8-634-781-0 Chariot iVacuumd2z4qs2e3spnc1.cloudfront.net/...chariot-ivacuum-34...The Chariot® iVacuum 34™ is a battery powered, self-propelled, vacuum intended for commercial use

Read these instructions before using the machine.

86347810-AL12/03/15

Operating Instructions (ENG)

MODELS: CV341.012-565.0

CV34X1.012-579.0

iVacuum 34™

2

OVERVIEWThe Chariot® iVacuum 34™ is a battery powered, stand-on, wide area vacuum intended for commercial use. The Chariot® iVacuum 34™ brushes and vacuums debris from the floor and stores it in the debris tray and vacuum bags.

86347810 Chariot iVacuum 34

Machine Data/Overview

Warranty RegistrationThank you for purchasing a Windsor product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to :www.windsorind.com/WarrantyRegistration.aspx

For customer assistance:1-800-444-7654

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Table of Contents

Machine Data/Overview . . . . . . . . . . . . . . . . . . . . . .2Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3How to Use This Manual . . . . . . . . . . . . . . . . . . . . . .4

SafetyIMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . .5

Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . .6Safety Label Location . . . . . . . . . . . . . . . . . . . . . . . .7

OperationsTechnical Specifications . . . . . . . . . . . . . . . . . . . . . .8How This machine Works . . . . . . . . . . . . . . . . . . . .10Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Deck Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Pre-run Machine Inspection . . . . . . . . . . . . . . . . . .17Emergency Stop Procedures . . . . . . . . . . . . . . . . .17Normal Vacuuming . . . . . . . . . . . . . . . . . . . . . . . . .18To Begin Vacuuming. . . . . . . . . . . . . . . . . . . . . . . .18To Stop Vacuuming . . . . . . . . . . . . . . . . . . . . . . . .19Changing Vacuum Bag . . . . . . . . . . . . . . . . . . . . . .19

MaintenanceService Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .20Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . .22Checking Battery Specific Gravity. . . . . . . . . . . . . .23Charging Batteries . . . . . . . . . . . . . . . . . . . . . . . . .23Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . .24Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Brush Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Brush Installation . . . . . . . . . . . . . . . . . . . . . . . . . .26To Replace Brush Motor . . . . . . . . . . . . . . . . . . . . .27Brush Motor Carbon Brush Replacement . . . . . . . .27Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . .28Vacuum Motor Carbon Brush Replacement . . . . . .29To Remove Vacuum Motor . . . . . . . . . . . . . . . . . . .29Electric Parking Brake Engagement . . . . . . . . . . . .31Drive Motor Carbon Brush Replacement . . . . . . . .32Brake Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Pushing Machine . . . . . . . . . . . . . . . . . . . . . . . . . .33Machine Tie-downs. . . . . . . . . . . . . . . . . . . . . . . . .33Preparation for Loading/Unloading Trailer . . . . . . .33Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .34Propel Circuit Board Troubleshooting . . . . . . . . . . .35

PartsBrush Deck - Debris Tray . . . . . . . . . . . . . . . . . . . 38Brush Deck Drive . . . . . . . . . . . . . . . . . . . . . . . . . 40Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Brush Deck Linkage . . . . . . . . . . . . . . . . . . . . . . . 44Brush Deck Mounting . . . . . . . . . . . . . . . . . . . . . . 46Brush Deck Linkage Mounting . . . . . . . . . . . . . . . 48Brush Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Control Panel Housing . . . . . . . . . . . . . . . . . . . . . 56Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Frame-lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Frame-Upper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Pedal Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Pedal Platform Mounting. . . . . . . . . . . . . . . . . . . . 68Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Side Broom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Wheel-Front Drive-Gear . . . . . . . . . . . . . . . . . . . . 78Wheel-Front Drive Brake . . . . . . . . . . . . . . . . . . . 80Wheel-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Wiring-Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 84Wiring-Components . . . . . . . . . . . . . . . . . . . . . . . 86Wiring-Control Panel . . . . . . . . . . . . . . . . . . . . . . . 88Wiring-Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . 90Wiring-Main Harness . . . . . . . . . . . . . . . . . . . . . . 92Wiring-Pedal Platform . . . . . . . . . . . . . . . . . . . . . . 94Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 97Back-Up Alarm-Option . . . . . . . . . . . . . . . . . . . . . 98Battery Cart-Option . . . . . . . . . . . . . . . . . . . . . . . 100Seat-Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Warning Light-Option . . . . . . . . . . . . . . . . . . . . . 106Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 108


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How to Use This Manual

This manual contains the following sections:

• HOW TO USE THIS MANUAL• SAFETY• OPERATIONS• MAINTENANCE• PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The model and serial number of your machine are located below the battery compartment of the machine.

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could

result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive main-tenance to keep the machine and its components in good working condition. They are listed in this general order:

• Service Schedule• Batteries• Brush Deck• Circuit Protection• Vacuum Motor• Drive Motor & Brake

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

REF - column refers to the reference number on the parts illustration.

PART NO. - column lists the part number for the part.

PRV NO. - reference number.

QTY - column lists the quantity of the part used in that area of the machine.

DESCRIPTION - column is a brief description of the part.

SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustra-tion is shown, it displays the older design.

NOTES - column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:


5

Safety

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer's recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is not suitable for picking up hazardous dust.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

Disconnect battery before cleaning or servicing.

Before the machine is discarded, the batteries must be removed and properly disposed of.

Make sure all warning and caution labels are legible and properly attached to the machine.

During operation, attention shall be paid to other persons, especially children.

Before use all covers and doors shall be put in the positions specified in the instructions.

When leaving unattended, secure against unintentional movement.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.

This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety.

Do not use on surfaces having a gradient of over 10% (6 degrees).

SAVE THESE INSTRUCTIONS


6

Safety

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVELThere are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equip-ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:Unless Trained and Authorized.Unless Operation Guide is Read and understood.In Flammable or Explosive areas.In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open during charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.

Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.

Never allow metal to lie across battery tops.


7

Safety

Safety Label Location These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

CAUTION LABEL

86244310

BATTERYCAUTION

86252520

86243830 (2)

PRV NO. 500956

PRV NO. 80885

PRV NO. 500663


8

Operations

Technical Specifications

ITEM DIMENSION/CAPACITYNominal Power 1548 WRated Voltage 36 Volts DCRated Amperage 43 ampsBatteries 3 X12 Volt 195-215 AH @ 20 hr. rateBattery Compartment Dimensions 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm)Propelling Motor 0.75 HP (560 W)Brush Motor 0.5 HP (373 W)Side Broom Motor 0.06 HP ( 47W)Bag Capacity (HEPA) 1019 in³ (16.7 L)Hopper Capacity 54.9in³ (0.93 Liters)Brushes Two 28 in. (71 cm) by 4 in. (10 cm) diameterSide Broom 13 in (33 cm)Brush Speed 1125 RPMSide Broom Speed 90 RPMVacuum Motor 0.75 HP (560 W)Maximum flow rate of vacuum motor 200 cfm (95 liters per second)Suction of vacuum motor with new HEPA bag. 4.8 inches of water (1.19 kPa)Vacuum bag full shut off 14-16 inches of water (3.5-4.0 kPa)Maximim suction of vacuum motor 23-26 inches of water (5.7-6.5 kPa)Weight (GVW) Gross Weight Batteries 1035 lbs (470 kg)Weight Empty Without Batteries 467 lbs (212 kg)Tires 10 in. (254mm) Solid Gray non-markingFoundation Pressure 79 psi (544 kPa)Maximum Speed 3.5 miles/hour (5.7 Km/hour)Frame Construction Powder coated steel

Brake Electrical parking brake, sets automatically whenever operator steps off platform or engages emergency stop.

Minimum Aisle U-Turn Width 61 in. (1550 mm)Maximum Rated Climb And Descent Angle 10.0 degreesSound Pressure level at operator’s ear (IEC 60704-1) 69.7 dBA Uncertainty 3.0 dBASound Power (IEC 60704-1) 84.3 dBA Uncertainty 3.0 dBAVibration Hands (ISO 5349) 1.32 m/sec² Uncertainty 0.5 m/sec²Vibration Feet (ISO 5349) 0.52 m/sec² Uncertainty 0.5 m/sec²


9

Operations

ITEM MEASUREHeight 50.6 inches (1285 mm)

Length 52.5 inches (1330 mm)

Width without deck 26.5 inches (670 mm)

Width of deck 32.0 inches (813 mm)

Width with side broom 34.5 inches (876 mm)


This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

HEIGHT

LENGTHWIDTH

10

Operations

How This machine WorksThe Chariot® iVacuum 34™ is a battery powered, self-propelled, vacuum intended for commercial use. The appliance vacuums debris and dirt from the floor and collects it in a hopper, pdebris tray and disposable bag.

The machine's primary systems are the brush system, vacuum system, and operator control system.

The function of the brush system is to brush the floor.

The brush system consists of two cylindrical type brushes, motor, brush deck, and controls.

The front brush turns clockwise when viewed from the right side of the machine. The rear brush turns coun-terclockwise. Both brushes work to agitate the floor and to route the debris up into the brush deck.

The function of the vacuum system is to vacuum fine dirt and debris into the vacuum bag, and large debris into the debris tray. The recovery system consists of the vacuum deck, debris tray, vacuum motor, cloth vacuum bag and paper vacuum bag. The vacuum deck captures the dirt off the floor as the machine moves forward. The vacuum motor provides suction to draw the fine dirt into the vacuum bag, and the debris tray stores large debris. The vacuum bag stores the fine dirt.

The function of the operator control system is to control the direction and speed of the machine. The directional control system consists of the direction control switch, throttle pedal, speed control switch, drive reset switch, emergency stop/brake switch, steering wheel, propel controller and drive wheel. The directional control switch signals forward or reverse direction. The controller interprets signals from the throttle pedal to command the drive wheel to propel or slow the machine. The drive reset switch is to make sure the operator is on platform before machine will propel. The steering wheel points the drive wheel in the direction desired by the operator. The parking brake automati-cally engages when the operator steps off the platform. The emergency stop/brake can be used to hold the machine on slopes.


11

Operations

Components1. Bag Access Lid

2. Brush Deck

3. Cloth Bag

4. Control Panel-Drive

5. Control Panel-Vacuum

6. Control Housing

7. Cover Lid

8. Deck Lift

9. Paper Bag

10. Pedal Platform

11. Rear Cover

12. Cover

13. Side Broom


8

9

3

7

2

11

10

5

1

12

13

6

4

12

Operations

Drive Controls

1

2

3

1

3

5

6

7

10

29

4

8


13

Operations

1. KEY SWITCH

Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise.

2. EMERGENCY STOP/BRAKE SWITCH

This safety feature is designed to cut all power to the machine at any time and apply parking brake. To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and cause the machine to stop immediately. To reset the machine, rotate the switch clockwise.

3. DIRECTIONAL CONTROL SWITCH

Controls the direction of travel of the vehicle. The position of the switch indicates direction of travel. To travel forward, press the top of the switch.To travel in reverse, press the bottom of the switch.

4. THROTTLE PEDAL

Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch. To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal.


1. Key Switch

2. Emergency Stop/Brake Switch

3. Directional Control Switch

4. Throttle Pedal

5. Speed Control Switch

6. Drive Reset Button

7. Horn Button

8. Steering Wheel

9. Battery Discharge Indicator

10. Hour Meter

14

Operations

5. SPEED CONTROL SWITCH

Controls the maximum speed of the machine. Speed 1 is intended for vacuuming. Speeds 2 and 3 are recom-mended for transport only, not vacuuming.To increase speed, press the top of the switch.To decrease speed, press bottom of the switch. Speeds can be adjusted at any time, whether machine is moving or not.

6. DRIVE RESET SWITCH

This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is turned on, and each time an operator steps on to the platform, the Drive Reset Switch must be pushed before machine will propel.

7. HORN BUTTON

The horn is activated by pressing the horn button.

8. STEERING WHEEL

The steering wheel turns the front wheel causing the machine to change direction.


15

Operations

9. BATTERY DISCHARGE INDICATOR

Indicates the charge level of the batteries.The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries. Bars flashing near left side also indicate that machine has been left unat-tended with key on for more that 15 minutes. Turn key off then on to reset.When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the meter will give the correct charge level.

10. HOUR METER

Records the number of hours the machine has been in operation. This information is useful in determining when to service the machine.


16

Operations

Deck Controls

Brush Lift LeverRaises and lowers the brush deck, side broom and turns the vacuum motor on and off.

To lower brush deck and start vacuum motor and brushes, lift the lever from its raised position.

To raise brush deck and stop vacuum motor and brushes, lift the lever from its lowered position.


Brush Lift Lever

17

Operations

Pre-run Machine Inspection Do a pre-run inspection to find possible problems that could cause poor performance or lost time from break-down. Follow the same procedure each time to avoid missing steps.

NOTE: See maintenance section for pre-run machine inspection checklist items.

STARTING MACHINE

NOTE: Perform pre-run machine check before operating machine.

FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly.

1. Stand on the operator platform. Throttle pedal must be in neutral position.

2. Turn the machine power on by turning key switch clockwise to the "ON" position.

3. Check the position of the Directional Control Switch to make sure the machine will travel in the direction intended.

4. Press the Drive Reset Switch.

5. Press lightly on the throttle pedal with right foot.

Emergency Stop Procedures1. Release the throttle pedal by lifting right foot.

2. Turn machine power off with key switch by turning key switch counterclockwise.

3. If an electrical problem is suspected, push in emergency stop button. This will also engage the parking brake and cause the machine to stop immediately.


18

Operations

Normal VacuumingPlan the vacuuming pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning or stopping.

In order to achieve the best possible results, the area which is to be cleaned should be picked up before vacuuming. Large debris, strings and wire must be removed to prevent being caught in brushes.

If machine is allowed to stand in neutral with the vacuum deck down for more than 2 seconds, the brush motor stops. If either forward or reverse travel is selected, the brush motor will continue once movement of machine begins. Overlap the brush path and avoid transporting over previously cleaned areas.

Recommended Path

To Begin Vacuuming

When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children.

1. Stand on the operator platform. Throttle pedal must be in neutral position.

2. Turn machine power on.

3. Check position of Directional Control Switch to ensure that machine is set to travel in direction intended.

4. Press the Drive Reset Switch.

5. Lower the Brush Deck.

6. Drive machine forward to begin vacuuming.

7. Adjust the speed of the machine as necessary.


19

Operations

To Stop Vacuuming1. Raise the brush deck, which turns off brushes and

vacuum.

2. Allow the throttle pedal to return to neutral.

3. Turn machine power off.

FOR SAFETY: Before leaving or servicing machine: stop on level surface, turn off machine and remove key.

FOR SAFETY: When using machine, go slow on inclines.

Changing Vacuum BagA convenient bag storage is built into the lid.

1. Park machine on level area.

2. Turn the machine power off.

3. Open cover lid and vacuum box lid.

4. Unzip cloth bag.

5. Remove paper bag lip from nozzle.

6. Remove cloth bag lip from nozzle.

7. Remove cloth band and paper bag together from vacuum box.

8. Remove paper bag from cloth bag and dispose of properly.

9. Clean vacuum box and remove any debris from inside screen.

10. Shake cloth bag to remove any extra debris.

11. Place cloth bag back into vacuum box and push the rubber collar over the nozzle.

12. Retrieve a new clean paper bag from the storage compartment in the cover lid.

13. Place a new paper bag into the cloth bag and push the rubber collar over the nozzle.

14. Close all lids and covers.

PAPER BAG

CLOTH BAG

STORAGEEXTRA BAG


20

Maintenance

Service Schedule

NOTE: A Vacuum hose cleaning brush is included with your vacuum. If debris is caught in the vacuum hose, use brush to clear the vacuum hose. Remove vacuum bag and clear hose of debris with the brush. It may be necessary to clear the hose at vacuum shoe connection. Disconnect vacuum hose and clear hose. Check vacuum shoe for debris also.

MAINTENANCEBEFORE

EACH WORK PERIOD

AFTER EACH WORK

PERIOD50 HRS 100 HRS 200 HRS

Check water level of batteries after charging; add distilled water if necessary *

Check that the vacuum box lid seal tightly *Visually check for damaged or worn tires. *Check vacuum hose connections. *Check hoses for debris buildup. *Check pedal(s), brake and steering for proper operation *

Check vacuum bag fullness and change if necessary. *

Clean brushes and check wear. *Remove bearing cap from end of brush. Clean bearing and cap. *

Empty debris tray *Charge batteries. *Clean off top of batteries. *Check battery cells with hydrometer. (Wet cell only) *

Check battery connections are tight. *Clean battery cases and compartment. *Clean and check drive tension chain for wear and tension. *

Check parking brake. *Clean chains, cables and pulleys for brush deck lift. *

Check all motors for carbon brush wear. *Check motor commutators. *Check steering chain tensioner. *


21

Maintenance

Batteries1. Rear Cover Retainer Knob

2. Rear Cover

3. Battery Connector-Machine

4. Batteries

5. Battery Tray

6. Battery Tray Latch


3

4

5

6

2

1

22

Maintenance

Batteries (Wet Cell Only)The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency.

The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.

Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing. Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25% (specific gravity below 1.155).

Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals.

Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times.

When servicing machine, avoid contact with battery acid.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.

Wear eye protection and protective clothing when working with batteries.

Charge batteries in a well ventilated area.

Battery Maintenance1. When cleaning the batteries, use a solution of

baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized.

2. Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately.

3. Wipe off the top of the batteries at least once a week.

4. Test battery condition with a hydrometer at least once a week.

5. Ensure that all connections are tight and all corrosion removed.

6. Every 4 to 6 months, remove that batteries from the machine and clean the battery cases and battery compartment.


23

Maintenance


Checking Battery Specific GravityUse a hydrometer to check the battery specific gravity.

NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate.

Check the hydrometer readings against this chart.

NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80°F (27°C), the reading must be temperature corrected.

To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80°F (27°): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above 80° (27°C).

Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C).

Charging Batteries

When servicing machine, avoid contact with battery acid.


Wear eye protection and protective clothing when working with batteries.

Charge batteries in a well ventilated area.

Use a 36 volt, 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged.

1. Empty recovery tank.

2. Stop the machine in a clean, well ventilated area next to the charger.

3. Turn "OFF" machine.

FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.

4. 3.Remove rear cover, unplug batteries from machine, unlatch battery tray and pull out to expose batteries.


5. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the elec-trolyte may cause an overflow resulting in a loss of battery acid balance and damage the machine.

NOTE: Battery Charger must be approved to 60335-2-29 standard.

SPECIFIC GRAVITY @ 80° F (27°C) BATTERY CONDITION

1.265 100% CHARGED

1.225 75% CHARGED

1.190 50% CHARGED

1.155 25% CHARGED

1.120 DISCHARGED

24

Maintenance

5. Replace the battery caps, and leave them in place while charging.

6. Unplug the battery connector from the machine.

SAFTEY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result.

7. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging.

8. When the batteries are fully charged, disconnect the charger from the AC wall outlet, then discon-nect the charger from the batteries.

9. Connect the batteries to the machine connector.

10. Check the electrolyte level. It should be up to the indicator ring. If necessary, add distilled water.

11. Install the rear cover.

Changing BatteriesStop the machine in a clean area next to the charger. Turn off machine.

SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.

1. Remove the rear cover.

2. Disconnect battery pack from machine.

3. Unlatch battery tray from machine and pull out to expose batteries.

4. Use the proper size open end wrench to discon-nect main ground wire first and secure cable terminal away from batteries.

5. Disconnect main positive lead and secure cable terminals away from batteries.

6. Loosen both terminals on each jumper cable and remove one at a time.

7. Prepare a suitable site to place the batteries.

8. Attach suitable battery lifting device and lift batteries from the machine.

Batteries are a potential environmental hazard. Consult your battery supplier for safe disposal methods.


REAR OF MACHINE

+

- -

+ +

-

RED

BLK

RED

BLK

RED

BLK

25

Maintenance

Brush Deck1. Brush Deck Lift Cable

2. Brush Door

3. Brush Motor

4. Side Broom

5. Side Broom Lift Cable


12 3

45

26

Maintenance

Brush DeckThe dual cylindrical head is designed to agitate the carpet while vacuuming. The first scrubbing brush turns in a clockwise rotation when viewed from the right of operator's side of machine. The first brush scrubs dirt and debris between the brushes. The second brush, turns in a counter clockwise rotation, picks up debris and throws it into the debris tray.

NOTE: The brushes should wear evenly side to side. Brushes should be replaced as a set when bristle length wears to height of yellow PerformAlert™ bristles.

Brush RemovalThe brushes are removed from the right side of the machine.

1. Release door spring clips and rotate the brush door up.

2. Slide the brushes out the side opening.

Brush Installation1. Slide brush through door opening and onto drive

shaft. Make sure it is fully seated and is driven by the deck system.

2. Rotate the brushes until the indicator lines on the ends are vertical.

3. Rotate the brush door down and secure with spring clips.

Debris Tray Removal1. Release the debris tray spring clip.

2. Slide the debris tray away from machine.

Debris Tray Installation1. Slide the debris tray into the debris tray mount

notch.

2. Secure with debris tray spring clip.

Bearing Cleaning1. Remove bearing cap from end of brush.

2. Clean cap and bearings.

SPRING CLIP

VERTICAL INDICATOR LINE SPRING CLIP

SPRING CLIP


27

Maintenance

Do not use a pressure washer to clean around the brush motors. Use tap pressure only.

To Replace Brush Motor3. With the scrub deck in the lowered position,

disconnect brush motor wiring connector from harness.

4. Remove the drive housing

5. Remove six (6) motor mount screws.

6. Remove motor with attached coupler, leaving front motor mounting bracket still attached to deck.

7. Remove coupler from old motor for reuse.

8. Inspect spider coupler for wear replace as needed.

9. Reverse process to reassemble with new motor.

Brush Motor Carbon Brush Replacement1. Scribe alignment mark on motor barrel to motor

cap. Remove two bolts.

2. Remove end cap from motor.

NOTE: Motors contain two wave washers in cap. Do not lose these.

3. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.

4. Retract spring and install new brush. Install connector screw and lead.

5. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.

6. Carefully place end cap onto bearing on motor shaft.

NOTE: Use care to assure wave washer alignment.

7. With end cap in partially installed position, release all brushes to contact position with motor commu-tator.

NOTE: Failure to insure all brushes are released will result in motor failure.

8. Reset end cap and realign with scribe marks on motor barrel. Reinstall the two attach bolts from cap into base.

9. Maintain alignment between motor barrel base and cap.


28

Maintenance

Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the elec-trical overload should be found and corrected.

22 Amp. Protects the brush motor.

30 Amp. Protects the propel motor.

3 Amp. Protects the machine controls.

3 Amp. Protects the side broom.

22 Amp. Protects the vacuum motor.


CIRCUIT BREAKERS

29

Maintenance

Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.

Vacuum Motor Carbon Brush Replacement1. Remove rear cover from machine.

2. Remove batteries from machine.

3. Remove 4 bolts holding access cover in place and remove cover.

4. Pull top clips from vacuum motor top brush retainers.

5. Remove and inspect brushes.

6. Replace both if either is less than 3/8" (9.5 mm) long.

7. Reverse steps to assemble.

To Remove Vacuum Motor1. Remove rear cover.

2. Remove two screws from top of control panel and four screws from side of control panel housing.

3. Slide control housing back from tank to expose main cover bolts.

4. Remove four bolts in front of console from cover, and 2 bolts from the bottom front of main cover, and two inside, next to batteries.

5. Remove main cover.

6. Remove four bolts from vacuum motor and discon-nect plug.

7. Reverse steps to assemble


30

Maintenance

Drive Motor & Brake1. Drive motor

2. Parking brake


1

2

31

Maintenance

Electric Parking Brake EngagementSAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.

Electric Brake Engagement

This machine is equipped with an electric parking brake.

The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged.

The brake has a mechanical over-ride that can be engaged so machine can be pushed or towed (slowly).

When the mechanical over-ride is engaged the machine cannot be driven.

To engage brake:

1. Mechanical over-ride engaged.

2. Machine can be pushed or towed (slowly).

Push lever firmly in direction of arrow

NOTE: There is an intermediate stop. Make sure lever is fully in the down position.

To disengage brake:

1. Mechanical over-ride disengaged

2. Machine can be driven.

3. Push lever firmly in direction of arrow.


32

Maintenance

Drive Motor Carbon Brush Replacement

Do not use a pressure washer to clean around the motors. Use tap pressure only.

SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.

1. Disconnect batteries from machine.

2. Disconnect the electrical connection to the traction motor.

Brake Removal(Must be done to access carbon brushes)

3. Remove 4 mounting screws and remove brake.

4. Drive roll pin out of the hex hub enough to allow hex hub to slide off shaft. It is recommended that the roll pin be left partially in the hex hub.

5. Remove brush cap.

6. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.

7. Install new brush and reinstall connecting screw and lead.

8. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.

9. Carefully replace brush cap.

Reinstalling:

10. When replacing the hex hub, use a small pin or screw to help align the holes.

11. Drive the pin into the hub and make sure it is flush to the hex surface. The brake will not fit on the hub if the roll pin is protruding from the hub.

12. Replace the hub and use Lock-Tite on the screws.

ROLL PIN

SMALL PIN OR SCREW

HEX HUB


33

Maintenance

Pushing MachineThe machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. The machine may be pushed by hand from the rear.

NOTE: To avoid damage caused by regenerative voltage, disconnect traction motor before towing or pushing machine.

Machine Tie-downsThere are two tie points located at front and each side of foot box frame and two at the front side of frame. Tie-down devices must be of the proper type and strength. The combined strength of all tie-downs must be strong enough to lift two times the weight of the machine. Tie-downs must be positioned to prevent the machine from moving forward, backward, or either side to side. Use all four corners of the machine with the tie-downs running out opposite directions. Tie-downs must be attached to the transporting vehicle securely.

Preparation for Loading/Unloading TrailerBefore loading or unloading machine from trailer, brush head must be in the up position before loading.

NOTE: When transporting the machine on a trailer or in a truck, in addition to using tie-downs, be sure to set the parking brake, and block the tires to prevent the machine from rolling

TIE DOWN POINTS


34

Maintenance

TroubleshootingPROBLEM CAUSE SOLUTION

No power to machine Battery disconnected Check all battery cable connectionsEmergency shut-off activated ResetFaulty key switch Replace switch

Little or no propel Low battery charge Charge batteriesMachine turned on with pedal not in neutral position Allow pedal to return to neutral. Restart

Tripped circuit breaker Reset circuit breaker and check brushController overheated Allow cool down period

Loose motor connection Check wires and connections from controller to motor

Faulty throttle circuit or potentiometer Check wires and connections from throttle to controller and potentiometer resistance

Faulty drive reset circuit or switch Check wires, connection and switchFaulty platform circuit or switch Check wires, connections and switchBrake over-ride engaged Disengage brake over-rideFaulty brake circuit or over-ride switch Check wires, connections and switch

Machine does not change speeds Faulty speed control circuit or switch Check wires, connections and switch

Forward speed only

Reverse speed onlyFaulty forward/reverse switch Replace Switch

Vacuum and brush do not turn on Circuit breaker tripped Reset

Full bag or clog in system (bag full light on) Replace bag, check for and remove debris

Poor vacuums performance Debris caught in system Remove debris

Low battery charge Charge batteriesBrush motors do no run,

or run slowly Bag full light on Replace bag or remove clog

Circuit breaker(s) tripped Reset circuit breaker(s)Low battery charge Charge batteryFault brush circuit or motor Check wires, connections and motor


35

Maintenance

Propel Circuit Board TroubleshootingCurtis 1228 LED DIAGNOSTICS

During normal operation, with no faults present, the status LED is steadily on.

If the controller detects a fault, the status LED provides two types of information.

First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the severity of the fault. Slow-flash faults are self-clearing; as soon as the fault is corrected, the vehicle will operate normally. Fast-flash faults ("." in Table 2) are considered to be more serious in nature and require that the key switch be cycled to resume operation after the fault is corrected.

After the severity indication has been active for 10 seconds, the status LED flashes a 2-digit fault identification code continuously until the fault is corrected. For example, code "1,4"-low battery voltage-appears as: one LED flash, followed by a pause, then 4 LED flashes, and then repeats.

LED CODE PROGRAMMER LCD DISPLAY EXPLANATION POSSIBLE CAUSE

1,1 THERMAL CUTBACK over-/under-temperature cutback

1. Temperature >92°C or < -25°C.

2. Excessive load on vehicle.

3. Operation in extreme environ-ments.

4. Electromagnetic brake not releasing.

1,2 THROTTLE FAULT 1 throttle fault

1. Throttle input wire open or shorted.

2. Throttle pot defective.

3. Wrong throttle type selected

1,3 SPD LIMIT POT FAULT speed limit pot fault1. Speed limit pot wire(s) broken or shorted.

2. Broken speed limit pot.

1,4 LOW BATTERY VOLTAGE battery voltage too low1. Battery voltage <17 volts.

2. Bad connection at battery or controller.

1,5 OVERVOLTAGE battery voltage too high

1. Battery voltage >36 volts.

2. Vehicle operating with charger attached.

3. Intermittent battery connection.

2,1 MAIN OFF FAULT main contactor driver Off fault 1. Main contactor driver failed open.

2,3 MAIN CONT FLTS main contactor fault

1. Main contactor welded or stuck open.

2. Main contactor driver fault.

3. Brake coil resistance too high.

2,4 MAIN ON FAULT main contactor driver On fault 1. Main contactor driver failed closed.


36

Maintenance

LED CODE PROGRAMMER LCD DISPLAY EXPLANATION POSSIBLE CAUSE

3,1 PROC/WIRING FAULT HPD fault present for >10 sec.1. Misadjusted throttle.

2. Broken throttle pot or throttle mechanism.

3,2 BRAKE ON FAULT brake On fault1. Electromagnetic brake driver shorted.

2. Electromagnetic brake coil open.

3,3 PRECHARGE FAULT precharge fault1. Low battery voltage.

2. KSI and throttle turned on at same time.

3,4 BRAKE OFF FAULT brake Off fault

1. Electromagnetic brake driver open.

2. Electromagnetic brake coil shorted.

3,5 HPD HPD (High Pedal Disable) fault

1. Improper sequence of throttle and KSI,

push, or inhibit inputs.

2. Misadjusted throttle pot.

4,1 CURRENT SENSE FAULT current sense fault1. Short in motor or in motor wiring.

2. Controller failure.

4,2 HW FAILSAFE motor voltage fault (hardware)

1. Motor voltage does not corre-spond to throttle request.

2. Short in motor or in motor wiring.

3. Controller failure. 4,3 EEPROM FAULT EEPROM fault 1. EEPROM failure or fault.

4,4 POWER SECTION FAULT power section fault

1. EEPROM failure or fault.

2. Short in motor or in motor wiring.

3. Controller failure.


86347810 Chariot iVacuum

Parts

38

Brush Deck - Debris Tray

1

2

3

4

5

6

78

9

11

10

9

9

NOTE : EXPOSED RAILORIENTATION



Brush Deck - Debris Tray

REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES

1 86408760 1 CLIP, DEBRIS TRAY SPRING2 86343160 2 SCR, M5X40, SHCS, ISO4762, SS3 86342400 2 GASKET, DEBRIS TRAY, END4 86350590 1 ASM, DEBRIS TRAY INLET5 86342130 1 MOUNT, DEBRIS TRAY, 28”6 86342120 1 TRAY, DEBRIS, 28”7 86340570 2 GASKET, DEBRIS TRAY, 28”8 86327510 2 SCR, KA50X16, PT OHS, WN1412, A2 SS9 86173350 6 WASHER, M5, FL, ISO7089, SST10 86024750 1 NUT, M5 HEX NYLOCK, SS11 86014990 1 SCR, M5X20, SHCS, ISO4762, SS

40

Brush Deck Drive

89

11

1

2

3

4

5

6

7

10

1112

13

19

15

16

5

10

9

9

11

17

17

18 14



Brush Deck Drive


1 86343870 1 HOUSING ASM, BRUSH DRIVE2 86343860 1 BELT, TWIN 5MM GT2, 15W, 130T3 86343850 2 PULLEY, 32T 5MM GT, 15W4 86343840 1 PULLEY, 18T 5MM GT, 15W5 86343830 2 PULLEY ASM, 22T 5MM GT, 15W6 86339570 1 COVER, DRIVE HOUSING7 86224660 1 SPRING, TENSIONER8 86224170 2 SHAFT, 6.2 MM BRUSH DRIVE9 86223780 8 SCR,M4X8,ISO4029,CP,BLK10 86223520 3 RING, 28MM INT SNAP PHOSPHATE11 86223490 3 RING, 10MM EXTERNAL SNAP12 86215870 1 BRKT, TENSIONER ARM13 86173350 3 WASHER, M5, FL, ISO7089, SST14 86349790 1 PLATE, SUPPORT15 86014990 4 SCR, M5X20, SHCS, ISO4762, SS16 86012790 2 SHAFT ASM, BRUSH DRIVE17 86172950 3 SCR, M5X12, SHCS, ISO4762, SS18 86349800 1 SPACER, 15.9OD X 5.3ID X 11L19 86349320 1 PLATE, BRUSH GUIDE

42

Brush Deck

2

3

5

7

8

9

10

1112

13

14

15

16

17

18

19

20

21

22

23

24

26

6

25

18

26

4

23

1

2618

27

28

29

29

30

3118

26

A TORQUE 64 IN/LBS

A

33

32



Brush Deck

* See Serial Number Page


1 86005740 2 NUT 5/16-18 SERRATED FLG2 86346070 2 COUPLER, 2 JAW, 35MM3 86344860 1 PLATE, COUNTERBALANCE4 86172960 2 SCR,SET,M6X8,SH,ISO4029,SS5 86343190 2 GASKET, 1/16THKX3/8WX2.17L6 86010630 6 WASHER, 1/4 X 5/8 FLAT SS7 86340590 2 BRUSH, VACUUM , 4"OD, 28"L- 86348830 2 BRUSH, VACUUM, 4" OD, 28"L, SF SOFT FLOOR- 86348850 2 BRUSH, VACUUM 4" OD, 28"L, HF HARD FLOOR8 86340580 1 GASKET, .063 X .375 X 27.59 86340490 2 BRKT, MOTOR MOUNT10 86340480 2 SPRING, DOOR CLIP11 86339980 1 CAP, BRUSH DOOR HINGE, REAR12 86339790 1 PIN, DOWEL, 6 X 106, SS13 86374900 1 EXTRUSION, DUAL 4" BRUSH, 28” (5*)14 86339590 1 CAP, BRUSH DOOR HINGE, FRONT15 86339580 1 DOOR, BRUSH RELEASE16 86277130 10 SCR, 5/16-18X1.00 CARRIAGE SS17 86273750 6 SCR, 1/4-20 X 5/8 HHCS SS18 86270830 12 NUT, 5/16-18 HEX NYLOCK SS19 86234600 1 COUPLER, SPIDER20 86222130 1 MOTOR, 36VDC21 86173340 6 WASHER, SPLIT LOCK, 1/4, SS22 86172950 7 SCR, M5X12, SHCS, ISO4762, SS23 86014990 6 SCR, M5X20, SHCS, ISO4762, SS24 86012830 1 SHAFT ASM, DRIVE 24”25 86373070 2 ASM, BRUSH END, NON-DRIVE (3*)26 86010670 12 WASHER, 5/16 X 3/4 SS27 86345990 3 PLATE, WEIGHT, BRUSH DECK28 86277470 2 SCR, 5/16-18 X 1.5 CARRIAGE SS29 86173350 6 WASHER, M5, FLAT, ISO7089, SS30 86343160 2 SCR, M5X40, SHCS, ISO4762, SS31 86351440 1 BRKT, SHAFT COVER (1*)32 86354280 7 NIPPLE, GUARD ATV (2*)33 86354080 7 ROD, GUARD ATV (2*)

44

Brush Deck Linkage


2

3

4

5

6

8

11

12

1314

101

9

9

9

99

11

11

11

11

11

11

13

13

13

14

10

7

713

8


Brush Deck Linkage



1 86228980 1 BEARING FLANGED .377 ID X .502 OD X 1 LG2 86254330 2 SPACER,.504 ID X .690 OD X .253 86345970 1 BRKT, LINKAGE MOUNT SUPPORT4 86345960 1 BRACKET, LINKAGE MOUNT, LEFT5 86345950 1 BRACKET, LINKAGE MOUNT, RIGHT6 86392000 1 BRKT, DECK LIFT, CV34 (6*)7 86228990 3 BEARING FLG .314IDX.502OD8 86345920 2 ARM, BRUSH DECK LIFT9 86010670 12 WASHER, 5/16 X 3/4 SS10 86259400 2 WASHER, THRUST .51 ID X 1 ODBRO11 86277130 15 SCR, 5/16-18X1.00 CARRIAGE SS12 86276690 1 SCR, 5/16-18 X 1.75 CARR SS13 86270830 12 NUT, 5/16-18 HEX NYLOCK SS14 86259420 3 WASHER, THRUST.51 ID X 1 ODBRO

46

Brush Deck Mounting


12

3

4

5

6

1

2

7


Brush Deck Mounting


1 86270830 6 NUT 5/16-18 HEX NYLOCK SS2 86010670 6 WASHER 5/16 FLAT SS3 86259420 2 WASHER, THRUST .51ID X 1 ODBRO4 86341310 2 BRKT, BRUSH DECK PIVOT5 86277130 2 SCREW 5/16-18X1.00 CARRIAGE SS6 86228990 2 BEARING,FLNGD,.314ID X.502OD7 86277130 4 SCR, 5/16-18 X 1.00”

48

Brush Deck Linkage Mounting


7

410

SEE BRUSH DECK LIFT

11

12

13

1

2

3

5

6

4

9

3

8

7

47


Brush Deck Linkage Mounting



1 86348720 1 BRACKET, CABLE MOUNT2 86345980 1 BRACKET, SIDE PANEL SPRNG MNT3 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS4 86270830 8 NUT, 5/16-18 HEX NYLOCK SS5 86270330 2 FLATWASHER, 1/46 86270310 2 EYEBOLT, 1/4-20 X 1.57 86010670 8 WASHER, 5/16 X 3/4 SS8 86005680 2 NUT, 1/4-20 HEX NYLOCK9 86277130 4 SCR, 5/16-18X1.00 CARRIAGE SS10 86271840 1 NUT, 5/16-18 HEX NYLOCK THIN SS (6*)11 86346000 2 SPRING, EXT, 1.0 OD X 8.5L12 86345930 1 BRKT, BRUSH DECK SPRING MNT13 86278240 1 SHOULDER BOLT, 3/8 OD X 5/8 LDL (6*)

50

Brush Deck Lift


1020

17

17

9

14

14

9

9

9

14

14 13

13

13

11

11

27

26 25

24

23

22

19

18

21

16

15

14

1312

11

109

8

76

5

4 3

21

28

29


Brush Deck Lift



1 86238350 1 GRIP, 3/16 X 1.00 BLUE2 86076610 1 HANDLE, SQUEEGEE LIFT3 86257170 1 SWITCH, DPDT, SNAP ACTION4 86250240 1 PLUNGER, SWITCH, OVERTRAVEL5 86009560 1 PIN, CLEVIS 1/4 X .63 PLTD6 86271660 2 NUT, 4-40 HEX NYLOCK7 86007020 1 SCR, 5/16-18 X 1.25 HHCS SS NP8 86392010 1 CABLE, 3/32 X 38 SS, THM X CLV (6*)9 86270830 8 NUT, 5/16-18 HEX NYLOCK SS10 86231760 1 CABLE ASM, SQUEEGEE TC11 86223370 4 PULLEY, PLASTIC 3.0 DIA.12 86073600 1 BRKT, PULLEY RETAINER, SINGLE13 86231150 5 BUSHING FLANGE, .314 ID X.502 OD14 86010670 6 WASHER, 5/16 FLAT SS15 86083500 1 PLATE, PULLEY RETAINER, CORNER16 86083490 1 PLATE, PULLEY MOUNT, CORNER17 86276760 4 SCR, 5/16-18 X 1.25 BSHCS SS18 86066130 1 ASM, HANDLE RETAINER19 86091820 1 BRKT, SIDE CHANNEL R20 86271840 2 NUT, 5/16-18 HEX NYLOCK THIN SS21 86274720 1 SCREW 5/16-18 X 1.50 HHCS SS22 86083440 1 PLATE, PULLEY MOUNTING, CENTER23 86277460 1 SCR, 5/16-18 X 5/8 BSHCS SS24 86259420 2 WASHER, THRUST .51 ID X 1 OD BRO25 86276010 2 SCR, 4-40 X 1.0 PPHMS26 86279450 2 WASHER, #6 FLAT SAE PLTD27 86254280 1 SPACER, 1.00 OD X .32 ID X .37528 86277130 1 SCR, 5/16-18 X 1.00 CARRIAGE SS29 86279630 1 WASHER, 5/16 X 1.13 X .09 FLT

52

Bumper

8

6

2

1

5

14

3

7 10 910 7

116



Bumper


1 86276890 6 SCR, 5/16-18X3/4 PTHMS SS2 86007070 2 SCR, 5/16-18 X 1.00 PPHMS SS3 86063230 1 BUMPER, LEFT4 86063240 1 BUMPER, RIGHT5 86071020 1 BRKT, FRONT BUMPER6 86270830 4 NUT, 5/16-18 HEX NYLOCK SS7 86010670 4 WASHER, 5/16 FLAT SS8 86070730 2 BRKT, BUMPER MOUNT, SIDE9 86197040 4 NUT, 5/16-18 HEX ACORN PLTD10 86279130 4 WASHER, 5/16 SPLIT LOCK PLTD11 86251750 2 RISER, BUMPER

54

Control Panel

30

24

23

6

13

31

30

29

31 272

25

24

23

22

21

20

19

18

17

16

14

13

1211

109

8

7

6

5

43

2

1

28

1615

26

33

34



Control Panel


1 86273980 2 SCR, 10-32 X 3/4 PPHMS SS2 86223740 6 SCR, 1/4-20 X .59 PPHMS SSC3 86273820 2 SCR, 1/4-20 X 1.25 HHCS SS4 86277480 3 SCR, 5/16-18 X 1/2 PTHMS SS5 86008760 1 CONN, 175 DCA GRY W/O TERMS6 86005810 8 NUT, 1/4-20 HEX NYLOCK SS7 86070720 1 BRKT, BATT CONN BASIC8 86271840 3 NUT, 5/16-18 HEX NYLOCK THIN SS9 86006370 3 RELAY, 36VDC 100 AMP HVY DUTY10 86010670 6 WASHER, 5/16 FLAT SS11 86279130 6 WASHER, 5/16 SPLIT LOCK PLTD12 86271120 6 NUT, 5/16-18 BRASS13 86005700 5 NUT, 10-32 W/STAR WASHER PLTD14 86027740 1 CONTROLLER, GEAR BASIC15 86008900 1 BOOT, SEAL-PUSH BUTTON 7/16-2816 86002010 4 BOOT, 3/8 CIRCUIT BREAKER17 86005560 1 METER, 36V LED BATTERY18 86007180 1 SWITCH, EMERGENCY STOP19 86007190 1 SWITCH KEY DPST20 86007130 1 SWITCH, DPDT 2-POSITION ROCKER21 86257280 1 SWITCH, PUSH BUTTON22 86078180 1 PANEL, VACUUM 23 86251410 3 RELAY, 15A 36V MINI24 86255900 10 STANDOFF, 6-32 X 5/8 HEX NYL25 86005530 1 METER, 12-48 VDC LED HOUR26 86257110 1 SWITCH, 4P3T FIXED POS ROCKER27 86279300 2 WASHER, #6 LOCK28 86001910 1 BREAKER, 30A 50VDC CIRCUIT29 86229770 1 BLOCK, SHUNT MOUNT30 86257140 1 SWITCH ASM, SEALED PB RND GRN31 86002000 2 BREAKER, 3 AMP 1681-090-30032 86250210 1 PLUG, DOME .37533 86230080 2 BREAKER, 22A 250VAC, 50VDC34 86246630 1 LIGHT, INDICATOR, RED

56

Control Panel Housing

7

8

10

9

4

11

1 56

3

3

2



Control Panel Housing

REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES:

1 86005810 4 NUT, 1/4-20 HEX NYLOCK SS2 86290540 6 SCR, 10-32 X 1/2 TORX SS BLK NP3 86277480 6 SCR, 5/16-18 X1/2 PTHMS SS4 86070710 1 BRKT, LEFT CONSOLE MOUNT5 86237900 3 GASKET, .125T X .25W X 23L6 86062220 1 CONSOLE, BURNISHER7 86070700 1 BRKT, RIGHT CONSOLE MOUNT8 86279750 4 WASHER, RET, PUSHNUT, 5/16 BOLT9 86089650 4 TUBE, 5/8 OD X .357 ID X 1.5710 86277420 4 SCR, 5/16-18 X 2.5 PTHMS SS11 86010630 4 WASHER, 1/4 ID X 5/8 OD SS

58

Decal

7

7

5

3

4

6

21



Decal


1 86004970 1 LABEL, WINDSOR LOGO DOMED2 86346620 1 LABEL, CHAR, IVAC 34, RIGHT3 86244360 1 LABEL, PANEL R VAC4 86244190 1 LABEL, PANEL BASIC LEFT5 86243990 1 LABEL, COVER PANEL6 86346610 1 LABEL, CHAR, IVAC 34 LEFT7 86334860 2 LABEL, HEPA FILTRATION

60

Frame-lower

3

9

9

9

3

3

11

24

13

5

15

14

8

16

12

3

17

3

1

10

21

1819

20

6

3

127



Frame-Lower


1 86092510 1 FRAME, MAIN ASM2 86088760 1 TRAY, SLIDE, RIGHT3 86270830 18 NUT, 5/16-18 HEX NYLOCK SS4 86071430 1 BRKT, BRACE, RGT FRONT5 86071120 1 BRKT, TIP BRACE, RIGHT, REAR6 86010670 4 WASHER, 5/16 FLAT SS7 86064300 2 PAD, TIPPING BAR8 86070740 1 BRKT, LINKAGE, RIGHT9 86276070 16 SCR, 5/16-18 X 3/4 CARRIAGE SS10 86091420 1 AXLE, REAR WELDMENT11 86088750 1 TRAY, SLIDE, LEFT12 86079320 2 PLATE, PAD RETAINER13 86071130 1 BRKT, TIP BRACE, LEFT, REAR14 86070750 1 BRKT, LINKAGE, LEFT15 86070760 1 BRKT, BRACE, LEFT FRONT16 86279130 4 WASHER, 5/16 SPLIT LOCK PLTD17 86197040 4 NUT, 5/16-18 HEX ACORN PLTD18 86079290 2 PLATE, REAR COVER ADJ.19 86010630 4 WASHER, 1/4 ID X 5/8 OD SS20 86271870 4 NUT, 1/4-20 HEX NYLOCK THIN SS21 86276950 4 SCR, 1/4-20 X 3/4 CARRIAGE SS

62

Frame-Upper

1

2

2

2

2

2

2

2

3

3

3

3

3

44

4

4

5

6

7

8 4



Frame-Upper


1 86071360 1 BRKT, HORIZ ELECT, BURNISHER2 86270830 13 NUT, 5/16-18 HEX NYLOCK SS3 86010670 12 WASHER, 5/16 FLAT SS4 86276070 12 SCR, 5/16 X 3/4 CARRIAGE SS5 86078620 1 BRKT, VERTICAL SUPPORT6 86091820 1 BRKT, SIDE CHANNEL R7 86073500 1 BRKT, SIDE CHANNEL L8 86277460 1 SCR, 5/16-18 X 5/8 BSHCS SS

64

Hood

11

7

5

16

15

14

11

10

9

8

76

54

32

1

1213



Hood


1 86293630 1 LID, VACUUM2 86076720 1 HINGE, LID3 86273830 3 SCR, 1/4-20 X 1/2 HHCS SS NP4 86226370 2 BUSH, BRZ FLG .25 X .38 X .385 86005810 2 NUT, 1/4-20 HEX NYLOCK SS6 86076710 1 HINGE, TANK7 86010630 5 WASHER, 1/4 ID X 5/8 OD SS8 86006840 3 SCR, 1/4-20 X 1 FHCS PLTD9 86032920 1 TANK, VACUUM BODY COVER10 86279630 4 WASHER, .344 ID X 1.13 OD X .09 T PLT11 86006760 6 SCR, 5/16-18 X 3/4 HHCS GR5 PLTDL12 86273820 2 SCR, 1/4-20 X 1.25 HHCS SS13 86250250 2 PLUSNUT, 1/4-20 FLATHEAD14 86254280 2 SPACER, 1.00 OD X .32 ID X .37515 86279630 2 WASHER, .344 ID X 1.13 OD X .09 T PLT16 86273780 2 SCR, 1/4-20 X 3/4 HHCS SS NP

66

Pedal Platform

1

2

34

5

7

8

9

10

12

13

14

15

16

18

19

21

22

25

26

27

28

24

23

17

6

11

20

11

15

22

29

30



Pedal Platform

NOTE: Complete platform assembly is available, Part No. 86028310.

REF PART NO. QTY DESCRIPTION SERIAL NO.FROM NOTES

1 86233170 2 CLAMP, 3/8 NYLON UL/CSA 2 86264920 1 CABLE TIE, .19 X 7 UL/CSA 3 86222510 1 PEDAL, THROTTLE 4 86221850 1 LINK, THROTTLE 5 86136310 1 NUT, M5 HEX 6 86312820 1 BRACKET, POT, SPEED 7 86288720 1 NUT, M6 NYLOCK PLATED 8 86272040 2 NUT, M3.5 X 2.8 HEX 9 86223260 1 PLUNGER, PLATFORM SWITCH 10 86223580 1 ROD, PIVOT, 8.5MM X 77 11 86274340 7 SCR, M6 X 16 PH 12 86278060 2 SET SCR, M4 X 4MM NP 13 86277360 1 SCR, M6 X 10 PH 14 86277370 1 SCR, M5 X 30 SHCS 15 86277380 4 SCR, M4.8 X 16 PHTF 16 86277390 2 SCR, M3.5 X 38 PH 17 86312770 1 PLATFORM 18 86007110 1 SWITCH, 25A SPST 125-250V SNAP 19 86224750 1 SPRING, COMP, .48OD X .91L 20 86279140 6 WASHER,M6 SPLIT LOCK DIN127B 21 86279720 2 WASHER, M4 INT STAR 22 86279730 4 WASHER, M5 INT STAR 23 86224360 1 SPACER 12.7MMOD X 2.78W X 6L 24 86224350 1 SPACER, 8MM X 16LG 25 86333280 2 BUSHING, 8MM X 10 LG SS 26 86222780 1 PLATE, PIVOT 27 86222810 1 PLATE, COVER 28 86254970 1 SPRING, COMP 18MM OD X 83 X 2 29 86137300 2 WASHER, M5 SPLIT LOCK PLTD30 86250280 1 POTENTIOMETER 5K OHMS

68

Pedal Platform Mounting

616

17

8

2

18

14

4

6

8

7

15

13

5

12

9

3

11

1

8105

5



Pedal Platform Mounting


1 86279630 1 WASHER, .344ID X 1.13 OD X .09T PLT2 86274690 2 SCR, 5/16-18 X 1.5 HHCS GR5PLT3 86264920 3 CABLE TIE, 7" UL/CSA4 86231070 2 BUMPER, 1 X 1.375 RUBBER5 86010670 5 WASHER, 5/16 FLAT SS6 86259430 4 M12 FLAT WASHER7 86010770 2 WASHER, 7/16ID X1D.08 FLT SS8 86270830 5 NUT, 5/16-18 HEX NYLOCK SS9 86256470 2 STUB AXLE, M12-1.75 X 45MM10 86276980 1 SCR, 5/16 X 2 HHCS SS11 86256130 1 STRAP, STATIC, .2T X 1W X 3L12 86064480 1 PLATE, SWITCH BASE13 86008680 1 COTTER, 1/2" RING14 86007780 1 SPRING, COMP .60D X2.0L X .045W15 86278850 2 WASHER, .506 ID X .94D X .064 NYL16 86259440 2 WASHER, M12 SPRING LOCK17 86271190 2 NUT, M12 X 1.75 HEX DIN934 PLT18 86248920 1 PIN, CLEVIS 1/2 X 2.25

70

Rear Cover

17

62

54

2

12

1011

13

1

3

16

1415

8

18

7

910

112



Rear Cover


1 86324760 1 PLATE, COVER LATCH2 86324640 1 HANDLE, CAM LATCH3 86248280 1 PAD FLAT LEANING4 86010630 2 WASHER 1/4 ID X 5/8 OD SS5 86005810 2 NUT 1/4-20 HEX NYLOCK SS6 86324650 1 PAWL, HANDLE7 86010780 2 WASHER 1/4 SPLIT LOCK PLTD8 86271940 2 NUT, 1/4-20 ACORN SS9 86276780 3 SCR, 5/16-18 X 3/4 HHCS SS10 86279130 5 WASHER 5/16 SPLIT LOCK PLTD11 86010670 5 WASHER 5/16 FLAT SS12 86006560 2 SCREW 5/16-18 X 1 HHCS SS NP13 86066940 1 BAR, COVER14 86005860 2 NUT 1/4-20 X 12MM HEX BARREL15 86228980 2 BEARING FLANGED .377IDX.505OD16 86275870 2 SCR, 1/4-20 X 1.5" PPHMS SS17 86324340 1 BRKT, REAR COVER LATCH18 86324320 1 COVER REAR DELUXE

72

Side Broom

24 23

20

22

21

13

1918

17

14

16

15

14

1

2

8

2

12

11

10

9

8

8

1

76

5

43 2

1

SIDE BROOM ASM.

2



Side Broom


1 86006560 7 SCR, 5/16-18 X 1 HHCS SS2 86271840 9 NUT, 5/16 -18 HEX NYLOCK THIN SS3 86062570 1 COVER, SIDE BROOM4 86274350 4 SCR, 10-24 X 1/2 PHTC -F-5 86068350 1 BRACKET, MOUNT, SIDE BRUSH6 86259410 1 WASHER, THRUST .51 ID X 1 OD X .0637 86277130 2 SCR, 5/16-18 X 1.00 CARRIAGE SS8 86228840 3 BEARING, FLANGED .314 ID X .502 OD9 86088500 1 BRACKET, SWIVEL, SIDE BRUSH10 86323530 1 ARM, MOUNTING, SIDE BRUSH11 86274700 2 SCR, M6 X 1 X 16MM HHCS PLT12 86226830 1 SPRING, EXT .68D X 3.00 L X .098W13 86322470 1 MOTOR, 36VDC, 90 DEG. 1/16 HP- 86332020 - BRUSH SET FOR CIM MOTOR 8.632-247.0

14 86271870 4 NUT, 1/4-20 HEX NYLOCK THIN SS15 86094090 1 SHAFT, COLLAR ASSEMBLY PLATE16 86010630 3 WASHER, 1/4 ID X 5/8 OD SS17 86230600 1 BRUSH, 13", NYLON BLACK, SIDE18 86273740 1 SCR, 1/4-20 X 1.5 HHCS SS19 86273810 3 SCR, 1/4-20 X 1 HHCS SS20 86073530 1 BRKT, SIDE BROOM, CABLE MNT21 86270830 2 NUT, 5/16-18 HEX NYLOCK SS22 86276070 2 SCR, 5/16-18 X ¾ CARRIAGE SS23 86279140 2 WASHER, M6 SPLIT LOCK DIN127B24 86279070 2 WASHER, M6 FLAT

74

Steering

29

17

7

14

12

10

8

2220

19

19

1524

13

11

9

6

1

4

5

3

2

27

26

25

16

7

23

21

18

28

14



Steering


1 86271610 1 NUT, 5/8-16 HEX NYLOCK THN2 86234810 1 COVER, STEERING WHEEL3 86259610 1 WHEEL, STEERING 40 SPLINE HUB4 86224050 1 SHAFT, UPPER STEERING5 86228790 1 BEARING, FLANGE .88ODX.75IDX.756 86091740 1 BRKT, UPPER STEERING7 86270830 4 NUT, 5/16-18 HEX NYLOCK SS8 86005610 1 NUT, 7/8 DIA PUSHLOCK9 86219600 1 JOINT, UNIVERSAL FEMALE10 86272900 1 RING, 3/4" KLIP11 86224060 1 SHAFT, LOWER STEERING12 86219650 1 KEY, 5MM SQ X 39MM L13 86228670 1 BEARING, 3/4" BORE FLANGED14 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS15 86224800 1 SPROCKET, STEERING SHAFT16 86010670 2 WASHER, 5/16 FLAT SS17 86135970 1 KEY, 3/16 SQ X 5/8 LONG18 86275190 1 SCR, 3/8-16 X 1.25 HHCS SS19 86008610 2 FLANGE, BEARING PRESS STEEL20 86001030 1 BEARING, BALL 3/4 BORE SPHERED21 86224320 1 SPACER, .63 OD X .385ID X .64L22 86224810 1 SPROCKET, DRIVE WHEEL STEERING23 86005630 1 NUT, 3/8-16 HEX NYLOCK THIN SS24 86002750 1 CHAIN, ISO 08B, 12.7MM PITCH25 86278940 2 WASHER, 1/4 ID X 1-1/4OD PLT26 86010780 1 WASHER, 1/4 SPLIT LOCK PLTD27 86274330 1 SCR, M6 X 20HHMS PLTD28 86279130 2 WASHER, 5/16 SPLIT LOCK PLTD29 86253200 1 SET SCR, M6 X 25 NP- 86232780 - CHAIN, MASTERLINK 12.7MM

76

Vacuum

TO VAC NOZZLE

12

3

1

5

6

7

8

9

10

11

12

14

15

16 17

18

19

20

2122

23

29

26 2938

1

27

36

30

33

34

4

31

32

35

13

13

404139

24

25

29

22

28

26

42

13

13

10

37



Vacuum

REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES:

1 86273780 70015 8 SCR, 1/4-20 X 3/4 HHCS SS NP2 86197220 87193 2 WASHER, 1/4 X 1.5 FENDER PLTD3 86086740 730397 1 SCREEN, VAC INTAKE4 86237960 35362 2 GASKET, VACUUM BOX LID5 86075570 51460 1 COVER, VAC BOX6 86272020 57313 5 NUT, 3-32 HEX THIN NYLOCK SS7 86240300 39718 1 HOSE, GRY VAC, 2.5 X 36 8 86200030 41394 1 HINGE, ACCESS PLATE SENSEI9 86087370 730398 1 SPACER, VAC BOX LID

10 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS11 86229990 140927 1 BOX, WAV VACUUM12 86277620 70891 2 SCR, 8-32 X 1/2 HHCS SS13 86233120 20019 5 CLAMP, 2.75" WORM GEAR14 86088130 73950 1 STRAP, CHUTE15 86247520 53818 1 VAC MOTOR, 36V 1ST TD- 86290210 - - BRUSH SET MOTOR 53818

16 86068440 54208 1 BRACKET, VAC MOTOR MOUNT17 86236190 34456 1 FITTING, 2 OD MALE X MALE PVC18 86247660 54209 1 MUFFLER, SOUND TUBE PLASTIC19 86002830 27196 2 CABLE, TIE, .375 X 24.720 86240760 81399 1 HOSE, 2" VAC X 32”21 86068110 14028 1 BRACKET, VAC BOX MOUNT22 86276780 70728 6 SCR, 5/16-18 X 3/4 HHCS SS23 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS24 86010780 87162 6 WASHER, 1/4 SPLIT LOCK PLTD25 86235400 78600 2 EDGING, 16" GRIP X 5.50" LG26 86010670 87029 6 WASHER, 5/16 FLAT SS27 86006730 70259 2 SCR, 5/16-18 X 1.75 HHCS PLTD28 86075530 27923 1 COVER, VAC MOTOR29 86279130 87083 8 WASHER, 5/16 SPLIT LOCK PLTD30 86062710 29274 1 DEBRIS CHUTE, WAV31 86227870 140915 1 BAG, CLOTH VACUUM32 86314620 - 1 BAG, HEPA (PACKAGE OF 5)- 86215090 140949 1 BAG, PAPER WIDE AREA VAC OPTION

33 86224380 730336 2 SPACER, 1 OD X .391 ID X 1.063 34 86238050 36246 1 GASKET, 4.25OD X 3.63ID X .2535 86240310 39719 1 HOSE, GRAY VAC, 2.25 X 10.036 86238450 36245 1 GROMMET, 3.0 ID X 3.25 GROOVE37 86251750 67602 1 RISER, BUMPER38 86009380 81866 1 CUFF, 2" ID VAC-U-FLEX HOSE39 86198000 40067 1 HOSEBARB, 1/8MPT X 3/8 PLASTIC40 86281680 39486 1 HOSE, 3/8ID NYLOBRAID X 2”41 86233090 20016 2 CLAMP, 1/4 ID HOSE42 86257160 72199 1 SWITCH, VACUUM 15" H20 NC/NO- 86316200 - - VACUUM LINT BRUSH NOT SHOWN

78

Wheel-Front Drive-Gear

1

4

2

10A

9

5

6

7

15

20

1817

1413

12

21

16

11

19

23

24

GEAR REPLACEMENT KIT

10B

83

22



Wheel-Front Drive-Gear

REF PART NO. QTY DESCRIPTIONSERIAL NO.

FROMNOTES:

1 86275190 4 SCR, 3/8-16 X 1.25 HHCS SS 2 86010790 4 WASHER, 3/8 SPLIT LOCK PLTD 3 86002830 1 CABLE TIE, .375 X 24.7 4 86006170 1 PIN, ROLL 1/8" X 3/4"L 5 86223980 3 SEALED BALL BRNG, 25MM X 52MM 6 86219420 1 HUB STEERING 7 86223480 2 RING, 52MM INTERNAL SNAP 8 86224020 1 SHAFT ASM, DRIVE PIVOT 9 86317190 1 DRIVE MOTOR ASSEMBLY HELICAL

10A 86351970 1WHEEL 10X2.5 PLSTC HUB W/KEYWY,GRY,NT

10B 86259920 1 WHEEL, 10 X 2. 5 W/KEYWAY, GRY OPTION11 86224440 1 SPACER, 25.51 ID X 45 OD X 39.1 L 12 86222720 1 PLATE, BEARING RETAINERX 13 86225810 1 WASHER, ANTI-ROTATION 14 86279710 1 WASHER, M8 (2THK X 26 OD) 15 86136640 1 SCR, M8-1.25 X 20 HHMS PLTD 16 86222770 1 PLATE, BEARING COVER 17 86279690 4 WASHER, M6 SPLIT LOCK BLK18 86277340 4 SCR, M6 X 15 HHCS BLK 19 86223980 3 SEALED BALL BRNG, .25MM X 52MM 20 86318830 10 SCR, M10 X 30 SHCS 21 86222760 1 PLATE, DRIVE YOKE RH

22 86317200 1 GEAR BOX DRIVE UNIT HELICAL WHEEL NOT INCLUDED

23 86214990 1 AXLE, DRIVE24 86374290 1 KIT, DRIVE GEAR- 86216210 - BRUSH SET MOTOR, 53810 86005510

80

Wheel-Front Drive Brake

9 5

3

14

13

7

4

1011

12

8

16

15

21

6



Wheel-Front Brake


1 86010790 4 WASHER, 3/8 SPLIT LOCK PLTD2 86275190 4 SCR, 3/8-16 X 1.25 HHCS SS3 86006170 1 PIN, ROLL 1/8" X 3/4"L SS4 86005810 2 NUT, 1/4-20 HEX NYLOCK SS5 86318830 1 SCR, M10 X 30 SHCS6 86233410 1 CLAMP, 3/4 DIA CUSHION .406DIA7 86005710 4 NUT, 1/4-20 HEX W/STAR WASHER8 86273740 2 SCR, 1/4-20 X 1.50 HHCS9 86008920 2 BOOT, RUBBER TERM. ISOLATOR10 86257490 2 TERMINAL MOUNT11 86006840 2 SCR, 1/4-20 X 1 FHCS PLTD12 86010630 2 WASHER, 1/4 ID X 5/8 OD SS13 86273340 4 SCR, 8-32 X 3/8 SHCS SS14 86001740 1 BRAKE, 36VDC W/CONNECTOR15 86264930 1 CABLE TIE, 3.5" UL/CSA16 86320870 1 SWITCH, 36V BRAKE

82

Wheel-Rear

2

1



Wheel-Rear


1 86322590 2 WHEEL, 10X2.5 W/BRNGS, GRY, NT2 86008710 2 RING, ¾" EXT SNAP H-D

84

Wiring-Batteries

10

9

11

1222

13

1718

19

14

1615

20A20B

26

24

2325

5

7

1

4

32

6

8



Wiring-Batteries


1A 86260200 2 WIRE, 4X14.5BK 3/8 RING X 3/8 RING1B 86002510 2 CABLE ASM, BAT. JUMPER X 15”2 86008920 6 BOOT, RUBBER TERM. ISOLATOR3 86271910 6 NUT, 5/16-18 FLEXLOCK4 86010670 6 WASHER, 5/16 FLAT SS5s 86264960 2 CABLE TIE, .375 X 43”6A 86260610 1 WIRE, 4X25RD CTERM X 3/8RING6B 86002570 1 WIRE, 4X27 RD BCLAMP X CTERM7A 86260230 1 WIRE, 4X30 BK CTERM X 3/8RING7B 86002580 1 WIRE, 4X27 BK BCLAMP X CTERM8 86008760 1 CONN, 175 DCA GRY W/O TERMS9 86229700 3 BLOCK, 3.0 X 1.5 X 1.510 86008300 1 TRAY, BATTERY LINER11 86008410 1 TRAY, BATTERY12 86272810 1 RING, ½ EXT. SNAP H-D13 86092910 1 LATCH ROD, BATTERY TRAY14 86254990 1 SPRING, COMP, 63ODX3.5LX.04715 86278150 8 SHOULDER BOLT, 5/16 OD X 1.0 L16 86259910 8 WHEEL, BATTERY TRAY17 86088790 2 TRAY, STANDARD STOP18 86276070 4 SCR, 5/16-18 X ¾ CARRIAGE SS19 86270830 4 NUT, 5/16-18 HEX NYLOCK SS

20A 86228410 3 BATTERY, 12V, 205AH20B 86283410 3 BATTERY, 12V, 225AH21 86284090 1 CHARGER, 36V, 20A, 115V, C175 NOT SHOWN22 86005810 8 NUT, ¼-20 HEX NYLOCK SS23 86233360 1 CLAMP, CABLE KIT SY94524 86270890 1 NUT, ACORN 10-3225 86010650 1 WASHER, #10 X 9/16 OD26 86273980 1 SCREW, 10-32 X ¾ PPHMS S

86

Wiring-Components

5

9

12

3 4 64

78

12

1113

10



Wiring-Components


1 86010780 2 WASHER, 1/4 SPLIT LOCK PLTD2 86273830 2 SCR, 1/4-20 X 1/2 HHCS SS NP3 86255910 2 STANDOFF, 1/4-20 X 1.0 HEX INS4 86005710 4 NUT, 1/4-20 HEX W/STAR WASHER5 86010630 2 WASHER, 1/4 ID X 5/8 OD SS6 86006850 2 SET SCR, 1/4-20 1.25L7 86008920 2 BOOT, RUBBER TERM. ISOLATOR8 86238500 2 GROMMET, 1.703IDX2.5ODX.125GRV9 86276070 1 SCR, 5/16-18 X 3/4 CARRIAGE SS10 86239720 1 HORN, 108DB MINIATURE PIEZO11 86233410 1 CLAMP, 3/4 DIA CUSHION .406DIA12 86270830 1 NUT, 5/16-18 HEX NYLOCK SS13 86010670 1 WASHER, 5/16 FLAT SS

88

Wiring-Control Panel - From Serial Number (4*)

* SEE SERIAL NUMBER PAGE


29204

MAINRELAY

DIAGRAM L

33 45/GRY

L

67619

K

33/BLK

45/GRY

46/DK BLU

79/BLKDIAGRAM K

33

84/BLK 7/BRN

8/BRN32/WHT

79/BLK 78/RED81/BLK83/BLK

80/RED82/RED

10/GRN9/BRN

6/ORG3/LT BLU4/RED

27/WHT-RED

23/ORG

21/BLK

56/WHT-ORG86/WHT-YLW59/WHT-GRN

24/BLK

16/RED

31/WHT-BLK87/BLK

67/WHT-GRNB

A11/BLK

13/RED

B

A

20/BLK

28/RED

33/BLK

5/ORG7/BRN

48/RED

35/LT BLU

46/DK BLU10/GRN

30/WHT-ORG47/DK GRN

78/RED45/GRY40/YLW

86/W

HT-

YLW

12/R

ED

85/G

RN

18/R

ED

53/RED

18/RED72/RED

73/RED

6/RED

52/RED

70/L

T BL

U18

/RE

D35

/LT

BLU

14/R

ED

71/O

RG

31/W

HT-

BLK

75/B

LK74

/RE

D

33/BLK

23/O

RG

22/O

RG

66/WHT

65/WHT64/RED4/RED

46/DK BLU

79/BLK

26/WHT-RED

51/RED50/RED

56/RED

84/BLK63/BLK9/BRN8/BRN

66/WHT65/WHT32/WHT64/RED

43/GRN

41/YLW

44/GRN40/YLW

42/GRN

53/RED

54/RED

3/LT BLU74/RED

73/RED

55/WHT-RED

49/RED

61/RED

63/BLK62/BLK

47/D

K G

RN

70/LT BLU69/BLK

71/ORG

83/B

LK62

/BLK

69/B

LK60

/BLK

24/B

LK76

/BLK

29/B

LK81

/BLK

75/B

LK87

/BLK

19/B

LK11

BLK

BAG FULL RELAYINTERRUPT RELAY

25A/WHT-RED

37 BLK36/BLK55/WHT-RED57/WHT-RED85/GRN39/RED

25/WHT-RED58/WHT-ORG30/WHT-GRN

68/RED 37/BLK59/WHT-GRN67/WHT-GRN

57/WHT-RED

68/RED

39/R

ED

38/B

LK

I

BAG FULL

RELAYVAC

DIAGRAM G

29204

DIAGRAM J

J

I

H

29204

29273

MAIN RELAY

DIAGRAM H DIAGRAM I

4 3

6 1

DIAGRAM FDIAGRAM E

16

34DIAGRAM CDIAGRAM BDIAGRAM A

GFEDCB

15/RED

16/RED

3A25A

35A

28/RED

17/RED

13/RED

12/RED

A

2/BL

K

76/B

LK

1/W

HT

60/BLK

3A30A

1 WHT2 BLK

1

7 6

12

DIAGRAM D

BRUSH RELAY

MAIN RELAY

2

3

4

5

4

4

6

1

4

STATUS LED

WHTBLK7


Wiring-Control Panel


1 86239230 1 HARNESS, CONTROL PANEL 2 86260540 1 WIRE, 4X13 RD C.TERM X 5/16RING3 86010860 1 WIRE, 4X20 BL CTERM X5/16RING4 86261210 4 DIODE ASM, 76008, 790085 86261250 1 DIODE ASM, FAST RECOVERY6 86251490 1 RESISTOR ASM, 1/2 WATT 33 OHM7 86311210 1 LIGHT ASM, INDICATOR, COD

90

Wiring-Drive Motor

1

RED

BLK 2 BLK

1 WHT

BLKWHT

1 WHT2 BLK

2 BLK

CONTROL PANELHARNESS



Wiring-Drive Motor


1 86239120 1 HARNESS, CHARIOT PROPEL

92

Wiring-Main Harness

SIDEBROOM

VACMOTOR

D

SWITCHLEVER

DIAGRAM E

HEADLIGHT

FLASHINGLIGHT

E

LIGHTFLASHING

BACKUPALARM

12 1

7 6

28/RED

20/BLKAB

13/RED

11/BLKBA

83/BLK

82/RED79/BLK

78/RED

1 3

46

4

3

6

1

DIAGRAM F31A/WHT-BLK

87A/BLK67A/WHT-GRN

60A/WHT-GRN86A/WHT-YLW

58A/WHT-ORG

DENOTES OPTIONAL EQUIPMENT

4 3

21

84/BLK

32/WHT 8/BRN

7/BRN

DIAGRAM D

81/BLK

80/RED

LEVERSWITCH

60/WHT-GRN86/WHT-YLW

31/WHT-BLK

58/WHT-ORG

87/WHT-YLW67/WHT-GRN

DIAGRAM G

G

2

F

BRAKE

AB

C

HORN

24/BLK16/RED

31/WHT-BLK87/BLK

67/WHT-GRN

23/ORG21/BLK27/WHT-RED58/WHT-ORG86/WHT-YLW60/WHT-GRN

DRIVEMOTOR

3

1

DIAGRAM B

DIAGRAM A

DIAGRAM C

BRUSHMOTOR



Wiring-Main Harness


1 86239170 1 HARNESS, BRAKE2 86239240 1 HARNESS, LEVER SWITCH3 86348450 1 HARNESS, CHARIOT I VAC, MAIN

94

Wiring-Pedal Platform

8 BLU

9 RED

ORG BRN

GRN

LT BLURED

DIAGRAM A

A

DIAGRAM B

ORG

BRN

GRN

1

B



Wiring-Pedal Platform


1 86315100 1 HARNESS, PEDAL

96

Wiring Diagram - From Serial Number (4*)

* SEE SERIAL NUMBER PAGE

87A/

BLK

39A

/RE

D

68/RED

68A

/RED

37A

/BLK

59/WHT-GRN67/WHT-GRN

R

EQUIPMENTINDICATES OPTIONAL

57A/WHT

29A/BLK

58/W

HT-

OR

G

38/BLK

36/B

LK

55A

/WH

T-R

ED

39/RED

85/GRN57A/WHT

57/W

HT76/WHT-RED

21A

/BLK

16/R

ED

59/W

HT-

GR

N

67/W

HT-

GR

N

87/BLK

58A

/WH

T-O

RG

6 PINDEUTSCH

67/W

HT-

GR

N87

/BLK

58/W

HT-

OR

G31

/WH

T-BL

K86

/WH

T-YL

W60

/WH

T-G

RN

27/W

HT-

RED

27/R

ED

26A

/RED

55/WHT-RED

86A

/WH

T-YL

W

86/W

HT-

OR

G

85A

/GR

N

12/R

ED

3/LT

-BLU

E

60/B

LK

87/BLK

29/BLK

77/RED

56A

/RED

30A

/WH

T-O

RG

27A

/WH

T-R

ED

31A

/WH

T-B

LK

21/BLK20/BLK

19A

/BLK

70A

/LT-

BLU

75/B

LK

69/B

LK

83/B

LK81/B

LK62/B

LK24

/BLK

11/B

LK

19/B

LK

40A/YLW

66A

/WH

T

65A

/WH

T64

A/R

ED

12A

/RE

D13

/RE

D28/R

ED

16/R

ED17

/RED

17A/

RED

15/RED

15A/

RED

14A/RED

31/W

HT-

BLK

26/R

ED

22/ORG51A/RED

33/B

LK

33A/BLK

18A/RED

82/R

ED

18/R

ED

48A

/RE

D

2 PINPACKARD

6 PINDEUTSCH

FULL BAGSWITCH

VACUUM30A

SIDEBROOM

3A

11A

/BLK

13A/

RED

VACUUM

11/B

LK13

/RED

MOTORMOTOR BROOM

29204

VACUUMRELAY

2 PINPACKARD

4 PINDEUTSCH

4 PINDEUTSCH

35A/LT-BLU

71/O

RG

72/RED

73/R

ED

54/R

ED74/RED

53A

/RED

73A

/RE

D71

A/O

RG

75A/

BLK

74A

/RE

D

14/R

ED

56/RED

50/R

ED49

/RED

220K

32/RED

32/R

ED

9/BR

N8A

/BR

N

63A

/BLK

32/W

HT 84

/BLK

1A/W

HT

2A/B

LK

LIFTLEVERSWITCH

25A

/RE

D21

A/B

LK

SIDE

28/R

ED

20/B

LK

BRUSH

36V

24A

/BLK

THROTTLEPOT

PLATFORMSWITCHBACK UP

ALARMREAR

WARNINGHEADLIGHT

81/B

LK81

/RED

83/R

ED

82/B

LK78

/RED

79/B

LK

TRACTION

32/W

HT

84/B

LK7/

BR

N8/

BR

N

24/B

LK23

/OR

G

83A

/BLK

84/B

LK7A

/BR

N

81A

/BLK

78A/

RED

32A

/WH

T

10A/

GR

N

20A

/BLK

28A/

RED

70/L

T-B

LU

RUN/RESETRELAY

BRUSHRELAY

MAINRELAY

60A/BLK

30/GRN

41/B

LK

77A

/RE

D

23A/

OR

G

59/R

ED

80A/

RED

HEADLIGHTSWITCH

9A/B

RN

8/B

RN

40/BLK

6A/O

RG

200K

100K

6 PINDEUTSCH

42/GRN

43/GRN

44/GRN

6/R

ED

40/RED

BATTERYMETER

82/R

ED

6 PINDEUTSCH

SPEEDSWITCH

82A/

RED

52A/RED

22/O

RG

HO

RN

SW

ITC

HE-S

TOP

53/R

ED

FORWARD/REVSWITCH

3A/L

T-B

LUE

RESETSWITCHKEY

SWITCH

64/RED

66/WHT

65/WHT

4A/R

ED

4/RED

58A

/BLK

12 PIN DEUTSCH

BRUSH22A

79/BLK

46/BLU

45A/GRY

29215

29204

2 1 9 1B+B-M2M1

CURTIS 1228 MOTOR CONTROLLER

69A/BLK

3

21

45/G

RY

40/Y

LW

78/R

ED

47/G

RN

30/W

HT-

OR

G10

/GR

N

5/O

RG

35/L

T B

LU

48/R

ED

46/B

LU

7/B

RN

1/W

HT

2/B

LK

3367

619

29204

FRONTWARNING

LIGHT

FLASHERUNIT

72/B

LK

73/R

ED

WHT

STATUSLED

BLK

WHT

BLK 33

K

86310910



Suggested Spare Parts

PART NO. DESCRIPTION SERIAL NO. FROM NOTES:

86001910 BREAKER, 30A 50VDC CIRCUIT86002000 BREAKER, 3 AMP 1681-090-30086002010 BOOT, 3/8 CIRCUIT BREAKER86232130 CAP, 2.75 ID X 1.0 L BLACK VINYL86004860 KEY, SWITCH86251410 RELAY, 15A 36V MINI86007140 SWITCH, SPST 2-POSITION ROCKER86007190 SWITCH, DPST KEY86001740 BRAKE, 36 VDC W/CONNECTOR86002730 CHAIN, ISO 08B 12.7 MM PITCH86332010 BRUSH SET FOR MOTOR 5327586332020 BRUSH SET FOR CIM MOTOR 8.632-247.086332030 BRUSH SET FOR MOTOR 53276

98

Back-Up Alarm-Option

2

13

4



Back-Up Alarm-Option


1 86071140 1 BRKT, BACK UP ALARM2 86231500 1 BUZZER, PIEZO 6-28VCD3 86276780 1 SCR, 5/16-18 X 3/4 HHCS SS4 86271840 1 NUT, 5/16-18 HEX NYLOCK THIN

100

Battery Cart-Option

3

3

15

16

3

3

11

33

3

3

3

5

5

5

9

24

8

6

30

29

28

27

26

25

2

23

22

21

20

19

18

17

31

15

14

1312

10

9 8 76

5

4

3

2

1



Battery Cart-Option


1 86006930 2 SCR, 5/16-18 X 1.00 BSHCS SS2 86254290 4 SPACER, 10D X .343ID, .5 LG3 86270830 33 NUT, 5/16-18 HEX NYLOCK SS4 86077010 1 HOUSING, BATTERY CART5 86010670 7 WASHER, 5/16 FLAT SS6 86228840 3 BEARING, FLANGED .314D X .502OD7 86259410 1 WASHER, THRUST, .51 ID X 1 OD X .0638 86259400 4 WASHER, THRUST .51 ID X 1 OD9 86254890 3 SPRING, EXT, .50D X 4.0L10 86068490 1 BRKT, TRAY CATCH11 86231090 1 BUMPER, RUBBER 5/16" ID X 1.5012 86083120 1 PLATE, BATTERY CART BACK13 86076600 2 HANDLE, BATTERY CART14 86004070 2 GRIP, POLISHER HANDLE15 86276790 4 SCR, 5/16-18 X 1.75 HHCS SS16 86276690 7 SCR, 5/16-18 X 1.75 CARR SS17 86199430 2 CASTER SWIVEL 4" 250# CPCTY18 86078890 8 PLATE, CASTER SPACER19 86277130 16 SCR, 5/16-18 X 1.00 CARRIAGE SS20 86274910 1 SCR, 5/16-18 X 1.25HHCS GR5PLT21 86232590 2 CASTER, 4" HARD RUBBER RIGID22 86001350 2 BUSHING, SPANNER .435 X 1.1023 86011020 2 WHEEL, 3" DIA CUSHION RUBBER24 86271840 2 NUT, 5/16-18 HEX NYLOCK THIN SS25 86008130 2 SPACER, 3/8OD X .62W X .312L, AL26 86274730 2 SCR, 1/4-20 X 3/4 SHCS PLTD27 86070790 2 BRKT, BATTERY LOCK MOUNT28 86087340 2 SPACER, LATCH GUIDE29 86070800 2 BRKT, BATTERY TRAY LOCK30 86271870 2 NUT, 1/4-20 HEX NYLOCK THIN SS31 86276070 1 SCR, 5/16-18 X 3/4 CARRIAGE SS

102

Battery Cart-Option

11

13

14

156

310

12

917

3

310

10

6

68

577

54

3

21

103

16



Battery Cart-Option


1 86078330 1 PEDAL, BATTERY CART2 86276070 2 SCR, 5/16-18 X 3/4 CARRIAGE SS3 86270830 12 NUT, 5/16-18 HEX NYLOCK SS4 86087800 2 STIFFENER, PEDAL, BATTERY CART5 86228840 4 BEARING, FLANGED .314ID X .502OD6 86259410 6 WASHER, THRUST .51 ID X 1 OD X .0637 86275760 4 SCR, 5/16-18 X 1 HHCS GR8 PLTD8 86077140 2 LATCH, BATTERY CART9 86226830 2 SPRING, EXT .68D X 3.00L X .098W10 86010670 10 WASHER, 5/16 FLAT SS11 86244280 1 LABEL, BATTERY CAR OPERATION12 86276060 4 SCR, 5/16-18 X 2.5 CARR GR513 86254280 12 SPACER, 1.00 ODX .32ID X .37514 86231150 4 BUSHING FLANGE, .314 X .502 OD15 86259400 8 WASHER, THRUST .51 ID X 1 OD BRO16 86276690 16 SCR, 5/16-18 X 1.75 CARR SS17 86077530 2 LINKAGE, LATCH, BATT CART

104

Seat-Option

1819

22

21

20

2423

2

14 13

1211

109

78

654

3

1

15

1716



Seat-Option


1 86248390 1 PAD, REAR REST2 86082640 1 PLATE, SEAT COVER3 86276890 4 SCR, 5/16-18 X 3/4 PTHMS SS4 86279460 2 WASHER, 1/2 SPLIT LOCK PLTD5 86270710 1 NUT, WING 3/8-166 86271930 1 NUT, 3/8-16 HEX NYLOCK SS7 86278910 3 WASHER, 3/8 ID X 7/8 OD SS8 86070830 1 BRKT, LEFT REAR SEAT9 86070840 1 BRKT, RIGHT REAR SEAT10 86277710 1 SCR, 3/8-16 X 2.75 HHCS SS11 86008650 1 COTTER, 1/4" RING12 86246320 1 LEVER, HANDLE LOCK13 86272300 1 PIN, CLEVIS 3/16 X .88 PLTD14 86251860 1 ROD, ARM HANDLE LOCK 4" LG15 86279620 2 WASHER, .41D X 1.3OD NYLON16 86276070 2 SCR, 5/16-18 X 3/4 CARRIAGE SS17 86277510 1 SCR, 3/8-16 X 5.0 HHCS SS FT18 86009200 1 KNOB, 3/8-16 4 PRONG ALUM19 86254300 1 SPACER, SEAT LOCK20 86094000 1 SEAT MOUNT POST21 86276710 2 SCR, 5/16-18 X 2.0 CARRIAGE SS22 86093790 1 RECEIVER ASSY, SEAT MOUNT23 86010670 4 WASHER, 5/16 FLAT SS24 86270830 4 NUT, 5/16-18 HEX NYLOCK SS

106

Warning Light-Option

2

1

7

6

3

5

4

32

1

REAR

FRONT

6

3



Warning Light-Option

REF PART NO. QTY DESCRIPTION SERIAL NO.FROM NOTES:

1 86270990 4 NUT, 10-32 HEX NYLOCK SS2 86010650 4 WASHER, #10 X 9/16 OD3 86276820 4 SCR, 10-32 X 1/2 PTHMS BLK NP4 86071490 1 BRKT, UPPER WARNING LIGHT5 86270990 2 NUT, 10-32 HEX NYLOCK SS6 86246200 2 LED AMBER LIGHT, 12V7 86071500 1 BRKT, LOWER WARNING LIGHT

108 86347810 Chariot iVacuum 34

Serial Numbers

REF. NO. MODEL: SERIAL #

1 10125650000020, 101257900000012 10125650000038, 101257900000013 10125650000259, 101257900000304 10125650000356, 101257900000575 10125650000379, 101257900000576 10125650000410, 10125790000062

Kärcher North America Machine Warranty Effective on all products shipped AFTER January 1st, 2015

Kärcher North America reserves the right to change its warranty policy without notice. Kärcher North America • 1351 West Stanford Avenue • Englewood, CO 80110 USA Tel 800-444-7654 • Financial Service 800-804-6804 • Fax 866-271-0520 • email: [email protected] 86019540 REV R

Limited Warranty Kärcher North America warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty. Kärcher North America will not be liable for any other damages, including but not limited to indirect or special consequential damages arising out of or in connection with the furnishing, performance, use or inability to use the machine. This remedy shall be the exclusive remedy of the buyer. This warranty gives you specific legal rights and you may also have other rights which vary from state-to-state. The warranty period is subject to the conditions stated below.

10 / 3 Warranty: 10 Years Polyethylene (PE) Housings, 3 Years Parts, and Service Labor Subject to conditions outlined below, Kärcher North America warrants rotationally molded PE housings and parts on all of its machines to be free from defects in material and workmanship, under normal use and service for ten (10) years to the original owner.

Under this warranty we guarantee the performance of non-polyethylene parts and components to be free from defects for up to three (3) years to the original end user. Parts replaced or repaired under this warranty are guaranteed for the remainder of the original warranty period. (See table below)

Service labor charges are covered for up to three (3) years from the date of purchase through authorized service provider. No travel coverage for cord-electric models. See table below for each general product model warranty coverage. Upright Vacuums: Exceptions and Exclusions: Normal wear items not limited to brushes, foot pedal, cords, clutches, filters, gaskets, hoses, and bearings will be warranted for manufacturing defects for 90 days from the purchase date. All other items are 1 year parts and labor.

Product Non- PE Parts Service Labor

Versamatic®/Axcess/CV300/CV380 Belts (as long as the original user owns the product) Lifetime 1 year Vacuum Motor, Swivel Neck and Chassis 3 years 3 years Brush Motor, and Bag Housing 5 years 5 years

Sensor®Xp/Sensor S/UPV12 Belts (as long as the original user owns the product) Lifetime 1 year Vacuum Motor and Chassis 2 years 2 years Bag Housing 5 years 5 years

**All other parts 3 years except: Brush strip, cord, filter & gaskets.

Product Non-PE Parts Service Labor

Sensor 2, CVU 30/1, 36/1, 46/1** Belts Lifetime 1 year Vacuum motor and chassis 3 years 3 years Bag housing 5 years 5 years

All Other Products:

Product PE Housing & Parts Non- PE Parts Service Labor TravelRider / Stand up Scrubbers, Extractors 10 years 3 years or 2000 hours 3 years or 2000 hours 6 Months Rider/ Stand-up Vacuum, Burnishers 10 years 3 years or 2000 hours 3 years or 2000 hours 6 Months

Rider Sweepers 10 years 3 years 3 years 6 Months Walk Behind Scrubbers / Escalator Cleaner 10 years 3 years or 2500 hours 3 years or 2500 hours 6 Months

Walk Behind Sweepers 10 years 3 years 3 years 6 Months Battery/ Burnishers/ Extractors 10 years 3 years 3 years 6 Months

Extractors / Compass 10 years 3 years 3 years - Interim Cleaners 10 years 3 years 3 years -

Wide Areas Vacuums 10 years 3 years 3 years - Auto Mop 10 years 3 years 3 years -

Air Movers/ Canister/ Wet/Dry Vacuum 10 years 1 year 1 year - Microscrubbers 3 years 3 years 3 years -

Trek Vac 1 year 1 year 1year - Spotter Extractors 1 year 1 year 1 year -

Broom/Steamer/SG2 C BP 1 year 1 year 1 year - Propane Burnishers / Strippers - 2 years 1 year -

Kärcher North America Machine Warranty Effective on all products shipped AFTER January 1st, 2015

Kärcher North America reserves the right to change its warranty policy without notice. Kärcher North America • 1351 West Stanford Avenue • Englewood, CO 80110 USA Tel 800-444-7654 • Financial Service 800-804-6804 • Fax 866-271-0520 • email: [email protected] 86019540 REV R

Product Exceptions & Exclusions • Mini Pro & BR 30/15 brush motors, one year coverage • Pump & pump motors one year coverage (excludes non-electric pumps which have three year coverage) • Electrical components, one year coverage • Tank bags carry a one year parts and service labor warranty. • Vacuum motors: Scrubbers/extractors/compass/wet & dry machines one year. • Trojan and Discover batteries and Lester Electrical chargers are handled directly with the manufacturer. • Kawasaki® engines have two (2) year manufacturer’s warranty. NOTE: The engine warranty is administered through the engine

manufacturer and must be repaired at an authorized service center. Normal wear items and accessories including, but not limited to, belts, brushes, carbon brushes, clutches, cords, filters, finishes, gaskets, hoses, light bulbs, squeegees, bearings, actuating cables, tires, and propane tanks will be warranted for manufacturing defects for 90-days from the purchase date.

The warranty commences on the purchase date by the original end user from an authorized agent, subject to proof of purchase. If proof of purchase cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Kärcher North America distributor. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period.

90 Day Warranty Extension Available Upon receipt of the Machine Registration, Kärcher North America will extend by 90 days, from the date of purchase, by the original end user, all items included under the one-year provision. This applies only to one-year items and does not include 90-day wear items. This Warranty Shall Not Apply To:

1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or corrosive chemicals or overloading of capacity).

2. Products that have experienced shipping or freight damage. 3. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer. 4. Excessive time for cleaning units in preparation for repair. 5. Any repairs resulting from poor initial service work or improper diagnosis. 6. Tune-up parts such as plugs, plug wires and condensers. 7. Any design alterations performed by an organization not authorized or specified by Kärcher North America. 8. Trojan and Discover batteries and Lester Electrical chargers are handled directly with the manufacturer. 9. High-pressure washing. 10. Electrical components exposed to moisture.

If difficulty develops during the warranty period, contact the authorized agent from whom the product was purchased. Kärcher North America may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped freight prepaid to Returns department.

Use of Parts Not Approved By Kärcher North America Will Void All Warranties To insure a valid vacuum warranty, optimal performances, and improved indoor air quality, use genuine Windsor Kärcher group/ Kärcher Professional filters and bags.

A product sold before January 1st, 2015 shall be covered by the limited warranty in effect at the date of sale to the original purchaser.

Documents

8-634-781-0 Chariot iVacuumd2z4qs2e3spnc1.cloudfront.net/...chariot-ivacuum-34...The Chariot® iVacuum 34™ is a battery powered, self-propelled, vacuum intended for commercial use