A Customer Satisfaction PQ(F).pdf · 2014. 9. 28. · A Customer Satisfaction. AUTOMA Co., Ltd Head Office & Factory 1 : AutomaBldg, #46-13, Wonmi-Dong, Wonmi-Gu, Bucheon-City, Gyeonggi-Do,

A Customer Satisfaction

AUTOMA Co., LtdHead Office & Factory 1 : Automa Bldg, #46-13, Wonmi-Dong, Wonmi-Gu, Bucheon-City, Gyeonggi-Do, Korea

Factory 2 : Automa Bldg, #45 - 3, Wonmi-Dong, Wonmi-Gu, Bucheon-City, Gyeonggi-Do, KoreaTel No : 82.32.653 .6477, Fax No : 82.32.653.6478-9 / Website : http:// www.automa.co.kr

Pre-QualificationStatement

The Best Partner in control & shut-off valves

3/69Copyright ⓒ Automa All rights reserved

1. Introduction2. Quality & Environmental Policy3. Company History4. General Information5. Production Control6. Technical Control 7. Quality Control8. Quality & Technical Conditions9. Production Items 10. Certification & Registration11. Major Reference List 12. Photo Gallery

Customer Satisfaction.Customer

Satisfaction.

1. Contents


We, AUTOMA Co., Ltd (AUTOMA) was established in 1992 as a specialized manufacturer to produce all kindsof control & shut-off valves using automation process system,. such as Gas, Oil, Refinery, Chemical, Water,Steel & Power Plants, etc

AUTOMA’s Quality Management Goal is that Firstly advanced control & shut-off valve engineeringtechnologies have been accumulated to improve the high quality assurance system and reduce production costfor competitive price, Secondly the best product has been delivered on time to our customer.

AUTOMA is the leading company for its business products in Korea so we promise that we will meet the needsand expectations of our valuable customers through the control & shut-off valve technology services andproducts of the highest quality.

We look forward to serving you soon !

Thank you for your attention !

1. Introduction


1. Construct quality and environmental management system by ISO 9001/14001, API Q1-9th, CE / ATEX /FM, standard and prove reliability of product through continuous environment improvement and pollutioncontrol, quality improvement.

2. Guarantee company's legal position through observance of quality and environmental regulation.

3. Forecast non-conformance that happen in all fields of our company and do preventive action and do all effortsabout customer complaint and correspond quickly.

4. Do to establish detailed enforcement methodology (Plan-Do-Check-Act) for the all process and strengthen&improvement quality and environmental management system through review enforcement situation regularly.

5. Use energy and resources efficiently and control occurrence of environmental pollutant, and try actively inrecycling of available waste.

6. Exchange necessary information through communication system, and verify reliability quality andenvironment management activity.

2. Quality & Environmental Policy


1992. 12. Established “ Hanyoung Automation Company ”1997. 03. First developed “ Pneumatic Actuator ”2000. 04. Trademark Patented for “ AUTOMA ” 2000. 09. First developed “ Limit Switch ”2001. 01. Obtained Certification of Quality Assurance Management System ISO 9001.2001. 02. Changed to Company name “ AUTOMA Co., Ltd ”2005. 09. Obtained Certification of Quality Environment Management System ISO 14001.2009. 03. Approved CE Mark for “ Actuator ”2009. 04. Approved Technology Innovation INNO-BIZ Company.2009. 10. Build up Head Office & First Factory.2009. 10. Approved Venture (New Technology) Company. 2009. 11. First developed “ Control Globe Valves ”2010. 03. Approved Fire Safety Test for “ Ball & Butterfly Valve ” 2010. 05. Listed at Korea Trade Association.2011. 02. Build up Second Factory.2011. 04. Approved R&D Center by Korea Industrial Technology Association.2012. 11. Approved FM (USA) Certification for “ Limit Switch ”2012. 12. Listed as a Manufacturer of Thermal & Hydroelectric Power Plant at KOPEC (R Class) .2013. 05. Approved ATEX for “ Control Valves ”2013. 12. Approved Safety Certification for “ Limit Switch ” by KOSHA.

3. Company History


4. General Information

1. Company Features

Company Name : AUTOMA Co., LtdEstablished : In 1992 by Mr. Eun Kwang, Kim / President

(30 years of business experience in Fluid Control System )

2. Head Office & 1st Plant

Head Office & Factory 1 : Automa Bldg, #46-13, Wonmi-Dong, Wonmi-Gu, Bucheon-City, Gyeonggi-Do, KoreaFactory 2 : Automa Bldg, #45-3, Wonmi-Dong ,Wonmi-Gu, Bucheon-City, Gyeonggi-Do, Korea

Tel No : 82.32.653.6477, Fax No : 82.32.653.6478/9 / Website : http:// www.automa.co.krContact Point : Mr. Sun Ku, Chung - Vice President / E-mail : [email protected]

3. Product Capacity

Capital : USD 200,000 $Annual Sales Amount : USD 9,000,000 $Full Production Capacity : USD 25,000,000 $

4. Overseas Agency

Kuwait, Iran, USA, Canada, Taiwan, Colombia, South Africa, Vietnam, Philippine, Malaysia, Indonesia, Thailand, China, etc


5. Company Organization Structure


President

Quality & EnvironmentalManagement Committee Managing Director

ManagementDep’t

Accounting

Purchase

SalesDep’t

Domestic

Overseas

Production Dep’t

Machining

Assembly

TechnicalDep’t

Design

Development

Q/ADep’t

Q/C

lnspection


6. Employees

7. Experience & Technicians

8. Building & Acreage (m2)

Description Administration Sales Production Technical QA/QC Total

No of People 2 4 13 5 4 28

Factory Building Ground Total

Head Office & Factory 1 1,500 m2 (Third Floor ) 510 m2 2,010 m2

Factory 2 2,000 m2 (Third Floor ) 1,000 m2 3,000 m2

Discipline Y<5 5<Y<10 10<Y Total

Mechanical 3 5 5 13

Electrical 1 1 3 5

Physical & Chemical - 1 1 2

QA/QC 1 2 1 4

Total 5 9 10 24



9. Main products range

AUTOMA Automation Valves are designed by innovated engineers, and progressed through highlyautomated machining by skillful specialist.AUTOMA has tried our best to provide excellent quality and safety to our customer, our products arecontinually judged for compliance with international standards specification & code and other qualityStandards.


No Valve Type Class(ANSI)

ServiceTemperature Size Service Categories Actuators Accessory

1 ControlGlobe

Globe #150∼1500-196∼850℃

“2∼24”Oil, Gas, Water,Petrochemical,

Chemical, Power plant, etc

PneumaticElectronicHydraulic

PositionerAir FilterBooster

RegulatorSolenoid v/vLimit SwitchTransmitter

Angle # 150∼600 “2∼12”

2 Shut-offBall

Soft # 150∼2500 -45∼230℃ “1/2∼36”Metal # 150∼600 -196∼870℃ “1/2∼24”

Segment # 150∼300 -45∼870℃ “2∼16”

3 Shut-offButterfly

Rubber # 150∼300 -28∼150℃ “1∼78” Waste & Water, Petrochemical,


High-performance # 150∼600 -45∼560℃ “1∼24”Triple Offset # 150∼900 -28∼560℃ “1∼16”

4 PressureRegular

Diaphragm# 150∼300

-60∼180℃ “1/2∼6” Oil, Gas,Petrochemical,


Piston -28∼230℃ “1/2∼6”

5 PressureSafety

Conventional# 150∼300 -5∼260℃

“1/2∼14”Bellows “1/2∼14”

6 Pneumatic Actuator

Diaphragm3∼5 Bar -40∼250℃ “1/2∼48” Air

N/ACylinder

7 LimitSwitch

Weatherproof 125/250V -20∼85℃ ALS 1/3X N/AExplosion proof


10. Production Activities & Scope of application

AUTOMA is specialized in the design, manufacturing and service of control & shut-off valves that are used for flow control system as follows widely applicable service area :

- Nuclear Power Plant, Oil, Gas, Chemical, Refinery & Petrochemical Plant. - Steel and Iron Industry Plant, Offshore and Shipbuilding, Mine & Paper Industry Plant. - Cooling and Heating Water System Waste and Water Treatment System, Bio Technology Plant.

11. Service Capability

AUTOMA has a long specific experience on designing, erecting, commissioning and training of personnel on the field of reducing and metering stations and of components for the Automation Control System. And available to provide technical advise & service, as well as several fields assistance all around the world.

12. Quality Management Approval

AUTOMA Valves were approved by the following institutes:- API-Q1 : American Petroleum Institute - ISO 9001/ 14001 : Quality & Environment System (International Certification Register)- R Class : Safety Grade of Power Plant System (Korea Power Engineering Co., Ltd) - API 607 : Fire Safety Test (KETC)- FM : Safety System (FM)



13. Type Approval

AUTOMA Valves were tested and designed to the following institutes:

- API 6D : American Petroleum Institute - ATEX : Explosion Proof - 94/9/EC ( DNV)- CE Mark : Safety System - PED 97/23/EC ( TUV)- KS Mark : Safety System - Ex d IIC T6 IP67 (Korea Occupational Safety & Health Agency)- Fire Safe Test : API 607 & 6FA, ISO 10957, BS 6755 Part 2 / BS 5351- Cryogenic Test : EN 1626, BS 6364, KS B2821

14. Document Control

Documentation control is key component of AUTOMA’s overall quality system.

Requirements for material certification, testing, drawings and other essential data are clearly identified and provided on a timely basis.

AUTOMA maintains records on its products to endure that essential information is available for future maintenance or other needs.

Access to product information is aided by the fact that a unique serial number is applied twice to allAUTOMA products on valve body & name plate.



15. After Service

AUTOMA A/S Team is fully trained & available to provide technical advise, documentation, spare parts offers as well as field assistance all around the world.

16. Manufacturing Applicable Standards

AUTOMA Valves are designed, manufactured, tested and certified to confirm the following standards & code where applicable and not to limited any request by customer.

- ISO (International Standards Organization) - EN (European National Standards)- ANSI (American National Standard Institute) - API (American Petroleum Institute)- ASTM (American Society for Testing and Materials)- ASME (American Society Mechanical Engineers)- BSI (British Standards Institute), DIN (Germany Standards)- MSS (Manufacturers Standardization Society of the valve and fittings industry)- SSPC (Steel Structure Painting Council)- NACE (National Association of Corrosion Engineers)- AWWA (American Water and Wastewater works Association)- FCI (Fluid Control Institute, Inc) - ISA (Instrument Society of America) - KS (Korean Standards), JIS (Japan Industrial Standards)




AUTOMA Valves are designed to operate under the serve conditions in accordance with the following Standards & Codes.

ANSI (American National Standard Institute)

B 16.1 (Cast iron pipe flanges and flanged fittings)B 16.5 (Steel pipe flange and flange fittings)B 16.10 (Face to face and end to end dimension of valve)B 16.104 (Seat leakage test of control valve)B 16.11 (Forged fitting, socket-welding and threaded)B 16.34 (Vales-flanged and butt welding end)B 16.37 (Hydrostatic test of control valve)B 31.3 (Chemical plant and petroleum refinery piping)N 45.2.10 (Quality Assurance Terms and Definitions)

ASTM (American Society for Testing and Materials)

A 105 (Standard Specification for Forgings, Carbon Steel, for piping component) A 182 (Standard Specification for Forgings, Stainless Steel, for piping component)A 216/7 (Standard Specification for Casting, for Carbon Steel, for piping component)A 350 (Standard Specification for Casting, (Low Temperature), Carbon Steel for piping component)E 142 (Method for controlling quality of radiographic testing)E 165 (Practice for liquid penetrate inspection method)E 709 (Practice for magnetic particle examination)



ASME (American Society Mechanical Engineers)

SEC V (Nondestructive examination)SEC VIII. Div. 1 (Pressure vessels)SEC IX (Welding and Brazing Qualification)

API (American Petroleum Institute)

6 D (Specification for pipeline valves)598 (Valve inspection and test)600 (Steel gate valves-flange and butt welding ends)602 (Compact globe valves)607 (Fire test for soft-seated ball valves)608 (Metal ball vales-flanged and but-welding ends)609 (Butterfly valves)

BSI (British Standards Institute)

5146 (Inspection and test of steel valves for the petroleum. Petrochemical and allied Industries)5351 (Steel ball valves for the petroleum, petrochemical and allied industries)5353 (Specification for gate, check, globe and plug valves)5417 (Inspection for the industrial valves)6364 (Valve for cryogenic service)6755 Part 1 (Specification for production pressure testing requirements)6755 Part 2 (Testing of valves, specification for fire type testing requirements)



MSS (Manufacturers Standardization Society of the valve and fittings industry)

SP-6 (Standard finishes system for valves)SP-25 (Standard marking system for valves)SP-42 (Class 150 corrosion resistant gate, globe, angle and check valves with flanged butt weld end)SP-55 (Quality standard for steel casting for valves, flanges and fittings and other piping

components visual method)SP-61 (Pressure testing of steel valves)

SSPC (Steel Structure Painting Council)

1-10 (Surface preparation specifications)

AWWA (American Water and Wastewater works Association)

C 111 (Mechanical joints ends)C 500 (Metal seat of Gate valves)C 504 (Rubber seated Butterfly valves)C 606 (Grooved joints ends)

DIN (Germany Standards)

3230 (Test conditions of delivery for valves), 3339 (Component of the valves parts)3840 (Bodies of valves, calculation), 50049.2.2/3.1B (Certificates on materials tests)



ISO (International Standards Organization)

9002/2000 (Quality system, model of quality assurance in design, development, production, installation and serving)

5203 (Part-turn valve actuator attachment-top flange dimension) 5208 (Industrial valves - pressure testing for valves)5209 (Marking for the industrial valves)5211 (Part-turn valve actuator attachment)

FCI (Fluid Control Institute, Inc)

62-1 (Recommend volume tray standards formulas for sizing control valves) 70-2-2 (Control valve seat leakage)

ISA (Instrument Society of America)

RP 59.2 (Field measurements of air borne sound level generated by control valves) S75.19 (Hydrostatic Testing of control valve)

EN (European National Standards)

1626 (Cryogenic vessels-Valves for cryogenic services)10204 (Type of inspection documents)



IEC (International Electro Technical Commission)

PUP 534-1 (Industrial process valve part 1 : general considerations)

VDMA (Germany Machinery and Equipment Industry Association)

244422 (Control & shut-off valves guidelines for computation)

NACE (National Association of Corrosion Engineers)

MR 0175 (Sulfide stress cracking resistant materials)

OSHA (Occupational Safety & Health Administration)

1910 95 ( Occupational noise exposure, 1971)

AWS (American Welding Society)

KS (Korean Standards)

KOSHA (Korea Occupational Safety & Health Agency)

JIS (Japan Industrial Standards)

JPI (Japan Petroleum Institute)


1. Machining ProcessPurpose assembly, computer operated machining ensures production of consistently high qualitycomponents to precision tolerances. All of the valve parts have been machined under the control of a comprehensive quality assurance system and details drawings.

Especially, MCT & CNC machining work cells have been created in the machine shop to reduce themanufacturing time and improve the quality and empower continual investment in manufacturinghardware such as the latest CNC machining equipment, research laboratories and testing facilitiesand ensures that AUTOMA products are the best available.

AUTOMA is equipped with a state of the art and complete set of machines necessary to the complete in-housemanufacturing of equipment in our range of production.

No Description Model Q’ty No Description Model Q’ty

1 CNC Lathe 300 X 600 3 10 Precision Lathe 200 x 2,000 22 M CT 400 x 1100 2 11 Milling M/C HMT 1100N 23 Lathe 400 x 1800 4 12 Radial M/C BR-1.6 14 Compressor FORT-30 2 13 Shooting Machine 1,000 x 1,000 15 Welding M/C Argon, 5.0kw 2 14 Polishing M/C 800 x 800 1

6 Welding M/C Arc 2 15 Dryer Oven DL-30 1

7 Marking M/C P5000 1 16 Hoist 5 Tons 48 Cutting M/C 3 HP 1 17 Paint Booth 1000 X 1000 1

9 Tapping M/CDrilling M/C 3 mm 3 18 Hydraulic Wrench M/C 700Bar 2

5. Production Control


2. Characteristics of Product

AUTOMA’s Control valves are designed and manufactured for durability, long life cycle and maintenance ease as follows :

- Double Free Operation : Heavy top-guiding ensures stable and optimized operation of the AUTOMA Products throughout the entire stroking range. The effects of unexpected system upsets or heavy vibration are minimized with this construction.

- Reduced Noise Levels : The optional multi-hole low noise trim designs provide single-stage and double stage noise attenuation benefits.Potential noise reduction levels of up to 25dBA are possible, depending on the specific operating conditions.

- Long Life-Cycle : Optional Anti-cavitation trim is also available in single stage and double-stage configurations.Proper control of dynamic cavitation conditions is extremely important for continuous high performance and operation of control valves.

- Lower Cost : Dependable tight shutoff of a control valve minimizes loss of process fluids, and can potentially eliminate the need for separate isolation valves. The optional soft seat design, provides bubble-tight shutoff capabilities in accordance with ANSI / FCI and IEC requirements.



AUTOMA’s Shut-off valves are engineered & tested for long life service under million cycle.

- Lower torque : There is no frictional contact between Stem / Disc / Ball and Soft / Metal Seat, which makes frictional almost close to zero, thus markedly reducing operation torque.The upper and lower journal shaft bearing provide high compression strength and low friction. So those AUTOMA’s Valves operation is very smooth and easy.

- Long life service : When the Stem/Disc/Ball contact the tapered face of the Soft/Metal Seat, a complete seal is attained, which results in long life service.

3. Special Process

AUTOMA is special processing control with welding work on the metal Body & Parts of the product asfollows.

- When found to any external defects, Casting shall be repaired by welding.- When repair welding done or heat treatment is required by the specification, after the casting has been

heat treated, the casting shall be re-heat treated.- Whenever a defect is removed, the excavated areas shall be examined by Non- Destructive Testing

(NDT), such as Radiographic Test (R/T), Dye Penetrate testing (P/T), Magnetic Particle Testing (M/T) and Ultrasonic Testing (U/T).

- All welding processes are covered in accordance with ASME VIII / IX by relevant qualifications. - AUTOMA’s welding engineers can choose from a variety of carbon and stainless steel to apply to critical

item areas for improving the performance and extending the valves life.



1. Design Engineering

AUTOMA design engineers combine proven engineering expertise with state-of the art technology,including Computer Aided Design (2~3D Auto CAD) and Computational Fluid Dynamics(CFD) Programwith finite element analysis (Structure, Thermal, Fluid and Mobile) to refine existing designs and helpdevelop new products.

Specially, AUTOMA designers have used Ansys or Solid works to analyze fluid velocity, pressure and flow pattern at valve body, seat ring and trim,. etc.

The minimum wall thickness of Valve bodies and other pressure containing parts,. such as covers,extension plates are in accordance with ANSI B 16.34 Table 3.

The pressure / temperature rating for the Valve are in accordance with the appropriate class which is ANSIB16.5 or B 16.34 and dimensional for the face to face which is in accordance with ANSI B 16.10

AUTOMA Valves have been designed to confirm the following standards & code where is applicable and not to limited any request by customer.

ISO-EN-ANSI-ASTM-ASME-API-BSI-DIN-MSS-SSPC-FCI-ISA-NACE-AWS-AWWA-KS-JIS

6. Technical Control


2. Element Analysis (Structure, Thermal, Fluid and Mobile) – Globe Valves



2-1. Element Analysis (Structure, Thermal, Fluid and Mobile) - Ball Valves



2-2. Element Analysis (Structure, Thermal, Fluid and Mobile ) - Butterfly Valves



3. Materials Design

AUTOMA all raw materials and fittings are purchased according to unified standards, and are carefullysorted and placed. The information contained in this section is for reference purpose only and is not to beconstrued as recommendation for service.

1) Shell parts

The pressure containing components, or shell, of AUTOMA Valves included the body and bonnet.A variety of materials in compliance with API 6D, 602, 608, 609 & ASME/ANSI B 16.34 and ASMEmaterials specifications are used, the standard materials used for the shell are :

- Carbon Steel : A216 Gr. WCB, LCB, A105, LF2,. etc- Stainless Steel : A182 F304/304L/316/316L,. etc- Alloy Steel : A217 WC6/9, C5/12/15,. etc- Duplex : A743CK3MDU, CD-4MCU, F51

2) Stem / Cage / Ball / Disc parts

The standard metallic trim materials are available upon request- Carbon Steel with Tungsten or Nickel thermal spray coating by the principles of Plazma

or Electro less Nickel plating- Stainless Steel : A351 CF8/8M/3/3M, A276-316/304L/316L,.etc- Duplex : A743CKMDU, CD-4MCU,F51,.etc- Other materials, such as alloy 20, Titanium, Monel /Inconel, and Hastelloy,.etc



3) Seat and Packing parts

For detailed information on seat and packing materials, please contact AUTOMA Technical Department. But usually, AUTOMA used to the following standard materials.

- Seat : Teflon, Nylon, Devlon, Peek, Carbon, / Stellite-21, Metal with Tungsten or Nickel thermal spray by the principles of Plazma,.etc

- Packing : Teflon, Viton, EPDM, Graphite, etc

4) Bolts and Nuts parts

Bolting materials used in AUTOMA Valves are in accordance with the requirement ASTM/ANSI B16.34and ASME material standards.

5) Actuators

All kind of Actuators used in AUTOMA Valves are in accordance with the Clients requirements, But usually, AUTOMA used to the following types.

- Pneumatic Diaphragm Type : Multi Spring Diaphragm- Pneumatic Cylinder Type : Liner Motion Cylinder / Rack & Pinion Cylinder / Scotch Yoke- Electric Type : Multi Turn / Quarter Turn & Hydraulic Type- Accessary : Positioner, Air Filter, Booster, Regulator, Solenoid v/v, Limit Switch, Transmitter



1. QA/QC Management SystemAUTOMA’s Quality systems are integral to all operations, procurement, manufacturing administration, and product service functions are conducted within a comprehensive quality assurance system,. such as ISO 9001 & API Q1. CE/ATEX/FM , etc

Especially, documentation control is a key component of AUTOMA’s overall quality system.The requirements of material certificate, testing, drawing and other essential data are clearly identified andprovided with on time a basis.

AUTOMA Valves have been developed and updated on the manufactured products for benefits of customerswith the Quality Assurance & Control Planning to achieve the highest products quality.

7. Quality Cntrol


2. Inspection & TestAUTOMA is fully equipped with all necessary device to assure a perfect inspection of all part manufactured before shipment according to the customer’s specific requirements.AUTOMA jointly guarantees the advanced equipment and professional QC inspector in the high quality ofproducts. Our inspection and test capabilities include but are not limited to,

- Receiving Inspection for the Raw Materials- Dimensional & Visual Inspection- Hydrostatic Test (Pneumatic or Hydrostatic)- Painting & Coating, Packing Inspection- Nondestructive Test of PT/RT/UT/MT as per customer specification- Certificate of Material Test Report (CMTR)- Positive Material Identification (PMI)- Certificate of Conformity (c of c) to the specified code and standards- Ultra High Temperature & Low Temperature Test if required

No Type Description Q’ty No Type Description Q’ty1 Hydraulic Pressure Tester 25 ~ 1,000 mm 2 9 Actuator Tester 25 ~ 350 mm 22 Air Leakage Tester 50 ~ 1,000 mm 2 10 Intensity Tester 500 mm 13 Repetition Tester 15 ~ 350 mm 1 11 Flow Capacity Tester ~ 350mm 14 Cylinder Gauge 0-200 mm 6 12 Thermometer AT-10 25 Venire Calipers 0 ~ 1,000 mm 16 13 RPM Tester 30V.3A 36 Ultra Thickness Gauge VA8041 2 14 Hydraulic

Torque Tester ~ 500 kg/m 37 Rockwell Hardness Tester SR-200 1 15 High Temperature Tester ~ 1200℃ 18 Electric Flow Tester 4-20mmA DC 2 16 Pitch Gauge 2P ~ 20P 4

7. Quality Control


3. Interaction of Quality Management System Processes

7. Quality Control


No Process Relevant Quality & Technical Spec AUTOMA Quality Procedure & Standards

1 QA/QC - ISO 9001 / 14001, API Q1 / 6D / 602/ 608/ 609- CE Mark (PED 97/23/EC)

- Quality Assurance Manual (QAM -001)- Procedure for Quality Assurance System (QEP-Q-201)

2 Material(PMI)

- ISO 15156 / NACE MR 0175 (Sour Gas)- ASTM Materials Spec / DIN 17175- ASTM A 105 / 216 / 182 / 351- ASTM A193-B7/A193M/194-2H /320 L7

- Procedure for Material Identification (QEP-M-505)- Procedure for Supplier control (QEP-P-402)- Procedure for Corrosion Environment control (QEP-M-506)- Working Std of Material purchase (WS-07)- Working Std of Heat treatment (WI-10)

2-1 Bolting- ASTM A193-B7/B8/A193M/194-2H/320 L7- ASTM A307-B,/ASME/ANSI B18.2- ISO 15156/ NACE MR 0175 (Sour Gas)

- Procedure for Purchase (QEP-P-401)- Working Std of Materials Purchase (WS-07)- Working Std of Heat treatment (WI-10)

3 Design- API 6D / 602 / 608 / 609, ISA S75-01/ FCI 70-2- ASME/ANSI B 16.5 / 16.10 / 16.34- BS 6755 Part 2 / ISO 10947 (Fire safety test)

- Procedure for Design and Development(QEP-D-601)- Procedure for Drawing control (QEP-D-602)- Working Std of Fire safety test (WI-11)

3-1 By Pass- ASME/ANSI B 1.1 / 1.20/ 16.34- ISO 228-1/2- API 6D / 600

- Procedure for Design and Development (QEP-D-601)- Procedure for Production Controls (QEP-M-506)- Working Std of Material purchase (WI-07)

3-2 ActuationKind of

- ISO 5211-Type (Electric/Pneumatic/Hydraulic)

- Procedure for Inspection and testing (QEP-Q-206)- Procedure for Measuring and testing Equipment (QEP-Q-204)- Working Std of Maintenance (WI-13)

4 Visual

- ANSI B 16.34 , 16.5- MSS-SP-25,44, 55- API 6D/ 602/ 608 / 609- BS 1868

- Procedure for Material Identification (QEP-M-505)- Procedure for Inspection and Testing (QEP-Q-206)- Working Std of Marking (WI-08)- Working Std of Coating (WI-06)

8. Quality & Technical Conditions


No Process Relevant Quality & Technical Spec AUTOMA Quality Procedure & Standards

4-1 SurfaceCondition

- SSPC-SP-10- BS 1868 (Coating)

- Procedure for Production Control (QEP-M-506)- Working Std of Surface Treatment and Painting (WI-03)

5 Dimension - ASME/ANSI B16.34 / 16.10- API 6D/602/608/609

- Procedure for Inspection and Testing (QEP-Q-206)- Working Std of Machine (WI-06)

6 Testing (Pressure)

- ISO 5208 / EN 1626 / BS 6364/ / KS B2821- API 598 / 6D / 602/ 608 / 609- ASME/ANSI B16.34 / B16.37 / B16.104- FCI 70.2 / ISA S75.19 / IEC 60534-4

- Procedure for Inspection and testing (QEP-Q-206)- Working Std of Installation (WI-13)- Working Std of Pressure test (WI-01)- Working Std of Cryogenic test (WI-16)

7 Welding- AWS (WPS / PQR / WPQ)- ASME Sec IX-EN287/8 , ASME/ANSI B16.34- API 6D / 602/ 608 / 609

- Procedure for Process Controls (QEP-M-501)- Procedure for Production Controls (QEP-M-506)- Working Std of Welding (WI-05)

8 NDE - ASME Sec V/ VIII Div 1- ASME/ANSI B16.34- ASTM E10 / 18 / 94 / 142 / 709

- Procedure for Production Controls (QEP-M-506)- Procedure for Inspection and testing (QEP-Q-206)- Working Std of NDE (WI-04)

9 Certificate- ISO 9001 / 10474 / 10204 / 14000- API Q1 / 6D / 602/ 608 / 609 / 607- PEC 97/23/EC

- Procedure for Customer Satisfaction (QEP-S-302)- Working Std of Packing and shipment (WI-09)- Certificate of Conformance (ISO 10204)- Declaration of Conformity (PEC 97/23/EC)

Remarks : 1. AUTOMA will guarantee the product against defects / damages in design, materials and workmanship for a period of one(1) year after loading from AUTOMA warehouse.

2. AUTOMA will guarantee quality through AUTOMA QC and third party inspection before Shipping / Loading.Note : QEP - AUTOMA Quality Procedure / WI - AUTOMA Working Instruction.

8. Quality & Technical Conditions


1. Control Globe Valve

AUTOMA Control Valves provided superior performance in demanding control and tight shut-off process including high flow capacity & pressure drops, low noise, reduced maintains and used for either throttle or shut-off control of a wide variety of Power Plant, Gas & Oil, Refinery, Chemical,Water, Steam,. etc

9. Production Items

Construction2 & 3 Way TypeAngle TypeMicro Flow Type

Size 2“∼24”

Rating 150∼600 Lbs

End Connection FF/RF/RTJ. SW. BW

Leakage FCI 70-2ANSI Class IV / V

Temperature -196∼850℃

Actuator

Spring DiaphragmCylinderMotorizedElectric-Hydraulic


1-1. Control Globe Valve Trim

AUTOMA Valves Trim are designed with Single Port, Conventional Cage, Single Stage, Multi Stage, Disc Stack.The valves incorporates the unique AUTOMA seating principle which is ideally suited for difficult process application including high cycle & temperature, cryogenic, slurries and abrasive media,. etc

Conventional CagePressure energized

seal

Single Stage Multi Hole, Low noise &Anti-cavitation

Double Stage, High attenuation & Low

noise

Multi-hole, Multi-stage intermediate Anti-cavitation Trim

Disk Stack Ass’y, Anti-cavitation,

Low noise & High pressure drop Trim

Multi-hole, Low noise & Anti-

cavitation Trim with internal diffuser

9. Production Items


2. Shut-off Ball Valve

AUTOMA soft & metal seated ball valve is flow conditioning technology and a unique ball arrangement. AUTOMA ball valves owe their success and long life on the market a to favorable combination of design with movable seat and used for shut-off control of a wide variety of Power Plant, Oil, Refinery, Water,Chemical, Steam including high cycle & temperature, cryogenic, slurries and abrasive media,. etc

ConstructionSoft & Metal Seat TypeSide & Top Entry TypeEccentric & Segment Type

Size 1/2“∼24”


End Connection FF/RF/RTJ. SW. BW



Actuator


9. Production Items


3. Shut-off Butterfly Valve

AUTOMA soft & double, triple-offset butterfly valves are high performance in a rotary valve package. Its patented seating concept and adjustable travel actuator reduce dynamic unbalanced force and permit even flow rate adjustments. AUTOMA’s new improved double design products easily meet today’ most challenging special control process application including high cycle & temperature, cryogenic, slurries and abrasive media,. etc

ConstructionRubber & Metal Seat TypeDouble & TripleHigh-Performance Type

Size 1/2“∼78”


End Connection FF/RF/RTJ. BW



Actuator


9. Production Items


4. Specially Item - Desuper Heater Valve

AUTOMA has a efficiently designed complete line of desuper-heater with single or multiple spray to coolsuperheated steam, steam atomizing, variable orifice, a combined pressure reducing and desuper heating station. One of the most efficient desuper-heaters is the multiple nozzle spray unit shown at right along with the variable orifice desuper-heaters and used for throttle control of a steam boiler.

ConstructionSingle & Multi Spray TypeVariable Orifice TypePRDS Type

Size 3“∼24”


End Connection FF/RF/RTJ.BW



Actuator


9. Production Items


5. Actuator

AUTOMA actuator product is designed for a pneumatic, spring-opposed diaphragm, cylinder & rotary type actuator operating from plant air. Excellent long-term accuracy and reliability are achieved through the use of multiple springs in the actuator.

AUTOMA Actuator is in compliance with NAMUR & ISO standard which enable us to fit with valves & accessories easily & simply.

AUTOMA Actuator is specialized in providing a wide range of industrial solutions such as Power Plant, Gas, Oil, Refinery, Chemical, Water, Steam, . etc

ConstructionPneumatic Diaphragm TypePneumatic Cylinder TypeRotary & Liner Type

Power 3-5 Bar / AirTemperature -40∼200℃

Capacity

Single & Double ActingSpring ReturnRack & PinionDirect Reverse

9. Production Items


6. Limit Switch

AUTOMA limit switch product is designed for weather & explosion proof type and can be easily mounted on any actuator with rotary motion.

AUTOMA Limit switch indicator offers clear location of the current valve position by 2 mechanical switches.

The operating position of the switches can be easily changed by adjusting the high resolution spline came manually and independently without the need for additional tools (cam closed-up & open-down).

Construction Weather Proof TypeExplosion Proof Type

Power 125 / 250 VTemperature -20∼85℃Terminal BlockStandard 8 Points

Position Indicator 0° ~ 90 °(Open -Yellow/Red – Close)

Model ALS 1X & 3 X Series

9. Production Items


7. Accessories - Solenoid Valve

List Contents

Model ANS Series(Weather Proof)

ASV Series(Explosion Proof)

Cable Entry DIN Connector,1/2” PT 3/4” PF(PT, NPT)

OperatingTemperature 5°C ~ 60°C -20°C ~ 60°C

OperatingPressure 1.5 ~ 10Bar

Air Connection 1/ 4” PT, NPT 1/ 4” PT, NPT

OperatingPower

DC 24V(50/60Hz)AC 110V(50/60Hz)AC 220V(50/60Hz)

Coil InsulationGrade Class F

Enclosure IP65 Ex d II C T6 IP66

ANS Series(Weather Proof)

ASV Series(Explosion Proof)

9. Production Items


7-1. Accessories - Filter & Positioner

9. Production Items

- Air filter Regulator

List Contents

Model AFR-10(Metal Bowl) AFR-20(PC Bowl)Operating Pressure 0 ~ 8Bar

OperatingTemperature 5°C ~ 70°C

AirConnection 1/4” PT, NPT

List Contents

Model EPL(Linear Type) EPR(Rotary Type)Cable Entry 1/2” PFIn-Put Signal 4 ~ 20mA

Operating Pressure 0 ~ 8Bar

OperatingTemperature 5°C ~ 70°C

AirConnection 1/4” PT, NPT

- E/P Positioner

EPL EPR


- Manual Hand wheel (Gear Box)

- Speed Controller, Silencer

List Contents

Model ADG050 ADG070 ADG140

Out-PutTorque 300Nm 360Nm 1310Nm

ReductionRation 40 : 1 38 : 1 50 : 1

Hand wheel Size Ø200 Ø200 Ø400

Model AirConnection Material

ASC Series 1/8”, 1/4”, 3/8” PT Brass

ASL Series 1/8”, 1/4”, 3/8” PT Brass

FC1 Series 1/8”, 1/4”, 3/8” PT Aluminum

FC3 Series 1/8”, 1/4”, 3/8” PT Aluminum

FC3G Series 1/8”, 1/4”, 3/8” PT Aluminum

7-2. Accessories - Gear & Controller

ASC Series ASL Series

ADG Series

FC Series

9. Production Items


Date Title Item Description Register Certificate No

2000. 04. 15 Patent Trademark “AUTOMA” Korea 046789

2001. 09. 11 ISO 9001 The Quality Management System for Control Valves I C R Q454512

2005. 07. 10 ISO 14001 The Environmental Management System for Control Valves I C R E212512

2009. 04. 19 Venture Business New Technology Company KIBO 20110106209

2009. 04. 25 INNO-BIZ Technology Innovation Company SMBA R9061-0722

2010. 03. 27 Fire Test Fire Safety Test for the Ball andButterfly Valves KETC KETC100327

2010. 07. 16 C E Safety System for Limit Switch T U V K3441/L10

2010. 09. 01 C E Safety System for Pneumatic Actuator T U V K3521/M10

2011. 12. 14 R & D Center R&D for the Valves KOITA 2008150656

2012. 11. 10 F M Safety System for hazardous location with electrical equipment F M K110927

2012. 12. 28 R Class Listed as a manufacturer & repair forthermal & hydroelectric power plant

KoreaPower Co., Ltd

DK517T6L5YLSQ8N1

2013. 05. 10 ATEX Safety System for Pneumatic Actuator D N V 2855-2013

2013. 12. 12 KS Safety System for Limit Switch KOSHA 2013BO0752

10. Certification & Registration

1. Certification Status



2. ISO 9001 / 14001 Certification



3. CE Certification



4. ATEX Certification



5. Fire Safety Test Certification (Ball & Butterfly Valves)



6. FM & KOSHA Certification



7. Technology Innovation, R&D Certification



Clients Process Conditions Clients Process Conditions

Korea Power Plant Nuclear, Thermal & Hydroelectric Power plant POSCO Steel Power Plant, Gas, Steam

Yeong Gwang Nuclear Power Plant Co., Ltd Nuclear Power Plant LG Engineering Co.,Ltd Oil, Gas, Refinery,

Power Plant

The Southern Power Co., Ltd Thermal & Hydroelectric Power plant Hanwha Chemical Chemical, Steam

The Middle Power Co., Ltd Thermal & Hydroelectric Power plant Daewoo Construction Co.,Ltd Refinery, Gas, Oil,

The West Incheon Thermal & Hydroelectric Co., Ltd

Thermal & Hydroelectric Power plant Hyosung Ebara Refinery, Oil, Steam

Korea Gas Corp Gas Plant Hyundai Oil Bank Refinery, Gas, Oil

SK Chemical, Industry,Construction , Energy Chemical, Refinery, Gas, Oil GS Construction, Gas, Oil, Steam, Refinery

Hyundai Eng & Cont’, Hyundai Heavy Industry

Gas, Oil, Refinery, Chemical. Waste Daelim Eng’ Industry Power Plant, Oil

Samsung Engineering &Petro Chemical,

Refinery, Gas, Oil, SteamPower Plant

Doosan Heavy Industries Co., Ltd

Gas, Oil, Refinery,Power Plant

8. Major Client List


11. Major Reference List

Project Name Client Delivery Valve Type Size / Class Q’ty Destination

UAE Braka Nuclear Power Plant Unit 1 Liquid Radioactive Waste

Korea Hydro & Nuclear power 2013.06 Pneumatic

Actuator, Acc’yAD100 ~ A200D

AS125 31 UAE

Hadong Thermoelectric Power 1 Plant#2 deactivation equipment

Korea Southern Power 2013.06 Shut-off

Butterfly Valve 36” / 150# 2 Korea

Pyeongteak Complex Hermo electric 2 level Wastewater plant

Korea Southern Power 2013.03 Shut-off Ball &

Butterfly Valve “1 ~ 6” / 150# 45 Korea

Berdsir Steel Complex / FTC Valmac 2012. 11 Shut-off Ball Valve 2” / 150# 24 Iran

Borouge 3 Hana Plant 2012.10 Control Valve 10” / 300# 16 Korea

POSCO Wastewater disposal plant Green Entech 2012.09 Shut-offButterfly Valve 4”, 12” / 300# 34 Korea

Boyeong Thermoelectric Power Plant #3,5 Recovery equipment

Korea Middle Power Co.,Ltd 2012.09 Shut-off Butterfly

Knife Gate Valve“3 ~ 10” / 150#“6 ~ 12” / 150# 66 Korea

GS Caltex S&S Valve 2012.09 Control Valve 1”,4” / 150# 26 Korea

YoungHeung Thermoelectric power#6, 8 Wastewater disposal facilities

Korea Southern-East Power Co 2012.08 Diaphragm Valve 4” / 150# 108 Korea

POSCO Power exhaustionfacilities 5,6 Juyoung-Kyegang 2012.07 Shut-off


Kukdo Chemical Salt Productionfacilities Sewha Enstech 2012.07 Shut-off Ball Valve 2 ½” / 1500# 15 Korea

Kwangju Sewage disposal 1,2 plant Grenex 2012.05 Control & Shut-off Ball Valve 2” / 300# 234 Korea

Daewoo Construction proton accelerator R&D Yujin CHEM Tech 2012.04 Shut-off


8-1. Reference List




New Furnace Foundation SWI 2012.04 Pneumatic Actuator, Acc’y AS250 26 Korea

CKD BIO Jesung Engineering 2012.04 Control & Shut-off Ball Valve 2”/4” / 150-300# 102 Korea

Incheon Thermoelectric Power Head office; Incheon complex 3

Korea middle power 2012.03 Shut-off


POSCO Pohang DemoplantReactor Myoung Sin 2012.03 Shut-off Ball

Valve 2” / 300# 27 Korea

Dongkuk Still Incheon steel millEF-Project Hyosung Ebara 2012.03 Control Valve 4” / 300# 25 Korea

F&G RESERCH HongseongFactory Jesung Engineering 2012.03 Control Valve 4” / 300# 31 Korea

Kolon E&C GimcheonGroup Energy KCL 2012.02 Shut-off Ball


Hyundai Heavy Industry New FBC Boiler S&S Valve 2012.02 Gate Valve 6” / 150# 16 Korea

POSCO Gwangyang #13, 14 Denitrification Facilities Myoung Sin 2011. 11 Shut-off Ball


Kimpo Hanriver Newtown cleanConstruction of Facilities DET 2011.11 Control Valve 6” / 150# 16 Korea

Refrigerator Business Team Century 2011.06 Control Valve “1 ½ ~ 4” /150#, 300# 212 Korea

CHILLER Business Team LG 2011.04 Control Valve “1 ½ ~ 4” /150#, 300# 358 Korea

8-1. Reference List



8-1. Reference List


NISOC / NGL Refinery S & S 2011.10 Control Valve 4” / 300# 16 Iran

SK Construction TACCommercial

Yujin CHEM Tech 2011.09 Control & Shut-

off Butterfly V/V 5”, 12” / 150# 58 Korea

Ohsung complex thermoelectric Power Kotec Engineering 2011.09 Control & Shut-

off Ball Valve“2 ~ 12” / 150 ~

300# 104 Korea

Marafiq Power Plant S&S Valve 2011.08 Shut-off Ball Valve 2”,6” / 600# 26 Saudi

Incheon CJ C-Project Power Zenex 2011.08 Control & Shut-off Ball Valve “2 ~ 6”/ 300# 68 Korea

Pyeongteak sulfurization waste water Equipment

Korea Southern Power 2011.06 Shut-off


CJ Brazil HantecEngineering 2011.06 Control & Shut-

off Butterfly V/V 4” / 300# 33 Brazil

Hyundai Heavy IndustryRIYADH PP11 SOV Kumwoo 2011.05 Control Valve 4” / 600# 12 Saudi

Guangyo Group Energy facilitiesConstruction work

Yujin CHEM Tech 2011.04 Control & Shut-

off Ball Valve “1 ~ 20” / 600# 103 Korea

Indonesia Energy, Environmentnatural resources Study System AF Tech 2011.04 Control Valve 2”, 8” / 150 ~

300# 44 Indonesia

POSCO Pohang PGLWastewater disposal facilities Green Entech 2011.04 Shut-off

Butterfly Valve16”, 36” / 150 ~

300# 69 Korea

MAPNA BoilerJandar Power Plant System D&D 2011.04 Control Valve 6” / 300# 15 Iran




CJ BIO USA Hantec Engineering 2011.01 Shut-off ButterflyValve 4”, 24” / 600# 45 USA

Ship Enginefire extinguishing system Speco 2011.01 Control &Shut-off

Ball Valve 2”, 8” / 150# 616 Korea

NH Chemical Ulsan additional Building construction Ronix 2010.10 Shut-off Ball

Valve2”, 12”, 24” /

300# 146 Korea

NIGCNGL Refinery Project S&S Valve 2010.07 Control Valve 4” / 300# 11 Iran

Hanil Heavy Industry S&S Valve 2010.05 Shut-off BallValve 3” / 300# 20 Korea

Indonesia Project CNG Tech 2010.03 Shut-off Butterfly Valve 10”,36” / 150# 69 Indonesia

CKD BIO JTech 2010.02 Control & Shut-off Ball Valve 4”, 30” / 150# 96 Korea

POSCO Angamos Kumwoo 2010.02 Gate Valve 14” / 150# 42 China

Doosan Heavy IndustryMAPNA Boiler S&S Valve 2010.01 Shut-off Ball

Valve 2” / 2500# 16 Iran

BMP BMP 2009.09 Control & Shut-off Ball Valve 4”, 6” / 300# 40 Korea

YeonggwangNuclear Power Division

Korea Hydro & Nuclear power 2009.07 Control Valve 4”, 10” / 150# 47 Korea

Iron Concentration Project Fedral 2009. 06 Control & Shut-off Valve 3”, 6” / 300# 12 Iran

Ulsan Thermoelectric Power #4, 6 Equipment

Korea East-West Power 2009.05 Globe Valve 2”,6” / 600# 67 Korea

8-1. Reference List


12. Photo Gallery

1. Test for the Fire safety & Pressure


12. Photo Gallery

2. Control Globe Valves


12. Photo Gallery

2-1. Control Globe Valves


12. Photo Gallery

3. Shut-off Ball Valves


12. Photo Gallery

3-1. Shut-off Ball Valves


12. Photo Gallery

4. Shut-off Butterfly Valves


12. Photo Gallery

4-1 Shut-off Butterfly Valves


12. Photo Gallery

5. Specially Valve - Desuper Heater Station


12. Photo Gallery

6. Accessory - Actuator & Limit Switch


12. Photo Gallery

7. Precision Machining & Inspection


12. Photo Gallery

8. Body Parts Machining Status


12. Photo Gallery

8-1. Trim Parts Machining Status


12. Photo Gallery

9. Material & Parts Management Status


12. Photo Gallery

10. Packing Status


We. AUTOMA will do our best for the customer’s satisfaction as a leading company of the control & shut-off valves.

Thank you very much for your kind attention.

Thanks

Documents

A Customer Satisfaction PQ(F).pdf · 2014. 9. 28. · A Customer Satisfaction. AUTOMA Co., Ltd Head Office & Factory 1 : AutomaBldg, #46-13, Wonmi-Dong, Wonmi-Gu, Bucheon-City, Gyeonggi-Do,