6. Acid Additives (60 Min)

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    Carbonate Acidizing Design

    Acid Additives

    By: Dr. M. Pournik

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    Treatment may be a failure if proper additives are not used

    Additives in treating fluid used to

    Prevent excessive corrosion

    Prevent sludging and emulsions

    Prevent iron precipitation Prevent precipitation of reaction products

    Improve cleanup

    Improve coverage of zones

    Additives in preflushes & postflushes used to Stabilize clays

    Disperse parafins & asphaltenes

    Introduction

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    H2S scavengers

    Chelating agents

    Corrosion inhibitors

    Scale inhibitors

    Drag reducers

    Anti-sludge agents surfactants

    Main Additive Types

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    Stable @ BHT

    Compatible with other additives

    Minimum impact on acid reaction

    Do not adversely affect the performance

    of other additives

    Minimum impact of wettability

    Additives Requirements

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    Dont over use

    Amount can be determined from

    stoichmetry

    Expensive

    They can cause damage

    Additives Recommendations

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    Acid Additive Types

    Family Function/Examples

    Surfactants

    Mutual solvents

    Water wet formation

    Nonionic//fluorocarbon

    Cationic

    Remove oil, accelerate clean-

    up EGMBE

    Complex surfactants

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    Acid Additive Types

    Family Function/Examples

    Anti-

    sludge/emulsion

    agent

    Iron control

    additives

    Prevent emulsions and sludge

    Anionics

    SDS

    Prevent ppt of Fe(OH)3 EDTA

    Citric acid

    NTA

    Reducing agents

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    Acid Additive Types

    Family Function/Examples

    Corrosion Inhibitors

    Sulfide suppressors

    Control acid corrosion

    Aromatic quats Unsaturated oxygen

    Prevent sulfide reactions

    Aldehydes Chelants/reducing agents

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    Most important

    Slows attack of corrosion on drillpipe, tubing or anyother metal

    Effectiveness depends on the metal

    Wide range of responses observed, hence mustmatch properly

    Could still get pitting of metal surfaces as a result of

    Inhibitor breakdown

    Insufficient inhibitor Metal impurities

    Corrosion Inhibitors

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    Two basic types:

    Inorganic corrosion inhibitors

    Salts of zinc, nickel, copper, arsenic, antimony, and various other metals

    Work effectively at high temperatures for long contact time

    Cheap

    Tend to lose effectiveness in acids stronger than about 17% HCl

    Poison refinery catalysts

    May liberate toxic arsine gas

    Difficult to mix and unsafe to handle

    Organic corrosion inhibitors

    Composed of polar organic compounds with one or more polar groups made ofsulfur, oxygen or nitrogen

    Do not poison refinery catalysts

    Work effectively in all acid concentrations Chemically degrade with time and do not readily provide long-term protection at

    temperatures above 200 oF

    Expensive

    May have inhibitor aids such as potassium iodide, cuprous iodide, cuprouschloride, and formic acid to increase effectiveness of inhibitor

    Types of Corrosion Inhibitors

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    Comparison of Corrosion Inhibitor

    Types

    Effectiveness of Corrosion Inhibitors at High

    Temperatures in 15% HCl

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    Some other additives reduce effectiveness of inhibitorsby altering the tendency of inhibitor to adsorb

    Should properly test with representative metal samplesusing the precise acid formulation at most adverse

    conditions of temperature and pressure Could reduce tendency for corrosion by:

    Precooling tubing by injecting water preflush

    Using formic acid rather than HCl

    Minimizing contact time

    Corrosion Inhibitors Application

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    Used to break undesirable emulsions, reduce surface orinterfacial tension, alter wettability, speed cleanup,disperse additives and prevent sludge formation

    Requires selection of appropriate molecule

    Owe their properties to their dipolar composition

    Surfactants

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    Classified into 5 groups according to ionic charge carried bywater-soluble group:

    Anionic: used primarily as nonemulsifying agents,retarding agents, and cleaning agents

    Cationic: consist of long-chain primary, secondary, andtertiary amines or are quaternary ammoniumcompounds

    Nonionic: used as nonemulsifiers and foaming agents

    Amphoteric: have hydrophilic group that changes fromcationic to nonionic to anionic with increasing pH

    Fluorocarbons: lower surface tension of solutions tomuch greater extent than hydrocarbon surfactants

    Types of Surfactants

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    Main properties of fluid or mineral affected by surfactants are:

    Surface tension: adsorbs to surfaces and changes surfacetension

    Emulsification tendency: can lead to development of

    emulsions Wettability: adsorb at interfaces between solids and liquids

    and alters wettability of solids

    Micelle formation: form micelles in liquids when presentabove a specific concentration for each molecule, solvent, and

    temperature

    Dispersibility: wets the dispersed phase with the liquid phasewhich greatly improves dispersibility

    Properties of Surfactants

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    Some Types of Surfactants

    Silicate Particle Wettability

    CharacteristicsExamples of Surfactant Micelles

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    De-emulsifiers:

    Break oil-water emulsions Action depends on how quickly can concentrate at

    oil/water interface

    Usually are oil-soluble

    Nonemulsifiers: Prevent formation of emulsions with reservoir fluids

    Mixtures of surfactants and solvents blended toobtain a final composition with broader applications

    Emulsifiers:

    Ability to isolate internal phase so that is not asreactive

    Common example is emulsified acid

    Can also act as efficient scale removal systems

    Application of Surfactants

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    Silt-suspending Agents:

    Remove acid-insoluble clay and silt by adsorbingonto them and keeping them suspended byelectrostatic repulsion

    Antisludge Agents:

    Adsorb and provide a continuous layer of protectionat acid/oil interface to prevent sludge formation fromacid/oil contact

    Surface Tension Reducers:

    Lower surface tension of treating fluids whichreduces capillary pressure, aiding in cleanup of wells

    Corrosion Inhibitors:

    Quarternary amines and acetylenic nonionics

    Application of Surfactants

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    Bactericides:

    Eliminate contaminating bacteria

    Mostly cationic surfactants with biocidal property,used in conjunction with other wetting surfactants

    Clay Treaters:

    Reduce swelling of clays by cation-exchange process

    Inhibit flocculation of clays by dispersing clays

    Foaming Agents:

    Generate a stable foam

    Can improve foam stability by gelling the liquid

    Application of Surfactants

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    Stabilize clays by adsorbing through electrostatic attraction or ion

    exchange on clays Common types:

    1) Highly charged cations:

    - Inexpensive

    -Treat for both migration and swelling damage & treat large area of rock

    2) Quaternary surfactants:

    - Used widely for dry gas wells

    - Neutralizes charges, hence reduces ion-exchange capacity of clays

    3) Polyamines:

    - Promote water-wetting of silicates & also polymeric bridging betweensilicate particles

    4) Polyquaternary amines- Stabilized by charge neutralization, water-wetting, and polymeric bridging

    - Can be used in any water-base fluid

    5) Organosilane

    - Well suited for formations containing nonclay fines as well as clay fines

    Clay Stabilizers

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    Soluble in both hydrocarbons and water

    Examples: glycol ethers, reaction product of alcohols, and ethylene oxide

    Applications:

    Reduce water saturation by lowering surface tension of water toprevent water blocks

    Solubilize a portion of water into a hydrocarbon phase to reduce

    water saturation Maintain a water-wet formation as is to keep best relativepermeability to oil

    Prevent insoluble fines from becoming oil-wet

    Maintain concentration of surfactants and inhibitors by reducingadsorption of materials

    Dissolve both adsorbed inhibitor and acid-insoluble residue

    Dissolve any oil on the formation pore surface

    Serves as de-emulsifier

    Improves cleanup of spent acid

    Mutual Solvents

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    - Iron, ferric, is introduced during acidtreatments

    - It is also present in the reservoir rocks

    - It will ppt in spent acids as Fe(OH)3 or FeS(H

    2S)

    - Both can cause damage

    Precipitation of Iron Compounds

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    Iron Contamination

    Acid A

    (1 wt% FeCl3)

    Phase separation

    Acid C

    (1 wt%

    FeCl3)

    Acid B

    (1 wt% FeCl3)

    Phase separation Phase separation

    In the field, it is a must to minimize the iron contamination inlive acids by Cleaning the mixing tank

    Pickling well tubulars or coiled tubing before pumping theacid.

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    - Added to acids to keep iron in solution

    - Limited solubility

    - Not environmentally safe- Don't work if there is H2S

    - What is the solution?

    Iron Control Agents

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    Main source of iron is tubing

    Ferric is more damaging than ferrous

    Minimize iron in live acids

    One acid contains Fe(III)

    Use ICA, but

    Iron Control

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    ICA include NTA, EDTA, lactic acid, citric

    acid, ..etc

    EDTA has limited solubility in 15 wt% HCl

    Hydroxy EDTA has better solubility

    Dont use in sour environment

    Watch for Na or K salts with HF

    Iron Control (2)

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    Comparison of Various Iron Control

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    Comparison of Various Iron Control

    Agents

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    Applications: Remove water blocks

    Enhance fluid recovery

    Retard acid reactivity

    Decrease water content

    Most common types: isopropanol and methanol

    Major disadvantages:

    Require large concentration

    Costly

    Low flash point

    Increases corrosiveness

    Adverse reactions & side reactions

    Incompatibility with crude oils

    Alcohols

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    Alcohols Limitations

    Effect of Various Concentrations of Methanol

    on Acid Strength at Increasing Temperatures

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    Use dispersant surfactant with xylene

    Penetrate and loosen organic deposits which are thendissolves by xylene

    Concentrations range from 1% to 10% volume/volume

    Concentration depends on deposit type, hardness andadhesion and bottomhole temperature

    Soaking time of several hours recommended for matrixacidizing, wellbore and tubing cleanup treatments

    Organic Dispersants

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    Remove water blocks and solids like damaging particlesand organic deposits

    Examples: alcohols, xylene, toluene, and diesel

    Used alone or in combination with acid

    For inorganic scales with asphaltenes and paraffins:combine organic solvent with acid

    For mixed deposits: an oil-external emulsion with acid asthe internal phase is best

    Organic Solvents

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    Summary Additives to be Used

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    Effects of Additives on FeS Dissolution

    Function Type Effect

    Corrosion inhibitors

    Quaternary amines

    Or

    Unsat. Oxygen derivatives

    Negative

    surfactants Nonionic mixed

    Mutual SolventsAlcohols

    Glycols

    Small

    none

    Anti-sludge Additives Anionic Positive

    Sulfide scavengers Aldehyde Negative

    Iron Control Additives Organic acids Small

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    FeS dissolution is inhabited by additives

    that adsorb/interact with scale

    Corrosion inhibition is impeded by

    additives that dissolve or emulsify the

    inhibitor film

    The two effects can be opposing, so

    careful testing under use conditions oftemperature and additives is mandatory

    Conclusions