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1 WP2 Prof. Klaus Berner : Ing David Izabel 22 Septembre 2011 1 Work Package 2 « End user focussed design strategies » – Comparison Design by calculation / Design by testing – Roma congres

– Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

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Page 1: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

1

WP2

Prof.  Klaus Berner   :  Ing ‐ David  Izabel  ‐

22 Septembre 2011 1

Work Package 2« End user focussed design strategies »

– ComparisonDesign by calculation/ Design by testing –

Roma congres

Page 2: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

2

WP2 ‐Work package programme ‐

22/09/2011 2

- Task 2.1 State of the art (SNPPA)

- Task 2.2 Experimental programme (UKA)

- Task 2.3 Validation+ calculation EN 14509 (IS Mainz)

- Task 2.4 Design by testing guideline (SNPPA)

- Task 2.5 Development of an Excel software (SNPPA)

- Task 2.6 Dissemination of new design method (PI)

Page 3: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

3

WP2 – Deliverables:The background of the Design By Testing ‐

22/09/2011 3

- D 2.1 Thermal test methods

- D 2.2 Parametric study to compare DBT and DBC

- D 2.3 Theoretical guidelines

- D 2.4 Examples

- D 2.5 Excel softwares

- D 2.6 Principles for an annex DBT at the EN 14509

Page 4: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

4

WP2 – Comparison DBT/DBC : Aim

22/09/2011

Same Aim :The design of

Cladding, roofing, ceiling, partition made

of sandwich panels based on the ULS and SLS

limit states

Source K Berner

Page 5: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

5

WP2 – Comparison DBT /DBC : The principles

22/09/2011

The same principle for Design By Testing and Design By Calculation

A differenceDBT : Works in efforts (M, V…)DBC : Works in stresses (σw; τ)

Source K Berner

Page 6: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

6

WP2 – Comparison DBT/DBC : Rd

22/09/2011

Design of the value resistance: Rd

Page 7: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

7

WP2 – Comparison DBT/DBC : The tests

22/09/2011

Panel on 2 supports

No difference

Same loading

Conditionof supportdifferent

Page 8: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

822/09/2011

WP2 – Comparison DBT /DBC : The tests

Panel on 3 supports

Test different

Test different

Page 9: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

9

WP2 – Comparison DBT /DBC : The tests

22/09/2011

Supports

Assembly

Page 10: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

10

WP2 – Comparison DBT /DBC : The tests

Thermal aspects

22/09/2011

Equivalent

Page 11: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

11

WP2 – Comparison DBT /DBC : The tests

Thermal aspects

22/09/2011

newtest

different

More for research than for industrial application

Page 12: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

12

WP2 – Comparison DBT /DBC : The tests

Thermal aspects

22/09/2011

newtest

different

Page 13: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

13

WP2 ‐ Comparison DBT /DBC : Strength capacities

22/09/2011

Interpretationof the

tests resultsequivalent

Page 14: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

14

WP2 ‐ Comparison DBT/DBC : Strength capacities

22/09/2011

Page 15: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

15

WP2 ‐ Comparison DBT/DBC : Formula

Strength of Formula used to find the loads (Bending moment Shear, and stresses)

22/09/2011

(To see more see Deliverable 2.3 Theoretical guidelines)

Page 16: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

16

WP2 ‐ Comparison DBT/DBC : Formula Flat panel

Design By Testing and Design By Calculation

22/09/2011

1 span

No difference

Page 17: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

17

WP2 ‐ Comparison DBT/DBC : Formula Flat panel

Design By testing Design By Calculation

22/09/2011

2 spans

Not the sametest

Page 18: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

18

WP2 ‐ Comparison DBT/DBC : Formula Flat panel

Design By testing Design By Calculation

22/09/2011

2 spans

Not the sametestNo difference

Page 19: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

19

WP2 ‐ Comparison DBT/DBC : Formula Rib panel

Design By Testing Design By Calculation

22/09/2011

2 spans

Page 20: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

20

WP2 – Comparison DBT/DBC : Sd

22/09/2011

Design of the value resistance: Sd

Page 21: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

21

WP2 – Comparison DBT/DBC : Mechanical

22/09/2011

No difference

Difference on theresidual

bending momenton the central

support

Source K Berner

Page 22: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

22

WP2 – Comparison DBT/DBC :  Combinations

22/09/2011

Combinations consideredDBT and DBC

A differenceDBT : combination of efforts (M, V…)DBC : combination of stresses (σw; τ)

Load combinations

Source K Berner

Page 23: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

23

WP2 – Comparison DBT/DBC : Thermal Aspects

Several load cases to be considered

22/09/2011

Source K Berner

Page 24: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

24

WP2 – Comparison DBT/DBC : Synthesis

22/09/2011

Synthesis

Page 25: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

25

WP2 ‐ Comparison DBT/DBC : Summary

Tests Bending shearrigidities

Strength Capacities (ULS)

Strength Capacities (SLS)

Load tables(Combinations)

To see more see 31 examples in Deliverable 2.4

Page 26: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

26

WP2 – Comparison DBT/DBC : Results

22/09/2011

Results

After application via EASIE

on

PU Roof panel

PU and MW cladding panels(To see more see Deliverable 2.2 Parametric study )

Page 27: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

27

WP2 ‐ Comparaison DBT/DBC : Results

0

50

100

150

200

250

300

350

400

0,00 0,50 1,00 1,50 2,00 2,50 3,00 3,50 4,00 4,50 5,00

Load

(daN

/m²)

span (m)

Panel 1001Ts on 2 supports in pression - thickness 60 mm -k = 0,85 - Calculated rigidities

Dbt

Polska

French

EN14509

22/09/2011

PU Roof panel on 2 supports in pression without thermal gradient (Informative)

Page 28: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

28

WP2 ‐ Comparaison DBT/DBC : Results

PU Roof panel on 2 supports in pression without thermal gradient (informative)

0

100

200

300

400

500

600

0,00 0,50 1,00 1,50 2,00 2,50 3,00 3,50 4,00 4,50 5,00

Load

(daN

/m²)

Span (m)

Panel 1001TS on 2 supports - Thickness 100 mm -k = 0,85 - Calculated rigidities

Dbt

Polska

French

EN14509

22/09/2011

Page 29: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

29

PU Roof panel on 3 supports in pression without thermal gradient (Informative)

WP2 ‐ Comparaison DBT/DBC : Results

22/09/2011

DBT

DBC

French

Polska

Page 30: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

30

WP2 ‐ Comparaison DBT/DBC : Results

22/09/2011

PU roof panel on 2 supports in pression - Thickness 100 mm- with thermal gradient 40°C - k = 0,95 -

050

100150

200250

0 1 2 3 4 5

Span (m)

Load

(daN

/m²)

DBTDBC (DI)

DBC (ISM)

PU Roof panel on 2 supports in pression with thermal gradient

For details of calculation see Deliverable 2.4

Page 31: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

31

WP2 ‐ Comparaison DBT/DBC : Results

22/09/2011

PU Roof panel on 3 supports in pression with thermal gradient (55°C in Winter and 40°C Summer) creep coefficient 7

For details of calculation see Deliverable 2.4

PU roof Panel in 3 supports (snow) - Thickness 100 mm - with thermal gradient (55 S and 40 W) creep 7 - K =0,9 -

0

50

100

150

200

0 1 2 3 4 5

Span (m)

Load

(daN

/m²)

DBT

DBC (Ismainz)

Page 32: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

32

WP2 – Comparison DBT/DBC : Software

22/09/2011

Results

Practical way

Excel software's for both design by calculation and design by 

testing(To see more see Deliverable 2.5 Excel software )

Page 33: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

33

WP2 – Comparison DBT/DBC : Software

22/09/2011

Page 34: – Comparison Design by calculation / Design by testing2 WP2 ‐Work package programme ‐ 22/09/2011 - Task 2.1 State of the art (SNPPA) - Task 2.2 Experimental programme (UKA) -

34

Conclusions:

• => DBT based on a solid background with EASIE project

• => DBT / DBC based on the same principles

• => DBT /DBC same level of safety 

• => 2 complementary approaches

• => DBT/DBC Results identical for the panel on 2 supports

• =>Some benefits with the design by testing when residual moment occur (panel on 3 supports)

• => Next stage discussions in TC128 SC11 WG5 and WG1 to include the DBT in the EN 14509

WP2 – Comparison DBT/DBC : Conclusions

22/09/2011