Polaron F10-A Manual

5D Thermal Aerosol Generator User Manual November, 2017 Rev. B

www.atitest.com

P/N 73-00453-001, Rev B. November 2017

cohere,

5D - User Manual 1

COPYRIGHT ©2017 ATI November 10, 2017 Rev. B

This documentation is provided as a component of the ATI 5D Thermal Aerosol Generator. Air Techniques International (ATI) is a division of Hamilton Associates, Inc., a Maryland Corporation. All parties or individuals who are in possession of the documentation accept in full and without exception or limitation the ATI unrestricted rights of ownership of this material. This documentation is not available by any other means except license, which is only available from ATI. Under no circumstances may any part or the whole of this documentation be reproduced, stored in a retrieval system, transmitted, copied, modified, distributed, displayed, sold, licensed, published, or derivative works created therefrom in any form or by any means: electronic, mechanical, recording, or otherwise, without the written permission of ATI obtained in advance of the requirement.

It is expressly forbidden for the holder of this documentation to use this documentation either in its entirety or part or any graphics to provide training or tuition, assistance, or knowledge transfer, to any other party whatsoever, or for marketing of promotional literature or material of any type whatsoever without the prior written permission of ATI. Use of this documentation in any manner inconsistent with the associated ATI manuals and related documentation is strictly prohibited. Use of the documentation is not transferable.

PROPRIETARY INFORMATION The documentation contains confidential and proprietary information, which must be maintained in confidence and used only in a manner consistent with the documentation. This confidential and proprietary information may not be disclosed to any third parties.

Air Techniques International (ATI) 11403 Cronridge Drive Owings Mills, MD 21117-2247 USA PH +1.410.363.9696 FX +1.410.363.9695 info@atitest.com www.atitest.com

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Contents CHAPTER 1 Introduction and Precautions 5

Scope of Manual 5Definitions 5Intended Use 5User Responsibility 6Precautions 7

CHAPTER 2 Thermal Aerosol Generator Overview 9How the Generator Operates 9

CHAPTER 3 Unpacking the Generator 10Unpacking the Generator 10Optional Accessories 11

CHAPTER 4 Description of Controls and Indicators 12Electrical and Inert Gas Connection 12Top Panel Connectors and Indicators 13Front Panel Features 14

CHAPTER 5 Operating Instructions 15Pre-Use Check-out Procedure 15Filling the Liquid Aerosol Reagent Reservoir 16Inert Gas 16Electrical Power 17Aerosol Generation 17ON/OFF Control 18Shutdown Sequence 18Changing to Different Liquid Aerosol Reagents 19

CHAPTER 6 Maintaining and Servicing the Generator 20Preventative Maintenance 20

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Appendices A Specifications A-1

Physical Characteristics A-1Operational Requirements A-1Operating Conditions A-1Performance Specification A-2Particle Size Distribution A-3

B Spare Parts List B-1C Troubleshooting C-1D Contacting ATI D-1

For Technical or Application Questions D-1For Customer Service

E Warranty F Manual Revision History

D-1E-1F-1G-1H-1I-1J-1

G Español – Precauciones H Français – Précautions I 中文 – 预防 J Svenska – Försiktighetsåtgärder

Figures Figure 1 Back Panel Features 12Figure 2 Top Panel Features 13Figure 3 Front Panel Features 14

Tables Table 1 Accessories List for the 5D Generator 11Table 2 Packing List for the 5D Generator 11

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CHAPTER 2 Introduction and Precautions Scope of Manual

These instructions cover the specifications, features, operation, maintenance, and troubleshooting for the ATI 5D Thermal Aerosol Generator.

These instructions also contain important information required for operation of the generator. Before using this equipment, all personnel associated with the generator’s operation must read and understand this entire manual and become familiar with the terminology.

Failure to follow the specified procedures and precautions could result in PERSONAL INJURY OR DEATH and/or risk of FIRE.

Definitions This section defines the warnings, cautions, and notes used throughout this manual.

WarningIndicates a strong possibility of severe personal injury or death if instructions are not followed.

CautionIndicates a possibility of equipment damage if instructions are not followed.

Note

Indicates that helpful information is provided.

Intended Use This product is intended to be used to introduce aerosol when leak testing in-place, high efficiency filters. It is to be used by itself to introduce aerosol into ambient or below-ambient pressure systems.

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In conjunction with an ATI Positive Injection Pump, it can be used to introduce aerosol into pressurized systems.

This product is not intended for use in freezing, wet, or intense sunlight conditions.

Any other use of this product may impair the generator’s protective devices and is the user’s responsibility and at the user’s risk.

User Responsibility The user must: 1. read and understand the information contained in this manual

before using the product;2. understand the electrical and mechanical system principles used in

the operation of this generator;3. be trained in the use of high pressure gas equipment;4. properly use this product for its intended purpose and follow all

regulations and procedures that apply to the location where thisproduct is used;

5. maintain the product as specified in this manual;6. maintain and keep in proper working condition any other equipment

associated with the operation of this product;7. ensure there is adequate pressure and flow of inert gas supply to the

product;8. verify the type and quality of liquid aerosol reagent to be used with

this product.

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Precautions

Warning – General Safety Rules Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire, or serious personal injury.

The warnings, cautions, and instructions discussed in this operation and maintenance manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are a factor that cannot be built into this equipment, but must be supplied by the operator.

Warning – Fire Hazard• Failure to follow the prescribed procedures may result in a

hazardous situation.

• Operate 5D generator on firm, stable, and level surface.Tipping the unit may cause liquid aerosol reagent to spill,leading to BURNS or FIRE.

• NEVER move the generator once it is producing aerosol.

• Take caution against liquid aerosol reagent spillage. Ifreagent spills, clean up contamination immediately.

• DO NOT USE OXIDIZING OR FLAMMABLEGASES SUCH AS COMPRESSED AIR. NEVER operate the unit with anything except INERT GAS such as nitrogen, carbon dioxide, helium or argon.

• ENSURE compressed inert gas connections are secure.

• DO NOT drain the liquid aerosol reagent until thegenerator has cooled to room temperature.

• DO NOT open the fill cap until pressure has beenremoved at the source AND the Purge Button has beenused to completely purge the generator.

• DO NOT USE liquid aerosol reagents other than thosespecified. Contact ATI Customer/Technical Service forquestions regarding use of other liquid aerosol reagents.

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Warning – Burn Hazard• Severe burns may occur if in contact with the output

collar.

• DO NOT remove filler cap while generator is on.Should the oil tank need replenishing during testing,turn off the propellant at the bottle and purge thegenerator prior to removing the filler cap.

• DO NOT perform maintenance until the generator hascooled to room temperature.

Caution – Hot SurfacesThe Output Hose Collar may be HOT and dangerous if in contact with flammable objects.

Avoid contact with exposed flesh at all times while the unit is in operation or during cool-down periods.

Warning – Shipping HazardDo not ship the 5D with liquid aerosol reagent inside the reservoir. Drain the 5D of all liquid aerosol reagents before shipping.

Warning – High Pressure Gas Hazard

Always allow gas in the line to DEPRESSURIZE before disconnecting the gas line at the generator.

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CHAPTER 2 Thermal Aerosol Generator Overview How the Generator Operates

The ATI 5D Thermal Aerosol Generator operates on a condensation principle. The liquid aerosol reagent is vaporized upon entering the capillary heat transfer assembly. Vaporization occurs in the presence of an inert gas. After vaporization, the vapor is expelled from the capillary heat transfer assembly and rapidly cooled to ambient temperatures.

The vapor condensation (also referred to as quenching) occurs immediately at the 5D Output Hose Collar Assembly before sufficient ambient atmosphere is present to enable combustion. This quenching requirement, inherent in thermal condensation generators, makes an air-gap necessary between the aerosol output and the system the aerosol is entering for testing. The 5D has built-in air quenching holes behind the output collar. These air-quenching holes should never be closed off or covered by introduction ports.

The ATI 5D Thermal Aerosol Generator is available with 120V or 240V configurations and is set up for both PAO-4 (including DOS, Ondina, and mineral oil) and DOP liquid aerosol reagent.

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CHAPTER 3 Unpacking the Generator Unpacking the Generator

Carefully unpack and remove the 5D Generator and all accessories from its shipping container. If the unit or any accessory has been damaged in transit, notify the shipper immediately.

The 5D Generator will consist of the base generator unit and the optional accessories provided in the accessories list (see Table 2).

Note: 3. User Manual not shown

2. 5D ThermalAerosol Generator

1. Power Cord

4. Shoulder Strap

5 Heavy Duty Rolling Case (Accessory)

7. Hose AdapterAssembly(Accessory)

6. Inert Gas Regulator(Accessory)

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Table 1 Packing List for the 5D Generator Quantity Item Part Number

1 1. 5D Thermal Aerosol Generator 9300408 for 120v 9300409 for 240v

1 2. Power Cord 6700179 for 120v 6700180 for 240v

1 3. Operating Manual 73-00453-001

1 4. Shoulder Strap 11-00248-001

After unpacking, if anything is missing or appears to be damaged, contact ATI Customer Service. Contact information is provided in Appendix D.

NoteATI recommends that you save all packing materials for future use,

such as shipping the unit back for service.

Optional Accessories Heavy-Duty Rolling Case – Made of durable polypropylene with custom-cut foam to protect your equipment. Polyurethane wheels with stainless steel bearings and a retractable handle allow for easy transport.

Inert Gas Regulator Assembly – Two single stage regulators are available to connect your 5D to a cylinder of inert gas. The available valve outlet connections are CGA 320 for Carbon Dioxide (CO2) and CGA 580 for Nitrogen (N2), Argon (Ar) or Helium (He).

Hose Adapter Assembly – Provides an easy method to connect a 2” ID hose or 50mm hose to your equipment.

Table 2 Accessories List for the 5D Generator Item Part Number

5. Heavy-Duty Rolling Case 9300410

6. Inert Gas Regulator Assembly

9300411 with CGA 320 for CO2 9300412 with CGA 580 for N2, Ar, He

7. Hose Adapter Assembly 0200445

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CHAPTER 4Description of Controls and Indicators Electrical and Inert Gas Connection

Figure 1 Back Panel Features

1.Inert Gas Inlet – ¼ inch (6.3 mm) OD tubefitting for connecting user provided tubingfrom the regulated inert gas source to thegenerator.

2.Power ON / OFF switch – Turns main powerON and OFF.

3.Fuse Holder – Houses the main power fusesand is located inside the main power inputconnector.

4.Main Power Input – Recessed 3-prong,IEC320-C13 power inlet connector. Use onlythe power cord provided with the unit.

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Top Panel Connectors and Indicators

Figure 2 Top Panel Features

1. Liquid Level Indicator Fill Cap – Used for filling the unit with liquid aerosol reagent.Indicates the liquid aerosol reagent level in the reservoir.

2. Purge Valve – Used to purge the heater block assembly after use.3. Aerosol ON/OFF Switch – Controls flow of liquid aerosol reagent to the thermal unit once

the generator is up to temperature. The switch has a green LED light that illuminates whenthe switch is ON.

4. READY Light – Red indicates that the unit is powered on. Light turns green when ready toproduce aerosol.

5. Metering Valve – Controls the aerosol concentration level. Turning the valve counter-clockwise increases concentration; turning the valve clockwise decreases concentration.

6. Inert Gas Pressure Gauge – Indicates the inert gas pressure.

1. Liquid LevelIndicator Fill Cap

2. Purge Valve

4. READY Light

6. Inert Gas Pressure Gauge

3. Aerosol ON/OFFSwitch

5. MeteringValve

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Front Panel Features

Figure 3 Front Panel Features

1. Output Collar – Houses the output nozzle and provides an attachment point for a usersupplied 2-inch (50.8 mm) ID hose if desired.

2. Quenching Holes – Allow ambient air flow to enter and quench the vapor stream.3. Output Nozzle – Metal orifice outlet for the aerosol stream.

1. Output Collar

3. OutputNozzle

2. QuenchingHoles

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CHAPTER 5Operating Instructions Pre-Use Check-out Procedure

NotePerform this procedure before each start-up of the generator.

Warning – Fire HazardFailure to follow the prescribed procedures may result in a hazardous situation. The generator must be placed and used on firm, stable, and level surfaces. Tipping of the unit may cause liquid aerosol reagent spillage that can lead to BURNS or FIRE.

Each time before starting operation of the generator, perform the following inspections. Any failure of these inspections must be addressed and corrected before attempting to start the generator.

1. Inspect power cord for degradation, frays, prong damage, etc.Replace the power cord if necessary. Use only the ATI-suppliedpower cord (See Appendix B Spare Parts for replacement).

2. Inspect inert gas source for proper gas type, adequate tank pressure,and regulator operation.

3. Inspect inert gas line, checking for any leaks, cracks, kinks, or signsof wear. Replace the line if necessary.

4. Inspect liquid aerosol reagent container label for properidentification, expiration date, etc. Also inspect liquid aerosolreagent for cleanliness and transparency.

5. Fully close the Metering Valve and switch the Aerosol Switch toOFF.

6. Place the generator in the location where it will be used. Once thegenerator begins to heat up, it should not be moved.

7. Position the generator so controls are readily accessible.

Warning – Fire HazardNEVER move the generator once it is producing aerosol.

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Filling the Liquid Aerosol Reagent Reservoir 1. Check the liquid aerosol reagent level on the gauge in the fill cap.2. To fill the generator, ensure that there is no inert gas pressure by

activating the Purge Valve, remove the generator fill cap at the topof the generator and fill with liquid aerosol reagent to the requiredlevel. DO NOT overfill.

3. Replace the fill cap and hand tighten. DO NOT operate theequipment without the fill cap in place.

Warning – Fire HazardTake caution against liquid aerosol reagent spillage. In case of spillage, clean up immediately.

Inert Gas

Connect standard pressure rated ¼ inch (6.3 mm) outside diameter tubing (user supplied) from the INERT GAS source regulator to the tube fitting at the inert gas inlet.

Warning – Fire HazardDO NOT USE OXIDIZING OR FLAMMABLE GASES SUCH AS COMPRESSED AIR. NEVER operate the unit with anything except INERT GAS such as nitrogen, carbon dioxide, or argon. Make sure all the compressed gas connections are secure.

NoteThe generator will not produce aerosol unless there is sufficient

pressure and flow of compressed gas.

Warning – Fire HazardDO NOT USE different liquid aerosol reagents other than what is specified. Contact ATI Customer/Technical Service for questions regarding use of other liquid aerosol reagents.

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Electrical Power 1. Plug the provided power cord into the main power input. Then

plug the power cord into the proper voltage power source.2. Turn the main power switch to ON and the unit will start heating

up. Once the green READY indicator on top of the generatorlights, it is ready for use.

3. The 5D unit will not produce aerosol until the green READYindicator is lit.

Warning – Burn HazardSevere burns may occur if in contact with the output collar.

Caution – Hot SurfacesThe output collar at the back of the unit may be HOT and dangerous if in contact with flammable objects.

Aerosol Generation

1. At the inert gas source, adjust the gas regulator to 24 psi ± 1.5 psi(1.65 Bar ± 0.1 Bar). Turn on the compressed gas at the source.

2. Turn the aerosol switch to ON.3. Turn the metering valve knob counterclockwise for two turns.

After approximately 10 seconds the unit will start producingaerosol.

4. Adjust the desired level of concentration by turning the meteringvalve knob clockwise for less concentration and counterclockwisefor more concentration.

NoteTo achieve full output, turn the metering valve clockwise at a rate not to exceed two turns per minute. A rapid increase in aerosol output will result in a wet aerosol.

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ON/OFF Control

1. With the concentration adjusted to the desired level, the aerosoloutput can be switched on and off as needed by using the aerosolswitch. For visual reference, the aerosol switch will illuminategreen when it is ON.

2. When switching OFF the aerosol, be aware the inert gas willcontinue to flow.

3. Turning ON the aerosol switch will restart aerosol production atthe previous setting.

Shutdown Sequence

CautionFailure to follow instructions will result in premature equipment failure.

1. Turn the aerosol switch to OFF.2. Close the metering valve by fully turning the knob clockwise.3. Allow all visible aerosol to purge out of the output collar.4. Turn off electrical power to the generator at the main power

ON/OFF switch.5. Turn off the inert gas flow to the 5D, but do not disconnect.6. Hold down the purge button until all of the gas is expelled. This

purges the system of residual aerosol or wet liquid aerosol reagentand depressurizes the system.

Warning – High Pressure Gas HazardAlways allow gas in the line to DEPRESSURIZE before disconnecting the gas line at the generator.

7. Disconnect the gas line, power cord, and any connections to theoutput collar.

Warning – Burn HazardSevere burns may occur if in contact with the output collar.

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8. Allow the generator to cool for 10 minutes.9. If the generator will not be used for more than 24 hours, the

reservoir should be drained of liquid aerosol reagent into aproperly labeled container.

Warning – Fire HazardDO NOT drain the liquid aerosol reagent until the generator has completely cooled to ambient conditions.

Warning – Fire HazardDO NOT perform any maintenance until the generator has completely cooled to ambient conditions.

Changing to Different Liquid Aerosol Reagents

Before changing to a different liquid aerosol reagent, perform the following purging procedure.

1. Drain all previous liquid aerosol reagent from reservoir.2. Remove the liquid level indicator fill cap and turn upside down.3. Turn the unit ON and allow the unit to reach the operating

temperature.4. Connect the inert gas line and turn on the compressed inert gas.5. Turn the aerosol switch ON.6. Fully turn the metering valve knob counterclockwise.7. Allow the previous liquid aerosol reagent left in the unit to purge

out until the there is only inert gas flowing.8. Follow the shutdown sequence in this manual9. The 5D is ready for use with a different liquid aerosol reagent.

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CHAPTER 6 Maintaining and Servicing the Generator Preventative Maintenance

In order to keep the unit operating satisfactorily, perform the following procedure after every use.

1. Clean and wipe off the outside of the unit with a non-flammablecleaning agent to remove any residual liquid aerosol reagent.

2. Check the unit for liquid aerosol reagent leakages. Check theoutput nozzle for blockage or deposits.

3. Check the output collar for looseness. Tighten any loose fastenersas necessary.

4. Check for looseness of fasteners around the unit. Tighten anyloose fasteners as necessary.

5. If the generator is to be stored for an extended time, repeat the Pre-Use Check-Out Procedure in Chapter 5 before storing.

Replacing the Main Power Fuses 1. Disconnect the power cord from the generator and from electrical

source. Note the generator voltage rating through the fuse holderwindow before starting (shown below).

2. Using a small flat blade screwdriver, open the fuse cover andremove the fuse holder from the main power input.

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3. Remove old fuses and install two new fuses with ATI part numberaccording to Appendix B spare parts list.

4. Replace the fuse holder by gently inserting it back into the mainpower input until the tabs snap back into their original location.

5. Close the fuse cover.6. Verify the correct voltage is displayed in the fuse cover window.

Scheduled Maintenance While not necessary, a customer may return the generator to ATI or a factory authorized facility for an annual factory inspection, adjustment, and any required service. If sending the generator to ATI, please contact the ATI Customer Service Department for a return authorization number.

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Specifications Physical Characteristics

Dimension (L x W x H) 17” x 5” x 15” (43cm x 12cm x 36cm)

Weight 23 Lbs. (approximately 8 kg) empty

Operational Requirements Power 120 VAC, 60 Hz, 10 Amps (PN 9300408)

240 VAC, 50 Hz, 5 Amps (PN 9300409) Power Consumption 1050 Watts Electrical Fuses For 120V, two required, 5 x 20 mm, 10A,

250V, FAST BLO For 240V, two required, 5 x 20 mm, 5A, 250V, FAST BLO

Aerosol Reagent DOP (DEHP), PAO-4, DOS (DEHS), Ondina, or mineral oil

Liquid Aerosol Reagent Capacity

64 fluid ounces (1.1 1iters) of reservoir capacity

Compressed Inert Gas Input 24 psi ± 1.5 psi (1.65 Bar ± 0.1 Bar) Compressed Inert Gas Consumption Rate

0.21 CFM (6 L/min)

Duct System Requirement Negative pressure required. Positive duct pressure requires auxiliary injection device having a higher pressure. ATI has a Positive Injection Pump

Duty Cycle Intermittent ON/OFF or <4 hours ON and >1 hour off

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Operating Conditions

Ambient Temperature 32 to 104º F (0 to 40º C) (with no condensation or icing)

Ambient Pressure Standard atmosphere Ambient Humidity 5% to 95% Storage Requirements -13 to 131º F (-25 to 55º C) and less than 95%

relative humidity (with no condensation or icing)

Performance Specification 1.

Generation Thermal condensation Warm Up Time <90 seconds to reach operating temperature

of 370º F (188º C) System Flow Rates 500 – 70,000cfm

(833-119,000 m3/hr.) Max. Aerosol Concentration 1. 100ug/l @ 7,000cfm

(100mg/m3 @ 11,900m3/hr.) 10ug/l @ 77,700cfm (10mg/m3 @ 119,000 m3/hr.)

Max. Oil Consumption 19.8 g/min (0.776 oz.) Runtime 41 minutes (at maximum oil consumption) Particle Distribution Meets ANSI/ASME N509/510

1. Note: Not recommended in US for Bio-Safety Cabinet Tests, Per NSF/ANSI 49.

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Particle Size Distribution

0.00

0.20

0.40

0.60

0.80

1.00

1.20

10 100 1000Concen

tration(dN#/cm

3 )(Normalize

d)

Diameter(nm) 2Turns- DOP 2Turns- PAO

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Spare Parts List

Description Part Number Replacement Line Cord, 120V 6700179 Replacement Line Cord, 240V 6700180 Replacement Fill Cap 65-00244-001Operation and Maintenance Manual 73-00453-001Fuses, 120V 41-00466-010Fuses, 240V 41-00466-005Inert Gas Inlet Fitting 5100013

Description Reagents available from ATI Corporate Headquarters

Part Number

PAO-4, 1 gallon T000-1075 PAO-4, 5 gallons T000-0795

DOP (DEHP), 1 gallon T100-0627 DOP (DEHP), 5 gallons T100-0625

Description Reagents available from ATI EMEA Headquarters

Part Number

PAO - 2L, 2 liters 990-807/2PAO - 10L, 10 liters 990-807/10

Ondina x420 Oil, 2 liters 990-803/2Ondina x420 Oil, 10 liters 990-803/10

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Troubleshooting

Symptom Probable Cause Remedy

No Aerosol Output Liquid aerosol reagent reservoir is empty.

Fill the reservoir with the appropriate liquid aerosol reagent.

Aerosol switch is in OFF position. Move the aerosol switch to the ON position

Metering valve is closed.

Open the valve by turning the knob counterclockwise. (Note, opening the valve fully from the closed position may reach the shut off alarm point.)

Green READY light is not lit. Wait a minimum of two minutes for temperature stabilization, and confirm operating pressure.

There is a leak around the fill cap. Tighten the fill cap, or replace if necessary.

Inert gas pressure level is incorrect. Verify the inert gas pressure is set to 24 psi (1.65 Bar).

Heater block tubing is blocked or partially blocked. Return the unit for service.

Internal solenoid valve is defective. Return the unit for service. Internal filters are clogged. Return the unit for service.

Unit Takes Too Long to Reach Operating

Temperature or Never Reaches Operating

Temperature

Not enough time allowed for the unit to warm up.

Wait a minimum of two minutes for temperature stabilization, or return for service.

Cartridge heater is defective. Return the unit for service. Temperature controller is defective. Return the unit for service.

Inconsistent Aerosol Output

Heater Block is blocked or partially blocked Return the unit for service.

Fill cap is loose or is leaking. Make sure fill cap is hand tight or does not leak. Replace if necessary.

Operating temperature is incorrect.

Switch off the aerosol and wait a minimum of two minutes for temperature stabilization, or return the unit for service.

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Note: If remedy is not effective, contact ATI’s Technical Support using the contact information in Appendix D.

. Symptom Probable Cause Remedy

Inconsistent Aerosol Output (cont.)

Inert gas pressure level is incorrect.

Verify the inert gas pressure is set to 24psi ± 1.5 psi (1.65 Bar ± 0.1 Bar).

Inert gas line is blocked, kinked, or leaking.

Check inert gas line. Replace as necessary.

Internal regulator is defective. Return the unit for service. Internal filters are clogged. Return the unit for service. Internal solenoid valve is defective. Return the unit for service.

Wet Aerosol Generator was not purged before starting operation.

Turn off aerosol switch and allow gas flow to purge for one minute.

Inert gas pressure level is incorrect.

Verify the inert gas pressure is set to 24 psi ± 1.5 psi (1.65 Bar ± 0.1 Bar).

Operating temperature is incorrect.

Switch OFF the aerosol and wait a minimum of two minutes for temperature stabilization, or return the unit for service.

Internal filters are clogged. Return the unit for service. Internal regulator is defective. Return the unit for service.

No Display on Controller

Not plugged to appropriate voltage source.

Verify the unit is connected to an output with the correct voltage.

Fuse or fuses are blown. Check fuses and replace if necessary (See Chapter 6).

Main power switch is in the OFF position.

Turn main power switch to the ON position.

Temperature controller is defective. Return the unit for service.

Gas is Heard Escaping from Inside Unit (Not Only from

Output Nozzle)

Inert gas pressure level is incorrect.

Verify the inert gas pressure is set to 24 psi ± 1.5 psi (1.65 Bar ± 0.1 Bar).

There is gas leakage inside the unit. Return the unit for service.

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Contacting ATI For Technical or Application Questions

If you have any difficulty setting up the 5D Thermal Aerosol Generator or have application questions, contact ATI’s Corporate Headquarters for orders placed in the Americas or Asia Pacific, or contact ATI’s EMEA Headquarters for orders placed in Europe, Middle East, and Africa.

For Customer Service

If the 5D Thermal Aerosol Generator is not operating properly, or if you are returning the instrument for service, contact ATI Customer Service. Customer Service will need this information when you call:

o Part number

o Serial number

o Purchase order number (unless under warranty)

o Billing address

o Shipping address

Warning – Shipping HazardDo not ship the 5D with liquid aerosol reagent inside the reservoir. Drain the 5D of all liquid aerosol reagent before shipping.

Use the original packing material to return the generator to ATI. If you no longer have the original packing material, use sufficient packing material so that the generator is not damaged during shipping.

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Contact Information For inquiries or orders placed in the Americas or Asia Pacific, contact Corporate Headquarters 11403 Cronridge Drive Owings Mills, Maryland USA 21117-2247 410.363.9696 Website Contact Page: http://www.atitest.com/about-ati/contact-us/ Customer Service & Warranty Administration: info@atitest.com Technical Support: info@atitest.com Phone: + 410.363.9696 For inquiries or orders placed in Europe, Middle East, and Africa, contact EMEA Headquarters 4 Campus Five Letchworth Business Park Letchworth Garden City, Hertfordshire SG6 2JF Website Contact Page: http://www.atitest.co.uk/about-ati/contact-us/ Customer Service & Warranty Administration: salesuk@atitest.com Technical Support: serviceuk@atitest.com

Phone: +44 (0) 1462 676446

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Warranty Warranty information for Americas, EMEA, and Asia Pacific

Part Number 73-00453-001 / Revision B/ November 2017

Limitation of Warranty and Liability

Air Techniques International, hereinafter referred to as ATI, warrants the equipment purchased hereunder to be free from defect in materials and workmanship under normal use and service, when used for the purpose for which it is designed, for a period of one (1) year from the date of shipment. ATI further warrants that the equipment will perform in accordance with the technical specifications accompanying the formal equipment offer. ATI will repair or replace any such defective items that may fail within the stated warranty period, PROVIDED:

a. That any claim of defect under this warranty is made within thirty (30) days after discovery thereof and that inspection by ATI, if required, indicates the validity of such claim to ATI’s satisfaction.

b. That the defect is not the result of damage incurred in shipment to or from ATI’s factory.

c. That the equipment has not been altered in any way, whether as to design or use, whether by replacement parts not supplied or approved by ATI, or otherwise.

d. That any equipment or accessories furnished but not manufactured by ATI, or not of ATI design, shall be subject only to such adjustments as ATI may obtain from the supplier thereof.

ATI’s obligation under this warranty is limited to the repair or replacement of defective parts with the exception noted above. If the equipment includes a scattering chamber, ATI’s warranty does not extend to contamination of the scattering chamber by foreign material. At ATI’s option, any defective equipment that fails within the warranty period shall be returned to ATI’s factory for inspection, properly packed with shipping charges prepaid. No equipment shall be returned to ATI without prior issuance of a return authorization by ATI.

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No warranties, express or implied, other than those specifically set forth herein shall be applicable to any equipment manufactured or furnished by ATI. The foregoing warranty shall constitute the Buyer’s sole right and remedy. In no event does ATI assume any liability for consequential damages, or for loss, damage, or expense directly or indirectly arising from the use of ATI products, or any inability to use them either separately or in combination with other equipment or materials or from any other cause.

Service Policy Our service policy is designed to give prompt attention to any problems. If you encounter a defective product or discover a malfunction, please call ATI Customer Service to obtain a return authorization at the number provided in Appendix D.

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Manual Revision History

The following is a manual history of the 5D Thermal Aerosol Generator User Manual, P/N 73-00453-001

Appendix Table F-1: Manual Revision History Revision Date A

B

October 2017 Initial Release

November 2017 Corrected Inert Gas Input Setting

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Español – Precauciones

Advertencia – Reglas Generales de Seguridad

Lea y comprenda todas las instrucciones. La falta de seguimiento de todas las instrucciones listadas abajo podrá ocasionar una descarga eléctrica, fuego o una seria lesión personal. Las advertencias, cautelas y las instrucciones discutidas en este manual de operación y mantenimiento pueden no cubrir todas las posibles condiciones y situaciones que podrían presentarse. El operador debe entender que el sentido común y la cautela son factores que no pueden incorporarse al equipo por lo que deben ser suministrados por el operador.

Cuidado – Riesgo de Fuego

• Falla en el seguimiento de los procedimientos puede resultar en un incidente peligroso.

• El generador debe ser únicamente colocado sobre una

superficie firme, estable y nivelada. La inestabilidad de la unidad puede causar derrame del liquido para aerosoles que podrían QUEMAR o ENCENDERSE.

• NUNCA mueva el generador mientras está produciendo

aerosoles. • Tenga cuidado con los derramamientos de el liquido de

aerosol. Siempre use un embudo. En caso de derrame limpie el derrame de inmediato.

• NO USE GASES OXIDANTES O INFLAMABLES

COMO FUENTE DE AIRE COMPRIMIDO. NUNCA opere la unidad con nada diferente a GAS INERTE como Nitrógeno, dióxido de carbono, o Argón. Asegúrese que todas las conexiones de gas comprimido están seguras.

• NO drene el liquido de aerosol hasta que el generador este

completamente frio a condiciones ambientales.

5D - User Manual G-2

Peligro – Riesgo de quemadura

• Quemaduras severas pueden ocurrir si toca el collar de descarga.

• NO realice ningún mantenimiento hasta que el generador este completamente frio a condiciones ambientales.

Cuidado – Superficies Calientes

El collar de descarga y la parte trasera de la unidad pueden estar CALIENTES y es peligroso si se toca con objetos inflamables.

Peligro – Riesgos al Despacho

No despache la 5D con líquido de aerosol adentro del reservorio. Drene la 5D de todos los líquidos de aerosol antes de despacharla.

Peligro – Riesgo de gases a alta presión

Siempre permita que el gas en las líneas se DESCOMPRIMA antes de desconectar la línea del gas del generador.

5D - User Manual H-1

Français – Précautions

Avertissement – Règles générales de sécurité

Lire et comprendre toutes les instructions. Ne pas suivre les instructions listées ci-dessous peut engendrer un choc électrique, un incendie ou des blessures graves. Les mises en garde, avertissements, précautions et instructions détaillées dans ce manuel d’utilisation et de maintenance ne peuvent pas couvrir toutes les situations et conditions pouvant se produire. L'opérateur doit comprendre que le bon sens et la prudence sont des facteurs qui ne peuvent pas être intégré à cet équipement et doivent donc être apportés par l’opérateur.

Avertissement – Risque d’incendie

• Le non respect des procédures décrites, peut avoir comme conséquence une situation dangereuse.

• Le générateur doit être placé et utilisé uniquement sur des surfaces fermes, stables, et de niveau. Tous chocs de l'appareil peut causer le débordement du liquide utilisé pour la génération de aérosol et peut entraîner des brûlures ou un risque de feu.

• NE JAMAIS déplacer le générateur lorsque celui-ci produit de l’aérosol.

• Attention au débordement du liquide de réactif d'aérosol. Employez toujours un entonnoir. En cas de débordement nettoyez la contamination immédiatement.

• NE PAS UTILISER DE GAZ OXYDANTS OU INFLAMMABLES TELS QUE L’AIR COMPRIME Ne jamais utiliser l'APPAREIL avec un gaz autre qu’un GAZ INERTE tel que l'azote ou l'argon. Assurez-vous que tous les raccordements de gaz comprimé sont bloqués ou inaccessibles.

• NE PAS vidanger le réactif liquide d'aérosol avant que le générateur se soit complètement refroidi aux conditions ambiantes.

5D - User Manual H-2

Avertissement – Risque de brûlure

• Des brûlures graves peuvent se produire au contact de la buse et l’embout de génération.

• NE PAS effectuer de maintenance avant que le générateur se

soit complètement refroidi aux conditions ambiantes.

Avertissement – Surfaces chaudes

La buse et l’embout de génération au fond de l'appareil peuvent être CHAUDS et dangereux s’ils entrent en contact avec des objets inflammables.

Avertissement – Risque liés à

l’expédition

Ne pas expédier le générateur 5D avec du réactif liquide d'aérosol à l'intérieur du réservoir. Vidangez le générateur 5D de tout le réactif liquide d'aérosol avant l'expédition.

Avertissement – Risque gaz à haute pression

Effectuer systématiquement la DECOMPRESSION du gaz présent dans la ligne, afin de pouvoir déconnecter en toute sécurité le flexible de raccordement au générateur.

5D - User Manual I-1

中文 – 预防

警告 – 安全规则概要 阅读并理解所有的指导。不按照下面的指导可能会造成被电击，

火灾或严重的个人身体伤害。这些警告，小心和在操作和维护说

明书中谈到的指导不能涵盖所有的可能发生的危险的条件和环

境。但必须理解安全常识和谨慎操作是一个不能建立在机器里

的，必须由操作员决定的事情。

警告-火灾

• 没有按照描述的程序操作可能会造成危险

• 悬浮粒子产尘仪只能放在或用在可靠,平稳的表面上.产尘

仪的倾倒可能会引起液体溢出,这样会引起烧伤或火灾

• 旦悬浮粒子产尘仪正在产尘,不要移动悬浮粒子产尘仪

• 注意在灌液体试剂时,通常用一个漏斗.万一液体试剂溢出, 必需迅速清除污染. • 不要用氧化性或易燃性的工业气体像压缩空气.从来不要

用除开惰性气体象氮气,二氧化碳或氩气之外的气体.确保

所有的压缩工业气体连接是安全的. • 直到悬浮粒子产尘仪完全冷却到室温后,才可以排出液体

试剂.

5D - User Manual I-2

警告-烧伤

• 如果接触到悬浮粒子输出端,严重的烧伤可能会产生

• 不要做任何维护直到悬浮粒子产尘仪完全冷却到室温后.

小心-热的表面

在悬浮粒子产尘仪的后面输出端是很热的,如果用易燃的东西

接触

是很危险的.

警告—运输危险

当5D悬浮粒子产尘仪的贮液罐有液体试剂时,不要运输.在运输

之

前,排掉所有的液体试剂.

警告-高压工业气体危险 通常先让工业气体减压,然后断开工业气体管与悬浮粒子的连接.

5D - User Manual J-1

Svenska – Försiktighetsåtgärder

Varning – Allmänt

Läs och förstå alla instruktioner. Fel i handhavandet kan resultera i elektrisk stöt, brand eller alvarlig personlig skada. Alla varningar som anges i denna instruktion kan inte täcka alla eventuella uppkomna situationer. Det är därför helt avgörande att operatören är medveten om dessa risker

Varning – Brandrisk

• Om angivna förfaringssätt ej åtföljs kan detta resultera i stor fara.

• Generatorn får endast placeras och användas på fasta, stabila

och jämna ytor. Lutning av enheten kan orsaka läckage av testaerosol som kan leda till BRAND.

• Flytta ALDRIG generatorn när den producerar

aerosoldimma. • Vidtag försiktighetsåtgärder mot spill av testaerosol.

Använd alltid en tratt. Torka omedelbart upp eventuellt spill.

• ANVÄND EJ OXIDERANDE ELLER

LÄTTANTÄNDLIGA GASER SOM EXEMPELVIS TRYCKLUFT. ANVÄND aldrig enheten med annat än INERTA GASER exempelvis kväve, koldioxid, eller argon. Säkerställ att samtliga tryckluftskopplingar är säkrade.

• Töm EJ ut testaerosol förrän generatorn har kallnat till

omgivande temperatur.

5D - User Manual J-2

Varning– Brännskada• Allvarliga brännskador kan inträffa vid kontakt med

munstycket.• Underhåll av generatorn får EJ UTFÖRAS förrän

enheten har kallnat till omgivande temperatur.

Varsamhet – Heta YtorMunstycket på baksidan av enheten kan vara hett och farligt vid kontakt med lättantändliga föremål.

Varning – TransportriskTransportera ej 5D med testaerosol kvar i behållaren. Töm 5D på all test aerosol innan transport.

Varning – Risk För Högt GastryckSe alltid till att MINSKA TRYCKET på gasen i ledningen innan den kopplas bort från generatorn.