64 Thames Street, Private Bag 6025 Napier, New Zealand 2010... · weldwell aws a5.5:2006 as/nzs 4856b:2006 kv3 e8015-b3l h4 e5515-2c1mlp h5 kv5 e7015-b2l h4 e5215-1cmlp h5 electrodes

WELDWELL PRODUCT CATALOGUE

We are both pleased and proud to present you with the 2010 version of the Weldwell New Zealand Product

and Equipment Catalogue.

Weldwell New Zealand has a long history (established in 1947) as an industry leader. We are proud to

support our “Quality Welding Products” with our “Quality Welding People”.

Through our people and product offer our goal is to provide our customers with insightful and up to date advice

and support.

We manufacture in New Zealand a world class range of electrodes. Our New Zealand manufacturing facility in

Napier is one we are immensely proud of as it is the only factory of its type in Australasia.

Our company is able to draw on years of experience within the team and we can tap into a global network of quality

suppliers and manufacturers that allows us access to the world’s best equipment and people, often exclusively.

Our quality range of brands include –

Miller – Hobart – WIA – Bernard – Tregaskiss – Steadymig- Austarc-CK-Koike Sanso

We have long standing and exclusive partnership agreements with these worldwide industry leaders

We hope that you fi nd our 2010 Catalogue to be informative and easy to use. It has been designed to act as a

reference tool for our customers as we strive towards enhancing our support and expertise.

Bernard Walsh

General Manager

Weldwell New Zealand

Contact Us

National Support Centre

64 Thames Street, Private Bag 6025

Napier, New Zealand

Ph: 06 834 1600

Fax: 06 835 4568

National Distribution Centre

62 Thames Street, Private Bag 6025

Napier, New Zealand

Ph: 06 834 1600

Fax: 06 834 1604www.weldwell.co.nz

Weldwell is best known and internationally recognised for the range of arc welding electrodes that the company

manufactures at its iconic Napier factory. Australasia’s only electrode manufacturing facility, it occupies an

area of some 1.6 hectares in Napier’s Pandora Industrial area.

The factory was the fi rst in Australasia to be registered to the ISO 9002 quality standard, with full Telarc

accreditation, a testament to the ongoing quality assurance programme that guarantees all Weldwell products.

It is now registered to the updated ISO 9001 quality standard.

MAIN INDEX

Electrodes 5

MIG Wire 15

TIG Wire 23

Machinery 29

MIG Guns, Accessories, Parts and Consumables 63

TIG Torches, Accessories, Parts and Consumables 73

Safety 82

Gas Welding & Cutting Equipment 90

Plasma Accessories, Parts and Consumables 98

Gas Rods and Fluxes 105

Arc Accessories 111

WELDWELL PRODUCT CATALOGUE 3

CONTENTS

RELATIONSHIP BETWEEN VARIOUS ENERGY UNITS OF.. .

4 WELDWELL PRODUCT CATALOGUE

ELECTRODES

ARC WELDING — THE PROCESS

FUSION WELDING is really a melting and casting process in miniature, the various components of the welding process (base metal, weld metal slag, etc) forming the crucible and contents of a tiny electric furnace.

The electric arc, with a temperature of the order of 6,000oC, is a concentrated and efficient source of heat. This heat is utilised in the metal arc welding process by employing a flux-coated electrode to provide filler metal. The electrode and parent metal act as poles of the arc, the core wire of the electrode melting and being transferred across the arc to coalesce with the molten parent metal and form a bond which in most cases, is stronger than the parent metal. The flux covering melts more slowly than the core wire and a cup is formed at the electrode tip which assists in directing the molten droplets to the required spot.

The weld metal itself, as deposited, has a cast structure. Its composition is determined by the core wire and coating of the electrode, and by the amount of pick-up of parent metal during welding. For example, a deposit of alloy steel, eg stainless steel on mild steel, no longer has just the properties expected of that alloy, due to dilution with the parent metal. This effect, in many cases, is not important, but, if desired, it may be eliminated by using multi-layer welds.

Welding on materials that have been strengthened by heat treatment or cold-working generally creates a zone of lower strength along the weld boundary. This may not affect the serviceability of the welded joint, but sometimes it is necessary to restore this strength by further heat-treatment or cold-work.

ADVANTAGES OF WELDING:

Some of the advantages that welding has over riveting and casting methods of assembly are as follows: O Welding is usually a cheaper process than riveting for any particular joint, and the joint can often be

made much more quickly.

O It gives a stronger joint and permits the use of less material, thus reducing the weight and cost of the structure.

O Weld seams are normally pressure tight, and do not need caulking as do riveted joints. Joints are smooth, which is important in many applications. For example, painting is much easier on welded joints, and turbulence in pipes is reduced.

O Designs not practicable for riveting may be constructed by welding.

O Plate preparation for welding is generally cheaper than for riveting.

O Labour necessary can often be cut to less than one-third of that necessary for riveting.

O Welding is not as noisy as riveting, and permits building and alterations to proceed with the least disturbance to occupants.

O Welding is more versatile than casting; changes can be made quickly without having to produce a new pattern.

O Rolled section is often cheaper than cast section, and fabrication by welding of rolled section may be cheaper than casting the same article.

O No storage of patterns is necessary for welding, as with castings.

O Articles of consistent and known quality can be produced by welding, whereas castings may have external or hidden internal flaws causing their rejection, or failure in service.

ELECTRODES

ELECTRODES


ELECTRODES

Classifi cation Cross Reference List 6

Mild Steel Electrodes 7

PH28 7

PH46 7

PH48A 7

PH68 7

PH7024 7

PH22 7

PH78 8

Austarc 12P 8

Gouging & Cutting Electrodes 8

Austarc C & G 8

Cellulose Electrodes 8

PH31A 8

Low Hydrogen Electrodes 9

PH27 9

PH56S 9

PH16TC 9

PH77 9

PHC6H 9

PH118 9

PHKV3 10

PHKV5 10

Hard Facing Electrodes 10

PH400 10

PH600 10

PH700 10

Abrasocord 43 10

Manganese Electrodes 11

PHMN 11

Elite Range for Repairs & Maintenance 11

Supercast Ni 11

Supercast Ni / Fe 11

WWHi Ten 8 11

WWRSP 11

Stainless Steel Electrodes 12

PHRS308LC 12

PHRS309LC 12

PHRS309MOLC 12

PHBM310 12

PHRM316LC 12

PHRM318LC 12

Special Electrodes 13

Ally Arc 13

Vidalloy 11 13

Vidalloy 30 13

Welding Positions 13

Electrode Quantities Per Packet 14

CLASSIFICATION CROSS REFERENCE LIST (Nearest Equivalents)

ELECTRODES FOR WELDING MILD STEEL

Weldwell AWS A5.1:2004 AS/NZS4855B:2007

PH 28 E6013 E4313A

Austarc 12P E6013 E4313A

PH 31A E6011 E4311A

Pipemaster 60 E6010 E4310A

Pipemaster 70 E7010-P1 (AWS A5.5) E4910-P1A

PH 45E E6020 E4320A

PH 46 E6012 E4312A

PH 48A E6013 E4313A

PH 68 E6013 E4313A

PH 78 E6013 E4303A

PH 22 E7024 E4924A

PH 7024 E7024 E4924A

ELECTRODES FOR WELDING MILD AND MEDIUM TENSILE STEELS

PH 27 E7048 H4 E4948AU H5

PH 16TC E7016 H8 E4916AU H10

PH 56S E7016 H8 E4916AU H5

PH 56R E7016 E4916A

PH C6H E7028 H4 E4928AU H5

PH 77 E7018-1 H8 E4918-1AU H5

AWS A5.5:2006 AS/NZS 4856B:2006

KV3 E8015-B3L H4 E5515-2C1MLP H5

ELECTRODES FOR WELDING LOW ALLOY STEEL AND SPECIAL APPLICATIONS


PH 27P E8018-G H8 E5548-GA H5

PH 75 E7016-C1L H8 E4916A-N5P H10

ELECTRODES FOR WELDING HIGH TENSILE STEEL

PH 118 E11018-G H4 E7618-GA H5

ELECTRODES FOR CREEP RESISTING STEELS

Weldwell AWS A5.5:2006 AS/NZS 4856B:2006

KV3 E8015-B3L H4 E5515-2C1MLP H5

KV5 E7015-B2L H4 E5215-1CMLP H5

ELECTRODES FOR WELDING STAINLESS STEEL


PH RS308LC E308L-17 ES308L-17

PH BM310 E310-16 ES310-16

PH RM316LC E316L-17 ES316L-17

Staincord 316L-16 E316L-16 ES316L-16

PH RM318LC E318-16 ES318-16

PH RS309LC E309L-17 ES309L-17

PH RS309MoLC E309LMo-17 ES309LMo-17

PH 22-9-3LR E2209-16 ES2209-16


ELECTRODES

WELDWELL PRODUCT CATALOGUE 7Indent only

ELECTRODES

MILD STEEL ELECTRODES

PH28 E4313A, E6013, AC 50V / DC-

Welding Positions:

A universal electrode which has medium-heavy rutile coating, which yields a fairly rapid solidifying slag. It is very easy to apply in the vertical up and overhead positions, where a short arc length is benefi cial. The weld appearance is very good for all positions. PH 28 has excellent X-Ray properties.

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No

2.5 70-100 2.5 5 159 101503

3.2 85-135 5.0 3 164 101504

4.0 130-170 5.0 3 104 101505

5.0 190-230 5.0 3 53 101506

H

HVVU

OH

F

VD

PH46 E4312A, E6012, AC 50V / DC-

Welding Positions:

A “Touch” welding electrode which is quiet running and very smooth. PH 46 is especially suited to weld sheet metal. The slag is self-releasing and the speedy spray action of the arc yields fairly fast and very smooth weld deposits.


3.2 80-140 5.0 3 142 101533

4.0 130-180 5.0 3 80 101534

H

HVVU

OH

F

PH7024 E4924A E7024, AC 50V or DC-

Welding Positions:

The PH 7024 is a heavy coated rutile contact type electrode developed for high speed welding of mild steel in fl at and horizontal positions using AC or DC straight polarity. The iron powder content in the fl ux coating gives high effi ciency combined with excellent mechanical properties.


2.5 90-140 2.5 5 97 101671

3.2 130-160 5.0 3 91 101672

4.0 180-210 5.0 3 54 101673

5.0 260-320 5.0 3 32 101674

HV F

PH48A E4313A, E6013, AC 45V or DC-

Welding Positions:

This is a conventional type of electrode which welds in all positions. It is good for low open circuit voltage machines and has easy starting and restarting properties. In addition it exhibits very quiet running with reasonably smooth deposits. A very useful electrode for welding galvanised steel.


2.5 70-100 2.5 5 158 101547

3.2 90-135 5.0 3 158 101548

4.0 130-180 5.0 3 105 101549

H

HVVU

OH

F

VD


2.5 60-95 2.5 5 172 101561

3.2 70-125 5.0 3 163 101562

4.0 130-170 5.0 3 109 101563

5.0 170-240 5.0 3 72 101564

PH68 E4313A, E6013, AC 50V or DC-

Welding Positions:

This medium-heavy coated rutile electrode produces a rapid freezing slag. Its large droplet type of arc makes it ideal for poor fi tting work or where large gaps have to be bridged. It is perfect for site work because with one current setting welds can be done in all positions. Excellent for galvanised steel.

H

HVVU

OH

F

VD

PH22 E4924A E7024, AC 50V or DC-

Welding Positions:

A high speed high effi ciency iron powder electrode for welding in fl at and horizontal positions. Welds are smooth and fl at. Minimal spatter. Easy slag removal.


3.2 130-170 5.0 3 90 101595

4.0 185-220 5.0 3 52 101596

HV F

8 WELDWELL PRODUCT CATALOGUE Indent only

ELECTRODES

Austarc C & G AC 70V or DC+

Austarc C & G is a heavy coated electrode providing a highly mobile means of cutting, gouging and piercing most steels, using standard AC or DC arc welding equipment, Austarc C & G produces a very high arc force and can be used for general cutting and grooving in joint preparation, removing defective welds and reclaiming scrap metal, etc.


3.2 170-250 4 3 83 AUCG32

4.0 220-350 4 3 69 AUCG40

MILD STEEL ELECTRODES CONT’D

Austarc 12P E4313A, E6013, AC 45V or DC+/-

Welding Positions:

Austarc 12P is a smooth-running, rutile type electrode for all positional welding of mild steel – especially vertical down. Features an extremely stable arc with low spatter loss.


2.0 40-60 2.5 5 250 101578

2.5 60-85 2.5 5 160 101579

3.2 90-130 5.0 3 159 101580

4.0 130-180 5.0 3 105 101581

5.0 180-230 5.0 3 56 101582

H

HVVU

OH

F

VD

GOUGING AND CUT TING ELECTRODES

PH31A E4311A, E6011, AC 70CV or DC+

Welding Positions:

This type is formulated for a deeply penetrating arc with fast burn-off rate. It is used primarily for welding pipe, using the stove-pipe technique. PH31A has good mechanical and X-ray characteristics. A touch technique or a short arc are the main requisites, depending upon the welding conditions.


2.5 60-95 2.5 5 166 101617

3.2 90-125 5.0 3 166 101618

4.0 115-175 5.0 3 107 101619

5.0 160-220 5.0 3 73 101620

H

HVVU

OH

F

VD

PH78 E4303A, E6013, AC 50V or DC-

Welding Positions:

This rutile electrode exhibits unusual properties for a general purpose type. It deposits a weld metal which is “similar” to the low-hydrogen type. Welding is easily done in the vertical, overhead and down hand positions, whilst the weld metal gives excellent X-ray and mechanical results. Ideal for prime work involving piping and structures. Not suitable for vertical-down welding.


2.5 60-95 2.5 3 148 101575

3.2 90-140 5.0 3 148 101576

4.0 120-190 5.0 3 99 101577

H

HVVU

OH

F

CELLULOSE ELECTRODES


ELECTRODES

PH27 E4948AU H5, E7048 H4, AC 70V or DC+

Welding Positions:

A vertical down low hydrogen electrode which bridges gaps with remarkable ease. Welding is very fast, using high currents and a short arc. The welds are fl at in profi le and insensitive to cracking.


3.2 150 max 5.0 3 148 102515

4.0 200 max 5.0 3 103 102516

5.0 270 max 5.0 3 55 102517

H

HVVU

OH

F

VD

PH56S E4916AU H5, E7016-H8, AC 70V or DC+/-

Welding Positions:

An all-positional low hydrogen electrode which deposits very pure weld metal with exceptional mechanical and X-ray properties. For use on mild, unalloyed micro alloyed and low alloy steels, also for steels to LT 40 spec. Used with a short arc and reasonably slow travel speeds.


2.5 60-100 2.2 5 131 102554

3.2 85-140 5.0 3 151 102555

4.0 100-180 5.0 3 99 102556

5.0 180-230 5.0 3 56 102557

H

HVVU

OH

F

PH77 E4918-1AU H5, E7018-1 H8, AC 70V or DC+

Welding Positions:

An iron powder-bearing low hydrogen electrode for welding steel, low alloy, medium tensile steels and for steels to LT 40 spec in all positions. The metal recovery is approx 115% and the deposited welds are fi rst class for X-ray. PH77 is welded with a short arc and due to it’s higher current characteristics welding is much faster than normal.


2.5 60-105 2.2 5 107 102584

3.2 90-145 5.0 3 126 102585

4.0 140-200 5.0 3 87 102586

5.0 180-300 5.0 3 48 102587

H

HVVU

OH

F

PH16TC E4916AU H10, E7016 H8, AC 45(2.5, 3.2) AC 55 (4.0,5.0,6.0) DC+

Welding Positions:

PH16TC is a smooth running, easy to use, all position twin coated, low hydrogen electrode, for mild and low alloy steel applications. Provides high quality notch tough weld metal. Easy re-strike. Can be operated on low OCV AC machines.


2.5 60-90 2.5 5 147 102565

3.2 90-135 5.0 3 148 102566

4.0 140-190 5.0 3 90 102567

H

HVVU

OH

F

LOW HYDROGEN ELECTRODES

PHC6H E4928AU H5, E7028 H4, AC 70V or DC+

Welding Positions:

This is a 195% effi ciency iron powder low hydrogen type electrode for clean smooth welds in the down-hand position on heavy plate and joints in restraint. It has excellent mechanical and X-ray properties and is very suited for welds in narrow Vee joints. The zircon-based coating leaves a very readily removable slag.


4.0 200-230 5.0 3 42 102598

5.0 260-340 5.0 3 28 102599

6.0 360-440 5.0 3 20 102600

HV F

PH118 E7618-GA H5, E11018-G H4, AC 70V or DC+

Welding Positions:

Type PH 118 is designed for welding low alloy high strength steels with tensiles up to 120,000 psi, ie: Bisalloy 80, Sumiten 80S, T1 and 4140. In addition 118 is ideal for many repair welds on high strength steels, ie: forklift prongs, axles, shafts etc. ABS approved. These electrodes must be kept very dry.


3.2 90-140 5.0 3 122 102611

4.0 110-180 5.0 3 86 102612

5.0 170-240 5.0 3 45 102613

H

HVVU

OH

F


ELECTRODES

LOW HYDROGEN ELECTRODES CONT’D

BASIC COATED ELECTRODES FOR WELDING MILD AND MEDIUM TENSILE STEELSSince their introduction basic-coated electrodes, also called low-hydrogen electrodes, have been employed mainly where quality requirements are laid down which cannot be realised, or are diffi cult to meet, with other types. The deposited metal has a high resistance to hot and cold cracking, a high notch toughness and an excellent X-ray quality, even if impurities such as sulphur are present in the material to be welded. On account of the low hydrogen content of the weld metal the risk of cracking of the weld and the heat-affected zone is extremely limited. Accordingly these electrodes are particularly suitable for the welding of heavy workpieces and of very rigid mild steel constructions. They are also recommended for welding low-alloy steel and steel of which the carbon and sulphur contents are higher than those of readily weldable mild steel.

PHKV3 E5515-2C1MLP H5, E8015-B3L H4, DC+

Welding Positions:

For welding steels alloyed with 2.25% Cr/1.0% Mo and is recommended for welding 0.5% Cr/0.5% Mo/0.25% V steel. As with all creep resisting steel welding, correct preheat and interpass temperature control must be used. PH KV3 exhibits excellent X-ray quality welds. Also suitable for welding other low alloy, medium tensile steels, where matching or improved strength and toughness are desired.


2.5 65-95 2.2 5 115 102624

3.2 75-130 5.0 3 131 102625

4.0 115-165 5.0 3 91 102626

H

HVVU

OH

F

PHKV5 E5215-1CMLP H5, E7015-B2L H4, DC+

Welding Positions:

For welding steels alloyed with 1.25% Cr/0.5% Mo. It can also be used to weld 0.9% Cr/0.5% Mo steels. PH KV5 is very good in all positions. The weld metal is insensitive to solidifi cation cracking.


2.5 65-95 2.2 5 111 102638

3.2 75-130 5.0 3 130 102639

4.0 115-165 5.0 3 91 102640

H

HVVU

OH

F

PH400 1435-A4, E Fe2, AC 50V or DC+/-

Welding Positions:

Tough chromium-manganese alloy used for worn rails, shafts, grouser plates, shovel pads, track links, idler wheels, dragline pins etc. Typical undiluted hardness 38Rc.


3.2 95-145 5.0 5 127 103514

4.0 125-200 5.0 5 68 103515

HV F

PH600 1855-A4, E Fe 3,AC 50V or DC+/-

Welding Positions:

Versatile, low cost hard facing deposit for straight carbon, low alloy or manganese steel. The self hardening deposit has high abrasion resistance. Deposit is malleable and forgeable when hot. Typical undiluted hardness 59Rc.


3.2 95-145 5.0 3 133 103529

4.0 125-180 5.0 3 67 103530

5.0 190-280 5.0 3 45 103531

HV F

PH700 2360-A4, AC 50V or DC+/-

Welding Positions:

PH 700 is a high carbon-chrome type for impact and severe abrasion and has good resistance to scaling and corrosion in high temperatures. It can be deposited directly on to mild steel, low alloy steel or austenitic manganese steel. However, when the base metal is hardenable or high alloy, a buffer layer of PH 56S, PH 77 or the stainless alloy Elite RSP may be necessary. Typical undiluted hardness 62Rc.


3.2 110-130 5.0 3 86 103542

4.0 130-180 5.0 3 57 103543

HV F

ABRASOCORD 43 2465-A4, AC 55V or DC+

Welding Positions:

Abrasocord 43 deposits extremely abrasion-resistant chromium/niobium carbides, which also have moderate to heavy impact resistance. The electrode has a very high deposition effi ciency of 190%. Typical applications are the cement and brick industries, crushing, general earth moving, mining and agricultural industries. A buffer layer of RSP or 56S or 77 is recommended. Typical undiluted hardness of 64-69Rc.


3.2 115-140 5.0 3 87 103560

4.0 140-185 5.0 3 56 103561

HV F

HARD FACING ELECTRODES


ELECTRODES

MANGANESE ELECTRODES

PHMN 1220-A4, E Fe Mn-B, AC 60V or DC+

Electrode Positions:

PH MN electrodes deposit a tough wear, shock and impact resistant weld metal containing manganese. This metal containing 13% manganese is work hardening and withstands heavy impact loads. It is ideal for crusher jaws, impact bars, hammers, rail frogs and points etc. Hardness 25Rc as welded. 50Rc after work hardening.


4.0 125-170 5.0 3 78 103569

HV F

ELITE RANGE FOR REPAIR AND MAINTENANCE

SUPERCAST NI AWS A5.15:ENi-Cl, AC 45V or DC +/-

Welding Positions:

Supercast Ni is a basic, graphite-coated AC/DC electrode for the lower strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a feature of Supercast Ni and it also has a particularly good wetting action resulting in well bonded welds of regular contour and attractive appearance.


2.5 30 - 80 2.5 6 154 104104

3.2 50-100 2.5 6 92 104110

4.0 80-130 2.5 6 60 104111

H

HVVU

OH

F

** * smaller sizes

SUPERCAST NI/FE AWS A5.15:ENiFe-Cl, AC 45V or DC +/-

Welding Positions:

Supercast Ni Fe is a basic, graphite-coated AC/DC electrode for the higher strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a feature of Supercast Ni Fe.


2.5 - - - - 104118

3.2 50-100 2.5 6 97 104122

4.0 80-130 2.5 6 62 104123

H

HVVU

OH

F

VD* smaller sizes

**

*

WWHi Ten 8 AC 50V or DC+

Welding Positions:

Hi Ten 8 was developed to give very high strengths at elevated temperatures combined with corrosion resistance, high toughness and wear resistance. The special coating gives porosity free, dense deposits with little or no spatter. Welds are deposited at highest possible speed with least amount of base metal heat, using very low amperages. Tensile strength 825 MPa with high anti-cracking properties.


2.5 40-75 2.5 4 151 104144

3.2 75-125 2.5 4 81 104145

4.0 90-140 2.5 4 54 104146

H

HVVU

OH

F

WWRSP AC 75V or DC+

Welding Positions:

Elite RSP deposits a weld metal of an austenitic-ferritic structure which is highly resistant to cracking. Hence its use where combinations of metals could cause cracks by other methods. Weldwell RSP is also used to weld creep resistant steel such as 5% Cr-0.5% Mo, where no post work heat treatment can be applied. For joining mild to stainless steel. Very good for repair welding.


2.5 40-75 2.5 4 143 104199

3.2 60-100 2.5 4 78 104200

4.0 90-140 2.5 4 51 104201

H

HVVU

OH

F


ELECTRODES

STAINLESS STEEL ELECTRODES

PHRS308LC E308L-17, AC 70V or DC+

Welding Positions:

PH RS308LC deposits a non-stabilised weld metal which is ductile and can be polished to a mirror fi nish. For welding stainless steels of similar composition in dairies, nuclear power plants, food stuffs, chemical industry and fertiliser plants etc when relatively mild corrosive attack can be expected.


2.5 40-80 2.5 4 143 104157

3.2 60-100 2.5 4 77 104158

PHRS309LC E309L-17, AC 70V or DC+

Welding Positions:

PH RS309LC is a rutile coated all position electrode for welding stainless steel containing 22-25% Cr and 12-14% Ni. RS309LC may be used for welding dissimilar metals, eg; stainless steel type 18/8 to mild steel. Also used for welding the buffer layer of 18/8 clad steels, of which the fi nal run is made with PH RS308LC.


2.5 45-70 2.5 4 130 104290

3.2 70-110 2.5 4 78 104291

PHRM316LC E316L-17, AC 70V or DC+

Welding Positions:

PH RM316LC is a low carbon electrode for welding Molybdenum bearing 316 and 316L steels. The weld metal has superior resistance to pitting and most types of corrosion. Also suitable for the general purpose welding of 301, 302, 304 and 304L stainless steels. Weld with a short arc.


2.5 40-80 2.5 4 141 104236

3.2 60-100 2.5 4 76 104237

4.0 90-140 2.5 4 51 104238

H

HVVU

OH

F

H

HVVU

OH

F

PHRS309MOLC E309LMo-17, AC 70V or DC+

Welding Positions:

PH RS309MoLC is an all position, rutile coated electrode which is extremely suitable for welding austenitic stainless steels containing molybdenum to carbon steels, and for the welding of buffer layers of AISI 316 clad steels of which the fi nal run is made with PH RM316LC.


2.5 45-70 2.5 4 138 104276

3.2 70-110 2.5 4 76 104277

H

HVVU

OH

F

PHBM310 E310-16, AC 70V or DC+

Welding Positions:

For welding heat resistant stainless steels of 25% chromium and 20% nickel types. Deposit is fully austenitic. Also used for welding of clad steels in the intermediate zone between the stainless and carbon steel to control carbon pick-up and martensite formation. Use low amps and a short arc.


3.2 70-95 2.5 4 72 104171

4.0 90-120 2.5 4 48 104172

H

HVVU

OH

F

H

HVVU

OH

F

PHRM318LC E318-16, AC 70V or DC+

Welding Positions:

PH RM318LC deposits a stabilised weld metal suitable for welding AISI types 318 and 316. The deposit is highly resistant to corrosion by strong acids.


2.5 40-80 2.5 4 138 104186

3.2 60-100 2.5 4 78 104187

H

HVVU

OH

F


ELECTRODES

Ally Arc E4043, DC+

Welding Positions:

ALLY-ARC is an aluminium electrode with an extruded covering. It operates smoothly, with an easy to control quiet arc, and provides a dense, spatter-free deposit. Corrosion resistance is good, together with good colour match. It is characterised by low amperage application and easy slag removal. Tensile strength is up to 193 MPa.

Size(mm) Amps Range Pkt Size Sold Per Rods/Pkt Part No

3.2 85-135 4.54 kg - 105773

Vidalloy 11 3360-A1, AC 50V or DC+/-

Welding Positions:

Tubular hard facing rod with 60% tungsten carbide, coarse mesh. Deposit hardness 1800 VPN. Ideal for ripper points, trencher teeth, diamond core drills, reamers, etc. Highest abrasion resistance.


6.3 90-145 5 kg - 105797

H

HVVU

OH

FHV F

Vidalloy 30 2355-A1, AC 50V or DC+/-

Welding Positions:

Tubular hard facing rod which gives a chromium carbide austenitic iron deposit. Good impact and resistance to high abrasion. Deposit hardness 52-58Rc. Ideal for swing hammers, crusher rolls, bucket teeth, shovel buckets, scraper blades etc. Typical undiluted hardness 58Rc.


6.0 80-125 5 kg - 105784

8.0 140-190 5 kg - 105785

H

HVVU

OH

F

**

*

* 6mm only

SPECIAL ELECTRODES

Electrode Indents

Please Note: Lead times, minimum order quantities, and prices, may vary between electrode types and sizes.

Please contact your nearest Representative for details.

Legend - Welding Positions

• VD = Vertical Down• VU = Vertical Up• H = Horizontal• OH = Overhead• F = Flat• HV = Horizontal Vertical (Fillet)

ELECTRODE QUANTITIES PER PACKET

ELECTRODEQUANTITIESPER PACKET

TYPE MM APPROXRODS PER

PKT

KG

PH28 2.53.24.05.0

159164104

53

2.5555

Austarc 12P 2.02.53.24.05.0

250160159105

56

2.52.5555

PH45E 4.0 94 5

PH46 3.24.0

14280

55

PH48A 2.53.24.0

158158105

2.555

PH68 2.53.24.05.0

172163109

72

2.5555

PH78 2.53.24.0

148148

99

2.555

PH22 3.24.0

9052

55

PH7024 2.53.24.05.0

97915432

2.5555

PH31A 2.53.24.05.0

166166107

73

2.5555

Pipemaster60

2.43.24.04.8

1500850600400

22.7

Pipemaster70

3.24.04.8

850600400

22.7

PH27 3.24.05.0

148105

55

555


PKT

KG

PH27P 2.53.24.0

1299060

2.255

PH16TC 2.53.24.05.0

147148

9049

2.5555

PH56S 2.53.24.05.0

131151

9956

2.2555

PH56R 5.0 55 5

PH75 2.53.24.0

120138

95

2.255

PH77 2.53.24.05.0

107126

8747

2.2555

PHC6H 3.24.05.06.0

75422820

5555

PH118 3.24.05.0

1228645

555

PHKV3 2.53.24.0

115131

91

2.255

PHRS308LC 2.53.24.0

1437750

2.52.52.5

PHBM310 2.53.24.0

1407248

2.52.52.5

PHRM316LC 2.53.24.0

1417651

2.52.52.5

PHKV5 2.53.24.0

111130

91

2.255


PKT

KG

PHRM318LC 2.02.53.24.0

228138

7850

2.52.52.52.5

AustarcStaincord316L-16

2.02.53.24.0

210137

7147

2.52.52.52.5

PHRS309LC 2.53.24.0

1307851

2.52.52.5

PHRS309MoLC

2.53.24.0

1187650

2.52.52.5

PH22.9.3LR 2.53.24.0

1398155

2.52.52.5

ELITE RSP 2.53.24.0

1437851

2.52.52.5

ELITE HI-TEN 8

2.53.24.0

1517451

2.52.52.5

AUSTARC C&G

3.24.0

8369

44

Supercast Ni

2.53.24.0

1548356

2.53.24.0

Supercast NiFe

3.24.0

8957

2.52.5

PH MN 4.0 78 5

PH 400 3.24.05.0

1276846

555

PH 600 3.24.05.0

1336745

555

PH 700 3.24.05.0

865736

555

Abrasocord 43

3.24.05.0

875630

555


ELECTRODES

MIG WIRE


MIG WIRE

CO2 MIG Wire 16

Austmig ES6 16

ES PZ6000 16

Elite 16

Vortex 16

Gas Shielded Fluxcored MIG Wire 17

Weldwell Elite 71T 17

Fileur ARS 5 17

Hobart 70T 17

Hobart 71T 17

TM-1101K3-M 17

TM-910 17

Metalloy 110 18

Metalloy 76 18

Stainless Steel Fluxcored MIG Wire 18

Tientai 308LT1-1 18

Tientai 309LT1-1 18

Tientai 309MOL 18

Tientai 316LT1-1 18

Self Shielded Fluxcored MIG Wire 19

Fabshield 21B 19

Fabshield 23 19

Fabshield XLR-8 19

Aluminium MIG Wire 19

1100 19

5183 19

Safra 5356 20

Vortex 5356 20

Stainless Solid MIG Wire 20

308LSI 20

316LSI 20

309LSI 20

Hard Facing Solid MIG Wire 21

TD350 21

TD600 21

Hard Facing Fluxcored MIG Wire 21

McKay Tube Alloy 255-G 21

McKay Tube Alloy 255-0 21

McKay Tube Alloy 260-G 22

Specialist MIG Wire 22

Austmig ESD2 22

PZ6048 22

Silicon Bronze 22


MIG WIRE

CO2 MIG WIRE

Austmig ES6 AWS A5.18: ER70S-6

Copper coated, low carbon steel Mig wire specifi cally formulated for optimum performance under CO2 and Argon/CO2 mixed gases. Suitable for welding of mild and medium strength steels. It is ideal for positional welding of sheet steel and steel pipes/tubes where the relatively high silicon content promotes smooth even weld beads with excellent edge wetting and contour.

Size(mm) Pkt Size (kg) Sold Per Part No

0.6 0.9 spl 180012

0.6 15 spl 180010

0.8 0.9 spl 180022

ES PZ6000 AWS A5.18: ER70S-6

Precision layer wound spools are more suitable for automatic and robotic welding applications where equipment is less tolerant of feed irregularities.

Size(mm) Pkt Size (kg) Sold Per Spls/Pallet Part No

0.8 15 spl 78 180055

0.9 15 spl 78 180056

1.0 15 spl 78 180057

1.2 15 spl 78 180058

Elite AWS A5.18: ER70S-6

Weldwell Elite Mig wire is copper coated, precision layer wound on 5 and 15kg plastic spools.


0.6 5 spl - 180001

0.8 5 spl - 180002

0.8 15 spl 72 180004

0.9 5 spl - 180003

0.9 15 spl 72 180005

1.0 15 spl 72 179995

1.2 15 spl 72 179997

1.6 15 spl 72 179999

Vortex AWS A5.18: ER70S-6

Weldwell Vortex MIG wire is a precision, level layer wound, copper coated steel wire, suitable for welding in all positions. Under satisfactory conditions the weld metal will contain less than 4 ml of hydrogen per 100g of weld metal, and is able to produce welds with excellent x-ray qualities. The thin copper coating ensures good electrical conductivity, reduces friction during welding and minimises corrosion of the wire.


0.8 15 spl 72 179985

0.9 15 spl 72 179986

1.0 15 spl 72 179987

1.2 15 spl 72 179988


MIG WIRE

GAS SHIELDED FLUXCORED MIG WIRE

Weldwell Elite 71T AWS A5.20 Class E71T-1C

Weldwell Elite 71T is an all position fl ux cored wire designed to be used with 100% gas shielding, for general purpuse fabrication of mild and some low alloy steels. The wire has good weldability, good impact strength at low temperatures, low spatter levels and easy slag removal.

Shielding Gas – 100% CO2/Polarity: DC +


1.2 15 spl 182020

1.6 15 spl 182022

Fileur ARS 5 AWS A5.20/95, Class E71T1

ARS 5 is a seamless copper coated tubular fl uxcored wire for welding mild and medium tensile steels. It features good weldability in all positions, excellent bead appearance, is spatter-free and the slag is easy to remove.



1.2 15 spl 182115

Hobart 70T AWS A5.20, Class E70T-1

Hobart 70T is a fl uxcored wire designed to be used with CO2 shielding gas. The gas-shielded tubular wire has low smoke, low spatter, thin slag and smooth weld appearance. This wire is very tolerant to rust and light oil. It is ideal for fi llet welds and weld joints that can be welded in horizontal and fl at positions.



1.2 20 spl 72 182142

1.6 20 spl 72 182145

Hobart 71T AWS A5.20, Class E71T-1

Hobart 71T is an all position fl uxcored wire designed to be used with 100% CO2. It can be used on all-position welds with both single and multiple pass welds on mild and some low alloy steels.



1.2 15 spl 72 182012

1.6 15 spl 72 182016

TM-1101K3-M AWS A5.29 E111T1-K3 MJ H8

TM-1101K3-M offers excellent arc stability and low spatter with 75-80% Ar/20-25% CO2 mixtures. It also has a fast-freezing slag for all-position welding. These features, along with relatively low diffusible hydrogen levels, excellent slag removal, good impact values and high strength levels, make TM-1101K3-M a superior choice for welding higher-strength steels.

Shielding Gas – 75-80% Ar/Bal CO2/Polarity: DC +


1.2 15 spl 182093

TM-910 AWS E71T-1 MJ, E71T-12 MJ

TM-910 has been specially designed to be used with high argon shielding gas mixes. It is also suited for high heat input, slow cooling rate and low heat input high cooling rate welding conditions. Welding can be done in all positions without the need to change the parameters. In addition, vertical up welding can be done without the need to weave.

Shielding Gas – 95% Ar/5% CO2, 75% Ar/25% CO2Polarity: DC +


1.2 15 spl 182195


MIG WIRE

GAS SHIELDED FLUXCORED MIG WIRE CONT’D

Metalloy 110 AWS A5.28 E110C-K4

Metalloy 110 is a metal-cored, gas shielded wire that is designed for the single- and multi-pass welding of quenched and tempered steels including T1-type, HY80 and HY100. It is also highly recommended for welding high-strength steels and can be used for welding castings, heavy equipment, and shipbuilding projects.

Shielding Gas – 75% Ar/25% CO2/Polarity: DC +


1.2 15 spl 182200

Metalloy 76 AWS A5.18 E70C-6M K4

Metalloy 76 has superior operator appeal due to almost non existent spatter. It also produces essentially slag-free welds and offers relatively low fume levels, good penetration, low hydrogen levels, and 94-97% effi ciency. Recommended for single and multiple pass welding in all position. (Positional welding possible with short arc or pulse mode only.)

Shielding Gas – 75-95% Ar/Bal CO2/Polarity: DC +


0.9 15 spl 182208

1.2 15 spl 182210

Tientai 308LT1-1 AWS A5.22 E308LT1-1

Tientai 308LT1-1 is designed for 100% CO2 gas shielding and all-position welding. It exhibits very excellent slag detachability and almost spatter-free operating features. Can be used for joining of austenitic steels such as Types 304, 304L, 321, CF-8 and CF-3. It also provides better inter-granular corrosion resistance due to a low carbon weld deposit.

Shielding Gas – CO2/Polarity: DC +


1.2 12.5 spl 184220


Tientai 309LT1-1 is designed for 100% CO2 gas shielding and all-position welding. It is commonly used for welding similar alloys in wrought or cast forms, or used in dissimilar welding, such as low alloy steel, heat-resistant steel and clad steel.


Size(mm) Pkt Size (skg) Sold Per Part No

1.2 12.5 spl 184225

Tientai 309MOL AWS A5.22 E309LMoT1-1

Tientai 309MoL is a modifi ed type of 309LT1-1 with the addition of molybdenum. It is suitable for joining stainless steels to unalloyed steels. The addition of molybdenum enhances creep strength and improves corrosion resistance.



1.2 12.5 spl 184227


Tientai 316LT1-1 is designed for 100% CO2 gas shielding and all-position welding. It exhibits very excellent slag release and almost spatter-free operating features. It can be used for joining types of 316, 316L, CF-8M and CF-3M stainless steels. It provides a high inter-granular corrosion resistance to pressure vessel application due to the low carbon conent.



1.2 12.5 spl 184230

STAINLESS FLUXCORED MIG WIRE


MIG WIRE

SELF SHIELDED FLUXCORED MIG WIRE

Fabshield 21B AWS A5.20, Class E71T-11

Fabshield 21B is a general purpose self-shielded fl uxcored wire designed for the single-or multi-pass welding of thin gauge to 19mm thick mild or galvanised steels. Great for welding fi llet or lap welds, this all-position wire has high operator appeal, producing smooth spray-like arc transfer with low spatter levels, excellent weld bead appearance, and easy to remove slag. For use on machine parts, tanks, light structurals, and other general fabrication.

Shielding Gas – None/Polarity: DC –


1.2 4.5 spl 182700

1.2 15 spl 182701

1.7 15 spl 182702

Fabshield 23 AWS A5.20, Class E71T-GS

Fabshield 23 is a general purpose self-shielded tubular wire that is designed for welding thin gauge mild or galvanised steel. Suitable for single-pass applications, especially for fi llet and lap welds Fabshield 23 produces a smooth spray arc type of transfer with good wetting action. Great for welding outdoors or in drafty conditions, this all-position wire also provides very low spatter levels, resulting in a weld bead that is excellent in appearance. For use on prefab building fabrication, tanks, ornamental iron and general fabrication.

Shielding Gas – None/Polarity: DC –


0.8 0.9 spl 182667

0.8 4.54 spl 182668

0.9 0.9 spl 182665

0.9 4.54 spl 182670

0.9 15 spl 182672

1.2 15 spl 182675

1100 ER1100

1100 is of high purity for electrical work. For use on electrical busbars, conductors, heat sinks, spun items etc.

Shielding Gas – Pure Argon, Argon/Helium/Polarity: DC +


1.2 7 spl 183400

ALUMINIUM MIG WIRE

5183 AWS A5.10: ER5183

Precision layer wound. Recommended for welding 5083 type material in the annealed condition, particularly for low temperature applications where good ductility and toughness are required.



1.2 6 spl 183330

Fabshield XLR-8 AWS A5.20, Class E71T-8JD H8

Fabshield XLR-8 has been specifi cally designed for the demanding application of structural steel erection. This outstanding self-shielded, fl uxcored wire produces a stable arc within a wide range of parameters. Designed to be used with constant voltage (CV) power sources. Usable under AWS D1.8 for use on Demand Critical Welds. Low Hydrogen Weld Deposit. For use on structural steel erection, heavy equipment repair, bridge construction, ship and barge construction.

Shielding Gas – None/Polarity:DC-


1.8 15 spl 182730


MIG WIRE

ALUMINIUM MIG WIRE CONT’D

Vortex 5356 AWS A5.10: ER5356

Precision layer wound Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element. Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456.



0.8 0.5 spl 182953

0.9 0.5 spl 182954

1.0 0.5 spl 182955

1.0 2 kg spl 182958

1.0 7 kg spl 182950

1.2 0.5 kg spl 182956

1.2 2 kg spl 182959

1.2 7 kg spl 182951

STAINLESS SOLID MIG WIRE

308LSI AWS A5.9: ER308LSi

Precision layer wound stainless steel welding wire depositing low carbon, 18Cr/10Ni type weld metal. Recommended for welding 304 and 304L plates, forgings, pipes, castings and bars and for general purpose welding of other stabilised and non-stabilised 300 series stainless steels such as 302, 308 and 308L.

Shielding Gas – Argon/CO2* or Argon/Oxygen 2%Polarity: DC +


0.8 15 spl 184000

0.9 15 spl 184004

1.2 12.5 spl 184006


Precision layer wound stainless steel welding wire depositing 19Cr/12Ni/2.5Mo type extra low carbon type weld metal. For welding 316 and 316L plates, forgings, pipes, castings and bars in critical applications. Also suitable for general purpose welding of common stainless steels such as 301, 302, 304, 304L and ferritic stainless alloys such as 410 and 430.


Precision layer wound stainless steel welding wire depositing 25Cr/13Ni type low carbon weld metal. Recommended for welding 309, 309Mo and 309L base materials, also stainless steel to mild and low alloy steels, stainless steel overlays and other dissimilar ferrous metals.

Shielding Gas – Argon/CO2* or Argon/Oxygen 2%Polarity: DC + Size(mm) Pkt Size (kg) Sold Per Part No

0.9 15 spl 184048

1.2 15 spl 184050

Shielding Gas – Argon/CO2* or Argon/Oxygen 2%Polarity: DC +


0.8 1 spl 184100

0.8 5 spl 184113

0.8 15 spl 184130

0.9 5 spl 184105

0.9 15 spl 184132

1.0 15 spl 184136

1.2 15 spl 184138

Safra 5356 AWS A5.10: ER5356

Precision layer wound Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element. Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456. Has marine approvals.



0.8 0.5 spl 183200

0.8 5 spl 183300

0.9 6 spl 183304

1.0 0.5 spl 183204

1.0 6 spl 183309

1.2 0.5 spl 183208

1.2 6 spl 183311


MIG WIRE

HARD FACING FLUXCORED MIG WIRE

HARD FACING SOLID MIG WIRE

TD350 Hardness HB = 320-400

Hardfacing mig wire suitable for hardfacing against moderate wear and severe impact. Machineable light corrosive atmosphere resistant. For use on track links, idlers, sprockets, rolling stock, wheels, pins, journals, rails etc. (metal to metal wear).

Shielding Gas – Argon, 80% Ar/20% CO2, CO2Polarity: DC +


1.0 15 spl 185106

1.2 15 spl 185107

TD600 Hardness HB = 580-650

Hardfacing mig wire suitable for hardfacing against severe abrasive wear and impact. It is machineable by grinding. For use on excavator blades, earthmoving bucket lips, teeth, crushing mills etc.

Shielding Gas – Argon, 80% Ar/20% CO2, CO2Polarity: DC +


1.0 15 spl 185110

1.2 15 spl 185112

McKay Tube Alloy 255-G

Tube- Alloy 255-G is a small diameter, gas shielded hard surfacing wire that deposits an extremely wear resistant chromium-carbide overlay. It is designed for overlay on carbon, low alloy, cast iron and austenitic manganese base metals. Stress-relief cracking will readily occur with this product. This cracking is not detrimental to the wear properties of the deposit and provides some degree of stress relief for the weld metal.

Shielding Gas – 98% Ar/2% O2, 90% Ar/10%CO2 Polarity: DC +

No of Layers On 1020 Steel On Mn Steel

Hardness 1 58 Rc 47 Rc

2 61 Rc 51 Rc

3 65 Rc 54 Rc


1.2 11.34 spl 185101

McKay Tube Alloy 255-O

Tube-Alloy 255-0 is a self-shielded, fl uxcored wire that deposits an extra high chromium carbide alloy steel. It can be used to overylay surfaces subjected to extremely severe abrasion. It can also be used where high temperature (up to 1250oF) wear resistance is required. It is designed for use as an overlay.

Shielding Gas – None/Polarity: DC +

No of Layers On 1020 Steel On Mn Steel

Hardness 1 54 Rc 48 Rc

2 56 Rc 50 Rc

3 58 Rc 53 Rc


1.6 11.34 spl 185099

2.8 27.2 spl 185087


MIG WIRE

HARD FACING FLUXCORED MIG WIRE CONT’D

Austmig ESD2 AS/NZS 2717.1:ESD2-GC-W559AH AS/NZS 2717.1:ESD2-GM-W559AH AWS A5.28:ER80S-D2

Copper coated, random wound low alloy wire used for welding medium to higher strength steels, particularly where service temperatures up to 500oC are encountered. Suitable for plain carbon and C-Mn steels, low alloy steels and higher strength steels as used in pressure vessels and boilers etc.

Shielding Gas – Ar/CO2, Ar/O2, Ar/CO2/O2Polarity: DC +


0.9 15 spl 186608

1.2 15 spl 186605

PZ6048 AWS A5.28-96:ER110S-G EN 12534:Mn3Ni1Cr-MoAS/NZS 2717.1: 1996 W699AH-G

PZ6048 is suitable for welding high tensile steels such as T1, Bisalloy 80, AISI 4140. It is important that the correct welding procedures for the particular steel and thickness are followed. With attention being paid to preheat and interpass temperatures, and arc energy values.

Shielding Gas – Argon/CO2/O2/Polarity: DC +


1.0 15 spl 186620

1.2 15 spl 186621

Silicon Bronze AWS A5.7 ERCuSi-A, AWS A5.27 RCuSi-A

Silicon Bronze contains 3% silicon and residual amounts of manganese, tin and zinc. The high silicon content allows this alloy to be used in welding and brazing procedures. It is best known for welding plain or galvanised steel sheet metal. The weld deposits of this alloy demonstrate high strength, excellent corrosion resistance and good weldability.

Shielding Gas – 100% Argon, 75% Ar/25% Helium Polarity: DC +


0.8 13.6 spl 186630

McKay Tube Alloy 260-G

Tube-Alloy 260-G is a gas-shielded, metal-cored wire that deposits a martensitic alloy steel. It is designed for use as an overlay on carbon and low alloy steels. It has very good resistance to adhesive (metal to metal) wear and good resistance to abrasion and impact.

Shielding Gas – 100% CO2, 75% Ar/25% CO2Polarity: DC +

Hardness 55-60 Rc


1.2 11.34 spl 185093

SPECIALIST MIG WIRE


TIG WIRE

TIG Applications 24

Aluminium TIG Wire 25

Safra 4043 25

Vortex 5356 25

Stainless TIG Wire 25

2209 25

308LSI 25

309LSI 25

312 25

316LSI 26

Stainless Fluxcored TIG Wire 26

TGX-316L 26

Steel TIG Wire – Medium Tensile 26

PZ6500 26

Creep Resisting TIG Wire 26

PZ6541 26

PZ6542 26

PZ6543 26

Specialist TIG Wire 27

Silicon Bronze 27

AZ92A 27

C12 27

Inconel 82 27

TIG WIRE

TIG APPLICATIONS

Material Current Tungsten Type and Tip Colour Shielding Gas

Aluminium ACHF Zirconium (white) or Lanthanated (black) Argon

Al Bronze ACHF Zirconium (white) or Lanthanated (black) Argon

Copper DC- Thoriated (red) or Lanthanated (black) Argon

Magnesium ACHF Zirconium (white) or Lanthanated (black) Argon

Phosphor Bronze DC- Thoriated (red) or Lanthanated (black) Argon

Silicon Bronze DC- Thoriated (red) or Lanthanated (black) Argon

Stainless Steel DC- Thoriated (red) or Lanthanated (black) Argon

Titanium DC- Thoriated (red) or Lanthanated (black) Argon

Steel DC- Thoriated (red) or Lanthanated (black) Argon


TIG WIRE


TIG WIRE

ALUMINIUM TIG WIRE

Vortex 5356 AWS A5.10: ER5356

Vortex 5356 is designed to weld 5xxx series structural alloys and 6xxx series extrusions. It is mainly used where higher weld strength and greater ductility is required

Shielding Gas – Argon/Current Type: AC


1.6 5 kg 182961

2.5 5 kg 182962

3.2 5 kg 182963

STAINLESS TIG WIRE

2209 AWS A5.4: E2209-16

This tig wire is used to weld duplex stainless steels such as UNS S31803 (Alloy 2205). Excellent pitting corrosion resistance, stress corrosion resistance and crack resistance can be obtained. It is suitable for welding heat exchangers, chemical equipment and pipes.

Shielding Gas – Argon/Polarity DC -


1.6 5 kg 188610

2.4 5 kg 188614

308LSI AWS A5.9: ER308LSI

Low carbon 19Cr/10Ni type fi ller rod recommended for tig and oxy-acetylene welding of 304 and 304L stainless steels. Applications include welding of stainless steels of similar composition in dairies, power, chemical and fertiliser plants etc, where relatively mild corrosive attack can be expected. This tig wire has low carbon and higher silicon content which improves the fl uidity of the fi ller metal during welding

Shielding Gas – Argon/Polarity: DC -


1.2 5 kg 188104

1.6 5 kg 188106

2.0 5 kg 188108

2.4 5 kg 188110


Low carbon 24Cr/13Ni type fi ller rod recommended for tig and oxy-acetylene welding of 309 and 309L stainless steels. Also suitable for joining dissimilar steels such as stainless steel to mild or low alloy steels and for stainless surfacing of mild steel, carbon and low alloy steels. This tig wire has low carbon and higher silicon content which improves the fl uidity of the fi ller metal during welding.



1.6 5 kg 188210

2.5 5 kg 188214

312 AWS A5.9: ER312

For welding of 29%Cr-9%Ni stainless cast steel, and dissimilar metal such as carbon steel or low alloy steel to stainless steel.



1.6 5 kg 188300

2.5 5 kg 188304

Safra 4043 AWS A5.10: ER4043

Al/5Si fi ller rod recommended for fusion welding of aluminium alloy castings except for those containing zinc or magnesium as the main alloy addition. Suitable for welding wrought aluminium alloys. Use AC only, and Zirconiated, Rare Earth or Lanthanated tungstens

Shielding Gas – Argon/Current Type: AC


1.6 2.5 kg 187040

2.5 2.5 kg 187042

3.2 2.5 kg 187046


TIG WIRE

STAINLESS TIG WIRE CONT’D


Low carbon 19Cr/12Ni/2.5Mo type fi ller rod recommended for tig or oxy-acetylene welding of 316 and 316L stainless steels. Recommended for general purpose welding of common 300 series stainless steels such as 302, 304 and 304L and ferritic stainless alloys including 410 and 430. This tig wire is ultra low carbon and higher silicon content which improves the fl uidity of the fi ller metal during welding.

STAINLESS FLUXCORED TIG WIRE

TGX-316L AWS A5.22 R316LT1-5

TGX-316L is a fl uxcored tig wire for tig welding without back shielding in root pass which produces slag to protect the reverse-side bead from oxidation by the atmosphere.

STEEL TIG WIRE - MEDIUM TENSILE

PZ6500 AWS A5.18:ER70S-6

Weldwell PZ6500 Tig wire is a double deoxidised copper coated wire eminently suited for welding in all positions. Under satisfactory conditions will provide less than 4 ml of hydrogen per 100g of weld metal. Can be used for welding mild to medium tensile steels, unalloyed and low alloyed steels and produces welds with excellent x-ray qualities.



2.2 5 kg 189812

Shielding Gas – Argon/Polarity: DC –


1.6 5 kg 189000

2.4 5 kg 189004

3.2 5 kg 189008



0.9 5 kg 188420

1.0 5 kg 188424

1.2 5 kg 188428

1.6 5 kg 188432

2.0 5 kg 188436

2.4 5 kg 188440

3.2 5 kg 188443

CREEP RESISTING TIG WIRE

PZ6543 AWS A5.28:ER90S-G (Closest)

Weldwell PZ6543 tig wire deposits low hydrogen quality welds of high radiographic standards in steels to be used at elevated temperatures. Is used for welding creep resisting steels containing 2.0-2.5% Cr and 0.9-1.1% Mo.

PZ6542 AWS A5.28:ER80S-G (closest)

Weldwell PZ6542 tig wire is used for welding steels at elevated temperatures. Produces sound welds of good appearance in all positions. The weld deposit is low in hydrogen and has excellent x-ray results. Can be used for welding creep resistant steel containing 1.0-1.25% Cr, and 0.4-0.6% Mo.



2.5 5 kg 189022

PZ6541 AWS A5.28:ER70S-A1

Weldwell PZ6541 tig wire is a low alloy solid wire for the welding of steels used at elevated temperatures up to 500oC.



2.4 5 kg 189014



2.5 5 kg 189025


TIG WIRE

Silicon Bronze AWS A5.7 ERCuSi-A, AWS A5.27 RCuSi-A

Silicon Bronze is best known for welding plain or galvanised steel sheet metal. Principal applications include tig welding of copper, copper-silicon and copper-zinc base metals to themselves and to steel.



1.6 4.5 kg 189800

2.5 4.5 kg 189805

C12 AWS A5.7 Class ERCuAl-A1

C12 is an iron-free aluminium bronze alloy used for overlay welding on bearing and wear-resistant surfaces exposed to corrosive media such as salt or brackish water and many commonly used acids in varying concentrations and temperatures. Not recommended for joining.



2.4 2.27 kg 189830

AZ92A AWS A5.19

Used for magnesium castings, chainsaw and motorcycle housings, outboard motor castings etc

Shielding Gas – Argon/Polarity: AC only


3.2 2.27 kg 189810

Inconel 82 AWS A5.14 Class ERNiCr-3

Inconel 82 is used for welding nickel-chromium-iron alloys, for the clad side of joints in steel clad with nickel-chromium-iron alloy, for surfacing steel with nickel-chromium-iron weld metal, and for joining steel to nickel-based alloys.



1.6 2.27 kg 189850

2.4 2.27 kg 189853

SPECIALIST TIG WIRE

MACHINERY


Machine Warranty

Steadyarc AC Welders 18 Months

Steadymig Mig Welders 18 Months

Miller Equipment As Listed

Time Machines 12 Months

Hugong Machines 12 Months

Rehm Machines As Listed

Mosa Machines 12 Months

WIA Mig Welders 3 Years

Koike Sanso

Cutting Machines 1 Year


MACHINERY

MACHINERY

MACHINERY

Pulse MIG Machines 51

Panther 200 Puls 51

MegaPuls 250 52

MegaPuls 300 53

PipePro 450 RFC 54

PipePro Single Wire Feeder 54

AlumaFeed Synergic Aluminium Welding Systems 55

Wire Feeders 56

S-74MPa Wire Feeder 56

S74S Wire Feeder 56

S74DX Wire Feeder 56

Suitcase X-Treme 12VS Feeder 56

MIG Feed Guns & Controls 57

Spoolmatic 30A 57

XR-A Aluma Pro Gun 57

XR-A Pistol Gun 57

XR-S Control 57

Plasma Cutters 58

Spectrum 375 X-Treme 58

Spectrum 625 X-Treme 58

Spectrum 875 58

Petrol Engine Driven Generator Welders 59

Bluestar 185 DX 59

Bobcat 250 59

Bobcat 250 Diesel 59

Trailblazer 302 59

Diesel Engine Driven Generator Welders 60

Pro 300 60

Big Blue 500 Air Pak Deluxe 60

Mosa CT 230 YSX CC/CV 60

Spot Welders 61

LMSW-52T 61

Drive Roll Kits 62

Machinery Q & A 30

Stick Machines 31

Arc Welding 31

Time Arc 160 Inverter 31

DC TIG / Stick Machines 32

Maxstar 150S 32

Maxstar 150STH 32

Maxstar 150STL 32

Maxstar 200DX Blue Lightning 33

Maxstar 200STR 33

Time TIG 180 Amp DC Inverter 34

Pro TIG 200 Pulse 34

AC/DC TIG / Stick Machines 35

Dynasty 200DXBL 35

Diversion 180 36

Wave 200 36

Syncrowave 250 DX 37

Syncrowave 350 LX 37

Remote Controls 38

RCC-14 38

RFCS-14 38

Coolant Systems 38

Coolmate 3 38

MIG Machines 39

MIG Welding 39

Handy MIG 160E 40

Steadymig 165 41

Millermatic 180 Auto Set 42

Steadymig 220 43

Steadymig 265 44

Steadymig 285 45

Steadymig 322 with 4WD Feeder 46

Steadymig 402 with 4WD Feeder 47

Heavy Duty MIG Power Sources 48

Deltaweld 402 48

Deltaweld 602 48

Deltaweld 852 48

Multi Process Power Sources 49

XMT 350 CC/CV 49

XMT 350 MPA 49

Optima MIG Pulse Control 49

XMT 456 50

Dimension 562 50

Machinery Q & A

Q: What does CC and CV stand for?

A: CC = Constant current. Arc welders and Tig welders use constant current power sources.CV = Constant voltage. Mig welders use constant voltage power sources.

Q: Can I use my Mig welding power source as an arc or TIG welder or visa versa?

A: No. Arc and Tig welders require the adjustment of the welding current (amps) Mig welding power sources allow the adjustment of the voltage only.

Q: What does OCV mean?

A: OCV means Open circuit voltage. This relates to the voltage at the weld terminals before welding commences.


MACHINERY


MACHINERY

STICK MACHINES

Typical Arc Welding Equipment Setup

Time Arc 160 Inverter Part No. 293850

Inverter based DC Arc welder with variable amperage control on the front panel. Supplied complete with a starter accessory kit which includes - welding cables, electrode holder and earth clamp.

Rated Output 160 amps @ 60%

Welding Amp Range 30 - 160 Amps

Open Circuit Voltage 60 Volts

Primary Voltage 230 Single Phase 60-60 Hz +/- 10%

Dimensions L x W x H 375 x 155 x 290mm

Weight 8 kg

Warranty 12 months

Shielded metal arc welding (SMAW), also

known as manual metal arc (MMA) welding

or informally as stick welding, is a manual

arc welding process that uses a consumable

electrode coated in fl ux to lay the weld. An

electric current, in the form of either alternating

current or direct current from a welding power

supply, is used to form an electric arc between

the electrode and the metals to be joined.

As the weld is laid, the fl ux coating of the

electrode disintegrates, giving off vapours that

serve as a shielding gas and providing a layer

of slag, both of which protect the weld area

from atmospheric contamination.

Because of the versatility of the process and

the simplicity of its equipment and operation,

shielded metal arc welding is one of the world’s

most popular welding processes. It dominates

other welding processes in the maintenance

and repair industry, and though fl ux-cored arc welding is growing in popularity, SMAW continues to be

used extensively in the construction of steel structures and in industrial fabrication. The process is used

primarily to weld iron and steels (including stainless steel) but aluminium, nickel and copper alloys can also

be welded with this method.

Arc Welding


MACHINERY

DC TIG / STICK MACHINES

Inverter-based, DC Constant Current power source has a simple-to-use operator interface providing only the necessary controls in a compact machine.

Auto-Line™ provides state-of-the-art fl exibility to the end user. The Auto-Line circuitry automatically connects to 115-230 VAC, single-phase power without removing the covers to relink the power source. No longer is there a concern if you have the correct machine for the shop or job site.

Thermal overload protection with indicator light helps prevent machine damage if the duty cycle is exceeded or airfl ow is blocked.

Single amperage range allows operator to accurately set amperage on both 115 or 230 V primary power.

Adaptive Hot Start™ for Stick arc starts automatically increases the output amperage at the start of a weld should the start require it. Prevents the electrode from sticking and creating an inclusion.

Low OCV Stick is a simple design that reduces the open-circuit voltage to 12-16 volts when the welding power source is not in use. This circuit design is now built into the Maxstar 150 Series eliminating the need for add-on voltage reducers.

Best in class Stick arc characteristics for those demanding jobs.

Power Factor Corrected (PFC) for optimum performance especially on 115 V — reduces nuisance breaker tripping.

Fan-On-Demand™ power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through the machine.

Each Maxstar 150 comes complete with an arc set.

Maxstar 150 Series

Maxstar 150S Part No. 293195

Stick welding power source. This model comes complete with carry case.

Model #907134012

Maxstar 150 STL Part No. 293196

Tig / stick welding power source with Auto-Line and Lift-Arc Start which provides tig arc starting without the use of high frequency. The built in gas solenoid eliminates the need for a tig torch with a gas valve.

Model #907135

Maxstar 150STH Part No. 293198

Tig / stick welding power source with Auto-Line , HF start for non-contact tig starts, and built in pulsing allowing selection of four fi xed-pulse frequencies.

Model #907136

CONSUMABLESDescription Size Item No Part No

Alumina Nozzle 6.3mm 245300 TTCUP3A4







Collet 1.6mm 245354 TTCOL3C116


Collet Body 1.6mm 245338 TTCOLBOD3CB116


Heatshield 245363 TTSHIELD300HS

Back Cap 245366 TTCAP300L


Welding Amp Range 20 – 150 Amps


Primary Voltage Auto-Line (single phase)


Weight 6 kg

Warranty See page 28

Package Options - Air Cooled TIG/Stick Package

Part No Description

KITHOSE602 Miller Gas Input Hose

TT15025HMAX CK150 TIG Torch Package x 8m

ARGELREGSFLO Standard Argon Regulator

Talk to your nearest Weldwell representative for details


MACHINERY

DC TIG / STICK MACHINES CONT’D

Inverter based DC Constant Current TIG / stick welding power source with Auto-Line™ provides state-of-the-art fl exibility to the end user.

The Auto-Line circuitry automatically connects to

230/400 VAC, single- or three phase power without

removing the covers to relink the power source. No

longer is there a concern if you have the correct

machine for the shop or job site.

Stick Stuck feature helps to prevent the electrode

from sticking to the part in the Stick welding

mode. The benefi t of Stick Stuck is that it makes

Stick welding easier and reduces electrode waste.

(Available on some models of the Maxstar 200STR.)

Adaptive Hot Start™ for Stick arc starts

automatically increases the output amperage

at the start of a weld should the start require it.

Prevents the electrode from sticking and creating an

inclusion.

Lift-Arc™ start provides TIG arc starting without the

use of high frequency.

DIG control allows the arc characteristics to be

changed for specifi c applications and electrodes.

Lower the DIG setting for smooth running

electrodes like E7018 and increase the DIG setting

for stiffer, more penetrating electrodes like E6010.

Remote amperage control provided through the 14-

pin receptacle on front of the machine. This permits

use of standard remote amperage control devices.

Includes two international-style connectors 35/50.

Maxstar 200 Series

Maxstar 200STR Part No. 293204

The STR model provides features that allow greater stick electrode control. Low OCV model available on special order.

Model #907355 (std ocv model)

Weight 14.5 kg

NEW! Blue LightningNEW! Blue Lightning™ — High Frequency Arc Starter for non-contact arc initiation.

More consistent arc starts compared to traditional HF arc starters.

Greater reliability and no maintenance on solid state components. Preset parameters for tungsten sizes from 0.6-3.2mm provide optimised starting for applications from thick to micro thin material. For unique applications, custom settings are programmable.
















Welding Amp Range 1 – 200 Amps


Primary Voltage Auto-Line (single or three phase)



Maxstar 200DX Blue Lightning Part No. 293206

The DX model provides features allowing greater control such as pulse on/off, pulse frequency, peak % time, background amperage, initial slope time etc.

Model #907354

Weight 16.8 kg

Package Options - Air Cooled TIG Package

Part No Description


KITEARTH258 G Clamp style Earth Lead 25mm x 8m

TT20025HGOLD CK210 TIG Torch Package x 8 m

KITELEC256 Electrode Lead Twist Type 25mm x 6m




MACHINERY

Time TIG 180 Amp DC TIG/Stick Inverter complete with leads Part No. 293855

Inverter based DC constant current power source with HF start.

Features

• Lightweight and portable

• Very Effi cient

• High Frequency Start

High Duty Cycle

Supplied complete with

Starter accessory kit which includes - TIG torch Argon Regulator Welding Cables Electrode Holder Earth Clamp

DC TIG / STICK MACHINES CONT’D

Pro TIG 200 Pulse Part No. 293885

Single phase, IGBT DC TIG Welder Well suited to weld carbon steel, stainless steel, titanium, copper and nickel alloy.

Functions

• Standard TIG welding - Pulse TIG welding

• Stick welding - including low hydrogen and cellulous

Supplied complete with

TIG torch with remote switch,

3m Earth Cable and Earth Clamp,

Gas Input Hose with Connectors,

Input Lead and Plug (15 amp) and

Argon Regulator

1PHASE

DCCC

Rated Output TIG 180 Amps @ 60%

Stick 180 Amps @ 60%

Welding Amp Range TIG 10-180 Amps

Stick 10-180 Amps

Open Circuit Voltage 60 Volts DC

Primary Voltage Single Phase 230v 50/60 Hz


Weight 8 kg

Warranty 12 months

Rated Output TIG 200 Amps @ 40%


Welding Amp Range TIG 5-200 Amps

Stick 5-160 Amps


Primary Voltage Single Phase 230v 50/60 Hz


Weight 10.9 kg

Warranty 12 months


Alumina Cup 6.3mm 245300 TTCUP3A4










Standard Heatshield 245363 TTSHIELD300HS


MACHINERY

Dynasty 200DXBL Part No. 293039

Maximum fl exibility - Miller Electric combines advanced inverter technology with Auto-Line™ technology, offering the most fl exible AC/DC TIG/Stick power supply in the welding industry.

• AC/TIG Features - Extended AC balance (30-99%) controls the amount of

oxide cleaning (amperage time in EN) which is essential for high quality welds on aluminium.

- AC frequency (20-250hz) controls the width of the arc cone and the force of the arc.

• Soft Squarewave • Sine wave • Triangular wave • Advanced Squarewave

• DC TIG Features - Exceptionally smooth and precise arc for welding exotic

materials

• AC/DC Stick Features - Tailored arc control (DIG) allows the arc characteristic

to be changed for specifi c applications and electrodes. Smooth running for 7018 or stiffer, more penetrating for 6010.

- Hot Start™ adaptive control provides positive arc starts without sticking.

- AC frequency control adds additional stability when Stick welding in AC for smoother welds.

• Blue Lightning™ – High Frequency Arc Starter for non-contact arc initiation. Provides more consistent arc starts compared to traditional HF arc starters with greater reliability and no maintenance on solid state components.

• Auto-Line™ allows for any input voltage hook-up (120 – 460V, single or three-phase) with no manual linking, providing convenience in any job setting.

• Fan-On-Demand™ power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through the machine.

• Lift-Arc™ starting provides x-ray clean welds in AC or DC arc starting without the use of high frequency.

Model #907099011

Rated Output 200 Amps @ 20%

Recommended Welding Range 1-200A (200-460 VAC)


Primary Voltage Auto-Line (single or three phase)


Weight 20.5 kg
















AC/DC TIG / STICK MACHINES


Part No Description








MACHINERY

AC/DC TIG / STICK MACHINES CONT’D

Wave 200 Part No. 293884

The Wave 200 AC/DC is a single phase IGBT inverter TIG/Stick machine. This machine is designed for industrial use and exhibits exceptional arc stability and characteristics. The compact and stable design provides a very secure platform

Adjustments to all available parameters are provided in a simple and structured way. The user interface provides straightforward access to all controls, while offering protection behind the front panel mount assembly.

The machine features adjustable downslope, gas purge, mode selector switch, 2t/4t (trigger hold), digital amp meter, ac balance control, pulse controls.

The pulse is fully adjustable which makes this machine very popular with operators that need to be able to adjust their machine to suit the

application.

Processes:• HF TIG AC/DC• HF TIG AC/DC Pulse• Stick

The machine comes complete with:

• 200 amp Air Cooled TIG Torch x 4m• Earth Lead x 4m• Gas Input Hose• Torch Components• Torch-mounted Contactor Switch

1PHASE

CC

Optim Range

Diversion™ 180 Part No. 293260

Genuine Miller – available to all, at a price you can afford!

Inverter-based, AC/DC tig power source provides a more consistent welding arc while using less power. Portable. Whether it’s in the shop, garage or at the race track, at only 23kg you can take it anywhere.

Easy-to-understand operator interface.1. Power-up2. Select material type3. Set material thickness range— then weld! It’s as easy as 1, 2, 3.

Features:• HF start for non-contact arc starting that eliminates tungsten and

material contamination.• Fan-On-Demand™ reduces noise and maintenance by lessening the

amount of airborne contaminants pulled through the machine.• Portable - weighs only 23kg• Auto-Postfl ow time based on welding amperage.• Advanced Squarewave AC provides a fast freezing weld puddle and

deeper penetration.

CONSUMABLESDescription Size Item No

Alumina Cup 6.3mm 245300





Collet Body 1.6mm 245338

Collet Body 2.4mm 245339

Collet 1.6mm 245354

Collet 2.4mm 245355

Back Cap 245366

Standard Heatshield 245363

Comes Complete with…

• Power source with primary cord.

• 3.8 m Weldcraft® LS17 TIG torch and accessories.

• RFCS-RJ45 remote foot control

• 3.7 m work lead with clamp

• Smith® Argon regulator/fl ow gauge with hose

• TIG Welding for Dummies book with content

written by Miller

• Set-up and operation DVD

• Welding project blueprint for a machine cart/

cylinder rack

Diversion™ 180 Wave 200Rated Output Tig 150 Amps @ 20% 200Amps @ 60%

Stick N/A 200Amps @ 60%

Welding Amp Range Tig 10-180 Amps 10-200 Amps

Stick N/A 10-130 Amps

Open Circuit Voltage 80 Volts 47 Volts

Primary Voltage Single Phase 230v 50/60 Hz Single Phase 230v 50/60 Hz

Dimensions L x W x H 608 x 251 x 433mm 520 x 240 x 415mm

Weight 23 kg 18 kg

Warranty See page 28 12 months

Model #907460


MACHINERY

Syncrowave Series

AC/DC constant current/constant voltage TIG/Stick heavy industrial welding power source.

• Squarewave output with AC balance control features adjustable penetration and cleaning action while

increasing arc stability on various aluminium alloys, and helps eliminate tungsten spotting and arc

rectifi cation.

• 115V auxiliary power receptacle for cooling system.

• Syncro Start™ Technology for customized arc starts, allows for more precise arc starts and fi ne-tuning

based on tungsten diameter and material thickness.

• HF arc starting provides non-contact arc starting that eliminates tungsten or material contamination.

• Dual digital meters allow for quick and easy viewing of actual and preset values of amperage and voltage.

• Last procedure recall simplifi es changing your Syncrowave back and forth from aluminium TIG to stainless

TIG to stick welding. One switch makes all the control panel changes.

• Line voltage compensation ensures consistent weld performance by keeping output power constant even

if primary input power varies by + or - 10%.

• Lift-Arc™ start provides DC arc starting without the use of high frequency.

• Tilted operator interface and built in consumable storage drawer provide added convenience to your

welding experience.

• Arc timer/cycle counter records actual welding time and number of arc starts. Great for estimating job

costs.

Syncrowave 250 DX Part No. 293026

Model #907408


Welding Amp Range 3-310A


Primary Voltage 400 V


Weight 172 kg


Syncrowave 350 LX Part No. 293029

Model #907409

The 350LX also includes a full-featured pulser for heat control.


Welding Amp Range 3-400A


Primary Voltage 400 V


Weight 225 kg


AC/DC TIG / STICK MACHINES CONT’D

Package Options - Water Cooled TIG Package

Part No Description



KITTOR3508 CK350 x 8m TIG Torch

MILCOOLMATE115 Coolmate 3 x 115v


MGEAR195282 Miller Running Gear

MCONT43554 Miller 043 554 RFCS-14 Foot Control


Package Options - Water Cooled TIG Package

Part No Description



KITTOR3508 CK350 x 8m TIG Torch

MILCOOLMATE115 Coolmate 3 x 115v


MGEAR195282 Miller Running Gear

MCONT43554 Miller 043 554 RFCS-14 Foot Control


Indent only


MACHINERY

REMOTE CONTROLS

REMOTE CONTROLS

RCC-14 Part No. M151086

Side-to-side (east/west) rotary motion fi ngertip current/contactor control fastens to tig torch using industrial quality velcro straps. Includes 8m cord and 14 pin plug.

Model #151086

RFCS-14 Part No. M043554

Foot pedal current contactor control. Includes 6m cord and 14 pin plug.

Model #043554

COOLANT SYSTEMS

Coolmate 3

Part No. 115 Volt Model - 293101 230 Volt Model- 293105

Compact horizontal coolant system designed for most water-cooled torches rated up to 500 amps. Features a closed-loop design with radiator which reduces the coolant temperature and prevents the system from overheating. Is also recirculates the coolant through a fan-cooled heat exchanger. Also included is a cleanable fi lter, and a fl ow indicator.

The Coolmate 3 is available with 2 motor input voltages

115v model #043007 Comes complete with a 115V plug which will plug directly into a Miller 115V receptacle.

230v model #043008 Comes complete with a New Zealand 3-pin plug which will plug directly into a wall socket.

Maximum Cooling Capacity 14,000 BTU/hr at 1.25 L/min

Tank Capacity 11.4L


Weight 18 kg



MACHINERY

MIG MACHINES

MIG Welding

A MIG welder uses a DC voltage controlled electric power source (different from that of

an arc welder), connected to a wire feeder which holds a spool of wire. The wire feeder

pushes the wire down what is known as a MIG gun. This is done by feeding the wire

through a set of rollers. A suitable gas mixture is also fed down the MIG handpiece.

Different gases are used for different types of wire.

Basically, the MIG process uses a gas or gas mixture to displace the air around the arc

that is being formed between the wire (electrode) being used and the base metal. This

is done by using an electric MIG power source. The electrode is still being melted with

an electric arc, but in the case of MIG it is a special wire which is mechanically fed into

the arc.

The feed rate is adjusted depending on the thickness of the material being welded.

The voltage of the electric power source is also adjusted depending on the material

thickness being welded.

Advantages of MIG Welding

1) Welds most metals.

2) Simple technique and very easy to learn and use.

3) Higher deposition, greater speed and a lot more effi cient than most other forms of

welding.

4) Minimised weld defects.

5) Produces little or no slag.

6) With the correct wire and settings, can be welded out of position.


MACHINERY

Single phase, IGBT Inverter MIG/Stick welder with built-in wire feeder.

• Portable and lightweight.

• Fan cooled.

• Smooth DC output with stepless voltage

control and stepless wire feed control. This

provides very accurate setting of parameters.

• Excellent for both fl uxcored and solid wire

welding.

• Excellent for all electrode types, including low

hydrogen and cellulose types.

• Capable of welding mild steel, low alloy steel,

aluminium and stainless steel with the correct

liner and gas combination.

• Ideal unit for light engineering, body shops,

sheetmetal work, orchards, farms and home

workshops.

Handy MIG 160E Part No. 293886

CONSUMABLESDescription Sold Per Pkt Item No Part No

SP1571 Nozzle Cylinder 2 232150 BNOZCYL1571

SP1570 Nozzle Conical 2 232151 BNOZCON1570

SP1572 Nozzle Tapered 2 232152 BNOZTAP1572

SP1506 Tip M6 0.6mm 10 232120 BTIP1506

SP1508 Tip M6 0.8mm 10 232121 BTIP1508

SP1509 Tip M6 0.9mm 10 232122 BTIP1509

SP1510 Tip M6 1.0mm 10 232123 BTIP1510

SP1512 Tip M6 1.2mm 10 232124 BTIP1512

SP1557 Nozzle Spring 2 232060 BNOZSPR1557

Drive Rollers - refer to page 62

MIG MACHINES CONT’D

Unit comes complete with:

• 3m Earth Cable and Earth Clamp

• Argon Regulator

• 3m Gas Input Hose

• 150 amp Binzel-style Mig gun

• Input Lead and Plug (15 amp)

Input Power 230 Volt Single Phase

Rated Input Current 30 Amps

Rated Input Capacity 5.7 KVA

Output Open Circuit Voltage 75 Volts

Current Range: Mig 30-160 Amps

Stick 30-140 Amps

Duty Cycle: Mig 160 Amps @ 30%


Wire Sizes 0.6 – 1.0mm

Weight 14.3 kg

Dimensions L x W x H 550 x 320 x 440

Warranty 12 months

1PHASE

DCCC

Optim Range


MACHINERY


Steadymig 165 Part No. 291106

The Steadymig 165 is a compact MIG/MAG unit with an operating range of 30 to 170 amps. As a compact

unit, it combines power source, wire feed unit and control system in one cabinet, and is suitable for use with

gas or no-gas MIG welding. The unit is completed with a 3 metre MIG gun, earth lead, regulator, wheels

and bottle rack. The Steadymig 165 is the ideal unit for small sized businesses, light engineering, body

shops, sheetmetal work, orchards, farms and home workshops, due to the input voltage being 230 volt single

phase.

The machine offers very good welding characteristics, with the choice of six voltage adjustments. This makes

it suitable for welding with most gas shielded welding wires and small diameter fl ux cored wires.

The unit is fi tted with a spot timer, for MIG spot welding. The machine is equipped with a simple but sturdy

wire drive assembly, capable of feeding 0.6 to 0.9mm diameter wires, through a 160 Amp MIG gun. The

Steadymig 165 is extremely mobile, and by fi tting a suitable input power plug, a spool of wire and a bottle of

shielding gas, the machine is ready for action.

• Simple operation

• Extremely mobile

• Robust

• 230 Volt Primary Input

• Fan Cooled

• 30 - 170 Amp Current RangePrimary Volts 230 Volt Single Phase

Primary Draw 14 Amps @ 60% Duty Cycle

Recommended Fuse 25 Amp Slow Blow

Current Range 30 – 170 Amps

Open Circuit Voltage Range 18 - 34 Volts

Duty Cycle @ 15% 165 Amps 24.2 Volts




Drive System Single with Pressure Roller

Weight 44 kg


Warranty 18 months

“A Tool, Not a Toy”

Comes complete with:

• Bottle Rack

• Spot Timer

• Earth Lead

• Argon Regulator

• 3m Mig Gun

CONSUMABLES

Description Sold Per Pkt Item No Part No

SP1557 Nozzle Spring 2 232060 BNOZSPR1557


SP1506 Tip M6 0.6mm 10 232120 BTIP1506

SP1508 Tip M6 0.8mm 10 232121 BTIP1508

SP1506 Tip M6 0.9mm 10 232122 BTIP1509

SP1506 Tip M6 1.0mm 10 232123 BTIP1510

SP1512 Tip M6 1.2mm 10 232124 BTIP1512

SP1556 Insulating Bush 2 232064 BNOZINS1556

FB 0185 Left Hand Tip Holder 1 402187 SMTIPHOLDFB0185


1PHASE

DC


MACHINERY


Millermatic 180 Auto Set Part No. 293266

All-in-one MIG welding package that welds 0.8 - 8mm mild steel.

• Auto-Set™: The right settings automatically.

Simply set the wire diameter, then dial in the

thickness of what you’re welding. That’s it

- Start welding with the exact parameters

you need! Welding really couldn’t be easier!

• Infi nite voltage control gives you the

fl exibility to manually override the automatic

settings. This is handy when welding

aluminium, stainless steel, or any time you

want to set your own parameters on mild

steel.

• Infi nite voltage adjustment provides

broader operating range with fi ner control

than a tap machine.

• Smooth-Start™ patent-pending

technology provides smooth spatter-free

starts – best starting machine in the small

mig machine category. No pop gun starts

with no spatter to clean up.

• Welds the thickest material in its class

- up to 7.9mm in a single pass.

• Tip Saver™ shuts down output when tip is shortened to the work. Extends contact tip life and protects

internal components from damage.

• Standard built-in solid state contactor circuit makes wire electrically “cold”until trigger is pulled, making

the unit safer. It’s also easier to position torch to work before starting weld.

Uses 102 or 203mm spools and can be set up to weld with wire sizes 0.6 to 0.9mm mild/stainless steel and

0.8 – 1.2mm fl ux cored.

Model #907312

Duty Cycle 135 Amps @ 30%

Recommended Welding Range 30-180 Amps


Primary Voltage 230V Single Phase


Weight 32.7 kg



Gooseneck Shock Washer Std 2 231122 TREGWASH152

151 1 50 LD Nozzle 13mm Bore 2 231102 TREGNOZ151150

154-14 Tough Lock Retaining Head 2 231123 TREGHEAD15414

403 14 23 0.6mm Std Tough Lock Con Tip 10 231105 TREGTIP4031423





• 3m Mig Gun

• 3m Earth Cable and Clamp

• Factory-installed Solenoid Valve

• Input Lead

• Dual Quck Change Drive Roll 0.6-0.8-0.9mm

• Argon Regulator c/w Flo Tube


MACHINERY



unit, it combines power source, wire feed unit and control system in one cabinet and is suitable for use with gas

or no-gas MIG welding. The unit is completed with a 3 metre MIG gun, earth lead, regulator, wheels and bottle

rack. The Steadymig 220 is the ideal unit for small sized businesses, light engineering, body shops, sheetmetal

work, orchards, farms and home workshops, due to the input voltage being 230 volt single phase.

The machine offers excellent welding characteristics, with the choice of eight voltage adjustments. This makes

it suitable for welding with most gas shielded welding wires and small diameter fl ux cored wires.

The unit is fi tted with a spot timer, for MIG spot welding. The machine is equipped with a simple but sturdy two

wheel wire drive assembly, capable of feeding 0.6 to 1.0mm diameter wires, through a 260 Amp MIG gun. The

Steadymig 220 is extremely mobile, and by fi tting a suitable input power plug, a spool of wire and a bottle of

shielding gas, the machine is ready for action.



• Robust


• Fan Cooled

• 30 - 220 Amp Current Range

Primary Volts 230 Volt Single Phase









Drive System Single with Pressure Roller

Weight 58 kg


Warranty 18 months


401 6 62 HD Nozzle 16 Bore 3 Rec 2 231306 TREGNOZ401662

403 22 30 0.8mm Surestart Con Tip 10 231363 TREGTIP4032230


403 22 1.0 1.0mm Surestart Con Tip 10 231365 TREGTIP4032210



404 20 Tough Lock Retaining Head 2 231330 TREGHEAD40420

415 35 15 0.9mm Std Liner 5 metre 1 231159 TREGLIN4153515



“Industrial Quality”


• Bottle Rack

• Spot Timer

• Earth Lead

• Argon Regulator

• 3m Mig Gun

Simple, but sturdy, wire drive

assembly. Solid aluminium

components with drive rollers

top and bottom.

Very powerful drive motor.

1PHASE

DC


MACHINERY




unit, it combines power source, wire feed unit and control system in one cabinet and is suitable for use with gas

or no-gas MIG welding. The unit is completed with a MIG gun, earth lead, regulator, wheels and bottle rack.

The Steadymig 265 is the ideal unit for small to medium-sized businesses, home workshops, orchards and

farms due to the input voltage being 230 volt single phase.

The machine offers superb welding characteristics, with the choice of eight voltage adjustments. This makes it

suitable for welding with most gas shielded welding wires and small diameter fl ux cored wires.

The unit is fi tted with a spot timer, for MIG spot welding. The machine is equipped with a very powerful four-

wheel wire drive assembly. The feed mechanism features four driven rollers, capable of smooth and consistent

feeding of 0.6 to 1.2mm diameter wires, through a 300 amp MIG gun. The Steadymig 265 is extremely mobile,

and by fi tting a suitable input power plug, a spool of wire and a bottle of shielding gas, the machine is ready for

action.

Primary Volts 230 Volt Single Phase




Voltage Steps 8




Duty Cycle @ 100% 140 Amps 21 Volts


Drive System 4 Drive Roll

Weight 85 kg

Dimensions L x W x H 830 x 500 x740mm

Warranty 18 months

“A Serious Tool for Serious Work”









154-14 Tough Lock Retaining Head 2 231123 TREGHEAD15414


415 116 15 1.2 - 1.6mm Std Liner Red 1 231162 TREGLIN41511615




• Robust


• Fan Cooled



• Bottle Rack

• Spot Timer

• Earth Lead

• Argon Regulator

• 3.7m Mig Gun



components with drive

rollers top and bottom.


1PHASE

DC


MACHINERY




unit, it combines power source, wire feed unit and control system in one cabinet. The unit is completed with

a MIG gun, earth lead, regulator, wheels and bottle rack. The Steadymig 285 is the ideal unit for small to

medium-sized businesses, general engineering, home workshops, orchards and farms.

The machine offers exceptional welding characteristics, with the choice of 14 voltage adjustments (2 coarse

and 7 fi ne). This makes it suitable for welding with most gas shielded welding wires and small diameter fl ux

cored wires.

The unit is fi tted with a spot timer, for MIG spot welding. The machine is equipped with a very powerful four-

wheel wire drive assembly. The feed mechanism features four driven rollers, capable of smooth and consistent

feeding of 0.6 to 1.2mm diameter wires, through a 300 amp MIG gun. The Steadymig 285 is extremely mobile,

and by fi tting a spool of wire and a bottle of shielding gas, the machine is ready for action.

Primary Volts 400 Volt Three Phase




Voltage Steps 14 (2 coarse - 7 fi ne)







Weight 83 kg


Warranty 18 months







403 22 52 1.3mm SureStart Con Tip 10 231367 TREGTIP4032252





“Time Tested Reliability”



• Robust


• Fan Cooled



• Bottle Rack

• Spot Timer

• Earth Lead

• Argon Regulator

• 3.7m Mig Gun






DC


MACHINERY


Steadymig 322 with 4WD FeederPart No. 291146

The Steadymig 322 and the Steadymig 4WD Feeder comes as a complete package with an operating range of

30 to 320 amps. The package includes 1 x Steadymig 322 Power Source, 1 x Steadymig 4WD Wire Feeder with

a 4-wheel drive system, 5 metre extension leads between the feeder and the power source, and is completed

with a MIG Gun, earth lead, regulator, wheels, bottle rack and a feeder turntable.

The power source offers outstanding welding characteristics with the choice of 2 inductance tappings and

21 voltage adjustments (7 coarse and 3 fi ne) and is fi tted with digital meters for easy reference of operating

parameters. This makes it suitable for welding with most gas shielded and fl ux cored wires. The 4 wheel drive

feeder is a simple but sturdy wire drive assembly, capable of feeding 0.6 to 1.2mm diameter wires through a

350 amp MIG Gun.

The Steadymig 322 with the Steadymig 4WD feeder is extremely mobile and by fi tting a spool of wire and a

bottle of shielding gas, the machine is ready for action.


Voltage Steps 21 — 7 coarse, 3 fi ne


Inductance Tappings 2






Weight 141 kg

Dimensions L x W x H power source 1000 x 555 x 810mm

wire feeder 540 x 270 x 380mm

Warranty 18 months

CONSUMABLESDesctription Sold Per Pkt Item No Part No










Every Workshop should have one!



• Robust


• Fan Cooled


• Separate 4 Wheel Wire Feeder

• 2 Inductance Tappings


• Bottle Rack

• Spot Timer

• Digital Meters

• Earth Lead

• Argon Regulator

• 3.7m Mig Gun






DC


MACHINERY

Steadymig 402 with 4WD Feeder Part No. 291151

The Steadymig 402 and the Steadymig 4WD Feeder comes as a complete package with an operating range of 30 to 400 amps. The package includes 1 x Steadymig 402 Power Source, 1 x Steadymig 4WD Wire Feeder with a 4-wheel drive system, 5 metre extension leads between the feeder and the power source, and is completed with a MIG gun, earth lead, regulator, wheels, bottle rack and a feeder turntable.

The power source offers premium welding characteristics with the choice of 2 inductance tappings and 24 voltage adjustments (6 coarse and 4 fi ne) and is fi tted with digital meters for easy reference of operating parameters. This makes it suitable for welding with most gas shielded and fl ux cored wires. The 4 wheel drive feeder is a simple but sturdy wire drive assembly, capable of feeding 0.6 to 1.6mm diameter wires through a 400 amp MIG Gun.

The Steadymig 402 with the Steadymig 4WD feeder is extremely mobile and by fi tting a spool of wire and a bottle of shielding gas, the machine is ready for action.






Duty Cycle @ 60% 400 Amps 34 Volts


Wire Speed 0 – 22 metres per minute


Drive System 4 Wheel Drive

Weight 156 kg

Dimensions L x W x H power source 1000 x 555 x 810mm

wire feeder 540 x 270 x 380mm

Warranty 18 months










415 116 15 1.2-1.6mm Std Liner Red 1 231162 TREGLIN41511615


Simple, Powerful, Reliable — What more could you need?




• Robust


• Fan Cooled


• Separate 4 Wheel Wire Feeder


• Bottle Rack

• Spot Timer

• Earth Lead

• Argon Regulator

• 3.7m Mig Gun

Simple, but sturdy, wire

drive assembly. Solid

aluminium components

with drive rollers top and

bottom.


DC


MACHINERY

Heavy Industrial ApplicationsHeavy Equipment Manufacturing

Truck and Trailer Manufacturing

Ship and Boat Building

Tank/Pressure Vessel Fabrication

Manufacture of Automotive Equipment

Railcar/Locomotive Fabrication and Repair

Furniture Manufacture

Structural Steel Fabrication

Sheet Metal Fabrication

Maintenance

HEAVY DUTY MIG POWER SOURCES

Deltaweld 602 Part No. 293226

Model #907286


Model #907359


Model #907285

Deltaweld Series

3 Phase DC constant voltage MIG welding power source.

• Superior arc welding performance with MIG welding.

• Suitable for mig, fl uxcored, air carbon arc cutting and gouging and sub arc processes.

• Internal digital voltage control (DVC) enables operator to preset weld voltage before striking an arc.

• Two positive output terminals provide high/low stabilizer selection. Allows operator to optimize arc performance. Excellent for diffi cult to run and stainless wires.

• Line voltage compensation ensures consistent weld performance by keeping output power constant even if primary input power varies by + or - 10%.

• Simple control panel provides easy, effi cient operation.

• Digital voltmeter and ammeter are easy to read even at 9.2 m.

• 14-pin receptacle provides quick, direct connection to Miller 14-pin wire feeders and accessories.

• 115 V duplex receptacle provides 15 amps of auxiliary power.

• Thermal overload protection light indicates power shutdown. Helps prevent machine damage if the duty cycle is exceeded or airfl ow is blocked.

• Remote on/off capabilities allow operator to turn power source on/off from a distance.

• Remote voltage control allows operator to change voltage from feeder.

• Power effi cient for exceptional value and return on your investment.

• Fan-on-Demand operates only when needed reducing noise, power consumption, and the amount of airborne contaminants pulled through the machine.

• Enclosed circuit boards provide additional protection from contaminants resulting in longer service life.

• PC board protection prevents the wire feeder power or other stray voltages (less than 115 VAC) from harming the power source PC board.

Package Options - MIG Package

Part No Description



TREGGUN40012M Tregaskiss 400A x 12ft MIG Gun Miller

KITCABLE502 Power Cable to Feeder 50mm x 2m


MIL74S Miller S74S Feeder no d/rollers (refer to page 62)


Deltaweld 402 602 852

Rated Output @ 100% 300 amps 450 amps 650 amps

Recommended Welding Range 15-32V 15-38V 15-44V

Open Circuit Voltage 42 Volts 48 Volts 54 Volts

Primary Voltage 400 V Three Phase

Dimensions L x W x H 775 x 585 x 762 966 x 585 x 762 966 x 585 x 762

Weight 147 kg 174 kg 214 kg


Indent only


MACHINERY

MULTI PROCESS POWER SOURCES

XMT 350 Series

Inverter based DC Constant Current / Constant Voltage Multiprocess Welding Power Source.

• Wind Tunnel Technology™ protects electrical components and PC boards from contamination.

• Fan-On-Demand™ cooling system operates only when needed, reducing noise, energy use and amount of contaminants pulled through machine.

• Lift-Arc™ start provides DC arc starting without the use of high frequency. Starts the arc without contaminating the weld with tungsten.

• Adaptive Hot Start™ increases the output amperage at the start of a weld if necessary, eliminating electrode sticking.

• Lightweight, aerospace-grade aluminium case offers protection with the benefi t of reduced weight.

• Line voltage compensation ensures consistent weld performance by keeping output power constant even if primary input power varies by + or - 10%.

• Inverter arc control technology provides greater puddle control for superior 6010 stick electrode performance, and outstanding MIG weld performance.

• Process selector switch reduces the number of control set up combinations without reducing any features.

• Large, dual digital meters are easy to view and are presettable to ease setting weld output.

XMT 350 CC/CV Part No. 293220

Pulsed mig capabilities are available with the optional Optima control.

Model #907161

XMT 350 MPA Part No. 293218

Pulsed mig capabilities built in.

Model #907366

Rated Output Three Phase 350 amps @ 60%

Amperage / Voltage Range – CC 5-425 Amps

Amperage / Voltage Range – CV 10-35 Volts


Primary Voltage Auto-Line


Weight 36.3 kg


Optima™ MIG (GMAW) Pulse Control Part No. M043389

A multipurpose, microprocessor-based

pulse control for synergic MIG, manual

MIG pulsing or standard MIG welding.

Use the control with a Miller power

source and wire feeder, including

automatic feeders and spool guns.

25 ft cord with 14-pin plug.

Model #043 389Package Options - Air Cooled TIG Package

Part No Description






Part No Description







Package Options - Stick Package

Part No Description

KITELEC506 Electrode Lead Twist Type 50mm x 6m)



MACHINERY

Model 452/562

MULTI PROCESS POWER SOURCES CONT’D

XMT 456 CC/CV Part No. 293217

Inverter based DC Constant Current / Constant Voltage power source. Multipurpose power source featuring Wind Tunnel Technology, Lift-Arc, Adaptive Hot Start, and Line Voltage Compensation. 115 VAC auxiliary power for coolers etc.

Model #907012





Primary Voltage 400v Three Phase


Weight 53.5 kg


Dimension 562 Part No. 293245

DC Constant Current / Constant Voltage power source. Multipurpose power source provides capability and versatility in CV (mig) and CC (stick, tig). Features Line Voltage Compensation, Hot Start as well as a 15 amp 115 VAC duplex receptacle to run coolers etc.

Model #907288




Open Circuit Voltage – CC 63 VDC

Open Circuit Voltage – CV 43 VDC

Primary Voltage 400v Three Phase

Dimensions 966 x 585 x 762mm

Weight 192 kg



Part No Description


KITEARTH706 G Clamp style Earth Lead 70mm x6m




Part No Description







Package Options - Stick Package

Part No Description

KITELEC506 Electrode Lead Twist Type 50mm x 6m)



Part No Description










MACHINERY

Panther 200 Puls Part No. 293840

A single phase 230 volt 200 amp compact synergic pulsed mig machine suitable for welding steel, stainless steel, aluminium and mig brazing with silicon bronze and aluminium bronze wires. Optional push/pull gun available.

• Extremely compact construction

• Low Weight

• Suitable for fi eld installations

• Simple to operate

• Has 49 programmes for pulsed and non-pulsed operation

- Steel

- Stainless Steel

- Aluminium

- Silicon Bronze

- Aluminium Bronze

• Four manual welding programs

• Electronically pre-programmed welding choke (ADC)

• Manual correction options for ADC

• Push-Pull option as standard

• Wire spool adaptor for 200mm and optional retrofi tting for 300mm.

PULSE MIG MACHINES

Panther 200 Puls Part No. 293840

Welding Current Range 15-200 Amps

Duty Cycle 200 Amps at 35%

Primary Voltage 230v 1 phase


Weight 20 kg

Warranty 12 months

Settings / Welding parameters / Displays

• Energy setting is carried out via Ampere, feed rate, material thickness.

• Arc length correction

• ADC correction

• Spot time

• Interval time

• Operating modes, 2-step, 4-step, spot and interval

• Pulse operation, stepless operation with and without synergic regulation

• Hold function for welding energy

• Display of the selected welding program

• Job storage

• Special parameters - Gas pre-fl ow time - Creep speed - Start current value - Start current time - Down slope time - End crater current - Back burn time - Push-Pull dynamic

The Panther 200 Puls is particularly suited to the following fi elds:

- Light to medium steel construction work

- Chassis construction

- Chassis repair

- Air conditioning construction

- Thin sheet processing

- Automotive Repair

- Specialist Panel Repair


0.6mm Std Tough Lock Contact Tip 10 231105 TREGTIP4031423





HD Nozzle 16 Bore 6mm Recess 2 231303 TREGNOZ401562





Std Nozzle 10 Bore Flush 2 231203 TREGNOZ401438

Std Nozzle 13 Bore 3mm Recess 2 231204 TREGNOZ401450

Std Nozzle 16 Bore 3mm Recess 2 231205 TREGNOZ401462

1PHASE


• Tregaskiss 300 amp x 3m Mig Gun

• Argon Regulator

• Input Lead

• Earth Lead

• Instruction Manual


MACHINERY

PULSE MIG MACHINES CONT’D

MegaPuls 250-4 Part No. 293842

Welding Current Range 10-250 Amps

Duty Cycle 25 Amps at 40%

Primary Voltage 400v 3 phase


Weight 35 kg

Warranty 18 months

MegaPuls 250 Part No. 293842

Multifunctional impulse welding power source with the most modern inverter technology and the revolutionary REHM SMC® technology.

The MEGAPULS 250 produces excellent and extremely precise welding results when MIG/MAG impulse arc welding, conventional MIG/MAG, MIG brazing, electrode hand welding and TIG-DC welding. Thanks to its compact format and low weight, the MEGAPULS 250 is also extremely mobile.

FeaturesWide range of uses• MIG/MAG impulse and dual pulse welding• Conventional MIG/MAG welding• MIG brazing of galvanised or aluminium coated sheets• Electrode hand welding• TIG-DC welding (with lift arc ignition)

When welding

Steel - CrNi - Aluminium coated sheet - MIG brazing

Excellent welding results as well as simple and extremely safe operation of the MegaPulse 250 ensured by the revolutionary REHM Smart Machine Control (SMC®) technology.

SDI (Stepless Dynamic Induction): Stepless, electronic welding choke with extremely rapid regulation for excellent ignition properties and an extremely stable arc.

RSC® (Realtime Speed Control): Realtime monitoring and extremely precise regulation of the wire feed rate with digital signal sensor for constant wire feeding.

CCM (Characteristic Curve Memory): Integrated welding parameter database with concentrated expert knowledge.

RMI (Rehm Machine Interface): Rapid and safe setting of the welding parameters with the simplest of handling.

Maximum effi ciency thanks to almost spatter-free welding Compact welding power source with integrate 4-roller wire feed unit and basket spool case D300.

• Perfect welding results thanks to: - Extremely fast, very precise arc regulation - Regulated droplet transfer - Highest levels of reproducibility and setting

accuracy - Automatic ignition, welding and crater fi lling

programs for each material type – Integrated dual pulse function

• Flexible programming of individual jobs can be carried out at any time

• Powerful, extremely precise 4-roller drive

• Standby function

• Remote control option with Up-Down welding torch

• Electrode hand welding with integrated arc force, automatic hotstart and anti-stick functions

• Optional with a Rehm universal Push-Pull connection.


SP3654 Swan Neck 1 232400 BNECK3654

SP3681 Tip Holder M6 2 232405 BTIPHOLD3681

SP3658W Diffuser White 2 232410 BDIF3658W

SP3658 Diffuser Black 2 232411 BDIF3658B


SP3671 Nozzle Cylinder 2 232440 BNOZCYL3671

SP3672 Nozzle Tapered 2 232442 BNOZTAP3672

SP2408 Tip M6 0.8mm 10 232241 BTIP2408

SP2409 Tip M6 0.9mm 10 232242 BTIP2409

SP2410 Tip M6 1.0mm 10 232243 BTIP2410

SP2412 Tip M6 1.2mm 10 232244 BTIP2412

SP2416 Tip M6 1.6mm 10 232245 BTIP2416

SP2512 Tip HD M6 1.2mm 10 232254 BTIP2512

SP1549 Liner Steel 4m 0.6-0.9mm 1 232161 BLIN1549



SP1548T Liner Tefl on 4m 0.6-1.0mm 1 232171 BLINTEF1548

SP2432T Liner Tefl on 3m 1.0-1.4mm 1 232173 BLINTEF2432

CC


• MB36 x 3m Gun c/w up/down remote

• Argon Regulator

• Input Lead

• Earth Lead



MACHINERY

MegaPuls 300W Part No. 293843

Welding Current Range 10 - 300 amps

Duty Cycle 300 amps @ 60%

Primary Voltage 400 volts 3 phase

Dimensions - Power Source 820 x 440 x 975mm

Dimensions - Wire Feeder 390 x 235 x 590mm

Weight 175 kg with feeder

Warranty 18 months

MegaPuls 300 Part No. 293843

The entire REHM welding knowhow for innovative MIG/MAG pulsed arc welding, conventional MIG/MAG welding, MIG brazing, and stick welding is concentrated in the new MEGAPULS 300/400/500 equipment family.

You can, with the fl exible MEGAPULS family, weld all standard welding materials including mild steel, medium/high tensile steel, aluminium, stainless, galvanised sheet and more...

The new generation of high-performance and totally digital pulsed MIG welding units ensures high operating dependability at high power and perfect reproducibility of the welding parameters. Individual jobs can be fl exibly programmed at any time. As a result, the welding results aren’t just outstanding, they’re also exactly reproducible.Maximum effi ciency thanks to virtually spatter-free welding. The lightening fast dynamic arc reaction and exact digital arc length control, reduces welding spatter and fume to an absolute minimum.

The arc properties during ignition and welding can be exactly set, digitally programmed, and stored. The automatic ignition, crater fi ll, and individual pulse wave form are available for all materials. These ensure optimum ignition, virtually spatter-free welding and minimum

heat input. The synergic welding characteristic can be individually selected, both for conventional, and for pulse-UI or pulse-II welding.

For exact control of root access, weld overlapping and heat generation, REHM has integrated the “Double Pulse” as a standard feature. The pulse imposition gives you complete control over the droplet transfer phase and the process. Without manual intervention, more energy is generated during the droplet transfer phase, less energy in the cooling phase, and for every pulse only a droplet of fi ller metal. The end result is a weld which is close to the quality of TIG, requiring no fi nishing.

The MEGAPULS automatically compensates for the cable assembly length. All voltage dependent values of the synergic welding characteristics are automatically corrected, so different lengths of intermediate cable assemblies are automatically compensated.

There is virtually no difference in performance, even with mains voltage variations. The MEGAPULS welding units are absolutely impervious to mains voltage fl uctuations and hence ideally suited for operation with engine driven generators, long mains supply cables or varying mains voltage supply.


CC

Very easy to operate. Thanks to one-knob control with the welding energy as the leading variable, the MEGAPULS is very easy to operate. Just let the unit suggest the optimum parameter setting, and production of top-quality welds begins.

The synergic control provides the welding process with optimum values at all times. The unit is ready to start welding immediately after setting of the operating mode and selection of the synergic characteristic. You can leave everything to the control system except handling of the torch. All process-specifi c data from the start sequence and the stationary welding process to the fi nal downslopeare already contained in the synergic control.


• Rehm 9WS x 3m Gun c/w remote control

• Intermediate Hose Assembly

• 1.2/1.6 Ali Drive Roll Kit

• Universal Push/Pull Interface kit

• Input Cable

• Earth Lead



SP3658W Diffuser White 2 232410 BDIF3658W

Gas Nozzle Conical NW16 1 230921 NOZZ770190

Nozzle Connection (Tip Holder) 1 230928 NOZZ7700225

Uses SP380 M8 Tips (refer page 70)


MACHINERY

PipePro 450A RFC Part No. 293521

Multiprocess pipe welding system power source, can be used with either PipePro Suitcase or PipePro bench feeders. Features RMD Pro, Pro-Pulse and Auto-Line.

The PipePro 450A welding system provides one versatile solution for pipe welding in a package for both fi eld and shop fabrication. Standard welding processes include new patented RMD™Pro and Pro-Pulse™, conventional MIG, GMAW-P, FCAW, Stick, TIG and Air Carbon Arc Cutting. The RMD Pro and Pro-Pulse welding processes are optimised for steel and stainless steel pipe. Programs are provided for the most common gases, wire types and wire diameters used in the pipe welding industry.


Model #907296




Primary Voltage 400 V Three Phase


Weight 72.9 kg


Features

Auto-Line™ Allows for any input voltage hook-up (190-630V, 50/60 Hz) with no manual linking.

1/4-turn connectors Allow for faster installation of system and reduces thread stripping.

Multiprocess Select from Stick, TIG, MIG, GMAW-P, RMD Pro, Pro-Pulse MIG, FCAW and Air Carbon Arc.

Wind Tunnel Circulates air over components Technology™ that require cooling, not over

electronic circuitry, which reduces contaminants and improves reliability.

Field or Shop Can be used with either a SuitCase feeder for fi eld construction, or a single or dual bench-style feeder for shop fabrication.

Fan-On-Demand™ Cooling system operates only

when needed. Reduces amount

of airborne contaminants pulled

through the machine.

Easy to operate Simple front panel layout

makes it easy to select

programs.

PipePro Single Wire Feeder Part No. 293356

For shop applications, provides stored programs, remote trigger select, dual schedule, weld sequence control and range locks. For use with Miller PipePro power sources

Model #300227

Please note – Drive roll kits must be ordered separately. See page 62.

Input Power 40 VDC

Welding Current Type Constant Voltage (CV) DC

Wire Diameter Solid 0.6-3.2mm

Wire Speed 1.3-19.8 m/min


Weight 20.4 kg



Part No Description




MCAB195185 Miller 195 185 ft Int Cable

MLEAD195397 Miller 195 397 Work Sense Lead 50 ft


MILPPSDX Miller PipeproDX Single Feeder no d/rollers (refer to page 62)

MCART300334 Miller Pipepro 450 System Cart



MACHINERY


• Ultra portable and versatile.

• Synergic pulsed welding mode offers the simplicity of a single knob

control. The machine will select the correct pulse power based on the

wire feed speed set by the operator.

• Profi le pulse™ Achieve "stacked dime" weld bead appearance without

back-stepping (Double pulse.)

• Parameter and system lock provides three levels of protection to

prevent accidental modifi cation of welding parameters or manipulation of

setup menu items.

• True push-pull wire feed system. The slave/torque motor ensures

smooth, consistent feeding and improved arc performance while

reducing the problems normally associated with feeding aluminium.

The XR-AlumaFeed™ and AlumaPower™ 350 MPa combine for a synergic

system that simplifi es and improves MIG and Pulsed MIG welding applications for

aluminium welding.

Aluma Power 350 MPaSource Part No. 293000

Auto-Line™ Power Management Technology allows for any input voltage hook-up (208–575 V) with no manual linking required, providing convenience in any job setting. Ideal solution for dirty or unreliable input power.

Fan-On-Demand™ cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine.

Large, dual digital meters are easy to view and are presettable to ease setting weld output.

Inverter arc control technology provides greater puddle control for outstanding MIG and Pulsed MIG weld performance.

Line voltage compensation keeps welding output constant even if input power varies by +/-10%. XMT 350 models further expand line voltage compensation on 460 VAC to an amazing +37%, -59%.

Lightweight, aerospace-grade aluminum case offers protection and the benefi t of reduced weight.

Ultra-tough, polycarbonate-blended cover for control panel protects front controls from damage.

Easy setup for MIG and Pulsed MIG applications

SharpArc™ controls the arc in Pulsed MIG mode and gives control over the arc cone shape, puddle fl uidity, and bead profi le. If a gas is used other than Ar 100% (Argon), SharpArc™ can be adjusted to help customize your arc to the gas

being used.

Model #907420

XR-AlumaFeed Wire Feeder Part No. 293001

Gun calibration allows control box to sync with the welding gun for precise wire feed control that is critical for reducing weld defects and providing fl awless synergic operation.

Advanced trigger provides “trigger interlock” capability and the ability to control the amount of time spent in the arc start and arc crater steps.

Bright digital displays are easy to read and display voltage or arc length and wire feed speed or amperage. Also have indicators for start and crater, setup, schedule select and advanced trigger operations. Two-knob, three-button panel layout makes it simple to change parameters and reduces training time.

Trigger schedule select (SCHD) allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding. Useful when switching between two welding parameters is needed.

Setup guide on inner panel of feeder has quick tips to get your system up and running quickly. Also provides a good reference that won’t get misplaced like an owner’s manual.

Rugged steel case holds up in the harshest environments and protects wire from dirt and moisture. Also has a large carrying handle for improved durability.






Weight 36.3 kg


Package Options - 25ft Push-Pull Package

Part No Description



MILXRAGUN25 Miller XR-A Aluma Pro Gun 25ft



MILXRAFEEDER Miller XR-Aluma Feeder no d/rollers (refer to page 62)

Package Options - 35ft Push-Pull Package

Part No Description



MILXRAGUN35 Miller XR-A Aluma Pro Gun 35ft



MILXRAFEEDER Miller XR-Aluma Feeder no d/rollers (refer to page 62)



206 186 Miller Fastip 0.8mm M206186 MTIP206186




Input Power 24 VAC, 5A 50/60Hz


Wire Speed 1.8 - 22.2 m/min


Aluminium 0.9-1.2mm

Max Spool Size Capacity 305mm


Weight 19.2 kg


Model #300509

XR-Aluma Pro Gun

- refer page 57

AlumaFeed Synergic Aluminium Welding System


MACHINERY

S-74 MPa Wire Feeder Part No. 293330

Digital, full feature with Alumination™ Technology which gives the ability to use the extended reach of a push-pull system for consistent, versatile and dependable aluminium wire feeding. Plus Trigger schedule select, Profi le Pulse and Accu-Mate™. For use with CV, DC power sources.

Model #300411

Please note – Full features obtained when connected to a Miller XMT 350 MPa, or a Miller Invision 352 MPa. Refer to 70 series feeder brochure (M/3.0) for full details.

Drive roll kits must be ordered separately. See page 62.

Input Power 24V AC

Current Type Constant Voltage (CV) DC


Aluminium 0.9-1.5mm



Weight 26 kg


WIRE FEEDERS

S74S Wire Feeder Part No. 293331

4 Wheel Drive wire feeder with toolless rotatable drive assembly which allows the operator to rotate the drive housing. This eliminates severe bends in the wire feed path which extends gun liner life and aids in feeding diffi cult wires. For use with CV, DC power sources.

Model #195057


Input Power 24 VAC

Welding Mode Constant Voltage (CV) DC




Weight 26 kg


Suitcase X-Treme 12VS Wire Feeder Part No. 293372

Voltage Sensing Wire feeder in polypropylene case with built-in slide rails. Features digital meters with SunVision, trigger hold, wire jog and gas purge. For use with CC or CV DC power sources.

Model #195500


Input Power Open circuit voltage and arc voltage 14-48 VDC

Current Type Constant Voltage (CV) DC



Flux cored 0.8-2.0mm



Weight 15.9 kg


S74DX Wire Feeder Part No. 293335

Deluxe – digital, full feature with four weld programs, adjustable run-in control, adjustable weld sequence control, welding process range control. Also dual schedule, trigger dual schedule and trigger program select. For use with CV, DC power sources

Model #300327


Input Power 24 VAC

Welding Mode Constant Voltage (CV) DCWire

Diameter Solid 0.6-3.2mm



Weight 26 kg



MACHINERY

Spoolmatic 30A Part No. 293400

Air cooled spool gun for exceptional aluminium welding results in industrial or commercial applications. Engineered for operator comfort the Spoolmatic 30A gives you portability and with the 9m cable assembly allows access to those hard to reach welds. Use with the WC-24 Control or connect directly to applicable machines.

May require the Miller WC-24 Control - Part No 293455. Talk to yiour Weldwell representative for details.

Model #130831


Welding Output Rating 200 A @ 100%

Wire Speed 1.8 – 22.2m/min

Wire Diameter Capacity 0.6-1.6mm Ali Wire up to 1.1mm

Hard Wire

Max Spl Size Capacity 102mm


Weight 6.4 kg


MIG FEED GUNS & CONTROLS






XR-A Pistol Gun Part No. 293410

Air cooled push pull gun which with the XR Control is ideal for aluminium and other soft alloy wires. Accepts patented, single turn, quick change FasTip contact tips, and has a replaceable feed cable and head tube liner which reduces service time.

Model #198128


Weld Current Capacity 200 A @ 100%


Wire Diameter Capacity 0.8-1.6mm aluminium wire


Weight (includes cable) 9.6 kg


XR-S Control Part No. 293414

Wire Feed Control for use with XR guns. Provides a digital wire feed speed display, allowing the user to easily see and accurately adjust wire feed speed with the turn of a dial. An adjustable run-in control function provides reliable arc starts. Option of using a .2 second pre-fl ow shielding gas coverage and 3.5 second post-fl ow coverage. The unit comes preset with pre-fl ow turned on and post-fl ow turned off.

Model #300601


Input Power 24 VAC, 5 A, 50/60 Hz

Wire Speed 1.8 – 22.2 m/min

Max Spool Size Capacity 305mm


Weight 19.2 kg


XR-A Aluma Pro Gun Part No. 293408

True push-pull wire feed system (when coupled to the XR-Aluma Feeder - refer page 55). Slave torque motor ensures smooth, consistent feeding and improved arc performance, while reducing the problems normally associated with feedling aluminium.


Welding Output Rating 300 A @ 100%

Wire Speed 1.8-23m/min

Wire Diameter Capacity 0.8-1.6mm Ali


Weight 1.1 kg



MACHINERY

PLASMA CUT TERS

Spectrum 375 X-Treme Part No. 293713

Plasma cutter complete with ICE–27T hand held torch with 3.7mm cable and 3.7m earth lead. X-Case provides protection in transport and storage for tools and spares etc. Consumable box with 3 electrodes, 3 tips and air fi tting. The unit can be powered by any Miller engine drive with generator power. LVC Line Voltage Compensation provides peak performance power under variable input voltage conditions.

Model #907339

Mild Steel Cutting Capacity Rated Sever

9.5mm 16mm

Rated Output 27 A at 92 VDC 35% Duty Cycle

Input Current 13.9A / 240V

Required Air Input Flow/Pressure 128L/min @ 100 psi


Weight 8.2 kg


Spectrum 625 X-Treme Part No. 293722

Plasma cutter complete with ICE-40T hand held torch with 3.7m cable. X-CASE provides protection in transport and storage for tools and spares etc. Consumables box with 2 std electrodes, 1 extended electrode, 2 std tips, 1 extended tip, and defl ector. LVC Line voltage compensation provides peak performance power under variable conditions (187-264 V). Arc starts without high frequency. Auto-Refi re Technology for expanded metal cutting or multiple metal pieces.

Model #907404


16mm 22mm

Rated Output 40A @ 140VDC 50% Duty CycleInput Current 30A / 240VMax OCV 400 VDCRequired Air Input Flow/Pressure 170L/min @ 100 psiDimensions 229 x 140 x 337mmWeight 9.5 kg


Spectrum 875 Part No. 293726

A very powerful single phase plasma cutter complete with a 15.2m ICE-60T hand held torch, 15.2m earth cable/clamp, and 3m input power cord. LVC provides peak performance power under variable input voltage conditions. It features wind tunnel technology, fan on demand, and Auto-ReFire™ technology, just to name a few. Can be powered by any Miller engine drive with generator power at or above 10 kW (e.g. Bobcat™) or simply plugged into a suitable single phase wall socket.

A machine torch package is also available.

Model #907390012


22mm 32mm

Rated Output 60A @ 140 VDC

Required Air Input Flow/Pressure 191L/min @ 100 psi

Input Current 42A / 240V


Weight 27.7 kg



202 808 Shield Cup 1 pkt 502275 MCUP202808

176 656 Tip 5 pkt 502280 MTIP176656

176 655 Electrode 5 pkt 502290 MELEC176655

202 809 Swirl Ring 1 pkt 502264 MRING202809

169 232 O-Ring 3 pkt 502260 MRING169232


212 730 Drag Shield 1 pkt 502300 MSHIELD212730

212 733 Retaining Cup 1 pkt 502301 MCUP212733

219 676 Tip 60amp 5 pkt 503732 MTIP219676

212 724 Electrode 5 pkt 502303 MELEC212724


212 735 O-Ring 1 pkt 502305 MRING212735

212 736 Defl ector 1 pkt 502307 MDEFLECT212736

219 682 Extended Tip 60amp 5 pkt 503738 MTIP219682

212 731 Gouging Shield 1 pkt 502309 MSHIELD212731

219 680 Gouging Tip 5 pkt 503736 MTIP219680


204 323 Drag Shield 1 pkt 502776 MSHIELD204323

192 050 Retaining Cup 1 pkt 502775 MCUP192050

204 325 Standard Tip 5 pkt 502783 MTIP204325

192 047 Std Electrode 5 pkt 502801 MELEC192047


169 232 O-Ring 3 pkt 502260 MRING169232

177 888 Defl ector 1 pkt 502758 MDEFLECT177888

192 052 Extended Tip 35a 5 pkt 502808 MTIP192052

192 048 Extended Electrode 5 pkt 502793 MELEC192048

192 203 Gouging Shield 1 pkt 502774 MSHIELD192203


MACHINERY

PETROL ENGINE DRIVEN GENERATOR WELDERS

Bobcat 250 Diesel Part No. 293518

Engine driven welder generator with Kubota 19 HP motor - 19 HP at 3600 RPM. Fully enclosed case reduces sound levels and protects the engine. Meter maintenance displays provide low oil pressure shutdown and low fuel shutdown. This unit has a 45L fuel tank.

Model #907213012

Bobcat 250 Part No. 293516

Engine driven welder generator with Kohler 20 HP motor. The ully enclosed case provides reduced sound levels (1/3 less noise than previous models) - and protects the engine.

Model #907211018

Trailblazer 302 Part No. 293528

Engine driven welder generator with Kohler 20 HP motor – 20 HP at 3600 RPM. Utilises a 4-pole, 3-phase generator to produce the best welding arc and have a separate 10,000 watt power generator. Fully enclosed case reduces sound levels and protects the engine. This unit has a 45L fuel tank.

Model #907216014

Blue Star 185 DX Part No. 293502

Engine driven welder generator with Kohler electric start motor - 13 HP at 3600 RPM, complete with hour meters, auto idle and 18.9L fuel tank.

Model #907269011

Indent only

Bluestar 185DX Bobcat 250 Petrol Bobcat 250 Diesel Trailblazer 302 Petrol

Amp / Volt Range 55-185A, 60-140A CC: 40-250A

CV/DC: 17-28V

CC: 40-250A

CV/DC: 17-28V

CC DC: 10-300A

CV/DC: 13-35V

Rated Output 130A @ 25V, 60% Duty Cycle 250A @ 100% Duty Cycle CC/DC 250A @ 100% Duty Cycle CC/DC 280A @ 100% Duty Cycle CC/DC

Auxiliary Power Peak: 6,000 watts

Continuous: 5,500 watts

23A @ 240VAC 60 Hz

Peak: 11,000 watts


42A @ 240VAC 60 Hz

Peak: 11,000 watts


42A @ 240VAC 60 Hz

Peak: 11,000 watts


44A @ 240VAC 60 Hz

Dimensions L x W x H 803 x 578 x 578mm 1156 x 508 x 838mm 1321 x 508 x 870mm 1156 x 508 x 838mm

Weight 143 kg 252 kg 318 kg 258 kg

Warranty See page 28 See page 28 See page 28 See page 28


MACHINERY

Big Blue 500 Air Pak Deluxe Part No. 293812

Engine driven welder generator with Deutz turbocharged four-cylinder diesel engine – 64 HP at 1800 RPM. Comes complete with engine gauges, auto idle, weld meters, 12 V intake manifold heater, 120 V oil pan heater, vandalism lock out kit, AC/DC/battery charge/jump start switch, optional generator power and built in compressor.

Model #907062071

Amp / Volt Range CV/DC – 14-40 V

Rated Output at 40V (at 40oC) 500 A (20 kW), 100% Duty Cycle

Generator Power Peak: 5500 watts

Continuous: 4000 watts, 17 A,

240 VAC, 60 Hz while welding

Optional Generator Power Deluxe

model only

1-phase, 12 kW, 50 A, 120/240 VAC

while not welding.


Weight 887 kg


DIESEL ENGINE DRIVEN GENERATOR WELDERS

Pro 300 Part No. 293530

Standard Features include Stick, Lift-Arc™ TIG, Flux Cored and MIG. Other features include digital preset weld meters, output contactor control and automatic idle, and much more...

The Pro 300 has the next generation of arc quality and performance:

• Improved arc performance and stability offer exceptional arc control for Stick, MIG and TIG welding. Stick arc designed for cross-country pipeline welding.

• Four preset DIG settings (Stick)

• Hot Start™ makes it easy to start all types of Stick electrodes.

• Lift-Arc™ TIG with Auto-Stop™ and Crater-out.

Model #907144

Amp / Volt Range CV/DC – 14-40 V

Rated Output at 32V (at 40oC) 300 A, 60 % Duty Cycle

Single-Phase Generator Power Peak: 12,000 wattsContinuous 10,000 watts, 240 VAC, 42 A, 60 Hz


Weight 499 kg


Indent only

Mosa CT 230 YSX CC/CV Part No. 292175

Engine driven welder / generator with Yanmar air cooled diesel engine. Functions include: DC Stick, DC TIG (scratch start), and MIG. Also features both 240 volt single phase and 400 volt three phase auxiliary power. The large 23 litre fuel tank provides approximately 23 hours of running time. Mosa have super silenced this machine which meets EC directives for safety and noise level.

Amp / Volt Range 20-210A 15-30V

Rated Output 210A, 60 % Duty Cycle

Auxiliary Power 50 Hz Single Phase 5kVa / 230 VAC - 21.7A

Three Phase 6kVa / 400 VAC - 8.7A


Weight 247 kg

Guaranteed Accoustic Power 67 dB9A) - 7m

Warranty 12 months

CC

Please also refer to Miller Bobcat Diesel on previous page.

Other Miller and Mosa models available on request.


MACHINERY

SPOT WELDER

LMSW-52T Part No. 293800

Air cooled spot welder, lightweight, easy to operate and provides a quick and effective means for spot welding mild steel, zinc plated sheet, or stainless steels. Includes a timer panel with a 0 to 5 second weld timer and power on/off switch.

Model #901357

Please Note – Tongs and tips must be ordered separately. Please contact your local Weldwell branch or distributor or refer to the LMSW-52T brochure.

Work Capacity 4.7mm

Rated Output 2.5 kVA @ 50% Duty Cycle


Weight 19 kg


MACHINERY

MILLER DRIVE ROLL KITS

Miller XR Edge

Wire Size Ali Drive Roll 0.8mm M194118 0.9mm M194118 1.0mm -

1.2mm M194116

Miller Aluma-Pro

Wire Size Ali Drive Roll 0.8mm M227434 0.9mm M227434 1.0mm M227434 1.2mm M227434

1.6mm M227434

Miller Spoolmatic 30a

Wire Size Ali Drive Roll All wire dual drive roll 0.8mm M183357 M136135 0.9mm M183357 M136135 1.0mm - M136135

1.2mm - M136135

Miller 2 roll kits - To suit 60 and 70 Series Feeders

Wire Size Steel ("V" Groove) Ali ("U" Groove) F/C Wire ("V" Knurled) Soft F/C Wire ("U" Cogged) 0.6mm M151030 - - - 0.8mm M151031 - - - 0.9mm M151032 M151044 M151061 - 1.0mm M161189 - - - 1.2mm M151033 M151045 M151062 M151077 1.6mm M151035 M151047 M151064 M1510792.0mm - M151048 M151066 -

Miller 4 roll kits - To suit 60 and 70 Series Feeders

Wire Size Steel ("V" Groove) Ali ("U" Groove) F/C Wire ("V" Knurled) Soft F/C Wire ("U" Cogged) 0.6mm M151024 - - - 0.9mm M151026 M151036 M151052 - 1.0mm M161190 - - - 1.2mm M151027 M151037 M151053 M1510701.6mm M151029 M151039 M151055 M1510722.0mm M151040 M151057 M151073

Steadymig 220, 250, 255, 265, 280, 282, 302, 322 and 402

Wire Size Steel ("V" Groove) F/C Wire ("V" Knurled) Ali (Nylon) 0.6mm 402360 - - 0.8mm 402360 - 402370 0.9mm - 402366 402370 1.0mm 402363 402366 402370

1.2mm 402363 402366 402372

1.6mm - 402467 402372

Steadymig 130, 145, 146, 165, 170, 205, 206

Wire Size Steel ("V" Groove) Ali (Nylon) 0.6mm 402360 - 0.8mm 402360 402061 0.9mm 402360 402061

1.0mm - 402061

Miller XR-S and XR-D

Wire Size Ali Drive Roll 0.8mm M194118 0.9mm M194118 1.0mm M196301 1.2mm M194119

1.6mm M195591

Handy MIG 160E

Wire Size Steel ("V" Groove) F/C Wire ("V" Knurled) Ali 0.6-0.8mm 230914 - - 0.8-1.0mm 230915 - - 0.9-1.2mm 230916 - - 0.9-1.2mm - 230917 -

1.0-1.2mm - - 230918

Optim Range



Mig Welding Equipment Setup 64

Mig Welding 64

Mig Guns 65

Tregaskiss 65

Power Pins 65

Compatible with Binzel 66

Bernard 66

Mig Accessories 67

Parts & Consumables 68

Tregaskiss LD 68

Contact Tips 68

Nozzles 68

Retaining Heads 68

Shock Washers 68

Goosenecks 68

Tregaskiss HD 69

Contact Tips 69

Nozzles 69

Liners 69

Retaining Heads 69

Shock Washers 69

Trigger Switches 69

Goosenecks 69

Compatible with Binzel 70

Contact Tips 70

Nozzles 70

Swan Necks 70

Liners 70

Tip Holders 70

Diffusers 70

Misc 70

Steadymig 130, 145, 146 & 165 71

Contact Tips 71

Nozzle Springs 71

Nozzles 71

Steadymig Misc 71

Bernard 71

Contact Tips - Long 71

Contact Tips – Short 71

Nozzles 71

Head Assemblies 71

Liners 71

Centerfi re Consumables 71

MIG GUNS, ACCESSORIES, PARTS & CONSUMABLES

MIG GUNS, ACCESSORIES, PARTS AND CONSUMBLES

Mig Welding Equipment Setup

A Mig welder uses a DC voltage controlled electric power source (different from that of an arc welder), connected to a wire feeder which holds a spool of the type of wire needed to do the job. The feeder will feed the wire down what is known as a mig hand piece, this is done by feeding the wire through a set of rollers. A suitable gas mixture is also fed down the mig hand piece. Different gases are used for different types of wire.

Basically the mig process uses CO2 or an Argon, or Argon/CO2 mixture to displace the air around the arc that is being formed between the fi ller wire and the base metal. The arc is formed using DC current from a constant voltage mig power source. The electrode (wire) is melted by the arc while it is continuously fed into the weld pool, this wire is fed through a system of drive rollers, known as a wire feeder.

The feed rate is adjusted depending on the thickness of the material being welded. The voltage of the electric power source is also adjusted depending on the material thickness being welded.

Mig Welding





MIG GUNS - TREGASKISS

Tregaskiss

The true innovators with MIG gun design and manufacture. Developments like ergonomic trigger design, toughlock contact tips and unbreakable handles, all point to Tregaskiss being true market leaders. Other features include:

n Lifetime warranties on trigger switches and handles

n Conduits that can be turned 180o to extend their life

n Long life consumables

n Spare trigger wires – and much more...

Power Pins

Description Part No

Tweco 4 CDE 414 231930

Tweco 4 “O” Ring ALL 414 1 231931

Miller Power Pin ALL 414 11 116 231950

Miller “O” Ring ALL 414 11 2 231951

Miller Cont Plug CDE 419 4 231952

Miller Guide Cap CDE 414 116 231953

Euro Con “O” Ring ALL 425 9 231993

Euro Con Body ALL 425 10 231995

Miller Adaptor Kit - Rear Gas ALL 232951

Euro Connector

Miller

Tweco 4

Model Current & Duty Cycle Cable Length Feeder Fitting Part No

200amp 200amps @ 100% CO2 3.6m Euro 231010

Uses Heavy Duty (HD) Consumables


350amp 350amps @ 100% CO2 3.6m Euro 231029

4.5m Euro 231032

3.6m Miller 231034



400amp Ali 400amps @ 100% CO2 3m Euro 231040

400amp 3.6m Euro 231050

4.5m Euro 231053

3.6m Miller 231058

4.5m Miller 231056

3.6m Lincoln 231064


Gun Type A

Gun Type B

Gun Type C

Gun Type D


150amp No longer available



MIG GUNS - COMPATIBLE WITH BINZEL

Compatible with Binzel

Simple and affordable. They offer a familiar design and practical features. These guns use common consumable parts and spares that are compatible with Binzel guns.

MIG GUNS - BERNARD


SP150 150amps @ 60% CO2 4m Euro 232015


SP240 240amps @ 60% CO2 3m Euro 232005

SP240 240amps @ 60% CO2 4m Euro 232006


SP360 320amps @ 60% CO2 3m Euro 232020

SP360 320amps @ 60% CO2 4m Euro 232021


SP380 360amps @ 60% CO2 4m Euro 232032


300amp 300amps @ 100% CO2 4m Euro 233035


400amp 400amps @ 100% CO2 4m Euro 233082

Gun Type K

Gun Type L

Gun Type M

Gun Type N

Gun Type Y

Gun Type Z



MIG ACCESSORIES - ANTISPAT TER

Weld-Kleen 350

A safe, effective water based product designed for use on most base metal applications. Economical and safe, biodegradable, non-toxic and paintable. Can be frozen.

Pkt Size Part No

Spray Can 186814

Quart 186815

1 Gallon 186820

5 Gallon 186825

Weld-Kleen Heavy Duty

A convenient solvent-based, quick drying aerosol that allows for pre-heat, higher duty cycles and high temperature applications. Excellent for fi xture and tooling protection. Paintable, non-fl ammable no fl uorocarbons.

Pkt Size Part No

Spray Can 186810

Nozzle-Kleen 2

Highest quality for most applications. Non-fl ammable and paintable. No fl uorocarbons. Prevents spatter build-up on nozzles.

Pkt Size Part No

Spray can 186805

Nozzle-Kleen HD

Used for highest temperature applications. Outstanding fi xture protection. Excellent for stainless steel. Non-fl ammable, paintable, no fl uorocarbons and ozone friendly.

Pkt Size Part No

Spray can 186800

Heavy Duty Nozzle Dip Gel

Excellent cooling properties for longer tip and nozzle life. Can dip hot or cold, gel will not migrate into liner. Non-fl ashing, biodegradable, paintable and non-toxic.

Pkt Size Part No

Quart Tin 186840

Cal-Guard Nozzle Dip Gel

An advanced non-toxic, nozzle dip gel for the prevention of spatter adhering to sensitive components of welding torches, including the interior and exterior of MIG nozzles and the end and outer surfaces of contact tips.

Pkt Size Part No

400 gm jar 189904

Eco-Spat

Eco-Spat is an environmentally formulated welding antispatter. It is water based, non-fl ammable and non-hazardous but retains all of the performance characteristics of the solvent based formulation. It does not affect fi nishing operations such as painting, and it does not contain silicone.

Pkt Size Part No

4 Litre Bulk Pack 186838



MIG ACCESSORIES - MISC MIG ACCESSORIES

PARTS & CONSUMABLES - TREGASKISS - LIGHT DUTY (LD)

Lube-Matic Liquid

Helps feed all mild steel, fabricated and core wires. Cuts rust and reduces wire drag by 60%. Great for distance feed over 3m.

Pkt Size Part No

5oz Container 186930

Lube-Matic Lube Pads

Black lube pads are pre-treated with Lube Matic liquid. Lubrication allows smooth feeding of wires with poor cast, helix, rust and long feeding liners.

Pkt Size Part No

Per packet of 6 186935

Lube-Matic Wire Kleener Pads

Red Kleener Pads are for all wires all the time. Last chance to clean the wire and reduce burnback by 50%.

Pkt Size Part No

Per packet of 6 186938

Mig Pliers

Multipurpose MIG tool for – cutting wire, removing contact tips, removing spatter, removing nozzles, drawing out wire, hammering etc.

Type Part No

Pliers 186950

Contact Tips - 10 pkt

Light Duty Tough Lock (LD) – To suit the following Tregaskiss Guns: 150amp, 180amp and some 200amp.

Wire Size Gun Treg No Part No

Type

0.6 A/B* 403 14 23 231105

0.8 A/B* 403 14 30 231106

0.9 A/B* 403 14 35 231107

1.0 A/B* 403 14 10 231108

1.2 A/B* 403 14 45 231109

Light Duty (LD) with standard threads – These tips have been superseded by the Tough Lock tips, however some limited stocks of the original style tips may still be available. Please contact your nearest Branch or Distributor.

To upgrade your gun to use the Tough Lock tips – please order the appropriate Tough Lock retaining head to suit your gun.150amp gun 231123180amp gun 231124

Nozzles 2 pkt

LD Nozzle – To suit the following Tregaskiss Guns: 150amp, 180amp.

Orifi ce Recess Part No

10mm 3mm 151 1 38 231100

13mm 3mm 151 1 50 231102

Retaining Heads 2 pkt

Description Part No

1. Ret Head Std tip (LD) A 154 231121

1. Ret Head T/lock tip (LD) A 154-14 231123

Goosenecks

Description Part No

Gooseneck 60o A 155 60 231125

Shock Washers 2 pkt

(fi ts between Ret head and gooseneck)

Description Part No

Plastic A 152 231122

Contact Tips (original style) - 10pkt

Wire Size Gun Treg No Part No

Type

0.6 A/B* 403 23 231110

0.8 A/B* 403 30 231111

0.9 A/B* 403 35 231112

1.0 A/B* 403 10 231113

1.2 A/B* 403 45 231114

Gas Flowmeter

Description Part No

8962 Gas Flow Tester 232910

* Type B Guns may have HD tips - check tip holder



PARTS & CONSUMABLES - TREGASKISS - HEAVY DUTY (HD)

Contact Tips 10 pkt

Heavy Duty Surestart – To suit to the following Tregaskiss Guns: 300amp, 400amp, 500amp, 650amp and some 200amp guns.

Wire Size Gun Treg No Part No Type

0.8 B*/C/D 403 22 30 231363

0.9 B*/C/D 403 22 35 231364

1.0 B*/C/D 403 22 10 231365

1.2 B*/C/D 403 22 364 231366

Goosenecks

Description Part No

Gooseneck 60o B 205 60 231225

Gooseneck 60o C 305 60 231337

Gooseneck 45o D 405 45 231436

Gooseneck 60o D 405 60 231437

Nozzles 2 pkt

Std Nozzle – To suit the following Tregaskiss Guns: 200amp, 300amp.


10mm fl ush 401 4 38 231203

13mm 3mm 401 4 50 231204

16mm 3mm 401 4 62 231205

Nozzles 2 pkt

HD Nozzle – To suit the following Tregaskiss Guns: 200amp, 300amp, 400amp, 500amp.


16mm 6mm 401 5 62 231303

19mm 6mm 401 5 75 231304

13mm 3mm 401 6 50 231305

16mm 3mm 401 6 62 231306

19mm 3mm 401 6 75 231307

Liners 1 pkt

Size Gun Type Wire Type Part No

0.6 A Steel 231156

0.8 A Steel 231157

0.9 B*/C/D o Steel 231158

0.9 B*/C/D Stainless 231160

1.2 - 1.6 B*/C/D o Steel 231164

1.2-1.6 Ali B*/C/D Aluminium 231165

1.6 Carb Ali B*/C/D Aluminium 231166

2.0-2.4 Flat B*/C/D Steel 231371

1.6 - 2.0 Gasless Steel 231659

All o Retainer 231168 o Front Load Liner

Heavy Duty Tough Lock – To suit the above Guns


1.2 Ali B*/C/D 403 20 364 231340

1.4 B*/C/D 403 20 114 231327

1.6 B*/C/D 403 20 116 231328

1.8 B*/C/D 402 20 18 231343

2.0 B*/C/D 403 20 564 231338

2.4 B*/C/D 403 20 332 231331

231225231337 231437

Prevent early, unexpected burnbacks and reduce arc start failures by UP TO 50%* by using a SURESTART Contact Tip on your

MIG guns. These tips are especially benefi cial for applications with a high volume of tacking and short welds using solid wire in

CV (Constant Voltage) welding modes.

SURESTART Contact Tips utilize the TOUGH LOCK™ Technology and are fully compatible with TOUGH LOCK Retaining Heads.

Contact Tips (original style) - 10 pkt

Heavy Duty (HD) – These tips have been superseded by the Tough Lock tips, however some limited stocks of the original style tips may still be available.

To upgrade your gun to use the Tough Lock tips – please fi t the 231330 Retaining Head


0.8 C/D 403 1 30 231310

0.9 C/D 403 1 35 231311

1.0 C/D 403 1 1.0 231312

1.2 C/D 403 1 45 231313

1.6 C/D 403 1 116 231315

2.0 C/D 403 1 564 231316

1.8 Ali C/D 403 1 18 231318

2.4 Ali C/D 403 1 332 231319

Trigger Switches

Description Part No

Switch Assembly A/B 211 5 231130

Trigger Switch C/D 411 1 231344

231130 231134

12

Retaining Heads 2 pkt

Description Part No

Noz Retainer Complete B* 402 3 231218

1. Gas Diff Std tip (LD) B*/C 404 25 231221

2. Gas Diff HD Tip B*/C 404 1 231220

2. HD Ret Head: (LD) T/lock B*/C/D 404 14 231124

2. HD Ret Head Std thread B*/C/D 404 3 231333

2. HD Ret Head T/lock B*/C/D 404 20 231330

Shock Washers 2 pkt

(fi ts between Ret head and gooseneck)

Description Part No

Gooseneck Shock Washer 402 1125 231119

Std Plastic HD B/C/D 402 7 25 231224

231157 231165 231158 231659

231224

* Type B Guns may have HD tips - check tip holder

231119



PARTS & CONSUMABLES - COMPATIBLE WITH BINZEL

Liners 1 pkt

Wire Type Length Wire Size Part No

Steel 4m 0.6-0.9 232161

Steel 5m 0.6-0.9 232162

Steel 4m 1.0-1.2 232165

Steel 5m 1.0-1.2 232166

Steel 4m 1.4-1.6 232542

Ali 4m 0.6-1.0 232171

Ali 3m 1.0-1.4 232173

Ali 4m 1.0-1.4 232174

Ali 4m 1.6 232546

Ali PP gun 8m 1.0-1.4 232777

SS PP gun 8m 1.0-1.4 232791

Swan Necks 1 pkt

Description Part No

SP150 Neck SP1554 232050

SP240 Neck SP2454 232300

SP250 Neck SP2554 232350

SP360 Neck SP3654 232400

Contact Tips 10 pkt

Light Duty – suitable for use with SP150, SP240, guns.

Wire Size Tip Thread Part No

0.6 KL M6 232120

0.8 KL M6 232121

0.9 KL M6 232122

1.0 KL M6 232123

1.2 KL M6 232124

Contact Tips 10 pkt

Medium Duty – suitable for use with SP240, SP360, PP36D guns.


0.8 LMN M6 232241

0.9 LMN M6 232242

1.0 LMN M6 232243

1.2 LMN M6 232244

1.6 LMN M6 232245

0.9 HD LMN M6 232252

1.2 HD LMN M6 232254

1.0 Ali LMN M6 232263

1.2 Ali LMN M6 232264

Contact Tips 10 pkt

Heavy Duty – suitable for use with SP380, and SP360 guns.* = SP360 requires a 232407 tip holder


0.8 M*/N M8 232501

0.9 M*/N M8 232502

1.0 M*/N M8 232503

1.2 M*/N M8 232504

1.6 M*/N M8 232505

1.2 Ali M*/N M8 232524

1.6 Ali M*/N M8 232525

Nozzles 2 pkt – to suit SP240 guns

Description Part No

Cylinder L SP2471 232270

Conical L SP2470 232271

Tapered L SP2472 232272

Nozzles 2 pkt – to suit SP250 guns

See page 71 for nozzle springs.

Description Part No

Cylinder SP2571 232370

Conical SP2570 232371

Tapered SP2572 232372

Nozzles 2 pkt – to suit SP360/380 guns

Description Part No

Cylinder M SP3671 232440

Conical M SP3670 232441

Tapered M SP3672 232442

Conical N SP2670 232531

Tip Holders 2 pkt* = Requires a 232060 spring

Type Tip Thread Part No

1 SP150 LH* K M6 FB0117 232054

1 SP150 RH K M6 SP1507 232055

2 SP240 L M6 SP2481 232205

3 SP250 M6 SP2581 232355

4 SP360 M M6 SP3681 232405

4 SP360 L M6 SP3682 232406

4 SP360 M M8 SP3683 232407

5 SP380 N M8 SP3881 232455

Diffusers 2 pkt

Description Part No

SP2458W L White 232208

SP3658W M White 232410

SP3658 M Black 232411

SP3858W N White 232458

Misc

Description Part No

Micro switch SP3001 232080

Trigger & switch SP1464 232081for Starparts mig guns

Micro switch SP1562 232082for ergo handle

Ergo “O” ring SP1596 232101

Trigger for Trafi met guns BX 0020 402190 and plasma torches

Nozzles 2 pkt – to suit SP150

Also fi ts Steadymig 145, 146, 165 guns. See page 71 for nozzle springs.

Description Part No

Cylinder K SP1571 232150

Conical K SP1570 232151

Tapered K SP1572 232152

232080 232081 232082

232150 232151 232152 232270 232271 232272 232440 232441 232442

232370 232371 232372

232173 232777 232791

232050 232300 232350 232400

232208 232410 232411 232458

5

1

232054

2

232205

3

232355 232455232405

4



PARTS & CONSUMABLES - STEADYMIG 130, 145, 146 & 165

PARTS & CONSUMABLES - BERNARD

Nozzle 2 pkt – to suit s/mig 130

Description Part No

Conical s/mig 130 402092

Contact Tips 5 pkt

Ultra Light Duty – suitable for use with Steadymig 130.

Wire Size Part No

0.6 402088

0.8 402089

1.0 402090

Contact Tips 10 pkt

Light Duty – suitable for use with SP150, & SP240 guns. Also fi ts Steadymig 145, 146, 165 guns.


0.6 K/L M6 232120

0.8 K/L M6 232121

0.9 K/L M6 232122

1.0 K/L M6 232123

1.2 K/L M6 232124

Misc

Description Part No

Torch Neck s/mig 130 402083

Wire Liner for above s/mig 130 402085

Plastic Liner s/mig 130 402095

Insulating Bush s/mig 145/146 232064

Torch Neck s/mig 145/146 402183

Wire Liner for above s/mig 145/146 402185

Liner x 2.5m s/mig 145/146 402195

Complete Torch s/mig 145/146 402182

Torch Neck s/mig 165 402188

Tip Holder * s/mig 165 402187

Complete Torch x 3m s/mig 165 402198

Steel Liner** x 0.8/0.9mm s/mig 165 232161

Steel Liner** x 1.0/1.2mm s/mig 165 232165

Contact Tips short - 10 pkt

To suit 200amp, 300amp, 400amp & 500amp guns. Also 160amp guns as indicated.

Wire Size Gun Type Bern No Part No

0.6 Y/Z 7497 233779

0.8 Y/Z 7488 233755

0.9 Y/Z 7489 233758

1.0 Y/Z 7496 233776

1.2 Y/Z 7490 233761

1.4 Y/Z 7498 233781

1.6 Y/Z 7491 233767

Nozzles 2 pkt

To suit 200amp & 300amp guns

Type Gun Type Bern No Part No

Brass Y 4391 233500

Brass TA Y 4392 233503

Copper Y 4393 233506

Head Assemblies 2 pkt

Type Gun Type Bern No Part No

Long Tip Y 4235 233395

Std Y 4335 233482

Std Y/Z 4435 233596

Long Tip Z 4635 233634

Contact Tips long - 10 pkt

To suit 400amp & 500amp guns, compatible with some Hulftegger Push Pull guns.

Wire Size Gun Type Bern No Part No

0.9 Z 1589 233238

1.0 Z 1596 233255

1.2 Z 1590 233241

1.3 Z 1598 233262

1.6 Z 1591 233244

Liners 1 pkt

Wire Type Gun Bern No Lng Wire Size Part No

Steel Y 43115 15ft 0.9-1.2 233443

Steel Tweco Y 43115T 15ft 0.9-1.2 233452

Steel Z 44115 15ft 0.9-1.2 233521

Steel Z 44215 15ft 0.9-1.6 233533

Steel Z 44315 15ft 2.0 233584

Ali XY 43115X 15ft 0.9-1.2 233455

Jump Liner All QJL35-45 0.9-1.2 233905

Nozzles 2 pkt – to suit SP150

Also fi ts Steadymig 145, 146, 165 guns.

Description Part No

Cylinder SP1571 232150

Conical SP1570 232151

Tapered SP1572 232152

232150 232151 232152

Nozzle Springs 2 pkt

Suitable for use with SP150, & SP250 guns. Also fi ts Steadymig 145, 146, 165 guns.Type Part No

SP150 SP1557 232060

SP250 SP2557 232360

232060 232360

* Requires a 232060 spring** Remove and discard the liner ferrule

233500 233503 233506233631 233602 233599

233395

Nozzles (Centerfi re) 2 pkt

Type Bern No Part No

Copper small NS-5818C 233867

Copper N-5818C 233876

Brass NS-5800B 233868

Brass NS-1200B 233875

Nozzles 2 pkt

To suit 400amp guns

Type Part No

Nozzle Insulator Brass 4491 233599

Nozzle Insulator Brass 4492 233602

Nozzle Insulator Copper 4592 233631

Contact Tips (Centerfi re) 2 pkt

Wire Size Bern No Part No

0.9 T-035 233879

1.2 T-045 233881

1.4 T-052 233887

1.6 T-062 233883

2.0 T-078 233882

2.8 T-109 233884

Tapered Tips (Centerfi re) 2 pkt

Wire Size Bern No Part No

1.0 TT-039 233886

1.2 TT-045 233889

1.4 TT-052 233888

Centerfi re Misc

Description Bern No Part No

Heatshield 10012 233870

Diffuser large D-1 233873

Centerfi re consumables are compatible with all standard air-cooled Bernard guns


TIG TORCHES, ACCESSORIES, PARTS & CONSUMABLES


Tig Welding Equipment Setup 74

Tig Welding 74

Tig Torches 75

CK 75

Tig Accessories 76

Tungstens – Thoriated 76

Tungstens – Zirconiated 76

Tungstens – Lanthanated 76

Hose Covers 76

Weld Backing Tape 76

Argon Hose & Clamps 76

Water Soluble Tape and Paper 76

Adhesive Alu Tape 77

Multi-Purpose Saturated Cleaning Wipes 77

Parts & Consumables 77

Steadyfl o 77

Back Caps 77

Nozzles - Ceramic 77

Chucks 77

Handle 77

Steadyfl o Misc 77

CK 78

Torch Bodies 78

Handles and Switches 78

Cables and Fittings 78

CK Misc 78

CK 2 Series 79

Nozzles – Alumina & Ceramic 79

Nozzles – Gas Lens 79

Collets 79

Collet Bodies 79

Gas Lens 79

Heatshield 79

CK 3 Series 80

Nozzles – Alumina & Ceramic 80

Nozzles – Gas Lens & Gas Saver 80

Collets 80

Collet Bodies 80

Heatshield 80

Gas Lens & Gas Saver 80

CK 4 Series 81

Nozzles - Gas Lens & Gas Saver 81

Collets 81

Collet Bodies 81

Gas Lens 81

Heatshield 81



TIG WELDING EQUIPMENT SETUP

Tig Welding

During Tig welding a tungsten electrode heats the metal using power from a constant amperage electric power source. It uses a gas to protect the weld pool from air so it will not get contaminated. The gases used most commonly are Argon or Argon/Helium.

n Tig welding uses an electric power source.

n Tig welding uses a non consumable tungsten electrode.

n Filler metal – when required is added by hand.

n Shielding gas protects the weld and tungsten.

n Produces high quality clean welds often with better control than with other forms of welding.

n The Tig welding process is suitable for welding more types of metals than most forms of welding.

n Tig welding has the advantage of no fl ux, slag, sparks or spatter.

n Tig welding doesn’t create smoke or fumes unless there are contaminants in the base metal. It can however produce ozone gas in the surrounding air.





TIG TORCHES

Model – Water Cooled Amperage Length Cable Type Valve Series Spares Part No

CK350 400 7.6m Tri Flex No 3 243476

Model – Air Cooled Amperage Length Cable Type Valve Series Spares Part No

CK150 c/w cover, contactor, maxstar plug 150 3.8m 1 pc SF No 3 243245

CK150 c/w cover, contactor, maxstar plug 150 7.6m 1 pc SF No 3 243247

CK150 150 3.8m 2 pc Yes 3 243254

CK150 150 7.6m 2 pc Yes 3 243255

CK150 – Flexi Head 150 7.6m 2 pc Yes 3 243265

Shown with Contactor


TL210 c/w cover, contact switch,

14 pin plug, jack plug connector 200 7.6m 1 pc No 3 243231

CK210 – Flexi Head 200 7.6m 2 pc Yes 3 243315Shown with Contactor


CK300 350 7.6m Tri Flex No 3 243451


TL300 – Trimline 300 3.8m Tri Flex No 3 243425

TL300 – Trimline 300 7.6m Tri Flex No 3 243426


CK200 250 3.8m Tri Flex No 2 243390

CK200 250 7.6m Tri Flex No 2 243391


CK26V-4-RSFFX Flexi 200 3.8m 1 pc No 3 243350


TL210 – Trimline 200 3.8m 2 pc No 3 243325

TL210 – Trimline 200 7.6m 2 pc No 3 243326

TL210 – Trimline 200 3.8m 2 pc Yes 3 243329

TL210 – Trimline 200 7.6m 2 pc Yes 3 243330



TIG ACCESSORIES

Tungstens – Thoriated – Mild & Stainless Steel

2% Thoriated, red tip tungstens suited for DC current, electrode negative for welding mild and stainless steel.

Size Pkt Size Sold Per Part No

1.6mm 10 Pkt 106102

2.4mm 10 Pkt 106103

3.2mm 10 Pkt 106104

Tungstens – Lanthanated - Mild & Stainless Steel

Black tip tungstens with an electrical conductivity that is close to that of thoriated tungstens. Thoriated tungstens can be replaced by lanthanated tungstens avoiding the radioactivity of thorium oxide. Lanthanated tungstens can be used with either AC or DC current.


1.6mm 10 Pkt 106141

2.4mm 10 Pkt 106142

Tungstens – Zirconiated – Ali & Magnesium Alloys

0.8% Zirconiated, white tip tungstens for AC current welding of non ferrous materials including aluminium and magnesium alloys.


1.6mm 10 Pkt 106118

2.4mm 10 Pkt 106119

3.2mm 10 Pkt 106120

4.0mm 10 Pkt 106121

Hose Covers

Protects tig torch cable assemblies from dirt and damage.

Description Fits Part No

212HCLV Leather Velcro 3.048m CK150, TL210,CK200 246100

225HCLV Leather Velcro 7.01m CK150, TL210,CK200 246105

312HCLV Leather Velcro 3.048m TL210, CK300,CK350 246110

325HCLV Leather Velcro 7.01m TL210, CK300,CK350 246115

Argon Hose and Clamps

Description Size Part No

Argon Hose 4.0mm 242926

1. Hose Clamp S/S 13.8 OET 242111

2. L11 Hose Clamp S/S 10.9 OET 242109

3. 11725 Hose Clamp S/S 10.5 OET 242108

1 2 3

Water Soluble Tape and Paper

Pressure sensitive adhesive water soluble tape.

Description Size Sold per Part No

Aquasol ASWT-2 Tape 50mm x 90m roll 189928

Aquasol ASW-40c/r-20.5 Paper 520mm x 50m metre 189931

Weld Backing Tape

Heat resistant aluminium weld backing tape with 25mm fi breglass centre strip.

Description Size Sold Per Part No

Aquasol AFBT-2.5 64mm x 12.5m roll roll 189936



TIG ACCESSORIES CONT’D

Back Caps

Type Size Part No

30670 Short 242550

30680 Long 242551

Chucks

Type Size Part No

30610 Chuck 1.6mm 242541

30620 Chuck 2.5mm 242542

30630 Chuck 3.2mm 242543

Handle

Type Part No

30190 150 Tig Torch Handle 242001

Adhesive Alu Tape

Purge gas retaining tape with 25mm adhesive-free centre zone.

Description Size Sold per Part No

Aquasol EZ-ZT 2.5 Alu Tape 64mm x 23m roll roll 189932

Multi-Purpose Saturated Cleaning Wipes

Multi-purpose saturated cleaning wipes for weld and workshop environments.


Aquasol EZW-30 (30 wipes) 200mm x 300mm 189934

PARTS & CONSUMABLES - STEADYFLO

Steadyfl o Misc

Type Part No

30020 Washer 242002

30650 Clamping Nut 242004

10780 Valve Ball - Fibreglass 242006

10740 Tailpiece 242105

10750 RH Nut 242107

30510 LH Nut 242106

Nozzles - Ceramic

Type Size Part No

Steadyfl o Adaptor 114000

TTA4A3 (SF14) 6.0mm 242195

TTA6A3 (SF38) 9.7mm 245196



Torch Bodies

Type Part No

CK150 Torch Body 244250

CK150V Torch Body c/w Valve 244251

CK150 Flexi Torch Body 244260


CK210V Torch Body c/w Valve 244301

CK210 Flexi Torch Body 244320

CK210V Flexi Torch Body c/w Valve 244321

TL210 Flexi Torch Body 244323

TL210 Torch Body 244325

TL210 Torch Body Stainless 244545


TL300FX Flexi Torch Body 244428


Cables & Fittings

Type Fits Part No

212AH 12.5ft Gas Hose Complete CK130, CK150 244010

1525PCHF 25ft 1pc Power Cable CK130, CK150 244205

425PCSF 25ft 1pc Power Cable CK210, TL210 244306

212TF 12.5ft Tri Flex Cable Assembly CK200 244356

225TF 25ft Tri Flex Cable Assembly CK200 244357

225PC 25ft Tri Flex Repl Power Cable CK200 244361

2325TF 25ft Tri Flex Cable Assembly CK230, TL300 244404

2325PC 25ft Tri Flex Repl Power Cable CK230, TL300 244406

312TF 12.5ft Tri Flex Cable Assembly CK300 244452

325TF 25ft Tri Flex Cable Assembly CK300 244453

312PC 12.5ft Tri Flex Repl Power Cable CK300 244456

325PC 25ft Tri Flex Repl Power Cable CK300 244457

15PFN 2PC Power Cable Fitting CK130, CK150 244208

4PF 2PC Power Cable Fitting CK210, TL210 244311

3PF1 Tri Flex Power Cable Fitting CK300 244458

PARTS & CONSUMABLES - CK

244250 244251 244260

244311 244458

Handles & Switches

Amp Controls

Type Fits Part No

Amptrak Handle Med 28ft M14 Remote TL210, TL310 245936

Amptrak Handle Lge 28ft M14 Remote CK210, CK300, CK350 245939

RACCV-1-2-M14 Rotary Amperage Control ALL 245915

Switches

200HES13 Handle Contact Sml 13ft Moment CK130, CK150 245940

230HES25 Handle Contact Med 26ft Moment TL210, TL300 245945

300HES26 Handle Contact Lge 25ft Moment CK210, CK300, CK350 245949

Tig Torch Microswitch Lever Type All 241999

Parts

Miller 14-pin Plug Kit metal All Miller M235950

Miller Torch Adaptor #195 377 All Watercooled M195377

230H Torch Handle CK150, TL210, TL300 244327

300H Torch Handle CK210, CK300, CK350 244302

6R2A-1K Amptrak Linear Potentiometer N/A 245972

6R2A-10K Amptrak Linear Potentiometer N/A 245974

260FA Replacement Fuses 260A CK150 245995

260FA Fuse Block C/w Adaptor 260A All Watercooled 245996

550F Fuse link for 550 amps - pkt 5 All Watercooled 245998

BX 0353 Kit Trigger 18-26 8m Lge CK210, CK300, CK350 242915

BX 0463 Kit Trigger 9-17-24 8m Sml CK130, CK150 242916

244450244325244320

244010 244306

244357 244406

245996

245936 245945

245327

245949 M195377

245972

245995



PARTS & CONSUMABLES - CK 2 SERIES

Nozzles – Alumina & Ceramic Table 1.1


TTCUP2A4 6.3mm 245200

TTCUP2A5 8.0mm 245201

TTCUP2A6 9.5mm 245202

TTCUP2A7 11.0mm 245203

TTCUP2A8 12.7mm 245204

TTCUP2A10 15.8mm 245205

Nozzles – Gas Lens Table 1.2


TTCUP2AG4 6.3mm 245216



TTCUP2AG7 11.0mm 245219

TTCUP2AG8 12.7mm 245220

Collets Table 1.3


TTCOL2C116 Std 1.6mm 245234

TTCOL2C332 Std 2.4mm 245235

TTCOL2C116GS Wedge 1.6mm 245238

TTCOL2C332GS Wedge 2.4mm 245239

Collet Bodies Table 1.4


TTCOLBOD2CB116 1.6mm 245222


COLLET

ALUMINA LONG

CERAMIC LONG

Refer Table 1.2

ALUMINA - GAS LENS

ALUMINA - LARGE DIAMETER

ALUMINA

CERAMIC

CERAMIC - LONG

Refer Table 1.1

ALUMINA

CUP COLLET BODY HEATSHIELD BACK CAPTORCH COLLET

STANDARD

WEDGE

Refer Table 1.3STANDARD

REVERSE

GAS LENS STANDARDSTANDARD

WEDGE

REVERSE

STANDARD

LARGE DIAMETER LARGE DIAMETER

LARGE DIAMETER

SHORT

REVERSE STANDARD

LONG

TTCAP200L 245246

MEDIUM

TTCAP200M 245247

SHORT

TTCAP200S 245248

TORCHES USED ON:CK100CK110CK130CK200CK230FL2LCKM230CWH230CWM230CK9CK20

Gas Lens Table 1.5


TTLENS2GL116 1.6mm 245227


Refer Table 1.3

Heatshield Table 1.6

Description Part No

TTSHIELD2GHS 245244

Refer Table 1.6Refer Table 1.4

Refer Table 1.5 Refer Table 1.3 Refer Table 1.6

Refer Table 1.3




Nozzles – Alumina & Ceramic Table 2.1


TTCUP3A4 6.3mm 245300

TTCUP3A5 8.0mm 245301

TTCUP3A6 9.5mm 245302

TTCUP3A7 11.0mm 245303

TTCUP3A8 12.7mm 245304

TTCUP3A10 15.8mm 245305

TTCUP3A12 19.0mm 245306

Nozzles – Gas Lens & Gas Saver Table 2.2



TTCUP3AG7 11.0mm 245321

TTCUP3AG8 12.7mm 245322

TTCUP3A4GS ** 6.3mm 245370

TTCUP3A5GS ** 8.0mm 245371

TTCUP3A6GS ** 9.5mm 245372

TTCUP3A7GS ** 11.0mm 245373

TTCUP3A8GS ** 12.7mm 245374

Collets Table 2.3


TTCOL3C116 1.6mm 245354

TTCOL3C332 2.4mm 245355

TTCOL3C418 3.2mm 245356

TTCOL3C532 4.0mm 245357

TTCOL3C116GS * 1.6mm 245359

TTCOL3C332GS * 2.4mm 245360

TTCOL3C418GS * 3.2mm 245361

TTCOL3C532GS * 4.0mm 245362








Description Part No

TTSHIELD300HS 245363

TTSHIELD3GHS 245364

TTSHIELD3GHSLD 245365

CUP COLLET BODY COLLET

Refer Table 2.1

ALUMINA

ALUMINA - LONG

Refer Table 2.2

ALUMINA - GAS LENS

Refer Table 2.2

ALUMINA LONG- GAS LENS

CERAMIC GAS LENS

Refer Table 2.2

ALUMINA LARGE DIAMETER

ALUMINA LONG

LARGE DIAMETER

ALUMINA EXTRA LONG

LARGE DIAMETER


Refer Table 2.6

GAS LENS

Refer Table 2.2

LARGE DIAMETER


WEDGE *

REVERSE

Refer Table 2.3

STANDARD

WEDGE *

REVERSE

Refer Table 2.3

STANDARD

WEDGE *

REVERSE

STANDARD

GAS LENS

LARGE DIAMETER

HEATSHIELD TORCH BACKCAP

LONG

TTCAP300L 245366

MEDIUM

TTCAP300M 245367

SHORT

TTCAP300S 245368

TORCHES USED ON:CK150CKC150CK210CK300CK510TL210TL300TL18TL26FL3LCK17C18CK26

CUP ADAPTOR COLLET BODY COLLET HEATSHIELD BACKCAPTORCH

Refer Table 2.2

ALUMINA **

CLEAR

ALUMINA

Refer Table 1.2

ALUMINA

CLEAR

WITH SCREEN

WITHOUT SCREEN

WITH SCREEN

WITHOUT SCREEN

LARGE DIAMETERWITHOUT SCREEN

Refer Table 2.6

STANDARD

SHORT

LARGE DIAMETER

Refer Table 2.3

WEDGE *

Refer Table 3.2

SHORT WEDGE

Refer Table 3.2

SHORT WEDGE

STANDARD

SHORT

LARGE DIAMETER

LONG

TTCAP300L 245366

MEDIUM

TTCAP300M 245367

SHORT

TTCAP300S 245368


Gas Lens & Gas Saver Table 2.6Description Size Part No

TTTLENS3GL332 2.4mm 245345

TTLENS3GL332LD 2.4mm 245349

TTCOLBOD3CBGS All 245376

TTKITD3GS332 2.4mm 245396

TTADATAS116GS 1.6mm 245281

TTADATAS332GS 2.4mm 245282

Refer Table 2.5

Refer Table 2.3

Refer Table 2.3

Refer Table 2.5

TTKITD3GS332The gas saver kits include the following components:• Push on Alumina Cup

• Tungsten adaptor with screen

• Collet Body

• Collet

• Heat Shield




Collets Table 3.2


TTCOL4C116 1.6mm 245444

TTCOL4C332 2.4mm 245445

TTCOL4C418 3.2mm 245446

TTCOL4C116GS * 1.6mm 245449

TTCOL4C332GS * 2.4mm 245450

TTCOL4C418GS * 3.2mm 245451






Gas Lens Table 3.4





Description Part No

TTSHIELD4GHS 245453

Nozzles – Gas Lens & Gas Saver Table 3.1





TTCUP2AG7 11.0mm 245219

TTCUP2AG8 12.7mm 245220

Refer Table 3.1

ALUMINA

CUP COLLET BODY COLLET HEATSHIELD TORCH BACKCAP

CERAMIC LONG

Refer Table 3.1

ALUMINA GAS LENS

Refer Table 3.3

SHORT

Refer Table 3.2

SHORT STANDARD

Refer Table 3.2SHORT WEDGE *

REVERSE

Refer Table 3.4

SHORT GAS LENS

Refer Table 3.2

SHORT

Refer Table 3.2SHORT WEDGE *

REVERSE

Refer Table 3.3

SHORT GAS LENS

LONG

TTCAP300L 245366

MEDIUM

TTCAP300M 245367

SHORT

TTCAP300S 245368


Refer Table 2.5

SAFETY

SAFETY

Which Welding Lens? 83

Personal Welding Protection 83

Welding Helmets 84

WH330 84

Miller Performance 84

Miller Digital Elite 84

Miller Digital Elite with Graphics 84

Miller Titanium Elite 84

Spares for Welding Helmets 85

WH330 Spares 85

Miller Helmet Spares 85

Lenses for Welding Helmets 85

Clear Cover Lenses 85

Athermal Filter Lenses 85

Omniweld Gold Plated Lenses 85

Omnimag Magnifying Lenses 85

Combination Lenses 85

Eye Protection 86

Safety Spectacles 86

Gas Welding/Cutting Goggles 86

Spares to fi t Gas Welding Goggles 86

Hearing Protection 86

Earmuffs 86

Ear Plugs 86

Welding Screens / Welding Blankets 86

Welding Screens 86

Weldstop Fabric 86

Leather Products 87

Gloves – Arc, Tig & Mig Welding 87

Gloves – Handling 87

Glove Savers 87

Apron 87

Coats 87

Misc 87

Headwear 87

Kromer Welder Caps 87

Respiratory Products 88

Vortex Welding Respirator 88

Vortex Spares 88

Dustmaster DM6 Spares 88

Disposable Respirators Valved and Unvalved 88

Face Masks 88

Filters and Cartridges 88


SAFETY

SAFETY

Personal Welding Protection

An operator carrying out any type of welding process must look after his or her well being. This personal protection should include:

1. Eye protection – the right type of goggles or helmet must be worn to protect the eyes.

2. Face Protection – this can be in the form of a suitable face shield suited to the job being done.

3. Head Protection – suitable cover that will protect the operator from the danger of sparks getting on to the head area (especially in out of position type of work).

4. Breathing Mask – a suitable mask must have the right grade of protection to do the job properly. There are various types of mask including powered air systems and disposable masks. The operator must protect against breathing in the welding fumes and gases present while welding or cutting.

5. Body Protection – a suitable neck cover is required to stop sparks going down the neck and also to protect the neck area from ultra violet burning. A suitable welding jacket or overalls should be worn to protect against clothing catching fi re. All clothing should be fi re retardant.

6. Gloves – often overlooked, they stop the hand and wrist area from the effect of ultra violet light burns which can lead to skin cancer later in life. Gloves are very useful as a way of protecting the operator from the effect of heat. The welding process produces a lot of heat and gloves protect the operator from this.

7. Foot Covering – the operator should wear appropriate foot wear to protect themselves from the sparks that are created by the welding and cutting process, also to protect against items being dropped on their feet.

Q: How do I choose the correct shade of welding lens?

Tungsten Inert Gas (TIG)

Non Ferrous

Ferrous

NA

Non Ferrous

Ferrous

Metal Inert Gas (MIG)

Shielded Metal Arc (stick)

Which Welding Lens?

Welding Operation Electrode / Wire Size Approximate Amps Shade Number

2.0mm to 2.5mm Up to 100amps 9 3.2mm to 4.0mm 100 to 200amps 10 4.0mm to 5.0mm 200 to 300amps 11 5.0mm to 6.0mm 300amps and over 12

Up to 30amps 8 30 to 80amps 9 80 to 110amps 10 110 to 150amps 11 150 to 200amps 12 200 to 260amps 13 260 and over 14

Up to 30amps 9 30 to 80amps 10 80 to 110amps 11 110 to 150amps 12 150 to 200amps 13

0.6mm 9 0.8mm to 0.9mm 10 1.2mm to 1.6mm 11

0.8mm to 0.9mm 11 1.2mm to 1.6mm 12


SAFETY


SAFETY

WELDING HELMETS

WH330 Flip Up Helmet

Lightweight, for MIG, TIG and arc welding. 108mm x 51mm lens. Supplied with Shade # 10 lens.

Type Part No

WH330 Flip Up Helmet 153010

Miller Helmet Digital Elite

Miller - the name you can trust in digital welding helmets. Going digital gives you the control to adjust shade, sensitivity and delay settings with absolute precision for any welding job. 4 modes of operation deliver the fl exibility to weld, cut and grind - ALL WITH ONE HELMET • Auto-Off (manual on)• Largest view - 30% larger window• Four independent arc sensors• Lens speed - 1/20,000 second• Variable shade #8 - 13 and light state #3• Digital Elite offers shades #5 - 8 in Cut Mode• Excellent low-amperage TIG rating (5 amps)• Includes magnifying lens holder• Bottom-located controls for convenience 1) Grind mode 2)f Cut mode 3) X-mode4) Weld mode• Includes Accessory Package: 5 outside and 2 inside

cover lenses, helmet bag, comfort cushion

• Meets ANSI Z87.1-2003 (High Impact) standardType Part No

MILLER 234 763 Helmet Digital Elite 153051

Miller Helmet Titanium 9400I

• Integrated grinding shield• Innovative aluminum heat shield protects the

analog lens in high amperage applications• Silver shell refl ects heat to keep helmet and user

cool• Durable shock-absorbing gasket protects lens

from drop impact• Weighs only 680 g• Includes Accessory Package: 5 outside and 2

inside cover lenses, helmet bag, comfort cushion• Lens specifi cations are the same as the Miller

Digital Elite• Meets ANSI Z87.1-2003 (High Impact) standardType Part No

Miller 245 804 Helmet Titanium 153055

Miller Digital Elite Helmet with Graphics

As for the Digital Elite but including graphics.

Type Part No

Miller Elite Helmet with Graphics 153053

Miller Helmet Performance

Auto on/off and grind, variable shade 8-13 and light state shade 3. Excellent low-amperage TIG rating (5famps).

Meets ANSI Z87.1-2003 (High Impact) standardType Part No

Miller Helmet Performance 153462

Miller Helmet Pro-Hobby FS

Fixed shade #10 and light state #3. Lens speed - 1/3,600 second. Solar powered, no batteries required. Ratchet style headgear with precise control. Low-amperage TIG rating (20 amps). Includes Magnifying Lens Holder.

Meets ANSI Z87.1-2003 (High Impact) standardType Part No

Miller 231 703 153049


SAFETY

SPARES FOR WELDING HELMETS

WH330 Spares

Type Part No

Sweatband 153300

Replacement Headgear 153303

Miller Helmet Spares

Type Part No

Headgear Assembly 153450

Fabric Headband 153454

Miller Front Lens Gaskit M216337

LENSES FOR WELDING HELMETS

Clear Cover Lenses

Type Size Part No

Athermal 1,000 Hour 108 x 51mm 153720

Outer Poly Lens 1000 Hr 132 x 114mm 153610

Glass Type WKG42 108 x 51mm 153721

XLi Front Cover Lens 114.3 x 85.7mm 153443

XLix Front Cover Lens 117.6 x 95.7mm 153444

Elite Front Cover Lens 119.1 x 143mm 153457

Elite Inside Cover Lens 107.9 x 63.5mm 153458

Hood Inside Cover Lens 107.9 x 51mm 153440

Performance Front Cover Lens 111 x 12mm 153463

Omnimag – Magnifying Lenses

Fit and forget into your welding helmet.

Diopter Size Part No

1.0 108 x 51mm 153740

1.5 108 x 51mm 153741

2.0 108 x 51mm 153742

2.5 108 x 51mm 153743

Omniweld Gold Plated Lenses

For a natural view of the arc and surrounding area. This lens

enables you to see the steel getting hotter, which is not possible

with a standard lenses.

They also refl ect much of the heat away to keep your eyes

cooler and more comfortable.

Shade Size Part No

9 108 x 51mm 153731

10 108 x 51mm 153732

11 108 x 51mm 153733

Combination Lens

Type Size Part No

1000 Hr 108 x 80mm 153800

Shade 10 108 x 80mm 153802

Athermal Filter Lenses

Shade Size Part No

8 108 x 51mm 153700

9 108 x 51mm 153701

10 108 x 51mm 153702

11 108 x 51mm 153703

12 108 x 51mm 153704

13 108 x 51mm 153705

153720

153610

153721

153443

153444

153457

153458

153440

153303 153450

153454153300


SAFETY

EYE PROTECTION

HEARING PROTECTION

Safety Spectacles

Type Part No

A700 Series Clear 152090

A700 Series Smoke 152095 Gas Welding / Cutting Goggles

Type Part No

GWL44 Lift Up 151250

Sperian Strategy Goggle 152100

Sperian Flexseal Weld Goggle Shade 5 152105

Spares to fi t Gas Welding Goggles

Type GWL44 Part No

Lens Welding Goggle Cover GKP50 151260

Lens Welding Goggle Shade 5 GF50-5 151262

Ear Plugs

Recommended for high noise situations (up to 110dBA TWA).

Type Part No

MaxLite Uncorded Class 4 152045

Max Earplug Uncorded Class 5 152050

Max Earplug Corded Class 5 152055

Earmuffs

Type Part No

Earmuff LON Slim with Neckband Class 4 152110

Earmuff L1N with Neckband Class 5 152115

152100 152105

Welding Screens

Type Part No

Welding Screen 1.8m x 1.3m 154100

Welding Screen 1.8m x 1.8m 154102

Welding Blankets

Type Part No

Weldstop Fabric 1m Wide 154120

Weldstop Fabric 1m x 2m Hemmed 154132



WELDING SCREENS / WELDING BLANKETS

152110 152115

154100 154102

151250


SAFETY

LEATHER PRODUCTS

Gloves – Handling

Type Part No

Weldwell Handling 155018

Driver-Rigger Cowsplit 155019

Miller Metalworker Glove - X-Large M227820

Glove Savers

Type Part No

Heavy Duty Left Hand 155076

Heavy Duty Right Hand 155077

Apron

Type Part No

Non Split 155100

Coats

Type Part No

With Collar – Lge 155212

With Collar - XL 155213

HEADWEAR

Kromer Welding Caps

Colourful welders caps. All-cotton balloon top, rugged double stitched construction and absorbent, cotton sweatband. Comfortable, durable and washable.Size Part No

7 1⁄4 154203

7 3⁄8 154204

7 1⁄2 154205

7 5⁄8 154206

7 3⁄4 154207

Gloves - Arc, MIG and TIG Welding

Type Part No

Tig Gloves 280mm Long – Med 155001

Tig Gloves 280mm Long – Large 155002

Weldwell Longcuff Red 155015

Weldwell Longcuff Blue 155017

Miller HD Mig/Stick Glove - Large M227827

Miller HD Mig/Stick Glove - X-Large M227828

Weldwell Lefties Green 155013

Misc

Type Part No

Weldwell Skull Cap 155020

Hood - Proban 154250

Leather Spats for Boots with Velcro 155231

155017155015M227827

155001

155018M227820

155019


SAFETY

Disposable Respirators Valved and Unvalved

Type Part No

Sperian Superone P1 Respirator Unvalved 152060

Sperian Superone P1 Respirator Valved 152065

Sperian Superone P2 Respirator Unvalved 152070

Sperian Superone P2 Respirator Valved 152075

Vortex Welding Respirator

All new Heavy Duty Vortex Welding Respirator takes serious protection to another level. The Vortex has been designed for welding environments where eye and respiratory protection is absolutely essential to keep injuries and ingestion of welding fumes to a minimum.

Type Part No

Vortex Respirator Unit c/w Digital Helmet & Bag 153060

Dustmaster DM6 Spares

Type Part No

Hose Assembly – Screw Fit 0089-00-19P 157126

P2 Filter 451-00-02 157130

Pre Filter Pkt/10 462-05-00 157133

P2 and Charcoal Filter 451-01-02 157134

Vortex Spares

Type Part No

Battery Charger 153061

Replacement Battery 153062

Replacement Hose 153063

Replacement Chin Gusset-Hood 153064

Filter Cover - No Prefi lter 153065

Pre-Filter 10 pack 153066

Replacement Filter P3 153067

Hose Cover 153068

Odour Filter 153069

Face Masks

Type Part No

Series 3000 Mask Medium 152038

Series 3000 Mask Large 152039

Series 3000 Welders Mask Medium 152080

Series 3000 Welders Mask Large 152085

Mask without Filters Welders Mask with Filters

Filters and Cartridges

For use on half or full face masks including respirators

Type Part No

Sperian A2 Filter Cartridge 152062

Sperian BE1 Acid Gas Filter 152033

Sperian P3-P2 Hepa Filter 152035

Sperian P2 Pre Filter (pair) 152036

Sperian Pre-Filter Cap Retainer 152037

P3 Hepa FilterA2 Filter Cartridge P2 Pre Filter

RESPIRATORY PRODUCTS

P1 for use against mechanically generated particles

P2 for use against mechanically and thermally generated particles.

P3 for use against all particulates including toxic

Please refer to the product data sheet for more detailed information

P3 fi lters can only be assigned when combined with a full facepiece.


GAS WELDING & CUT TING EQUIPMENT


Gas Cutting 91

Gas Welding & Cutting Kit 92

Gas Welding & Cutting Torches & Attachment 92

Gas Welding Torch 92

Elite Cutting Torch 92

Gas Cutting Attachment 92

Standard Mixers 92

Gas Cutting, Heating & Gouging Data 93

Heating Equipment 93

Large Mixers 93

Large Barrel 93

Heating Tips 93

Regulators 94

Oxy / Fuel Regulators 94

CO2 Regulator 94

Argon Regulators 94

Adaptor 94

Flo Tube 94

Flashback Arrestors 95

Hose 95

Twin Hose 95

Single Hose 95

Gas Nuts 95

Hose Sets 95

Tails, Splicers & Couplings 95

Hose Ferrules 95

Miscellaneous Gas Accessories 95

Tip Reamers 95

Lighters 95

Tefl on Washer 95

Chalk 95

Cylinder Trolley, Bottle Key 95

Welding Tips 96

Cutting Tips – Acetylene 96

Gouging Tips 96

Cutting Tips – Propane / LPG & Natural Gas 97



Gas Cutting

Although the gas cutting process uses a fl ame, it is not actually a melting process.

Gas cutting relies on a chemical reaction between the heated steel and the pure oxygen cutting jet.

The process…

• A fuel gas is combined with oxygen in the hand piece with a device called a mixer.

• A separate supply of oxygen is also available in the handpiece which has a lever to control its fl ow.

• The cutting tip has a central port that directs pure oxygen for the cutting jet. This central port is surrounded by a number of smaller ports which carry the mixed fuel gas to support the pre-heat fl ame.

• The mixed gas fl ows from the handpiece through a cutting head system to the pre-heat ports in the cutting tip.

• The operator ignites the pre-heat fl ame. The preheat fl ame is used to bring the steel up to the ignition temperature.

• Once the preheated area reaches the ignition temperature, the operator depresses the cutting lever and pure oxygen is directed onto the steel via the central port.

• The introduced oxygen combines with the iron in the steel and this rapidly forms iron oxide (rust) which is then blown away by the cutting jet thus forming a cut in the steel.





GAS WELDING & CUT TING KIT

Industrial Kit

Industry compatible fi ttings and built-in safety features. The practical choice for industry, trade, rural and domestic applications. Complete with all parts required for brazing, fusion welding, silver soldering and oxy cutting (gas bottles not included). Housed in a sturdy plastic carry case.

O Gemini Gas Kit NDCW-7225 – c/w standard torch. Includes fl ashback arrestors.

Part No: 139010

Standard Mixers

Description Part No

MX-7225 Industrial Mixer Compatible with Comet 3 131054

GAS WELDING & CUT TING TORCHES & AT TACHMENT

Elite Cutting Torch

Description Tip Type Length Part No

HD G02-250P-3 3 seat Std 131016

Gas Welding Torch

Manufactured from high quality materials for safe and reliable operation. Industry compatible fi ttings.

Mixers must be ordered separately.

Description FBA Part No

TH-7225 Industrial Torch Handle No 131004

Gas Cutting Attachment

Manufactured from high quality materials for safe and reliable operation. Industry compatible fi ttings.

Description Tip Type Part No

CA-7225 Industrial Cutting Attachment 2 seat 131033



Large Mixers

Description Part No

55340 Mixer Assembly – LPG for large barrel 131052

55330 Mixer Assembly – Acet for large barrel 131053

Large BarrelDescription Length Part No

GN18 LPG Barrel 450 55310 133908

GAS CUT TING, HEATING & GOUGING DATA

HEATING EQUPMENT

Heating Tips

Size Fuel Part No

3 Acet 135902

4 Acet 135904

3H LPG 135952

4H LPG 135953

5H LPG 135954

Acet LPG

Cutting Tip Pressure Chart

Heating Tip ChartLPG/Propane Heating Tips

HeatingTip

PartNo

PropanekPa (max)

OxykPa (max)

Heat Output*

BTU/hr kg/hr

3H 135952 172 483 581900 613904

4H 135953 207 760 822250 867473

5H 135954 276 934 1012000 1067660

Acetylene Heating Tips

HeatingTip

PartNo

AcetylenekPa (max)

OxykPa (max)

Heat Output*

BTU/hr kg/hr

3 135902 70 100 126000 132937

4 135904 70 100 206000 217341

Tip Type - OA Tip Type - 102HC Tip Type - 106

SizeCutting

ThicknessOxykPa

AcetkPa

Size CuttingThickness

OxykPa

AcetkPa

Size CuttingThickness

OxykPa

AcetkPa

0.8 0-5mm 150 10-25 00 0-5mm 150 20 00 0-5mm 150 20

1.2 5-15mm 200 10-25 0 5-10mm 200 20 0 5-10mm 200 20

1.5 15-30mm 320 10-25 1 10-15mm 250 20 1 10-15mm 250 20

2.0 30-100mm 400 15-30 2 15-30mm 300 20 2 15-30mm 300 25

3 30-40mm 300 20 3 30-40mm 300 25

4 40-50mm 350 25 4 40-50mm 350 30

5 50-100mm 400 30 5 50-100mm 400 30

* For maximum heat output use 9.5mm hose

3-Seat Acetylene Gouge Tips

Bin Location

TipNo

Groove Dimensions (mm) OxygenkPa

AcetkPa

Speed(mm/min)Width Depth

135820 6 7-10 2 - 4.5 310 30 300-700

135821 8 10-13 2.5 - 7 310 30 500-1000

135822 11 13-16 4.5 - 8 310 30 650-1750

2-Seat Acetylene Gouge Tips

Bin Location

TipNo


AcetkPa


135800 1 9 3 - 6 350-500 100 450-550

135801 2 11 6 - 9 400-550 100 500-600

135802 3 13 9 - 11 500-700 100 550-600

2-Seat LPG Gouge Tips

Bin Location

TipNo


AcetkPa


135862 19 8-10 6-11 560-630 100 500-650

Gouging Chart



REGULATORS

Quality gas regulators combining safety and rugged design. All regulators are fully guaranteed against faulty workmanship or materials.

Oxy / Fuel Regulators

Argon Regulators

Weldwell

Description Part No

Oxygen Elite 136045

Acetylene Elite 136044

Propane Elite 136043

Adaptor

Type Part No

CO2 / Argon 49869 138900

CO2 Regulator

Dragon

Description Part No

CO2 DR60 136052

No heater required

Weldwell

Description Part No

Argon Elite Single Flow 136047

Description Part No

Argon Elite Twin Flow 136048

136045 136044

Flo Tube

Type Part No

Flo Tube complete 14025 136175



FLASHBACK ARRESTORS

HOSE

Flashback Arrestors

Type Part No

Oxygen Reg End DGN-S 143000

Acetylene/ Propane Reg End DGN-A 143001

Oxygen Reg End Large DG91N 143010

Acetylene Reg End Large DG91N 143011

Oxygen Torch End GG-S 143005

Acetylene Torch End GG-A 143006

Single Hose

Description Size (mm) Part No

Oxygen single Ø6 142005

Acetylene single Ø6 142020

Twin Hose


Oxy/Acet twin Ø6 142043

Oxy/Acet twin Ø9.5 142046

Hose Ferrules


4750 Ferrule Ø12 x 17.5 141302

7322 Ferrule Ø12.7 x 25 141303

625 Ferrule Ø13.3 x 12.7 141304

7325 Ferrule Ø14.3 x 25 141306

7328 Ferrule Ø16.7 x 25 141308

7331 Ferrule Ø19 x 25 141309

7326 Ferrule Ø14.5 x 25 141312

MISCELLANEOUS GAS ACCESSORIES

Hose Sets

Description Length (m) Part No

Oxy/Acet twin x Ø6mm 5 142100




Tails, Splicers & Couplings

Description Part No

Tailpiece x 5.0mm 141010



Hose Coupling RH 141200

Hose Coupling LH 141201

Hose Splicer – 6.0mm 141203

Gas Nuts

Description Part No

GA5 Nut - RH 141001

GA5 Nut - LH 141002

Chalk

Description Part No

Marking Chalk – per Dozen 148100

Marking Chalk Holders 148103

Tip Reamers

Description Part No

Tip Reamers - Std 148000

Tip Reamers - King Size 148002

Cylinder Trolley, Bottle Key

Description Part No

Double Cylinder Trolley - Large 148301

Gas Spanner & Bottle Key 149000

Lighters

Description Part No

Triple Flint Lighter 148200

Replacement Triple Flints 148203

Tefl on Washer to fi t CO2 Stem

Description Part No

10950 136168



WELDING TIPS

CUT TING TIPS - ACETYLENE

Industrial Welding Tip To suit Industrial Mixer MX-7225 (131054)

Tip Size Fuel Gas Part No

No 6 Acetylene 134200







GOUGING TIPS

Gouging Tips – 2 seat

Description Fuel Gas Tip Size Tip Style Part No

Gouge Tip C32AB1 Acetylene No 1 2 seat 135800

Gouge Tip C32AB Acetylene No 2 2 seat 135801

Gouge Tip C32AB Acetylene No 3 2 seat 135802

Gouge Tip Oxweld 1542-19 LPG / Propane - 2 seat 135862

Oxy / Acetylene – 2 seat

Description Cutting Thickness (mm) Fuel Gas Tip Style Part No

OA – 0.8 0 – 5mm Acetylene 2 seat 134402




Oxy /Acetylene – Multi Use


M6 - 0 5 – 15mm Acetylene Multi use 134921






Oxy / Acetylene – 3 seat


102HC-00 0 – 5mm Acetylene 3 seat 134500









Multi Use Tip Adaptors

Description Part No

3 seat - Compatible with Koike 134900

2 seat 134903

Gouging Tips – 3 seat

Description Fuel Gas Tip Size Tip Style Part No

Gouge Tip 113 Acetylene No 6 3 seat 135820





CUT TING TIPS - PROPANE/LPG & NATURAL GAS

Oxy/Propane Std - 2 Seat


Std Propane 3 – 6mm LPG / Propane 2 seat 135062








Oxy/Propane Std - 3 Seat


106HC-00 0 – 5mm LPG / Propane 3 seat 135200








Oxy/Propane High Speed - 3 Seat


106D7-0 5 – 10mm LPG / Propane 3 seat 135301

Oxy/Propane Std - Multi Use


LG-0 5 – 15mm LPG / Propane Multi use 135401




LG-4 100mm (max) LPG/Propane Multi use 135405

Oxy/Nat Gas High Speed – 3 Seat


107D7-0 5 – 10mm Natural Gas 3 seat 135601








Oxy/Propane High Speed - Multi Use


LGHSD7-0 3 – 10mm LPG / Propane Multi use 135501






Propane Cutting Tips - Compatible with Harris


HS 6290-00vvc 10 - 12 LPG / Propane Harris 135783



HS 6290-1.0vvc 29 - 50 LPG / Propane Harris 135786

HS 6290-1.5vvc 50 - 75 LPG / Propane Harris 135787


Multi Use Tip Adaptors

Description Part No

3 seat - Compatible with Koike 134900

2 seat 134903

PLASMA ACCESSORIES, PARTS & CONSUMABLES


Plasma Equipment Setup 99

Plasma Cutting 99

Plasma Spares – Miller 100

APT - 3000 100

APT - 5000 100

ICE - 12C 100

ICE - 25C / 27C / 25CX 100

ICE – 27T 100

ICE – 40C / 40T 100

ICE – 50C / CM 101

ICE – 55C / CM 101

ICE – 50 101

ICE - 60T 102

ICE – 70 / 100 / 70M / 100M 102

ICE – 80C / CM 102

ICE – 80CX / T 103

Plasma Spares Trafi met - Fits Selco Genesis 103

A90 103

S54 103

Plasma Spares - Compatible with Thermal Dynamics 103

Compatible with PCH 51 103

Compatible with PCH 20 103

Compatible with PCH / M 36 / 35 103

PLASMA TORCHES, ACCESSORIES, PARTS & CONSUMABLES

Plasma Equipment Setup

Plasma Cutting

Unlike gas cutting, plasma cutting and plasma gouging are not based on a chemical reaction, it is a thermal process that relies on the high temperature of the gas stream to melt and blow away the molten metal. Plasma cutting is a process that will cut steel and most other metals that are conductive – (able to carry an electric current.)

In basic terms it works by forming a strong high speed, hot column of gas – which can be air, nitrogen, argon etc. This column is formed by forcing the gas through the nozzle (tip) of the plasma cutting torch. As the gas is directed through the torch to surround the electrode it passes through the internal arc that is formed between the end of the electrode and the inside of the tip. Without getting too technical, this generates tremendous heat (approx 16,700˚C) which makes the high speed column of gas electrically conductive. It is this very hot, ionized, column of high speed gas that forms the cut.

Plasma cutting produces a very hot, localized point to cut with, and because of this, it is useful for cutting thin metals with very little distortion and a narrow heat affected zone. With the current plasma technology cutting can now be done on very thin metals to metals of thicknesses of around 300mm – using powerful water cooled machines.

Plasma Cutters

1. Use a DC power source.

2. Can be based on transformer or inverter technology.

3. Use a specially designed plasma cutting torch.

4. Use an earth lead to complete an electrical circuit.

5. Can be used with a hand or machine plasma torch.

6. Cuts most conductive metals.

With the speed that Plasma Technology is advancing the cost and performance of the Plasmas of the future will only get better.



SpectrumPowerSource

- +

ElectrodeCable

Torch

Work WorkClamp

WorkCable

AirCompressor

Air Input

NOTE: Most common weldoutput connections shown.



Indent only

PLASMA SPARES - MILLER

APT-3000 – Spectrum 250D

Description Pkt Size Part No

125 071 Shield Cup 2 pkt 502170

125 070 Tip 5 pkt 502180

125 069 Electrode 5 pkt 502190

APT-5000 – Spectrum 500


123 897 Shield Cup 2 pkt 502520

123 898 Tip 5 pkt 502530


ICE-12C – Spectrum Thunder, 125C


196 926 Tip 12amp 5 pkt 502232


197 567 Retaining Cup 1 pkt 502237

196 929 Drag Shield 1 pkt 502235

ICE-25C/27C/25CX – Spectrum 300, 375


202 808 Shield Cup 1 pkt 502275

176 656 Tip 5 pkt 502280


202 809 Swirl Ring 1 pkt 502264

169 232 O-Ring 3 pkt 502260

203 119 Torch Body 1 pkt 503055

ICE-27T - Spectrum 375 X-treme


202 808 Shield Cup 1 pkt 502275

176 656 Tip 5 pkt 502280


202 809 Swirl Ring 1 pkt 502264

169 232 O-Ring 3 pkt 502260

ICE-40C and 40T Spectrum 625 and 625 X-treme




204 325 Standard Tip 5 pkt 502783

192 047 Std Electrode 5 pkt 502801

192 049 Swirl Ring 1 pkt 502803

169 232 O-Ring 3 pkt 502260

177 888 Defl ector 1 pkt 502758

192 052 Extended Tip 35a 5 pkt 502808

192 048 Extended Electrode 5 pkt 502793

192 203 Gouging Shield 1 pkt 502774



Indent only

ICE-50C & CM Spectrum 650, 701, 2050 (model 903789)






177 886 Swirl Ring 1 pkt 502755

169 232 O-Ring 3 pkt 502260

192 058 Machine Shield 1 pkt 502769

177 888 Defl ector 1 pkt 502758

177 876 Extended Tip 5 pkt 502781



177 878 Gouging Tip 1 pkt 502782

ICE-55C & CM Spectrum 2050 (model 903777012)




192 051 Std Tip 5 pkt 502805


192 049 Swirl Ring 1 pkt 502803

169 232 O-Ring 3 pkt 502260

192 058 Machine Shield 1 pkt 502769

177 888 Defl ector 1 pkt 502758


192 052 Extended Tip 35a 5 pkt 502808





ICE-50 Spectrum 700


174 034 Std Tip 5 pkt 502580






Indent only


ICE-70/100 70M/100M Spectrum 750, 1000, 1500, 1500D, 1250



169 222 Swirl Ring 1 pkt 503107

169 219 Shielded Tip 1 pkt 503120



ICE-80C/80CM Spectrum 3080





177 897 Swirl Ring 1 pkt 502832


187 289 Extended Tip 80amp 5 pkt 503218

187 288 Extended Electrode 80amp 5 pkt 503216

ICE-60TSpectrum 875




219 676 Tip 60amp 5 pkt 503732


212 734 Swirl Ring 1 pkt 502304

212 735 O-Ring 1 pkt 502305

212 736 Defl ector 1 pkt 502307

219 682 Extended Tip 60amp 5 pkt 503738





Indent only


PLASMA SPARES TRAFIMET - FITS SELCO GENESIS

ICE-80CX/80T Spectrum 1000, 3080




212 726 Tip 5 pkt 502302


212 734 Swirl Ring 1 pkt 502304

212 735 O-Ring 1 pkt 502305

212 736 Defl ector 1 pkt 502307





S54

Model Pkt Size Part No

PD 102-10 Tip 1.0mm 5 pkt 504140

PR 105 Electrode 5 pkt 504150

PE 106 Air Diffuser 2 pkt 504120

PLASMA SPARES – COMPATIBLE WITH THERMAL DYNAMICS

Compatible with - PCH 51


9-5630 Shield Cup 2 pkt 501110

8-2152 Shield Cup - Heat Resist 2 pkt 501113

8-5526 Crown Shield Cup 1 pkt 501268

9-5631 Tip 5 pkt 501115

9-5633 Electrode 5 pkt 501116

Compatible with - PCH/M36/35



9-6501 Long Life Drag Tip 5 pkt 501422

9-6506 Long Life Air Elect 5 pkt 501430


9-6507 Long Life Gas Distributor 1 pkt 501431

Compatible with - PCH 20



8-3218 Tip 5 pkt 501220


8-3233 Gas Distributor 2 pkt 501205

A90

Model Pkt Size Part No

PC 0109 Outer Nozzle A101 Torch 1 pkt 504332

PD 101-11 Tip 1.1mm 5 pkt 504340

PD 101-14 Tip 1.4mm 5 pkt 504341

PD 101-17 Tip 1.7mm 5 pkt 504342

PR 101 Electrode 5 pkt 504350

PE 101 Air Diffuser (Std) 2 pkt 504320

GAS RODS & FLUXES


GAS RODS & FLUXES

Gas Welding Rods & Fluxes 106

Gas Welding Rods 107

Lo-Fuming Bronze 107

Fluxcote Nickel Bronze 107

Fluxcote Bronze 107

Panel Wire 107

Nickel Bronze 107

Copper and Copper Alloys 107

Super Cofos 107

Super Stafos 107

Silver Brazing Alloys 108

Silvaloy 108

Silvacote 108

Soft Solders 108

Resin Cored Solder 60/40 108

430 Solder 108

50/50 Solder 108

509 Solder 108

Fluxes 109

Duzall 109

Silvaloy No 1 Powder 109

Silvaloy No 1 Paste 109

Bronzecraft Flux 109

509 Flux 109

Flux Nickel Bronze 109

Supercast Flux 109

Ali Flux 109

Concentrated Jet Flux 109

Misc Gas Rods and Fluxes 109

Supercast 109

Galvover 109

Di Cast 109

Heat Barrier Paste 109


GAS RODS & FLUXES

Indent only106 WELDWELL PRODUCT CATALOGUE

GAS RODS & FLUXES

Gas Welding Rods & Fluxes

Gas welding rods and fl uxes can be broken up into categories – steel, cast iron, white metals, silver brazing alloys, copper and copper alloys, soft solders and hard overlays. Each category contains different rods and fl uxes to join specifi c materials. Please read the following pages carefully to fi nd the correct combination of the gas rod and fl ux to suit your purpose. As always please feel free to contact your local Weldwell Product Manager, branch or distributor for any further assistance.

Gas rods and fl uxes all use a melting process with a fl ame system. This could be oxygen and acetylene, or oxygen and propane or other types of fuel, including air acetylene. Please check the melting temperature of the rods to be used to see what type of fl ame heat is required. Each type of fl ame produced by the different mixture of gasses will have a different fl ame temperature and may not be a suitable temperature to do the job. For example oxygen propane is not a suitable mixer to fuse weld steels because the temperature of the fl ame produced is not hot enough to do the job correctly. If there is any doubt please feel free to contact your local Weldwell Product Manager, branch or distributor for any further assistance.

The secrets of gas welding are as follows:

n Selecting the correct products for the required task.

n Preparing the joint to be welded correctly.

n Make sure that the area to be welded is clean.

n Use the correct fl ame setting for the task.

• Neutral fl ame

• Carburising fl ame

• Oxidising fl ame

n Use the correct gas mixture to do the job correctly.

The most important thing is to have patience as gas welding is a process that takes time.


GAS RODS & FLUXES

Indent only

GAS WELDING RODS

Lo-Fuming Bronze General Purpose Brazing Rod

AS 1167.1/2: RCuZn-C, AWS A5.8:RBCuZn-CBare, Cu-Zn fi ller rod for braze welding. For optimum results should be used with Bronzecraft Flux (Cast Iron Tinning Flux for cast iron) see page 109, and a neutral or slightly oxidising fl ame. Recommended for braze welding of steels, malleable irons and cast irons.

Size(mm) Sold Per Part No

1.6 kg 121104

2.5 kg 121110

3.2 kg 121114

5.0 kg 121120

Panel Wire General Purpose Mild Steel

AS 1167.2: RG, AWS A5.2: R45Low carbon steel fi ller rod suitable for fusion welding of mild and low carbon steels and wrought irons. For butt or fi llet welding applications such as vehicle body and exhaust repairs, steel furniture, pipe, tubing, etc.

Size(mm) Pkt Size Sold Per Part No

1.6 5 kg 121004

2.5 5 kg 121010

3.2 5 kg 121014

Fluxcote Nickel Bronze (Replacement for Steelbraze and Wearbraze)

A fl uxcoted welding alloy used to braze steel, steel alloys, copper, brass, bronze and cast iron. Sometimes used to join galvanized sheets of duct work. Used for repair work on steel and other copper, brass and bronze alloys.

Size(mm) Sold Per Part No

3.2 kg 127120

Nickel Bronze Work Hardening Nickel Bronze Brazing Rod

AS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-DFor wear resistant overlays. Excellent for metal to metal sliding wear applications – worn or broken gear teeth, worn bearings, shafts, etc. Hardness 110-200 Brinell. Use Steelbraze Flux see page 109.


1.6 1 kg 127012

3.2 1 kg 127014

COPPER AND COPPER ALLOYS - DUCTILITY INCREASES WITH SILVER CONTENT

Super Cofos

Low cost self fl uxing alloy – 2% Silver content. Melting Temperature – 645 – 818oC.


2.4 1 kg 125108

3.2 1 kg 125114

Super Stafos

In addition to Copper and its alloys, Super Stafos - 15% Silver content - may be used with fl ux to braze brass. Melting Temperature – 650 – 800oC

Description Pkt Size Sold Per Part No

Super Stafos x 1.6mm 1 kg 125304

Super Stafos x 1.6mm 1 stick 125305



Fluxcote Bronze


3.2 1 kg 121214

Stafos


2.5 1 kg 125210


GAS RODS & FLUXES

Indent only

Silvaloy Range

Use Silvaloy 34 for general applications. Use Silvaloy 42 for joining ferrous and dissimilar metals. Use with Silvaloy No 1 Flux – either powder or paste. Silvaloy 55 is cadmium free, and should be the choice when silver soldering stainless steel. Always use Silvaloy No 1 paste fl ux when silver soldering stainless steel.

Size(mm) Melting Temp Pkt Size Sold Per Part No

34 x 1.6 607 – 702oC 1 Part kg 124004

42 x 1.6 610 – 620oC 1 Part kg 124104

42 x 1.6 610 – 620oC 1 stick 124105

42 x 2.0 610 – 620oC 1 Part kg 124106

42 x 3.2 610 – 620oC 1 Part kg 124114

55 x 1.6 630 – 660oC 1 Part kg 124404

SILVER BRAZING ALLOYS

SOFT SOLDERS

Resin Cored 60/40

A general purpose fl ux-cored soft solder alloy, suitable for electrical and electronic applications. Melting Temperature – 180 - 190oC.


1.6 500 gram spl 126304

2.4 500 gram spl 126308

3.2 500 gram spl 126314

50/50 Solder

Used for: Stainless Steel, Galvanised Iron, Steel, Copper, Brass, Nickel Alloy applications. General purpose solder, 50% lead, 50% tin, Use with Duzall. Melting Temperature – 220 - 240oC.

Description Pkt Size Sold Per Part No

50/50 Solder stick kg 126005

430 Solder

This low melting point silver/tin solder has high strength and superior corrosion resistance. Ideal for stainless steel work and dissimilar metals. Safe for use with food utensils. Use with Duzall Flux. Melting Temperature - 221oC.


1.6mm stick spl 126154

509 Solder

This unique, low-melting solder is used to join aluminium to itself and to other metals (except magnesium). Ideal for repairing refrigerator evaporators. Very high strength. Requires 509 Flux. Melting Temperature - 265oC.


3.2 stick kg 123216

Silvaloy 34 Silvaloy 42Silvaloy 56

Silvacote – Fluxcoated Silver Rods


Silvacote 56 x 1.5 15 stick 124655


GAS RODS & FLUXES

Indent only

FLUXES

Duzall Flux Use with 50/50 and 430 Solder

A general purpose soft-soldering fl uid for use on all metals except aluminium, magnesium and die cast. Helps stop oxidation.


100 ml 1 ea 126800

500 ml 1 ea 126805

5 litre 1 ea 126810

Silvaloy No 1 Powder

General purpose silver solder fl ux.


100 gram 1 ea 124700

Silvaloy No 1 Paste

General purpose silver solder fl ux.


150 gram 1 ea 124752

500 gram 1 ea 124762

Bronzecraft Flux


400 gram 1 ea 121130

Supercraft Flux


100 gram 1 ea 122030

Concentrated Jet Flux


4 litre 1 ea 121148

Flux Nickel Bronze

For Bronze and Nickel Bronze Alloys when a paste is required. Has excellent wetting ability with high oxide absorption.


500 gram 1 ea 127070

MISCELLANEOUS

Supercast – Cast Iron Gas Welding Rod

For use on manifolds, furnace grates, dirty and scaled or burnt castings. Use a neutral fl ame, preheat to 500oC. Cool slowly.


5.0 1 kg 122020

Heat Barrier Paste

Reduces panel distortion.


5.0kg Jar 1 ea 128015

Galvover

A low temperature galvanising alloy to repair damaged galvanised surfaces. Galvover offers a fast, corrosion resistant repair. Ideal for coating welds on galvanised pipe etc. Sometimes requires Duzall fl ux. Apply to the heated clean surface and spread with a wire brush. (Remember to wear your safety glasses.)


6.0 1 kg 128000

Di Cast (Zinc Based Alloy Brazing Rod)

Di Cast Flux is sometimes required when welding zinc die castings. Use a slightly carburising fl ame, and a spatula to remove the oxides. The fl ux must be removed with clean hot water. Di Cast can also be used to join many types of aluminium – without fl ux. Melting point - 379°C.


3.2 1 kg 123314

509 Flux


100 gram 1 ea 123230

Ali Flux


300 gram 1 ea 123132


ARC ACCESSORIES

ARC ACCESSORIES


Arc Welding 112

Electrode Holders 113

Screw Type 113

Tong Type 113

Earth Clamps 113

Tong Type 113

Screw Type 113

Ground Clamp Type 113

Welding Cable & Fittings 114

Welding Cable 114

Cable Connectors – Tapered Pin Type 114

Cable Connectors – Dinse Type 114

Cable Lugs 114

Arc Sets 114

Chipping Hammers 115

Wire Brushes 115

Standard 115

Stainless 115

Arc Air Gouging 115

Arc Air Gouging Torches 115

Spares for K4000 115

Arc Air Gouging Carbons 115

Grinding, Cutting and Finishing Discs 116

Grinding Discs 116

Cutting Discs 116

Finishing Discs 116

Miscellaneous 116

Fillet and Throat Gauges 116

Elite Hot Boxes 116

ARC ACCESSORIES


ARC ACCESSORIES

Indent only112 WELDWELL PRODUCT CATALOGUE

ARC ACCESSORIES

Arc Welding

Arc welding is a welding process that uses electricity through a welding power supply to create an electric arc between a welding electrode and the metal to be welded. Intense heat is produced at the site where the welding electrode meets the base metal, forming what is called a “weld pool.”

n Power feeds into the welding power source.

n An arc is formed at the end of the welding electrode between the electrode and the base metal.

n Intense heat is created and the molten weld pool is formed.

n As fl ux on the electrode is burned off under the intense heat a gas shield is formed protecting the molten weld pool from outside contamination.

n The combining of the metal of the electrode and the base metal forms a weld bead which joins the two metals together.


ARC ACCESSORIES

Indent only

Tong Type

Type Amperage Part No

Elite 300 Amp 111075

ELECTRODE HOLDERS

EARTH CLAMPS

Tong Type

We have a range of light and heavy duty earth clamps.


Type ND 2193 300 Amp 112000

Type EC400CC 400 Amp 112008

Type 400 Amp 400 Amp 112010

Screw Type

We have a range of robust quality electrode holders.


Yellow Handle 400 Amp 111006

Yellow Handle 600 Amp 111020

Screw Type


Nu Weld 400 Amp 112055

Ground Clamp Type


Magswitch 600 Amp 112062

112000

112008 112010


ARC ACCESSORIES

Indent only

WELDING CABLE & FIT TINGS

Welding Cable

Our cable is double insulated, very fl exible, heat and chemical resistant. Talk to your local representative about personalised cable.

Current Rating Current Rating (Amp) 60% (Amp) 100%Size(mm2) Duty Cycle Duty Cycle Pkt Size Sold Per Part No

16mm 160 125 100 m 113001

25mm 210 165 100 m 113002

35mm 265 205 100 m 113003

50mm 335 260 100 m 113004

70mm 415 325 100 m 113005

95mm 505 390 100 m 113006

Cable Connectors Tapered Pin Type

In-line cable connectors with rubber insulation. Tapered pin twistlock for reliable electrical connection when extending work and welding cables.

Type Sold Per Part No

Cable Connector ND3025 Pair 114001

Cable Connectors Dinse Type

Dinse style connectors for quick and reliable connection to welding power sources or extending welding cables. Tapered twist lock action.

Type – 10/25 Sold Per Part No

CX520 Jack Plug BSB ea 232970

CX540 Female Connector BB ea 232974

CX530 Panel Receptacle BEB ea 232972

Type – 35/50 Sold Per Part No

CX522 Jack Plug BSB ea 232971

CX542 Female Connector BB ea 232975

CX558 Panel Receptacle BEB ea 232973

Cable Lugs

Lugs for welding cables.

Type Size Sold Per Part No

Crimp 250 Amp 50mm/M12 ea 114300

Crimp H1416/50 25mm/M10 ea 114305

Crimp H1425 70mm/M12 ea 114312

Crimp H1312 95mm/M12 ea 114313

ARC SETS

Arc Sets

We stock 3 standard Arc Sets. Customised arc sets are available on request.

Type Sold Per Part No

Arc Set 4m x 16mm ea 114400

Arc Set 4m x 25mm – No Lug ea 114410

Arc Set 5m x 35mm – No Lug ea 114420

114305

114300114312

114313


ARC ACCESSORIES

Indent only

CHIPPING HAMMER

Chipping Hammer

Robust chipping hammer tip hardened.

Type Part No

Black Handle 115002

WIRE BRUSHES

Standard

Type Part No

4 Row 224324 115101

Stainless

Type Part No

4 Row 225223 115111

ARC AIR GOUGING

Arc Air Gouging Torches

For gouging, cutting and piercing of metal using Air Carbon Arc Cutting and Gouging. Use with any constant current power source of the appropriate rating.

Type Part No

K4000 Gouging Torch c/w 7 ft Cable 116015

Spares for K4000 Torch

Type Part No

Torch Only 116206

Cable only 7ft 116208

Insulator c/w Screw (pair) 116210

Bonnet 116216

Spool 116220

Head Assembly 116224

Arc Air Gouging Carbons

Copper coated carbon electrodes used for arc air gouging of most metals with AC or DC current.

Type Size(mm) Pkt Size Sold Per Part No

DC Unjointed 3.2 100 pkt 107201

4.0 100 pkt 1072011

5.0 100 pkt 107202

6.5 50 pkt 107203

8.0 50 pkt 107204

9.5 50 pkt 107205

13.0 50 pkt 107206

DC Jointed 13.0 50 pkt 107233

AC Unjointed 6.5 50 pkt 107217

WIRE BRUSHES

116220

116224

116216

116210


ARC ACCESSORIES

Indent only

GRINDING & CUT TING DISCS

MISCELLANEOUS

Grinding Discs

Type Size(mm) Part No

AS36TX Flexible Grinding Wheel 125x3 118540

Flexible Grinding Backing Pad 115/125 118542

AS30 Inox Grinding 100x6x16 118570





Cutting Discs

Type Size(mm) Thickness Part No

Freecut AS60T 115 2.0/1.0mm 118500

Freecut AS60T 125 2.0/1.0mm 118505

AS60V Superthin 10 pack 115 1.0mm 118507

AS60V Superthin 10 pack 125 1.0mm 118508

AS46T Cut and Grind 115 2.5mm 118520

AS46T Cut and Grind 125 2.5mm 118525

AS30 Inox Cut 180 2.2mm 118527

AS30 Inox Cut 230 2.2mm 118528

AS60V Ultra Thin 115 1.0mm 118510

AS60V Ultra Thin 125 1.0mm 118515

Alu Spec Cut CS60 125 1.2mm 118530

Finishing

Type Part No

Polishing Flap Disc G-VA Coarse 118545

Polishing Flap Disc G-VA Medium 118550

Polishing Flap Disc G-VA Fine 118555

Fillet & Throat Gauge Set

Basic set suitable for measuring both fi llet size and throat length. Made from stainless steel.

Type Part No

Fillet & Throat Gauge Set 149003

Elite Hot Boxes

Dry rod portable electrode ovens provide even continuous heat for protection of electrodes.

Type Part No

5 kg KED-12 240v 119011

10 kg KED-13 240v 119012

Electrodes Mild Steel 7

Electrodes Gouging & Cutting 8

Electrodes Cellulose 8

Electrodes Low Hydrogen 9

Electrodes Hard Facing 10

Electrodes Manganese 11

Electrodes Elite Range for Repairs & Maintenance 11

Electrodes Stainless Steel 12

Electrodes Special 13

Mig Wire CO2 16

Mig Wire Gas Shielded Fluxcored 17

Mig Wire Stainless Fluxcored 18

Mig Wire Self Shielded Fluxcored 19

Mig Wire Aluminium 19

Mig Wire Stainless Solid 20

Mig Wire Hard Facing Solid 21

Mig Wire Hard Facing Fluxcored 21

Mig Wire Specialist 22

Tig Wire Aluminium 25

Tig Wire Stainless 25

Tig Wire Stainless Fluxcored 26

Tig Wire Steel – Medium Tensile 26

Tig Wire Creep Resisting 26

Tig Wire Specialist 27

Stick Machines 31

DC Tig / Stick Machines 32

AC/DC Tig / Stick Machines 35

Remote Controls 38

Coolant Systems 38

Mig Machines 40

Heavy Duty Mig Power Sources 48

Multi Process Power Sources 49

Pulse Mig Machines 51

Wire Feeders 56

Mig Feed Guns and Controls 57

Plasma Cutters 58

Engine Driven Generator Welders 59

Spot Welder 61

Drive Roll Kits 62

Mig Guns 65

Mig Accessories 67

Mig Parts & Consumables 68

Tig Torches 75

Tig Accessories 76

Tig Torch Parts & Consumables 77

Welding Helmets 84

Spares for Welding Helmets 85

Lenses for Welding Helmets 85

Eye Protection 86

Hearing Protection 86

Welding Screens /Blankets 86

Leather Products 87

Headwear 87

Respiratory Products 88

Gas Welding & Cutting Kit 92

Gas Welding & Cutting Torches & Attachments 92

Gas Cutting, Heating & Gouging Data 93

Heating Equipment 93

Regulators 94

Flashback Arrestors 95

Hose 95

Miscellaneous Gas Accessories 95

Welding Tips 96

Cutting Tips - Acetylene 96

Gouging Tips 96

Cutting Tips – Propane / LPG & Natural Gas 97

Plasma Spares 100

Gas Welding Rods 107

Copper and Copper Alloys 107

Silver Brazing Alloys 108

Soft Solders 108

Fluxes 109

Miscellaneous Gas Rods and Fluxes 109

Electrode Holders 113

Earth Clamps 113

Welding Cable & Fittings 114

Arc Sets 114

Chipping Hammers 115

Wire Brushes 115

Arc Air Gouging 115

Grinding and Cutting Discs 116

Miscellaneous 116

PRODUCT INDEX

WELDWELL PRODUCT CATALOGUE

Every effort has been made to ensure the accuracy of this catalogue content. However no liability will be

met by Weldwell New Zealand or its suppliers for any errors or omissions.

All brands and logos are registered trademarks and are subject to New Zealand copyright laws.

No part of this catalogue may be reproduced without the permission of Weldwell New Zealand.

Please Note: At Weldwell we are constantly improving and updating our products and therefore product

availability, design and/or specifi cation may change without notice.

Documents

64 Thames Street, Private Bag 6025 Napier, New Zealand 2010... · weldwell aws a5.5:2006 as/nzs 4856b:2006 kv3 e8015-b3l h4 e5515-2c1mlp h5 kv5 e7015-b2l h4 e5215-1cmlp h5 electrodes