9. Prestress Materials

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    REINFORCED CONCRETE ELEMENT II

    INTRODUCTION TO PRESTRESSED CONCRETEPre-stressed Materials

    M LUTFI MANFALUTHY

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    OBJECTIVES2

    Upon completion of this topic, student will be able to:

    • Distinguish the differences between reinforcing steel and pre-stressing steel.

    • Distinguish the shapes of pre-stressing tendons.

    • Recognize mostly used stand types.

    • Understand the effect of relaxation, temperature, fatigue, an corrosion

    to pre-stressing steel.• Understand the composition of concrete used in pre-stressed

    concrete.

    • Recognize stress-strain diagram of concrete.

    • Understand the most useful mechanical properties of concrete f!c,

    f!tc, fr, "c, n#• Understand the effect of creep, $hrin%age, fatigue, temperature,

    • and steam curing to pre-stressed concrete.

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    PRE-STRESSING MATERIALS4

    aterial used in pre-stressed concrete are:

    • &re-stressing steel• oncrete•  uxiliary

     nchorage *endon ducting

    ement grout

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    PRESTRESSING STEEL5

    As prestressed looses in the steel (not inclde !riction" c#n o!ten

    #ppro#ch $%%MP#& th#t is #'ot e#l to the t)pic#l )ieldstren*th o! o! co++on rein!orcin* '#rs& it is cle#r th#t +ini++tensile stren*th o! prestressed steel +st 'e hi*er th#n this,#le-

    Ide#ll) # tendon +#teri#l shold not onl) h#,e hi*h stren*th 't

    #lso.• re+#in el#stic pto rel#ti,el) hi*h stress

    • sho/ s0cient dctilit) 'e!ore !#ilre

    • h#,e *ood 'ondin* properties& lo/ rel#1#tion& *ood

    resist#nce to• !#ti*e #nd corrosion

    • 'e econo+ic#l #nd e#s) to h#ndle

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    Type of pre-!re"#$ !e#%o#&'

    Cortes) o! S+ito+o2s Tensionin* M#teri#ls& 3#p#n

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    Type of pre-!re"#$ !e#%o#&(

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    Me)*+#")+, +#% S!re-S!r+"# proper!"e

    Mini++ Properties o! pre4stressin* tendon-

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    S!re-!r+"# %"+$r+. of pre-!ree"#$ !ee,/

    Fro+ 5*re& prestressin*steel.• O6er s'st#nti#ll) hi*her

    stren*th th#n rein!orcin*steel #cco+p#nied ')

    lo/er !#ilre str#in-• Do not sho/ /ell de5ned

    )ieldin* 'eh#,ior-• H#,e rel#ti,el) hi*h

    proportion#l li+its-

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    S!ee, Re,+0+!"o#1

    Relaxation is the loss of tension o)er time in a stressed tendon maintained at

    constant length and temperature. *he relaxation is negligible for stress smaller

    than /0 percent of ultimate strength. *emperature increase also caused significant

    effect on loss of stress in prestressing steel.(*$ $urabaya# Reinforced oncrete ((

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    S N Cre +#% S."!* D"+$r+.12

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    CORROSION13

    *he magnitude and conse'uences of corrosion in prestressing

    steel are mush more se)ere than in reinforcing steel. *his is notonly high-grade steel is more susceptible to corrosion but also

    because the diameter of prestressing tendon is relati)ely small.

    *hus e)en small corroded spot substantially reduce the cross-

    sectional area of steel.

    &restessing steel are generally susceptible to two ma6or types of corrosion:• "lectro chemical corrosion.

    an a'ueous solution must be present, e)en in the form of thin

    film, and air oxygen# is needed.

    • $tress corrosioncauses brittleness in the steel under certain conditions of stress

    and en)ironment.

    *o guard against corrosion, prestressing steel must be transported

    and stored in closed waterproof container.

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    CONCRETE14

    oncrete is a )ersatile composite material of a )ery complex nature, yet

    it can be approached at any desired le)el of sophistication.

    *he technical le)el at which concrete must be approach is higher in

    prestressed concrete than in reinforced concrete. (n designing

    prestressed concrete, the designer does not only consider the strength

    of concrete but also its time-dependent properties such as creep and

    shrin%age.

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    CONCRETE STRESS STRAIN CURVE15

    • 7eft figure shows stress strain diagram

    of concrete, first part is ascending

    portion up to the pea% point maximum

    stress# and descending portion, the

    strength, f8c , corresponds to the

    maximum stress.

    • (t can be obser)ed that the higher the

    concrete strength, the steeper the

    descending portion of the stress-strain

    cur)e. steep descending portion is

    often associated with brittleness or lac%of ductility of material.

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    De!er."#+!"o# of Mo%, fro. S!re-S!r+"# D"+$r+.1'

    Fro+ stress4str#in di#*r#+ SNI7ACI se el#sticit) (Ec" ,#le t#8en thet#n*ent o! line !ro+ ori*in to point %-$9!2c(ITS Sr#'#)#" Rein!orced Concrete II

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    ELASTICIT6 FROM SEVERAL CODES1(

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    CONCRETE S7RIN8AGE1

    • Concrete cont#ined +ore/#ter th#n is strictl)reired ') che+ic#lre#ction o! ce+ent- Thee1cess /#ter c#lled !ree/#ter& its loss thro*h

    e,#por#tion le#ds to*r#d#l shortenin* o!+e+'er /ith ti+e&descri'ed #s shrinkage-

     • As the +e+'er shortens&

    the prestressin* steel losesp#rt o! its prestress& this isc#lled shrinkage loss-

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    CONCRETE CREEP1/

    • Creep is ti+e dependent str#in ine1cess o! el#stic str#in indced in+#teri#l s':ected to # sst#inedstress-

     • Unli8e shrin8#*e& creep is c#sed

    ') lo#din*- I! the lo#d is re+o,ed&the initi#l el#stic str#in is reco,eredi++edi#tel)- A p#rt o! the creepstr#in is *r#d#ll) reco,ered o,erti+e #nd re+#inin* p#rt is non4reco,er#'le-

    • E6ect o! #*e #t lo#din* isrepresented on le!t 5*re- One tonoted th#t e#rlier the prestressin*lo#d& hi*her the loss o!prestressin*-

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    DISPLACEMENT CAUSED B6 CREEP2

    • As pointed ot e#rlier& thecreep o! concrete le#ds notonl) losses o! stress in theprestressin* steel& 't #lsoto lon* ter+ de!or+#tion orde;ection o! the strctre-

     This illstr#ted in le!t 5*re-• Note th#t the de;ection

    cr,e !or const#nt lo#d is,er) si+il#r in sh#pe to thecr,e o! creep str#in nderconst#nt lo#d-

    • For #ct#l condition in the5eld /here continos,#ri#tion in te+per#tre #ndh+idit)& /ill le#d to;ct#tin* cr,es /ith +ch

    less de5ned li+itin* ,#les-

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    CONCRETE FATIGUE21

    It is *ener#ll) o'ser,ed th#t concrete in direct co+pression c#n

    sst#in # ;ct#tin* stress 'et/een o to 9% percent o! its st#ticco+pressi,e stren*th !or #t le#st

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    EFFECT OF TEMPERATURE ON CONCRETE22

    Concrete he#ted p to =%%C does not nder*o si*ni5c#ntph)sic#l or che+ic#l ch#n*es- It *ener#ll) loses its !ree /#ter#t

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    REMAR8S23

    •  The +#teri#l properties s++#ri@ed here #re essenti#lele+ents to the !ll nderst#ndin* o! restressed concrete'eh#,ior- The) help to cl#ri!) the '#sic !or +#n) desi*nprocedres tre#ted l#ter-

    • Not #ll the properties #re o! i++edi#te se in desi*n-Ho/e,er& the +ore 5n#l the desi*n& #nd the +ore co+ple1

    the strctre& the *re#ter is the need to #ccont in desi*n !orthe #ct#l 'eh#,ior o! the +#teri#ls #nd their inter#ction-

    • Prestress losses depend not onl) on +#teri#l properties 't#lso on strctr#l 'eh#,ior #nd en,iron+ent#l condition- Atthis point& their i++edi#te #nd thoro*h tre#t+ent +#)

    con!se /ho ne/l) #c#inted /ith prestressed concrete-

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    Re"#for)e% Co#)re!e E,e.e#! II

     THAN YOU