA TRIALS
BERTHING THE QUEEN: ‘QUEEN ELIzABETH 2’ VISITS SINGAPORE
‘KST Sky’ and ‘KST Saturn’ assisting the ‘Queen Elizabeth 2’.
www.smit.com1�
tug magazine
After a one-year hiatus, SMIT again graced
the World Port Days with its presence - and
it made its presence felt, all right!
This year the theme of the World Port
Days in Rotterdam was ‘An expe-
dition through a world port’.
In keeping with this theme,
thousands of visitors
were given a map with
explanatory notes and
led on an expedition
through ‘SMIT’s world’.
An impressive presen-
tation was given on the
‘E3505’ pontoon and visitors
were treated to an interesting
exhibition of SMIT’s diving, hoisting,
towage and salvage equipment, including a
large salvage wreck grab, the saw and gripper
used in the ‘Kursk’ salvage operation, various
anchors, pumps, hoisting hooks and shackles.
Another popular attraction was the diving
tank, where visitors could take a dip under
the professional supervision of some of SMIT’s
divers - that is, a few of the handful that was
not away assisting hurricane Katrina aid opera-
tions in the Gulf of Mexico.
The pontoon also featured an exhibition tent
with photo panels and a film tent where vari-
ous SMIT films could be seen. Visitors could
also look round the ‘Hudson’ museum ship,
which was moored alongside the
pontoon.
SMIT’s tugs participated in
the various demonstra-
tions on the River Maas.
Pushed by the ‘Maas’, the
E3505 joined the pro-
cession of beautifully lit
ships in the Light Parade
on Saturday evening. The
large salvage wreck grab was
a dazzling display of lights, as
was the SMIT globe. To top it all off,
SMIT also won first prize! The prize was a flag,
which SMIT accepted on Sunday afternoon
and was instantly lifted in the mast in front of
our headquarters.
WORLD PORT DAyS 200�