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Performance of Flemion F-808X series and Introduction of F-8080K and F-8081HDK for KOH production. CLOROSUR IX TECHNICAL SEMINAR November 13, 2014

6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

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Page 1: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

Performance of FlemionF-808X series

and Introduction of F-8080K and

F-8081HDK for KOH production.

CLOROSUR

IX TECHNICAL SEMINAR

November 13, 2014

Page 2: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

Membrane for

KOHProduction1

・Higher durability against impurities・High stability of CE

・Lowest and stable CV

Developments of Flemion

F-8000 Series

F-8080F-8080HDF-8081F-8081HD

F-808X

F-8020 SP & F-8051

F-8080K

F-8081HDK

・・・・ Low KCl in KOH+

Membrane for

NaOHProduction

(1) Performance data in

commercial cell

(2) new membranes

for KOH production

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Performance Data of FlemionF-8080 Series

Page 4: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

100 mV

n-BiTAC Plant I -- CV((((F-8080))))

70 mV Lower voltage than Competitor-1

Operating period is more than 2 years.

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∆(Competitor 1 - F-8080)

40 mV

70 mV

n-BiTAC Plant I -- Voltage Difference C1

Page 6: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

UHDE Gen5 Plant A – CV(F-8080)

Keep Lower Voltage than 3.0V

Operating period is more than 500days

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UHDE Gen5 Plant A – CE(F-8080)

Keep High Current Efficiency, more than 96%

for 500days.

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80 mV

60 mV ∆(Competitor 2 - F-8080)

UHDE Gen5 Plant E -- Voltage Difference C2

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UHDE Gen5 AGC Group(F-8080)

50 mV

Page 10: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

UHDE Gen5 AGC Group(F-8080)

Page 11: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

China (1) Blue Star(F-8080)

2,8

2,85

2,9

2,95

3

0 50 100 150 200 250 300 350 400 450 500 550

Ce

ll V

olt

ag

e(V

) a

t 4

.6k

A/m

2

Days on Line

Plant-L Blue Star NBHZ

8# F-8080

8#Competitor-2

3# F8080

Page 12: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

China (2) Blue Star(F-8080)

2,80

2,85

2,90

2,95

3,00

0 200 400 600 800Sta

nd

ard

ise

d C

ell V

on

tag

e(V

)

Days on Line

Plant-R BS NBZ C(F-8080)

Competitor-1

Page 13: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

China(3) Blue Star(F-8080)

2,90

2,95

3,00

3,05

3,10

3,15

3,20

3,25

0 100 200 300 400

Sta

nd

ard

ise

dC

ell V

on

tag

e(V

)

Days on Line

Plant-P BS NBZ F-8080

Competitor-1

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F-8080HD UHDE Gen3 Plant G -- NaCl in NaOH

Page 15: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

Comparison of cell Voltage F-8080 vs. other’s(1)

Electrolyzer type Cellvoltage

Comparison Current density

Current efficiency

A UHDE Gen5up 2.97V 5kA/m2 >96%

B UHDE Gen5 - -80mV(vs. Comp.-1) 6kA/m2 -

C UHDE Gen5 2.98V -60mV(vs. Comp.-2) 6kA/m2 -

D UHDE Gen5 3.0V 6kA/m2 >96%

E UHDE Gen5 3.01V -60mV(vs. Comp.-1) 6.4kA/m2 -

E UHDE Gen5 - -80mV(vs. Comp.-2) 6kA/m2 -

F UHDE Gen5 - -40mV(vs. Comp.-2) 6.3kA/m2 -

H UHDE Gen4 3.23V -50mV(vs. Comp.-2) 5.5kA/m2 >96%

Page 16: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

Comparison of cell Voltage F-8080 vs. other’s(2)

Electrolyzer type Cellvoltage

Comparison Current density

Current efficiency

I CEC n-BiTAC 3.03V -70mV(vs. Comp.-1) 6.2kA/m2 97%

J CEC n-BiTAC - -70mV(vs. Comp.-1) 6.5kA/m2 97%

K CEC i-BiTAC - -50mV(vs. Comp.-1) 5kA/m2 O2/Cl2=0.6-0.9%

M CEC n-BiTAC 3.02V -65mV(vs. Comp.-1) 5.5kA/m2 O2/Cl2=0.5%

N CEC i-BiTAC 2.98V -60mV 5.3kA/m2 O2/Cl2=0.7%

O CEC i-BiTAC 3.0V -50mV 5.5kA/m2 -

L BS NBHZ - -50mV(vs. Comp.-2) 4.6kA/m2 -

P BS NBZ 3.0V -100mV(vs. Comp.-1) 5.5kA/m2 -

Q AKC NCZ - -70mV(vs. Comp.-2) 5kA/m2 -

R BS NBZ - -60mV(vs. Comp.-1) 4.8kA/m2 >96%

F-8080 is 50~~~~80mV lower cell voltage than competitor’s membrane

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Introduction of F-8080K and F-8081HDK for KOH production

Page 18: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

Membrane for

KOHProduction17

・Higher durability against impurities・High stability of CE

・Lowest and stable CV

Developments of Flemion

F-8000 Series

F-8080F-8080HDF-8081F-8081HD

F-808X

F-8020 SP & F-8051

F-8080K

F-8081HDK

・・・・ Low KCl in KOH+

Membrane for

NaOHProduction

New membrane

for KOH production

Page 19: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

Features of F-808X for KOH production

1. High Current Efficiency

2. Low Voltage

3. Low KCl in KOH

4. High Resistance Against Impurities in Brine

Page 20: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

92

94

96

98

100

0 60 120 180 240 300 360 420 480 540 600

C.E

. (%

)

Days on Line

High Current Efficiency

Good & Stable C.E. for 17 month

M3 : 3.0 - 3.3 kA/m2, 32 % KOH

F-8080KF-8081HDK

Commercial plant data (AGC Chiba factory)

Page 21: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

Low Cell Voltage

Stable C.V. for 17 month

C.V

.(V

)

0 60 120 180 240 300 360 420 480 540 600

C.V

. (V

)

Days on Line

M3 : 3.0 - 3.3 kA/m2, 32 % KOH

F-8080K

F-8081HDK

50 mV

Commercial plant data (AGC Chiba factory)

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50 mV

Low Cell Voltage

Voltage in KOH Cells in UHDE Gen5 Plant K

Page 23: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

Comparison of Voltage F-8080K and other’s membrane

Electrolyzertype

Cell voltage Comparison Current density

Current efficienc

y

X AZEC M3 2.75V 3.3kA/m2 >98%

K UHDE Gen5 -50mV(vs. Comp.-1) 5.2kA/m2

Z CEC n-BiTAC 2.93V -100mV(vs. Comp.-1) 4.6kA/m2 >97.5%

F-8080K is 50~~~~100mV lower voltage than competitor-1, and shows high current efficiency.

Page 24: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

KCl in KOH at 4 kA/m2

0.2m2 Pilot Cell, 4 kA/m2, 85 ℃, 32 wt% KOH, 170-180g/l

36

9

29

20 21

F-8020 F-8020SP F-8030 F-8080K F-8081HDK

Low KCl in KOHNo recommendation

F-8080 series shows low KCl in KOH

KC

lin

32%

KO

H (p

pm

)

Page 25: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

Low KCl in KOH

0

10

20

30

40

50

0 60 120 180 240 300 360 420 480 540 600

Days on Line

KC

lin

32%

KO

H (p

pm

) M3 : 3.0 - 3.3 kA/m2, 32 % KOH

F-8080K

F-8081HDK

Low & Stable KCl in KOH for 17 month

Commercial plant data (AGC Chiba factory)

Page 26: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

-4

-3

-2

-1

0

1

0 5 10

⊿C

.E.(%

)

DOL

High Resistance against impurities in Brine

25

KOH :6kA/m2, 32wt% KOH, 85℃, 175g/l KCl

Ca : 4ppm 4 Hr addition

F-8080K and F-8081HDK has higher stability against Ca upset.

F-8080K

F-8081HDK

F-8030

Ca upset at KOH operation

Page 27: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

Conclusion

1. Many customer’s data shows that F-8080 is 50~~~~80mV

lower cell voltage than competitor’s membrane.

2. F-8080HD shows lower NaCl in NaOH

3. F-8080K shows 50~~~~100mV lower cell voltage than

competitor’s membrane.

4. F-8081HDK shows low KCl in KOH, applicable for

production of high quality KOH.

5. F-8080K and F-8081HDK are tolerant to impurities in brine.

Page 28: 6 - Performance data of F-8080 and Introduction of F-8080K ...clorosur.org/technicalseminar/wp-content/uploads/6-Performance-data-of-F-8080-and...F-808X series and Introduction of

27

Thank you for your attention