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A Privately held CDMO head quartered in
Hyderabad (Telangana, India)
Global Resource for Small Molecule Drug Discovery and Development
PHARMACEUTICALS | SPECIALTY CHEMICALS
11/19/2020Private & Confidential3
Innovation Center• Spread across in 1.3 Acres of Land with Built up Area of
50,000 SFT
• State-of-the-Art Infrastructure (Waldner Germany)
• Compliant with GLP Standards (Designed by Alexandria)
• Houses more than 250FTEs servicing drug discovery,
chemical and formulation process and analytical
development.
Introduction
LAXAI support customers
achieve their Goals by strong
emphasis on Safety, Quality,
Reliability, Innovation and
Efficiency by combining
World Class Research Talent
and Infrastructure with Cost
Advantage!
11/19/2020Private & Confidential4
LAXAI has more than a decade of unparalleled experience in
Novel Molecule Discovery including Integrated Drug Discovery
and Medical Chemistry Services
Cost effective and reliable service - Process Development &
Clinical to Commercial Manufacturing of Drug Substance & Drug
Product
Strong collaborations across Pharmaceutical, Animal Health
and Specialty Chemical Companies
Leadership Team
Seasoned Entrepreneur with 17+ years of experience in Technology and Bio-Pharmaceutical Industries
Founder and ex-CEO of LAXAI Pharma Ltd -a Clinical Data Services company based in
New Jersey, USA
Ex Pfizer, Wyeth Pharmaceuticals, Johnson & Johnson and Deloitte
Established Innovative Service models in Health Care & Bio-Pharmaceutical Industries
Private & Confidential5
Vamsi Maddipatla
Chairman & MD
Worked at Uppsala University, Sweden; Institute of Molecular Medicine, India; Lupin Laboratories; Ranbaxy Laboratories, India
Co-inventor of Sudoterb (LL-3858), anti-TB Molecule for the Treatment of Pulmonary Tuberculosis (Phase-IIa)
His Leadership and Direction has cultivated remarkable growth in the Drug Development field within India which has resulted in two IND's and International Licensing deals in the areas of Benign Prostate Hyperplasia and Asthma
Co-authored 28 Publications & Inventor on 14 US Patents
Ram S. Upadhayaya, Ph. D.
CEO
15+ years of Experience in the Chemical & Pharmaceutical Industries, he has Built, Led and Managed Business Teams across Geographies covering various Portfolios and his focus is to Identify Critical Business drivers across Global Markets and in accordance with changing Market Dynamics.
He was previously associated with Piramal Pharma Solutions, Jubilant, & Dr. Reddy's Laboratories
Ganesh holds Masters in Business Administration and Bachelors in Chemical Engineering.
Ganesh Venkatraman
Global Head of BD
25+ years of Experience at various Leadership Positions in Biotech, CRO and Universities; Ex Karlsruhe Institute of Technology (KIT), Technical University of Dresden (TUD), JADO Technologies , Dresden, Germany, Jubilant Biosys, India
Delivered several leads, optimized leads and PCCs/DCs across Oncology, Pain, CNS, MD and Antibacterial Therapeutics Areas for Global Pharmaceutical Companies
Co-Inventor of Two Clinical Candidates ASN-001 ( NCT 02349139) for Metastatic Castration Resistant Prostrate Cancer & ASN-007 (NCT 03415126) for Metastatic KRAS, NRAS & HRAS Mutated Solid Tumors
Co-authored over 60 Publications/Patents (US/EU/Indian)
Raghava Reddy Kethiri, Ph. D.
CSO & Head of R&D
11/19/20205
Service Offerings
• Medicinal Chemistry
• Discovery Biology
• DMPK
• Integrated Drug Discovery
11/19/2020Private & Confidential6
Discovery
• Drug Substance
• Drug Product
• Specialty Chemicals
• Clinical Trial Supplies
• Regulatory Support
• Key Starting Materials
• Intermediates
• Drug Substance
• Drug Product
• Specialty Chemicals
Development Manufacturing
Business Models
Private & Confidential7
Full Time Equivalent (FTE) Collaborations
Flexible (FTE) Collaborations
Risk Sharing Collaborations
Fee For Service (FFS)
11/19/2020
Your Integrated
CDMO Services Partner
HandlingComplex
Chemistry
EHS and Quality consciousness
ISO 9001, cGMP Compliant Manufacturing
Facilities
Developing sustainable
supply chain
More than a Decade of Reliability in Process
Development and Clinical to Commercial supplies of
DS and DP
Experience
Integration of Teams and Facilities to enable Seamless Tech-transfer
and Scale-up from RSMs to APIs
Efficiency
Long-tenured Staff Working Closely
together and with you to Determine the Best
Path Forward
Collaboration
Ongoing Investment in Facilities and Personnel
to meet Continually Shifting Market needs
Investment
End to End CMC Solutions
Private & Confidential9
Pre Clinical Phase I Phase II Phase III Commercial
Process R&D
Developability and Formulation Research
Analytical Development, Quality Control and Stability Studies
Global Regulatory CMC Filing Support
Drug Product
Analytical
Regulatory
11/19/2020
API & Intermediates Manufacturing
Formulation and Dose Form Development
Drug Product Manufacturing, Packaging and Labelling
Drug Substance
Drug Substance
• Starting Material
• Key Intermediates
• Beta Lactam Intermediates
• Active Ingredients
• High Potent APIs (HAPI)
11/19/2020Private & Confidential10
Service Offerings
• State-of-Art Development Facility located in Hyderabad, India
• Decades of Experience in Developing and Scaling-up Intermediates, building Blocks and APIs
• Capability to Scale-up to Multi-tonnes
• USFDA, MHRA, EDQM Inspected Manufacturing Facility
• Network of Strategic Business Partners (SBPs)
Route Scouting and Process Development
Preclinical and Clinical Trial Scale-up and Manufacturing
Analytical Method Development, Validation and Transfer
Crystallization Study and Polymorph Screening
Process validation and Commercial Manufacturing
Regulatory Support and Filing
Focus Areas Development Expertise Manufacturing Expertise
Kilo Lab
11/19/2020Private & Confidential11
• Flexible Reactor for quick change over -50L to 500L (SS,GLR, Hastelloy)
• High Efficient Distillation Facility
• Capability to handle Varying Temperature & Pressure Reactions
Includes:
Addition Control, High Vacuum Distillation with Columns of Different Sizes, Heating & Cooling Control, Data Logging, Clean Room Control with Building Management System
Dedicated Lab used for
the Process Development
and Scale-up and
Production of Complex
Intermediates and APIs up
to Pilot Scale
Unit 1: Pashamylaram, Hyderabad (India)
11/19/2020Private & Confidential12
• Total Area: 29,582 Sq. M
• Built-up Area: 2,400 Sq. M (Vast Area Available for Expansion)
• Total Reactor Volume: ~148KL (100L to 8KL)
• 6 Production Blocks for Intermediates and 3 Clean Rooms
• WHO GMP Certified and Certified ISO 9001:2015
• Hydrogenation and Cryogenic Capability
o This Manufacturing Facility has vast experience in handling Bromination (Using Liquid Bromine), Chlorination (POCl3 Reaction), Fluorination (Using KF), Cyanation (Using KCN), and Grignard Reactions
o Our State-of-the-Art Facility supports our customers through Backward Integration of Supply Chain by Manufacturing Key Starting Materials and Intermediates
o The strong Tech Transfer team undertakes Processes from R&D to Manufacturing with “First Time Right Approach”
Process R&D | Analytical Capabilities | GMP Clinical Supplies (Phase I & II) | Custom Manufacturing of SM, KSM, Intermediates and Specialty Chemicals | Commercial Plant (100kg – Multi Tonnes)
Unit 2: Jeedimetla, Hyderabad (India)
11/19/2020Private & Confidential13
• Total Area: 17,401 Sq. M
• Built-up Area: 8,406 Sq. M
• Total Reactor Volume: ~163KL
• 8 Production Blocks for Intermediates and 5 Clean Rooms
• Hydrogenation and Cryogenic Capability
o Vast Experience with Process Validation, Regulatory Filing, and Supplying Drug Substance to Regulated Markets including USA, EU, Japan, and South Korea.
o This Manufacturing Facility provides flexibility in Batch Sizes (3kg to 100kg) owing to Available Reactor Sizes (50L till 3KL)
HPAPI Expertise
Private & Confidential14
11/19/2020
Scale Facilities Batch Size Reactor Size Purification & Drying Protection
R&D
Pilot
Production
3 HPAPI Benches
OEB5
2 cGMP Kilo Labs
OEB5
1 cGMP Industrial
Suite OEB5
Gram Scale
From 0.25 – 5 Kg
Up to
50 Kgs
From 0.25 to 10L
Up to 25L
Up to 2000L
• Flash Chromatography
• Evaporator 2L
• 2 Filter Dryer (12L)
• 100L of Total Reactor Capacity
• 2 Filter Dryer (8 – 10L)
• Static Dryer 0.4m2
• 5000L of Total Reactor Capacity
• Filter Drying (550L)
• Finishing suite equipped with Multiple PSR options (Batch Size 1 – 100+ Kgs)
• Ventilated Hood with Gloves equipped with HEPA Filters and Glove Boxes
• Cleanroom classified ISO8 with independent HVAC
• Isolator / Glovebox
• Cleanroom classified ISO8 with independent HVAC
• Isolator / Glovebox
HPAPI Handling
cGMP HPAPI Production Suite
Manufacturing Facility
Drug Product
• Preclinical Formulations
• First In Human Formulations
• Clinical Phase 2 & Formulations
• Commercial Manufacturing
11/19/2020Private & Confidential15
• State-of-Art Development Facility located in Hyderabad, India
• Decades of Experience in Integrated DS & DP Collaborations
• Oral Solids
• General Injectables
• High Potent OSD
• High Potent Injectables
Oral Solids & Injections
Handling Non-Contained & Contained Products
Preclinical, Clinical Trial Material and Commercial Manufacturing
Analytical Method Development, Validation and Transfer
Focus Areas Development Expertise Manufacturing Expertise
Service Offerings
High-Potent OSD & Injectables
11/19/2020Private & Confidential16
Shameeerpet, Hyderabad (India)
• Total Area: 28,214 Sq. M
• Built-up Area: 9,372 Sq. M (Oncology Block)
• WHO & EU GMP Certified
• Aseptic Filtration, Sterile Components Handling, Filling, Stoppering, Loading and Unloading for Freeze Drying and Sealing, Sterility Testing Area, Dispensing of API
• Compounding (Solution Preparation) is done in Isolator, Component Preparation, Vial Washing, Depyrogenation and Dispensing of API & Excipients
Tablets
Capsules
Liquid Injectables
Up to 150000 per hour
Up to 3000 per hour
3000-7200 vials per hour
360 Million Tablets
7.2 Million Capsules
12.6 Million Vials wrt 10ml Vial
Dosage Forms Planned Capacity Annual Capacities
High-Potent Oral Solids
11/19/2020Private & Confidential17
• Integrated Containment Granulation Line -30 Kg capacity with Vibrosifter, HSMG, Wet Comill, FBD, Dry Comill
• Integrated Containment Granulation Line- 5 kg capacity with Vibrosifter, HSMG, Wet comill, FBD, Dry Comill
• Inter Exchangeable Octagonal Blender -75Lts and 150 Lts capacity (To handle 75kgs of batch at a time for Compression).
• A Capsule Filling machine integrated with Isolator for Charging and discharging of Capsules
• Fully Automated Coating machine integrated with Isolator for charging and discharging of Tablets (To handle 15kg Minimum and
56kg Maximum batch size)
High-Potent Injectables
11/19/2020Private & Confidential18
• Compounding vessels (30 L and 100L) and Filtration vessels (30 L and 100L) integrated with Compounding Isolator and Filtration Isolator.
• Integrated line equipment's Rotary Vial washing machine, Sterilizing and Depyrogenating Tunnel, Vial filling and Bunging Machine with
capacity 120 Vials / Min of 10ml size are common for both liquid and Lyo Line.
• Automatic Lyo loading and unloading system are considered for ease in operation and to reduce manual interventions during handling.
• Lyophilizer -1 with capacity 10000 Vials of 10ml capacity and Lyophilizer -2 with capacity 2500 Vials of 10ml capacity
Project Management
Private & Confidential19 11/19/2020
Project Manager
Process Engineering
• Process Scale-up
• Technology Absorption
• Transfer and Execution
Analytical R&D
• Analytical Method Development & Validation
• Analytical Method Technology Transfer
Shared Support Functions
• Quality Assurance
• Regulatory Affairs
• Supply Chain
• Production
Process R&D
• Route Scouting
• Process Familiarization &
Development
Environmental Health & Safety (EHS)
Private & Confidential20 11/19/2020
ENVIRONMENT
HEALTH SAFETY
Regular Audits on:
Chemistry Labs & Night
Safety Usage and Storage of
Pyrophoric / Poisonous
Chemicals Segregation of
Hazardous Chemical Waste
Management Onsite
Emergency and Business
Contingency Plan
Compliance with EHS related
Law of Land
Dedicated Safety Officer In-Charge of EHS and Safety Committee
Devising and Implementing EHS SOPs
Review of Safety
Performance and Safety
Audit Investigation of any
Incident and taking
Necessary Corrective and
Preventive Actions
Summary
Private & Confidential21
More than a decade of experience in offering end-to-end CMC Solutions
One Stop Shop CDMO Service provider for Integrated DS & DPDevelopment and Manufacturing
State-of-the-Art R&D Infrastructure coupled with GMP Manufacturing
EHS and Compliance to Quality and Regulatory - an Integral part of ourOrganization Culture
Case Studies
Early Integrated CMC Development
• Drug Candidate’s Molecular Properties
• Physicochemical Characterization including Crystallization Screening, Salt Screening
(if required), and Polymorph screening (if required)
• Improving the Medicinal Chemistry Process
• Analytical Method Development and set Specifications (report results)
• Synthesizing the required quantities for Pre-Clinical Toxicology Study – GMP setup is not
essential unless client wants the material to be used for Phase-I Human Studies as well
• R&D Stability Study – 6 Months Stability Data
• Documentation to Support IND Filing
11/19/2020Private & Confidential23
At IND-Enabling-Study Stage, our Focus is Primarily on:
LAXAI Discovered Molecule taken for further Development
followed by Supplies towards Toxicology Studies
Private & Confidential24
• Removed Column Chromatography for all 3
stages
• Process Optimized by Screening different
Catalysts, Bases, Solvents, Ligands and
made work up Modifications
• Process was scaled-up successfully and
timely to deliver the NCE to support
Toxicology studies
• Further process improvements underway to
scale up the NCE to multi kilo scale
including application of Green chemistry
• The physicochemical aspects of the NCE are
under development including polymorph
and salt screening for pre-formulation
• Develop a Scalable 6 Stage Process in
12 Weeks and Demonstrate the
Optimized Process on 1kg Scale.
• Total Project Timeline was less than 20
weeks.
• 3 Column Purifications (2 Silica & 1
Alumina), Multiple Process Impurities
and related substances (des-Fluoro,
dimers, trimers) at 2 Stages
• To Scale-up the existing Medicinal
Chemistry Process with minimum
Process Development and Synthesize
Small Molecule JAK2-BET Inhibitor and
support for Toxicology Studies.
Goal Challenges Achieved
11/19/2020
Phase I / II Clinical Stage
• Developing a Synthetic Process that avoids overly Hazardous Reagents and avoids Intermediates with Genotoxic Potential, Smart selection of Regulatory Starting Materials and applied Scalable Chemistry
• Key/Critical Quality Attributes (such as purity/impurity) will require Defined Specification Limits that are supported by Toxicological Study Data
• Forced Degradation Study and Structural Elucidation Study
• Analytical Method Development and Method Qualification
• Specifications – Report Results
• Impurity Tracing and Impurity Levels at each Stage will be defined, justified and supported by the Impurity Test Method associated with the Material.
• Impurity Levels outside of ICH Guidelines will include a Toxicological Justification, as well as appropriate Manufacturing Controls to Limit this Impurity or justification as to why Manufacturing Controls cannot Limit the Impurity
• One or more GMP Batches to Supply Phase-I (in some cases, Multiple Phase- I Studies) Clinical Study from a GMP Facility (Optional – FDA Audited Facility)
• GMP Stability Study (ICH stability)
• CMC Documentation: Discuss the Composition, Manufacture and Control of the DS
11/19/2020Private & Confidential25
At Phase I / II Stage, our Focus is Primarily on:
KSM Development and Manufacturing Project for an
European Big Pharmaceutical Company
Private & Confidential26
• High-Vac Distillation (HVD) was avoided
with Derivatization as Oxalate Salt
• Process Optimization with DoE Approach,
considering Variables like Time,
Temperature, Catalyst Loading, Types /
Grades of Catalysts, and Identified the
Right Conditions to achieve below 0.3% of
Des-Halo Impurity
• The overall Yield was Improved by ~15%
• Subsequent to Development which took
about 10 weeks, 28 Kg was Delivered in
about 15 weeks with < 0.3% Des-Halo
Impurity including the 1kg Demo Batch
• Process and Analytical Development –
Phase Appropriate
• 1kg of Sample to Customer as Proof of
Process Scalability followed by
Manufacturing of 25kg of KSM for
Phase-I/ II Clinical Studies in 28 weeks
• Critical Expectation: Controlling Des-
Halo Impurity below 1% which was
tightened to less than 0.5% during the
course of the Project
• To optimize the customer’s Lab
Process and Eliminate thin Film
Evaporation (TFE), High Vacuum
Distillation (HVD) and Supply of (25kg)
in 28 weeks
• (KSM for Phase-I / II)
Goal Challenges Achieved
11/19/2020
KSM Development and Manufacturing Project for a
USA based Pharmaceutical Company
Private & Confidential27
• Stage Specific DoE in Asymmetric Crossed Aldol
Reaction to Improve the Anti Selectivity (80:20 Vs
94:6)
• Eliminated Column Chromatography at 3 Stages –
Optimization by Reagent Screening, Work up
Modifications, Telescoping with Appropriate
Process Controls; Overall Batch Cycle Time
Reduced by ~30%.
• Overall Yield of the Process Improved from 10% to
25% and Lead Time of the 20 Kg Material Reduced
from Proposed 20 weeks to 12 weeks for future
Campaigns.
• Process was Executed Successfully and Delivered
22Kg of the Intermediate in 28 weeks as
Committed.
• Cost of the Intermediate Reduced by 25% as it was
important owing to KSM’s Cost Contribution in the
Final API Cost
• Develop a Scalable 7 Stage Process
and Demonstrate the Optimized
Process on 20Kg Scale in 30 Weeks
Time
• 6 Column Purifications, 1 Diastereo
Isomer, 1 Enantiomer, Multiple
Process Impurities and Related
Substances (over Reduced Impurity,
Dimers, Trimers) at 4 Stages
• Functional Groups are Prone to
Degrade in Presence of Acidic Traces
• To Optimize the Existing Medicinal
Chemistry Process and Improve
overall Yield of Small Chiral Aryl
Unsaturated Molecule and
Continuous Support for Phase-II Trials
Goal Challenges Achieved
11/19/2020
Phase-I Clinical Supplies for a Pharmaceutical Company in West
Coast (USA)
Private & Confidential28
• No prior process description as was
handled in an academic setup. So
familiarize the process and further
optimization with specific focus on
optimizing the reaction conditions,
and isolation of intermediate steps
• Development of the crystallization
step yielding the desired polymorph
• Tracking and tracing of the impurities
followed by impurity purging studies
• Analytical method development and
method qualification
• Process was scaled-up successfully
and timely to deliver the NCE to
support multiple Phase I studies
• Familiarize the Process and Synthesize
3 X 30 gm Demo Batches
• Phase appropriate Process
Development – Sufficient for a GMP
Scale-up
• Develop Analytical Methods and
Qualify the Methods
• 4.5kg GMP Batch
• Familiarize Existing Process (previously
synthesized about 100gm in an
academic setup) and further Optimize
the Process before Manufacturing a
GMP Batch
Goal Challenges Achieved
11/19/2020
Phase-III Clinical Stage & Regulatory Filling Support
• Improvement in the Synthetic Process with the Aim of Reducing the COGS
• Finalization of the Synthetic Scheme
• Tracking and Tracing of the Impurities followed by Impurity Purging Studies
• PGI Evaluation and Showing Cut-off
• Finalize API Specifications
• Analytical Method Validation & Pilot Batch Manufacturing
• Process Robustness Study while Applying the Principles of QbD (Quality by Design)
• Preparation of Validation Protocols followed by Process Validation
• Formal Stability Study (as per ICH Guidelines)
11/19/2020Private & Confidential29
At Phase III Stage and Looking at a Possible Commercialization, our Focus is Primarily on:
Phase-III Clinical Supplies for a Small Pharmaceutical Company
Private & Confidential30
• Process Familiarization Including Feasibility run
for Alternate Chemistry to avoid Cryogenic
Reaction
• Process Development and Incorporating
Controls as appropriate
• Replace Spray Drying Process with ATFD – to
Produce Amorphous Material
• Impurity Fating Studies including PGI Evaluation
and Showing Cut-off
• Analytical Method Development and Method
Validation
• Pilot Scale Manufacturing followed by Risk
Assessment Studies
• Process Validation followed by Formal Stability
Studies
• CMC Support for Regulatory Filing with USFDA
and EMA
• Familiarizing the Current Process as-is
in Order to showcase Reproducibility
and no Adverse Safety Issues while
handling the Raw Materials and
Intermediates
• Process Optimization & Process
Validation
• CMC Support
• Develop the Process for the Active
Ingredient, Validate the API
Process, Manufacture Registration
Batches, and Provide Regulatory
Support for Registration of the
Product with USFDA, and EMA
Goal Challenges Achieved
11/19/2020
KSM Development and Manufacturing Project for an European Mid-Size Pharmaceutical Company
11/19/2020Private & Confidential31
• Removed Additional Purification Stage –
Optimization by Reagent Screening,
Modifying work up Modifications and
Controlling Regio Isomers by Optimizing
Reaction Conditions
• Reduced the Effluent Load - by
Optimizing Solvent quantity and eq. of
Reagents and established the Control for
des-chloro Impurity through DoE Study
• Reduced the Solvent Consumption by
70% and BCT reduced by 35% for
Campaign 2
• Overall Yield of the Process Improved
from 60% to 72% in Campaign 2
• Cost of the Intermediate reduced by
~25% with Yield Improvement.
• Develop Scalable 2 Stage Process in
about 8 weeks time and Demonstrate
the Optimized Process on at least 100
Kg Scale. Total Project Duration – 24
weeks
• Multiple Regio Isomers, Multiple
Process Impurities (des-chloro
Impurity, Azo and Azoxy Compounds),
Additional Purification to Improve the
Color, which accounts to 30% Yield
Loss
• Limitations on Batch Size, Effluent
Generation, and High Batch Cycle
Time
• To Optimize the Existing Process and
Improve overall Yield of Poly Amino
Aryl Compound and Manufacturing of
3 X 100 kg Campaigns
Goal Challenges Achieved
3rd Floor, Ventureast Plaza, Plot No. 40-41, Road Number 2,
Financial District, Nanakramguda,
Hyderabad – 500 032, Telangana, INDIA
Corporate Office
Building 900, MN Park, Synergy Square I,
Genome Valley, Turkapally,
Hyderabad-500 078, Telangana, INDIA
R&D Operations
4010 Moorpark Ave,
Suite 226, San Jose,
CA 95117, USA
Ganesh VenkatramanGlobal Head, BD & CDMO
(+91)-910-090-7013