A (AIR FITTING) Fittings.pdfDublin Office : Unit 2003 Orchard Avenue, Citywest Business Campus, Dublin 24. Phone: +353 1 4639100 Fax: +353 1 4105609 E-mail: [email protected] Cork Office

Dublin Office :Unit 2003 Orchard Avenue,Citywest Business Campus,Dublin 24.Phone: +353 1 4639100Fax: +353 1 4105609 E-mail: [email protected]

Cork Office :Unit 6 & 7 Cherrywood Business Park,Little Island,Co. Cork.Phone: +353 21 4510570 Fax: +353 21 4510572E-mail : [email protected]

Air Fittings

17 Telephone: +44 (0) 1772 323529 Fax: +44 (0) 1772 314664

AIR FITTINGS

Air King Universal Couplings

AIR HOSE COUPLINGS – This form of energy can be one of the most dangerous because it is used in so many

applications and when mishandled, can have more serious results than fluids. Air, as a gas, is compressible (fluids

press only against hose or vessel walls and lose little volume under pressure). When pressurised air releases suddenly,

it does so with explosive force and can cause rapid hose whip, which can do serious physical harm to personnel or

damage to nearby objects. This is why the selection of proper hose and couplings for air-lines is so important, along

with their proper installation and maintenance. Never take for granted that a coupling is installed properly or a clamp

fully tightened on an air hose – check it regularly and use safety devices (see King Cable Hose Restraint Section).

Air King universal couplings can be recommended for 10 bar (150psi) working pressure at ambient temperature

(21°C / 70°F). It is recommended that an Air King safety clip or wire restrainer is used to avoid accidental

disconnection. Also a King cable should be standard practice on the supply end of the hose. Boss or Air King

interlocking type bolt clamps should be used and both components of an Air King assembly should be Dixon products

standard Air King fittings are fitted with AWR4 washers. Air King is also available to meet MIL spec. WWC-633D.

4-lug King quick-acting couplings may only be used in conjunction with an Air King Safety Clip.

Note: Air King is for Air and Water service only. NEVER use any “AIR KING” for STEAM SERVICE.

MALE NPT END

PART NO. SIZE MATERIAL

AMB1 1/4” Malleable IronAMB 3/8” Malleable IronAM2 1/2” Investment Cast Carbon SteelAM7 3/4” Investment Cast Carbon SteelAM12 1” Investment Cast Carbon Steel

ABB1 1/4” BrassABB 3/8” BrassAB2 1/2” BrassAB7 3/4” BrassAB12 1” Brass

RAM2 1/2” 316 Stainless SteelRAM7 3/4” 316 Stainless SteelRAM12 1” 316 Stainless Steel

FEMALE NPT END


AMC1 1/4” Malleable IronAMC 3/8” Malleable IronAM3 1/2” Investment Cast Carbon SteelAM8 3/4” Investment Cast Carbon SteelAM13 1” Investment Cast Carbon Steel

ABC1 1/4” BrassABC 3/8” BrassAB3 1/2” BrassAB8 3/4” BrassAB13 1” Brass


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Telephone: +44 (0) 1772 323529 Fax: +44 (0) 1772 314664Telephone: +44 (0) 1772 323529 Fax: +44 (0) 1772 314664

AIR FITTINGS

“AIR KING” BLANK CAP

PART NO. MATERIAL

AM0 Investment Cast Carbon SteelAB0 BrassRAM0 316 Stainless Steel

“AIR KING” TRIPLE CONNECTOR

PART NO. MATERIAL

AM10 Investment Cast Carbon SteelAB10 Brass

“AIR KING” UNIVERSAL SWIVELS

PART NO. SIZE

AM2SWIV 1/2” Male NPTAM6SWIV 3/4” Hose EndAM7SWIV 3/4” Male NPTAM8SWIV 3/4”Female NPT

SAFETY CLIPS

PART NO. DESCRIPTION

SAFETY CLIPSAC1 (In bags of 25)

Same size for all coupling sizes

SAFETY CLIPS


STAINLESS STEEL CLIPSAC7 Same size for all coupling sizes

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Telephone: +44 (0) 1772 323529 Fax: +44 (0) 1772 314664

AIR FITTINGS


LR7 Stainless SteelACL8 Synthetic Cord (In bags of 25)


LANYARDS

PART NO. SIZE OD. RANGE TORQUE (FT.LBS)

CD 3/8” 17.5 - 22.2 6A4 1/2” 25.4 - 30.1 6A9 3/4” 28.6 - 33.3 12A10* 1” 33.3 - 38.1 12A14 1” 38.1 - 46.4 21

“AIR KING” CLAMPS

PART NO. SIZE OD. RANGE MATERIAL

AM1WF 1/2” 21.4 - 23.0 Malleable IronAM6WF 3/4” 26.9 - 34.1 Malleable IronAM11WF-1 1” 32.5 - 38.8 Malleable Iron AM11WF 1” 37.3 - 43.6 Malleable Iron

RAM6WF 3/4” 26.9 - 34.1 Stainless Steel

“AIR KING” WITH FERRULES


AM16 11/4” Malleable IronAM21 11/2” Malleable IronAM26 2” Malleable Iron

AB16 11/4” BrassAB21 11/2” BrassAB26 2” Brass

“KING” 4 LUG QUICK-ACTING HOSE END COUPLINGS




“KING” QUICK-ACTING FEMALE NPT END COUPLINGS

Torque values for clamps are based on “Dry Bolts”. The use of lubricant on bolts will adversely effect clamp performance. *Can be used with AM6 and AM11 Couplings.

Must be used in conjunction with an ”Air King” safety clip.

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AIR FITTINGS

CRIMP FERRULES

PART NO. SIZE HOSE OD (INCH) MATERIAL

CCF0906 1/2” 0.8438 Carbon SteelCCF0906 1/2” 0.8594 Carbon SteelCCF0906 1/2” 0.8750 Carbon SteelCCF1120 3/4” 1.0781 Carbon SteelCCF1120 3/4” 1.0938 Carbon SteelCCF1149 3/4” 1.1094 Carbon SteelCCF1149 3/4” 1.1250 Carbon SteelCCF1190 3/4” 1.1406 Carbon SteelCCF1190 3/4” 1.1563 Carbon SteelCCF1218 3/4” 1.1719 Carbon SteelCCF1218 3/4” 1.1875 Carbon SteelCCF1246 3/4” 1.2031 Carbon SteelCCF1246 3/4” 1.2188 Carbon SteelCCF1277 3/4” 1.2344 Carbon SteelCCF1277 3/4” 1.2500 Carbon SteelCCF1430 1” 1.3906 Carbon SteelCCF1430 1” 1.4063 Carbon SteelCCF1469 1” 1.4219 Carbon SteelCCF1469 1” 1.4375 Carbon SteelCCF1500 1” 1.4531 Carbon SteelCCF1500 1” 1.4688 Carbon SteelCCF1530 1” 1.4844 Carbon SteelCCF1530 1” 1.5000 Carbon Steel

HOSE END


AMH 3/8” Malleable IronAM1* 1/2” Investment Cast Carbon SteelAM5 5/8” Malleable IronAM6* 3/4” Investment Cast Carbon SteelAM11* 1” Investment Cast Carbon Steel

ABH 3/8” BrassAB1* 1/2” BrassAB5 5/8” BrassAB6* 3/4” BrassAB11* 1” Brass


*These hose ends can now be crimped using the ferrules below.

PART NO.

AWR 14Fits All Sizes

WASHERS for 4-LUG


AWR4* Black Natural RubberAWS6* Neoprene

WASHERS for 2-LUG

*Sold only in bags of 50.

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17 Telephone: +44 (0) 1772 323529 Fax: +44 (0) 1772 314664

AIR FITTINGS

Air King Universal Couplings

AIR HOSE COUPLINGS – This form of energy can be one of the most dangerous because it is used in so many

applications and when mishandled, can have more serious results than fluids. Air, as a gas, is compressible (fluids

press only against hose or vessel walls and lose little volume under pressure). When pressurised air releases suddenly,

it does so with explosive force and can cause rapid hose whip, which can do serious physical harm to personnel or

damage to nearby objects. This is why the selection of proper hose and couplings for air-lines is so important, along

with their proper installation and maintenance. Never take for granted that a coupling is installed properly or a clamp

fully tightened on an air hose – check it regularly and use safety devices (see King Cable Hose Restraint Section).

Air King universal couplings can be recommended for 10 bar (150psi) working pressure at ambient temperature

(21°C / 70°F). It is recommended that an Air King safety clip or wire restrainer is used to avoid accidental

disconnection. Also a King cable should be standard practice on the supply end of the hose. Boss or Air King

interlocking type bolt clamps should be used and both components of an Air King assembly should be Dixon products

standard Air King fittings are fitted with AWR4 washers. Air King is also available to meet MIL spec. WWC-633D.

4-lug King quick-acting couplings may only be used in conjunction with an Air King Safety Clip.

Note: Air King is for Air and Water service only. NEVER use any “AIR KING” for STEAM SERVICE.

MALE NPT END


AMB1 1/4” Malleable IronAMB 3/8” Malleable IronAM2 1/2” Investment Cast Carbon SteelAM7 3/4” Investment Cast Carbon SteelAM12 1” Investment Cast Carbon Steel

ABB1 1/4” BrassABB 3/8” BrassAB2 1/2” BrassAB7 3/4” BrassAB12 1” Brass


FEMALE NPT END


AMC1 1/4” Malleable IronAMC 3/8” Malleable IronAM3 1/2” Investment Cast Carbon SteelAM8 3/4” Investment Cast Carbon SteelAM13 1” Investment Cast Carbon Steel

ABC1 1/4” BrassABC 3/8” BrassAB3 1/2” BrassAB8 3/4” BrassAB13 1” Brass


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AIR FITTINGS

“AIR KING” BLANK CAP

PART NO. MATERIAL

AM0 Investment Cast Carbon SteelAB0 BrassRAM0 316 Stainless Steel

“AIR KING” TRIPLE CONNECTOR

PART NO. MATERIAL

AM10 Investment Cast Carbon SteelAB10 Brass

“AIR KING” UNIVERSAL SWIVELS

PART NO. SIZE

AM2SWIV 1/2” Male NPTAM6SWIV 3/4” Hose EndAM7SWIV 3/4” Male NPTAM8SWIV 3/4”Female NPT

SAFETY CLIPS


SAFETY CLIPSAC1 (In bags of 25)


SAFETY CLIPS


STAINLESS STEEL CLIPSAC7 Same size for all coupling sizes

AIR_2007.qxd 11/9/07 14:40 Page 18

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Telephone: +44 (0) 1772 323529 Fax: +44 (0) 1772 314664

AIR FITTINGS


LR7 Stainless SteelACL8 Synthetic Cord (In bags of 25)


LANYARDS

PART NO. SIZE OD. RANGE TORQUE (FT.LBS)

CD 3/8” 17.5 - 22.2 6A4 1/2” 25.4 - 30.1 6A9 3/4” 28.6 - 33.3 12A10* 1” 33.3 - 38.1 12A14 1” 38.1 - 46.4 21

“AIR KING” CLAMPS

PART NO. SIZE OD. RANGE MATERIAL

AM1WF 1/2” 21.4 - 23.0 Malleable IronAM6WF 3/4” 26.9 - 34.1 Malleable IronAM11WF-1 1” 32.5 - 38.8 Malleable Iron AM11WF 1” 37.3 - 43.6 Malleable Iron

RAM6WF 3/4” 26.9 - 34.1 Stainless Steel

“AIR KING” WITH FERRULES




“KING” 4 LUG QUICK-ACTING HOSE END COUPLINGS




“KING” QUICK-ACTING FEMALE NPT END COUPLINGS

Torque values for clamps are based on “Dry Bolts”. The use of lubricant on bolts will adversely effect clamp performance. *Can be used with AM6 and AM11 Couplings.

Must be used in conjunction with an ”Air King” safety clip.

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Telephone: +44 (0) 1772 323529 Fax: +44 (0) 1772 314664

AIR FITTINGS

CRIMP FERRULES

PART NO. SIZE HOSE OD (INCH) MATERIAL

CCF0906 1/2” 0.8438 Carbon SteelCCF0906 1/2” 0.8594 Carbon SteelCCF0906 1/2” 0.8750 Carbon SteelCCF1120 3/4” 1.0781 Carbon SteelCCF1120 3/4” 1.0938 Carbon SteelCCF1149 3/4” 1.1094 Carbon SteelCCF1149 3/4” 1.1250 Carbon SteelCCF1190 3/4” 1.1406 Carbon SteelCCF1190 3/4” 1.1563 Carbon SteelCCF1218 3/4” 1.1719 Carbon SteelCCF1218 3/4” 1.1875 Carbon SteelCCF1246 3/4” 1.2031 Carbon SteelCCF1246 3/4” 1.2188 Carbon SteelCCF1277 3/4” 1.2344 Carbon SteelCCF1277 3/4” 1.2500 Carbon SteelCCF1430 1” 1.3906 Carbon SteelCCF1430 1” 1.4063 Carbon SteelCCF1469 1” 1.4219 Carbon SteelCCF1469 1” 1.4375 Carbon SteelCCF1500 1” 1.4531 Carbon SteelCCF1500 1” 1.4688 Carbon SteelCCF1530 1” 1.4844 Carbon SteelCCF1530 1” 1.5000 Carbon Steel

HOSE END


AMH 3/8” Malleable IronAM1* 1/2” Investment Cast Carbon SteelAM5 5/8” Malleable IronAM6* 3/4” Investment Cast Carbon SteelAM11* 1” Investment Cast Carbon Steel

ABH 3/8” BrassAB1* 1/2” BrassAB5 5/8” BrassAB6* 3/4” BrassAB11* 1” Brass


*These hose ends can now be crimped using the ferrules below.

PART NO.

AWR 14Fits All Sizes

WASHERS for 4-LUG


AWR4* Black Natural RubberAWS6* Neoprene

WASHERS for 2-LUG


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AIR FITTINGS

A

European Compressor Couplings and Clamps

Sizes: 3/8” to 1” (DN10 to DN25)

Material: Ductile Iron, Malleable Iron, Investment Cast Carbon Steel. Gold Chromate Plated

Couplings: Generally designed to interchange with DIN 3489:2001 couplings

Clamps: Generally designed to interchange with DIN 20039:1998 clamp

Pressure: Couplings: Maximum working pressure 150psi/10 BarClaw Clamps: Maximum working pressure 360psi/25 BarNon-ClawClamp: Maximum working pressure 232psi/16 Bar

Threads: BSP PI. / BSPT in accordance with ISO 228

PART NO. SIZE

QDM38M 3/8”QDM50M 1/2”QDM75M 3/4”QDM100M 1”

MALE ADAPTER

PART NO. SIZE

QDF38M 3/8”QDF50M 1/2”QDF75M 3/4”QDF100M 1”

FEMALE ADAPTER

PART NO. SIZE

QDHE38M 3/8” (No Collar)QDHE50M 1/2” (No Collar)QDHE75M 3/4” (With Collar)QDHE100M 1” (No Collar)

HOSE END


EAWR4* Black Natural RubberAWS6* Neoprene

WASHERS FOR 2-LUG


Temperature Range:

-29°C (-20°F) to 71°C (160°F).

PART NO. INCHES HOSE O.D. RANGE(mm)

TSC25 5/8” - 15/16” 17 - 22TSC31 15/16” - 11/8” 22 - 29TSC34 11/16” - 11/4” 27 - 32TSC37 11/4” - 17/16” 32 - 37TSC1305 11/2” - 115/16” 39 - 49TSC1306 129/32” - 23/8” 48 - 60TSC1307 23/8” - 31/64” 60 - 76TSC1308 31/32” - 311/16” 77 - 94TSC1309 311/16” - 41/2” 94 - 115

WITH SAFETY CLAWSTSK34 11/8" - 11/4" (Investment Cast Steel) 28 - 32

SERIES TSC - TWO-BOLT SADDLE CLAMPS (MALLEABLE IRON)

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AIR FITTINGS

King Cable Hose Restraints - "whipcheck" Style

Size: 1/2” to 3”

Length: 201/4” to 381/4”

Materials: Steel with Aluminium/Copper Ferrules

Stainless Steel (Upon request)

Details: These strong steel cables help prevent hose whip in case of accidental separation

of coupling or clamp device. “KING CABLE” reaches across the hose fittings to provide

stand-by safety for hose. Spring-loaded loops in the cable ends open easily to pass over the

couplings for a firm grip on the hose. Thoroughly tested with years of proven service

‘A Positive Safeguard for Hose Connections’.

PART NO. CABLE SIZE LENGTH

WSR1 1/8” 1/2” - 11/4” 201/4”WSR2 1/4” 11/2” - 3” 38”

STYLE WSR, FOR HOSE-TO-TOOL SERVICE


WB1 1/8” 1/2” - 11/4” 201/4”WA2 1/4” 11/2” - 3” 38”

STYLE W, FOR HOSE-TO-HOSE SERVICE


WB-1/C 1/8” 1/2” - 11/4” 201/4”WA-2/C 1/4” 11/2” - 3” 38”

COPPER FERRULES FOR OFFSHORE/MINING APPLICATIONS

King Cable safety restraint cables Pt. No. WB1 (1/8” cable for 1/2” to 11/4” inclusive hose sizes) have a nominal

breaking strain of 850 Kg using “snatch test”.

King Cable safety restraint cables Pt. No. WA2 (1/4” cable for 11/2” to 3” inclusive hose sizes) have a nominal breaking

strain of 2250 Kg using “snatch test”.

This is based on maximum working pressure of 200psi (13.8bar) and cable size of 3mm for WB1 and 6mm for WA1.

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AIR FITTINGS

Blow Guns

“ Air Chief” Safety Gun - A basic safety blow gun for general purpose use. Tip pressure willnot exceed 30 psi /2 bar, yet gives a good blast of air for cleaning. The gun has a safety tipwhich prevents build-up of tip pressure in the event of the outlet being obstructed or “deadended”. It complies with the requirements of OSHA 1910.242lb and 1910.95 when used onairlines of 150 psi, or less.

PART NO. SIZE

D204-30 1/4” Female NPT Inlet

“AIR CHIEF” SAFETY BLOW GUN

• Contoured pistol-grip for safe, comfortable handling, even with greasy hands

• Convenient “hang-up” hook

• Complys with the U.S. Dept. of Labour, OSHA Standard 1910.242(B), permitting maximum30 psi/2 bar outlet pressure at nozzle and Standard 1910.95 regulating occupational noise level exposure

• Conforms to Title 41, Walsh-Healy Rules and Regulations P50-204.8, Safety and Health standards

PART NO. SIZE

PG700 1/4” Female NPT Inlet

PISTOL GRIP BLOWGUN

5/16” tip facilitates use in tight places. Blow gun tip thread is 1/8” NPT.

Rubber Tipped Blowgun - Provides leakproof seal between gun and fluid line or otheropening. Also excellent for cleaning moulds or delicate surfaces where a metal tip mightscratch or otherwise harm critical areas.

PART NO. SIZE EXTENSION

BGE6 6”BGE10 10”BGE12 12”

BLOW GUN EXTENSION

PART NO. SIZE

D201 1/4” Female NPT Inlet

BLOWGUN

CAUTION - This blow gun does not have a safety by-pass to prevent build-up of tip pressure in the event of tip blockage. It may be used for cleaning purposesonly if the air supply (inlet pressure) has been reduced to 30 psi or less.

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Documents

A (AIR FITTING) Fittings.pdfDublin Office : Unit 2003 Orchard Avenue, Citywest Business Campus, Dublin 24. Phone: +353 1 4639100 Fax: +353 1 4105609 E-mail: [email protected] Cork Office