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Treadmill 95Ti 95T-XXXX-01 General Assembly S/N TTI100000 Touch-Up Paint Color Container 0017-00008-0196 Silver Bullet Bottle 0017-00008-0197 Silver Bullet Spray Can 0017-00008-0198 Stealth Gray Bottle 0017-00008-0199 Stealth Gray Spray Can Manual/Video Part Number Operation Manual, Eng M051-00K58-B080 Service Manual M051-00K58-A097 Installation Video M051-00K58-A098 Service Video M051-00K58-A099 Unlabeled Parts Description Part Number SWITCH, ROCKER, 22A DPST 0017-00032-0198 FRAME: LIFT; WELDMENT E 0K58-01066-0000 SWITCH: STOP; ROUND 0K58-01321-0000 ENDCAP: HANDRAIL 0K58-01396-0000 CBL-ASSY: EMERGENCY-STOP C AK58-00036-0000 CBL-ASSY: MOTOR SPEED PICKUP C AK58-00037-0000 CBL-ASSY: H/R SENSORS C AK58-00041-0001 CBL-ASSY: DRIVE MTR EXTENS C AK58-00042-0001 CBL-ASSY: CAP/POWER-FACTOR C AK58-00077-0001 CBL-ASSY: HI-POT JUMPER B AK58-00263-0000 GUARD-ASSY: MFG; RT; 3.50 B AK58-00360-0001 GUARD-ASSY: MFG; LT; 3.50 B AK58-00360-0002 CBL-ASSY: ZERO-NEGATIVE SW; 15” S/C-C AK60-00009-0001 SIGN: FACILITY SAFETY; ENG B M051-00K20-A409 Access Panel Cover (2) 0K58-01279-0000 Screw (4) 0017-00101-1771 Leveler Assembly Rear End Cap (2) 0K58-01268-0000 Screws (4) 0017-00101-1772 Striding Belt, Deck, and Rear Roller Handrail Components Console Cup Holder, LT AK58-00247-0002 Cup Holder, RT AK58-00247-0001 Motor Cover, Endcaps, and Hardware Frame Components Access Panel Decal, RT 0K58-01334-0001 Access Panel Decal, LT 0K58-01334-0002 Power Components Cables ERGO Bar rev 23 May 2008

95TI Assembly guide

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Page 1: 95TI Assembly guide

Treadmill 95Ti 95T-XXXX-01General Assembly S/N TTI100000

Touch-Up Paint Color Container 0017-00008-0196 Silver Bullet Bottle 0017-00008-0197 Silver Bullet Spray Can 0017-00008-0198 Stealth Gray Bottle 0017-00008-0199 Stealth Gray Spray Can

Manual/Video Part Number Operation Manual, Eng M051-00K58-B080 Service Manual M051-00K58-A097 Installation Video M051-00K58-A098 Service Video M051-00K58-A099

Unlabeled Parts

Description Part Number SWITCH, ROCKER, 22A DPST 0017-00032-0198

FRAME: LIFT; WELDMENT E 0K58-01066-0000

SWITCH: STOP; ROUND 0K58-01321-0000

ENDCAP: HANDRAIL 0K58-01396-0000

CBL-ASSY: EMERGENCY-STOP C AK58-00036-0000

CBL-ASSY: MOTOR SPEED PICKUP C AK58-00037-0000

CBL-ASSY: H/R SENSORS C AK58-00041-0001

CBL-ASSY: DRIVE MTR EXTENS C AK58-00042-0001

CBL-ASSY: CAP/POWER-FACTOR C AK58-00077-0001

CBL-ASSY: HI-POT JUMPER B AK58-00263-0000

GUARD-ASSY: MFG; RT; 3.50 B AK58-00360-0001

GUARD-ASSY: MFG; LT; 3.50 B AK58-00360-0002

CBL-ASSY: ZERO-NEGATIVE SW; 15” S/C-C AK60-00009-0001

SIGN: FACILITY SAFETY; ENG B M051-00K20-A409

Access Panel Cover (2) 0K58-01279-0000Screw (4)0017-00101-1771

LevelerAssembly

Rear End Cap (2)0K58-01268-0000

Screws (4)0017-00101-1772

Striding Belt, Deck, and Rear Roller

HandrailComponents

Console Cup Holder, LTAK58-00247-0002

Cup Holder, RTAK58-00247-0001

Motor Cover, Endcaps,and Hardware

FrameComponents

Access Panel Decal, RT0K58-01334-0001Access Panel Decal, LT0K58-01334-0002

PowerComponents

CablesERGO Bar

rev 23 May 2008

Page 2: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Frame Assembly S/N TTI100000

Idler ArmAssembly

Lift Motorand Frame

Motor Controller

Wax LiftBoard

Fan AssemblyAK58-00126-0000 (100v)AK58-00145-0000 (200VMounting Screws0017-00101-1781

Anti-StaticTinsel0K58-01102-0001Tinsel Spring0017-00009-0901

Anti-Scuff Pad (2)0K58-01306-0000

Wax Components

Static Brush

MotorAssembly Front Roller

Assembly

Frame Tag PCBB084-92187-D000

Page 3: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Console Assembly S/N TTI100000

Console Assembly Overlay Switch Bezel Assy Overlay Language AK58-00197-0001 AK58-00203-0001 0K58-01298-0001 Eng/Met AK58-00197-0002 AK58-00203-0001 0K58-01298-0001 Eng/Eur AK58-00197-0003 AK58-00203-0003 0K58-01298-0003 German AK58-00197-0004 AK58-00203-0004 0K58-01298-0004 Spanish AK58-00197-0006 AK58-00203-0006 0K58-01298-0006 Japanese AK58-00197-0007 AK58-00203-0007 0K58-01298-0007 French AK58-00197-0008 AK58-00203-0008 0K58-01298-0008 Italian AK58-00197-0009 AK58-00203-0009 0K58-01298-0009 Dutch AK58-00197-00010 AK58-00203-0010 0K58-01298-00010 Portuguese AK58-00197-00011 AK58-00203-0011 0K58-01298-00011 Chinese

PCB AssemblyA084-92184-A006

Rear Console Case0K58-01272-0000

Rear Console Decal0K58-01357-000

Console Screw (8)0017-00101-1288

Console AccessoryCover0K58-01280-0000

PCB Mounting Screw (8)0017-00101-1275

Polar/E-Stop Cable AssyAK58-00237-0000

Polar Receiver118E-00001-0152Polar PCB Cable AssyAK39-00064-0000

Switch Membrane118E-00001-0129

Front Console Case0K58-01273-0000

Stop Switch0K58-01321-0000Micro-Switch0017-00032-0185CD Tray, Rubber Pad

0K58-01359-0000

Tether Stop AssyAK58-00246-0000

Magnet Disc0K40-01070-0000

See Table

See Table

Page 4: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Handrail Assembly S/N TTI100000 Hardware Bag Assembly AK58-00226-0001

Handrail Hex Nut (4)0017-00103-0327

Handrail (2)AK58-00192-0000

Top RT Handrail Boot0K58-01303-0000

Console/Cup HolderMounting Screw (8)0017-00101-1780

Bottom RTHandrail Boot0K58-01304-0001Handrail Mounting

Screw (4)0017-00101-1774

Handrail Boot Screws (6)0017-00101-1770

Bottom LTHandrail Boot0K58-01304-0002

Console Mounting Screw (4)0017-00101-1773

Top LT Handrail Boot0K58-01303-0002

Handrail Screw (2)0017-00101-1773

Handrail Tube Caps (2)0K58-01396-0000

Upright, RTAK58-00255-0001

Upright, LTAK58-00255-0002

Upright Tube Cap (2)0K58-01302-0000

Upright TubeCap Screw (2)0017-00101-1772

Grommet (2)0017-00042-0326

Upright Mounting Screw - 0017-00101-1778 (6)Washer - 0017-00104-0335 (6)

Upright, Plug (2)0K58-01305-0000

ERGO Bar AssemblyAK58-00219-0000ERGO Bar Gasket (2)0K58-01347-0000

Page 5: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Covers, End Caps, Hardware S/N TTI100000

Front End Cap (2)0K58-01267-0000

End Cap Screws (4)0017-00101-1772Front Cover

0K58-01266-0000

0017-00101-1771Screws (4)

Motor Cover Screws (4)0017-00101-1772 Motor Cover

AK58-00228-0000

Bug Medallion AssemblyAK58-00245-0000

Felt Strip - 28”0017-00081-0294

Page 6: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Belt, Deck, Rear Roller S/N TTI100000

Deck0K58-01091-0001

Deck Mounting Screws (4)0017-00101-1775

Grommet (2)0017-00042-1147

TECSPAK Spring (8)0K40-01026-0002

Washer (8)0017-00104-0101

TECSPAK Tinnerman Clip (8)0017-00103-0198

TECSPAK Mounting Screw (8)0017-00101-1652

Rear Roller0K58-01002-0000

Roller Guard, LT0K58-01311-0002

Roller Guard, Right0K58-01311-0001Rear Roller

Adjusting Screws0017-00101-1779

Washer (2)0017-00104-0334

Roller Guard Screw (2)0017-00101-1776

Grommet (2)0017-00042-0326

Screw(4)0017-00101-1776

Roller Cover, LT0K58-01312-0002

Roller Cover, RT0K58-01312-0001

Grommet (2)0017-00042-1147

Belt Limit Label, RTM051-00K58-A100

Caution LabelM051-00K58-A014

Striding Belt0K58-01180-0000

Belt Limit Label, LTM051-00K58-A101

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Treadmill 95Ti 95T-XXXX-01Lift Motor and Frame S/N TTI100000

Clevis Clip0017-00007-0208

Clevis Pin0017-00007-0214

Lift Motor0K58-01062-0000

Lock Nut (2)0017-00103-0285

Hex Screw (2)0017-00101-1777Flat Washer (2)0017-00104-0259Bronze Sleeve (2)0K58-01089-0000Cover: Pivot; Lift-frame0K58-01322-0000

Line Cord Clip0017-00042-0840

Lift Frame0K58-01066-0000

Lock Nut0017-00103-0025

Lift Motor Hex Bolt0017-00101-1021

Vinyl Cap0017-00042-1075

Wheel0K58-01071-0000Phillips Screw0017-00101-1621Washer0017-00104-0189

Lift Frame End Cap0017-00042-1076

IEC Receptacle0017-00003-0949Retainer Bracket w/Screw0017-00042-1145Frame Screws0017-00101-1723

Page 8: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Wax/Lift & Motor Controller Assy S/N TTI100000 AK58-00153-0001 (120v/60Hz) AK58-00153-0002 (230v/50Hz)

Wax/Lift PCBA084-92261-A001

Pin Collar Spacer0017-00042-1070

Spacer Retainer0017-00042-1071

Phillips Pan Screw0017-00101-1641

Nut0017-00103-0005

“LINE” End

Line FilterMounting Screws0017-00101-0134

“LOAD” End

Speed SensorCable Thermo-Switch

Cable

Bushing0017-00042-1069

Hex Nut0017-00103-0005

Thermal Switch118E-00001-0132

Washer0017-00104-0456

Phillips Screw0017-00101-1059

Insulator Barrier0K58-01228-0000

Hex Nut0017-00103-0005

Retainer Bracket0K58-01144-0000

Wax PCB Retainer0K58-01149-0000

Washer0017-00104-0456

Phillips Screw0017-00101-1759

Line Filter (50Hz units Only)0017-00003-0898

Page 9: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Drive Motor Assembly S/N TTI100000

Poly-V Pulley0K58-01057-0001

Motor w/Caution LabelAK58-00171-0000

Slotted Hex Screw (2)0017-00101-0975

Speed Sensor AssemblyAK58-00073-0001

Sensor WheelMounting Screw (3)0017-00101-1631

Sensor Wheel0K58-01094-0000

Locking Nut (4)0017-00103-0027Washer (4)0017-00104-0409

Insulating Shoulder Washer (4)0K58-01255-0000

Insulating Pad (2)0K58-01256-0001

Flywheel AssemblyAK58-00090-0002

Page 10: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Wax Components S/N TTI100000

Brass Spray Tip0017-00009-0842

Extrusion0K58-01111-0001

Phillip Screws0017-00101-0658

Tie Straps0017-00042-0622

PVC Tube - 22”0017-00041-0830

Spray Nozzle AssemblyAK58-00046-0000

Protective Sleeve0K58-01080-0000Wax Refill BagGK58-00002-0002

Wing Nuts0017-00103-0284

Tube Reducer Connector0017-00021-2188

Hose Clamp0017-00042-0842

Wax PumpAK58-00187-0000

Replacement Hose AK58-00148-0000

Page 11: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Idler Arm Assembly S/N TTI100000

Idler Arm AssemblyAK58-00053-0002

Idler Pin0017-00007-0248

Idler Spring Damper0K26-02055-0000Idler Spring0k58-01085-0000

Wire Clamp0017-00042-1072Screw0017-00101-1193

Limit Switch0017-00032-0195Limit Switch CableAK58-00027-0000

Motor Pulley0K58-01057-0001Allen Screw0017-00101-0333

Grommet0017-00042-0326

Drive Belt0K58-01114-0000

Idler Pulley0K26-01731-0000

Threaded Idler 0K58-01084-0002Lock Nut: Idler0017-00103-0324

Shaft

Tinsel Bracket0K58-01263-0001Tinsel Bracket Screw(2)0017-00101-1193

Plug0017-00042-1053(For units notequipped withcircuit breaker.)

Page 12: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Leveler Assembly AK58-00052-0000 S/N TTI100000

Bracket Leveler0K58-01083-0000

Pivot Pin0K58-01098-0000

Leveling Foot0K58-01110-0000

Stop Nut0K58-01099-0000

Hex Nut (4)0017-00101-1253

Lock Washer (4)0017-00104-0333

Flat Washer (4)0017-00104-0190

Page 13: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Front Roller Assy AK58-00066-0000 S/N TTI100000

Polley V Pulley 8”0K58-1105-0000

Hex Bolt0017-00101-1632

Flat Washer0017-00104-0330

Lock Washer0017-00104-0005

Flat Washer0017-00104-0043

Mounting Bolt0017-00101-0974

Page 14: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01ERGO Bar w/Lifepulse S/N TTI100000

Lens CoverMounting Screw (2)0017-00101-0824

Lens Cover AssemblyAK58-00064-0000

Heart Rate Electrode KitGK20-00002-0005

Ergo Bar Gasket (2)0K58-01347-0000

Page 15: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Power Components Schematic S/N TTI100000

Voltage Power Cable Part No. Breaker AMP/Part No. 100v AK58-00258-0001 4 AMP/0017-00003-0950 200v AK58-00258-0002 2 AMP/0017-00003-0626 220/230v AK58-00258-0003 2 AMP/0017-00003-0626 240+ AK58-00258-0004 2 AMP/0017-00003-0626

10 Amp Line Filterunits with 220v or lower0017-00003-089820 Amp Line Filterunits with 230v or higher0017-00003-0943

On/Off switch0017-00032-0198

4” Black WireAK58-00081-0000

6” White WireAK58-00082-0000

5” Green/Yellow WireAK58-00083-0000

Xformer Bracket Assembly(foreign units only)AK58-00210-0000

MOV/Filter Cable Assy.AK58-00224-0001

Line Cord (Plug End Changes)0017-00003-0947 12’ 120v0017-00003-0923 Domestic0017-00003-0948 12’ 220v0017-00003-0915 RT Angle Plug0017-00003-0781 220v/60Hz0017-00003-0696 Continental0017-00003-0890 Uk

Page 16: 95TI Assembly guide

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Treadmill 95Ti 95T-XXXX-01Cables S/N TTI100000