5-30 Kusunecho, Yao City, Osaka 581-0814 Japan …¼š Head office 5-30 Kusunecho, Yao City, Osaka 581-0814 Japan Trading Department Phone : +81-72-996-8774 F a x : +81-72-996-7715

2009.04.3000

Head office5-30 Kusunecho, Yao City, Osaka 581-0814 Japan Trading Department

Phone : +81-72-996-8774F a x : +81-72-996-7715

e-mail : [email protected]

http://www.tsukatani-hamono.co.jp

■ Contents and product specifications in this catalogue are subject to changes without notice.

■ If you need detailed information on availability and specifications of the products, etc., please contact with us.

The sharpness improves a professional technique to the utmost limit.

STEEL CUTTING RULE

TSUKATANI HAMONO MFG. CO.,LTD.

Office ： Head office

5-30 Kusunecho, Yao City, Osaka 581-0814 Japan Trading Department

Phone : +81-72-996-8774 F a x : +81-72-996-7715

Manufacturing base ： Nara plant

Techno Park Nara 1403 Sugawacho, Gojo-City, Nara 637-0014 Japan

Phone : +81-747-26-2050 F a x : +81-747-26-3771

Outline :

TSUKATANI HAMONO MFG. CO.,LTD.

Head office

Nara plant

TSUKATANI Steel Cutting RulesThe typical features of the TSUKATANI Steel Cutting Rules are base material, hardness and edge profile. For the base material, we use bainite steel independently developed and hardened. This bainite steel has a high level of flexibility and elasticity capable of providing excellent bending workability and elastic strength in combination with decarburization applied to the body surface layer. Furthermore, adding structure that hardens the body and cutting edge makes it possible to effectively maintain their durability. For the edge profile that requires precision work, we apply micro grinding work to finish it to sharp edge, thus enabling smooth, optimal and sharp cutting. For the TSUKATANI Steel Cutting Rules, we have developed extensive technologies to support world-class cutting dies and been supplying precision and sophisticated products.

We are pioneers of Cutting Rules.We have been developing TSUKATANI’s unique technologies and providing high quality products in the ever-growing fields of “Cutting”. We will have such technologies incorporated faster in our products by reliable engineers so as to create more comfortable manufacturing environment for our customers with the corporate vision “All technologies belong to the benefit of all customers”, aiming to provide TSUKATANI’s own optimal steel cutting rules on which no one’s ever worked.

Head Office serves as a marketing and sales base of the TSUKATANI products, where has established a system capable of responding to all sorts of market needs through an integrated worldwide network.Nara Plant serves as a manufacturing base of the TSUKATANI Steel Cutt ing Rules. This Plant introduced a push-pull functional production line, automated warehousing system, and waste water and waste gas treatment facilities, thus achieving h igh-ef f ic iency product ion whi le g iv ing due consideration to environmental protection.

SEAL CUTTING RULE

P.11

P.8

NEW WAVING RULE

P.10ROTARY DIE RULE

P.7

F COATING

P.9

MICRO PERFORATION RULE

Super G Type & Super WG Type

P.4

P.12

CREASING RULE

P.5

CENTER BEVEL

P.6CENTER DOUBLE BEVEL

NC PUNCH

P.13

SPRING PUNCH

P.14

P.15POINTED PUNCH

STEEL CUTTING RULE

Index Super G Type 4

Super WG Type 4

CENTER BEVEL 5

CENTER DOUBLE BEVEL 6

CW 6

SIDE BEVEL・SIDE DOUBLE BEVEL 6

MG KNIFE 7

PL BLADE 7

COATING RULE 7

STAINLESS STEEL RULE 8

NEW WAVING RULE 8

COMBINATION RULE 8

PERFORATION RULE 9

MICRO PERFORATION RULE 9

ROTARY DIE RULE (HARD) 10

ROTARY DIE RULE (SOFT) 10

SEAL CUTTING RULE 11

SPECIAL CUTTING RULE 11

CREASING RULE 12

NC PUNCH 13

CANON BALL PUNCH 13

SIDE PUNCH 13

TUBE PUNCH 13

SEAL PUNCH 14

BENDED PUNCH 14

WELDED PUNCH 14

SPRING PUNCH 14

POINTED PUNCH 15

CUP POINTED PUNCH 15

CUP PUNCH 15

BASE MATERIAL 16

BODY HARDNESS AND

　　　　　EDGE HARDNESS 16

EDGE PROFILE AND HEIGHT 16

BACK PROFILE 16

17

17

STEEL CUTTING RULE

PUNCH

SPECIFICATIONS &

TECHNICAL INFORMATION

PACKAGING

CONVERSION TABLES

The Super WG Type has been developed for the prevention of paper particulates. We apply mirror-like finishing to the first bevel out of the double bevel rule profile to provide an optimal wear status for the edge without degrading the sharpness of the edge, thus making it possible to prevent paper particulates from being produced from paper containers or package.

CENTER BEVELCENTER BEVEL

Super WG TypeSuper WG Type

53° Standard steel cutting rules for U.S. and European markets. This type of steel cutting rules has a 53-degree center bevel profile designed taking into account adaptation and durability for high-speed press. Their profile has been designed with due consideration given to strict use conditions, the ground edge reduces loads to materials to be die cut, thus achieving delicate and speedy metal working.

30° The edge ground to 30-degree center bevel reduces press marks or shock lines caused by die cutting. This type of steel cutting rules is not only suitable to die cut tacky films and special films, but also prevents the edge face from missing or getting chipped when cutting through thick sheet.

STEEL CUTTING RULE

Super WG TypeSuper G Type

Super WG TypeSuper G Type

42° Standard steel cutting rules for Japanese and Asian markets. This type of steel cutting rules has a 42-degree center bevel profile designed taking into account a balance between cutting force and durability, and is available in a wide variety of combinations of edge and body hardness so as to respond to high-quality and wide range of materials and profiles.

Applications・ Paper container・ Corrugated cardboard・ Package, etc.

Applications・ Resin material・ Laminated film, etc.

Applications・ Paper container・ Corrugated cardboard・ Package, etc.

CODEHARDNESS (HV)

BODY EDGE

0.71

THICKNESS(mm)

J-1

J-2

D

BASEMATERIAL

DS-70DMHE-75DH-80MHF-80BHF-80D45-75D50-75

HEIGHT(mm)

23.6 / 23.8

325360450385430320360

545610670620670610610

● Length : Standard 915mm, Coil 100m

CODEHARDNESS (HV)

BODY EDGE

0.71

THICKNESS(mm)

J-1

J-2D

BASEMATERIAL

DS-75DMHE-75DH-80HF-80D50-75

HEIGHT(mm)

23.6 / 23.8

325360450430360

610610670670610


CODEHARDNESS (HV)

BODY EDGE

0.71

THICKNESS(mm)

J-1

D

BASEMATERIAL

DMHE-75DH-80D60-80

HEIGHT(mm)

23.6 / 23.8360450450

610670670


CODEHARDNESS (HV)

BODY EDGE

0.71

THICKNESS(mm)

J-1

J-2D

BASEMATERIAL

DS-80BDMHE-75HF-80BD45-80B

HEIGHT(mm)

23.6 / 23.8

325360430320

620610620620

● Length : Standard 915mm, Coil 100m● New waving rule is available．

Applications・ Medical product and cosmetic package・ Food display, etc.

The Super G Type is our original product. We apply mirror-like finishing to provide an exceedingly sharp edge, thus eliminating damage to objects to be cut and reducing cutting force. The mirror-like finishing has effect in providing smooth and beautiful cut surface and also preventing printed material from peeling or detaching, which can not be obtained by grinding process only.

Super G TypeSuper G Type

Applications・ Laminated resin film・ Electric and electronic parts・ Metallized paper・ Clear case・ Paper container, etc.

CODEHARDNESS (HV)

BODY EDGE

0.71

THICKNESS(mm)

J-1

J-2D

BASEMATERIAL

DS-70DMHE-75DH-80MHF-80D60-75

HEIGHT(mm)

23.6 / 23.8

325360450385450

545610670670610

● Center bevel ∠30° ∠42°● Length : Standard 915mm, Coil 100m

STANDARDSuper G type

MAX HEIGHT(Ry)

0.800.08

AVE / 10 POINTS(Rz)

0.580.07

AVE / CENTER LINE(Ra)

0.080.01

■ Surface roughness data (Comparison between our products: µm)

STANDARDSuper G type

MAX HEIGHT(Ry)

3.150.25

AVE / 10 POINTS(Rz)

2.500.20

AVE / CENTER LINE(Ra)

0.370.03

■ Edge roughness data (Comparison between our products: µm)

※ See P.16-17 for technical data.

53°0.7m

m

30°

1.3m

m

42°

Mirror-like finished portion

42°

Mirror-like finished portion

50°

42°0.9m

m

Hardenededge portion

4 STEEL CUTTING RULE 5STEEL CUTTING RULE

TF PLATING

MG KNIFEMG KNIFEThe MG Knife is steel cutting rule with a special back profile easy to fit to the back plate so that die cutting is enabled in a balanced manner. This type of steel cutting rule is effective in shortening time to remedy uneven cutting.

Applications＜For short set up time＞・ Paper container　・ Package

PL BLADEPL BLADEThe PL Blade is a steel cutting rule developed to die cut thin plywood and jigsaw puzzles. Since the PL Blade has triple long bevel profile with a long edge portion, it is able to cut thick materials such as Styrofoam and cushions without causing cut resistance.

COATING RULECOATING RULEEach coating has anti-adhesive coating layer at edge. It can reduce cutting defect caused by adhesion. TK coating rule is not coated 0.1mm～0.7mm from the tip.

F COATING

CODEHARDNESS (HV)

BODY EDGE

0.71

THICKNESS(mm)

J-2D

BASEMATERIAL

SF-80D40-75

HEIGHT(mm)

23.6 / 23.8325270

670610

● Center bevel ∠42° ∠53°● Length : Standard 915mm, Coil 100m● Please see technical data on back profile.

CODEHARDNESS (HV)

BODY EDGE

0.71

THICKNESS(mm)

NORMAL

BASEMATERIAL

S-70H-80

HEIGHT(mm)

23.6 / 23.8300445

545670

● Triple long bevel ∠42°● Length : Standard 915mm, Coil 100m

CODEHARDNESS (HV)

BODY EDGE

0.71

THICKNESS(mm)

J-1

BASEMATERIAL

TK COATINGF COATINGTF PLATING

HEIGHT(mm)

23.6 / 23.8325325325

545545545

COMPONENT

SILICONEFLUORINEFLUORINE

● Center bevel ∠42° ∠53°● Length : Standard 915mm, 1200mm● Hard chromium plating is available for durability.

Applications＜Anti-adhesive＞・ Adhesion parts・ Dual-sided adhesive tape, etc.


Applications・ Plywood　・ Jigsaw puzzle・ Styrofoam　・ Cushion, etc.

STEEL CUTTING RULE STEEL CUTTING RULE

SIDE BEVEL・SIDE DOUBLE BEVELSIDE BEVEL・SIDE DOUBLE BEVELThis type of steel cutting rules is used to cut outline straight and available in side bevel and side double bevel profiles. Both profiles have an edge in the vicinity of the side of the body, making it possible to finish to a straight cross section.

Applications・ Gasket　・ Packing・ Plastic, etc.

CODEHARDNESS (HV)

BODY EDGE

0.71

THICKNESS(mm)

NORMAL

BASEMATERIAL

S-70H-80HH-80

HEIGHT(mm)

23.6 / 23.8300445475

545670670


0.07mm

1.1m

m

51°

SIDE BEVEL

SIDE DOUBLE BEVEL

2.5m

m

51°

11°

0.07mm

CWCWThe CW type center double bevel rules are steel cutting rules specially-designed for Asian markets. This type features a 42-degree tip angle with which the acute-angled second bevel reduces cut resistance while maintaining the same cutting force as that of center bevel rules. It is used to cut hard materials such as paperboards and partitions.

Applications・ Paper container　・ Cardboard・ Pasteboard　・ PET material, etc.

CODEHARDNESS (HV)

BODY EDGE

0.71

THICKNESS(mm)

J-1

J-2

BASEMATERIAL

DS-70DH-80HF-80

HEIGHT(mm)

23.6 / 23.8325450430

545670670


2.0m

m

13°

42°

CENTER DOUBLE BEVELCENTER DOUBLE BEVELApplications・ Cardboard　・ Pasteboard・ Plastic corrugated cardboard, etc.

CODEHARDNESS (HV)

BODY EDGE

0.71

THICKNESS(mm)

NORMAL

J-1J-2

BASEMATERIAL

S-70MH-80DH-80MHF-75

HEIGHT(mm)

23.6 / 23.8

300390450385

545670670610


55°

2.0m

m

14°

Center double bevel rules with a 55-degree bevel angle are steel cutting rules designed taking into account durability and the cut resistance of hard, thick sheets. This type of steel cutting rules is effective in cutting such sheets without causing the obtuse-angled edge to be stripped and reducing cut resistance with the acute-angled second bevel.

6 7STEEL CUTTING RULE STEEL CUTTING RULE

PERFORATION RULEPERFORATION RULEThe Perforation Rules are steel cutting rules that are used for processing of cut portion or creasing process, and are available in a variety of perforates spacing to respond to diverse requests from customers. In addition, these Rules support perforation of materials with random grooves.

Applications＜For cutoff and folding line＞・ Paper container　・ Package・ Corrugated cardboard

COMBINATION RULECOMBINATION RULEThe Combination Rules are steel cutting rules that perform cutting and creasing at one time, and used to cut the creases of cardboards and paperboards through the choice of the length and depth of cutting blade and creasing according to the thickness and kind of materials to be die cut. We provide a lineup of several types of manufacturing tools to finish steel cutting rules to any requirements for creasing pitch, profile and height.

Applications＜For folding line＞・ Corrugated cardboard・ Cardboard

CODECUT（mm）

UNCUT（mm）

0.71

THICKNESS(mm)

NORMAL

BASEMATERIAL

0.20 × 0.150.28 × 0.230.35 × 0.150.35 × 0.23

HARDNESS (HV)

445

HEIGHT(mm)

23.6 / 23.8

0.200.280.350.35

0.150.230.150.23

MICRO PERFORATION RULEMICRO PERFORATION RULEThe Micro Perforation Rules are steel cutting rules that have grooves in µ value. Since these Rules have narrower groove spacing compared to normal perforation rules, cut portions can be kept invisible. The Micro Perforation Rules are available not only for random perforation process, but also as micro nicking that leads to increased press speed by providing longer cutting blade.

Applications＜For cutoff and folding line＞・ Paper container　・ Business card・ Stamps, etc.

■ PROFILE OF PERFORATION RULE ( ACTUAL SIZE )

5PB 6PB 7PB 8PB

10PB 12PB 14PB

1 × 1 2 × 1 3 × 1 4 × 1

NEW WAVING RULENEW WAVING RULEThe New Waving Rules are steel cutting rules that have a waved edge. Cutting the outline to a waved profile makes it possible to prevent injury to your hand when handling a package. The New Waving Rules are available in wave spacing of 2, 3, and 4 mm.

Applications＜For safety＞・ Corrugated cardboard・ Paper container

STAINLESS STEEL RULESTAINLESS STEEL RULEThe Stainless Steel Rules are used in the cases where adherence of rust to products is a concern. Two kinds of stainless steel materials are used to ensure selective application to linear cutting or giving priority to bending workability.

Applications＜For sanitation＞・ Paper container　・ Package

2P 3P 4P

■ EDGE PROFILE ( ACTUAL TIP WAVY LINE )

CODEHARDNESS (HV)

BODY EDGE

0.71

THICKNESS(mm)

STAINLESS

BASEMATERIAL

SILVER CUTTERSUPER SILVER CUTTER

HEIGHT(mm)

23.6 / 23.8390210

390545

● Center bevel ∠42° ∠53°● Length : Standard 915mm

CUT × CREASE（mm）

BLADE HEIGHT(mm)

CREASING HEIGHT(mm)

0.71

THICKNESS(mm)

NORMAL

BASEMATERIAL

5 × 5 5 × 1010 × 1010 × 1510 × 20

HARDNESS (HV)

44523.6 / 23.8 22.8～23.4

● Length : Standard 915mm

CODECUT(mm)

UNCUT(mm)

0.71

THICKNESS(mm)

NORMAL

BASEMATERIAL

1 × 12 × 13 × 14 × 15PB6PB7PB8PB10PB12PB14PB

HARDNESS (HV)

445

HEIGHT(mm)

23.6 / 23.8

1.0 2.0 3.0 4.0 2.6 2.2 1.6 1.7 1.0 0.9 0.9

1.0 1.0 1.0 1.0 2.5 2.0 2.0 1.5 1.5 1.2 0.9



CODEHARDNESS (HV)

BODY EDGE

0.71 0.90

THICKNESS(mm)

NORMAL

BASEMATERIAL

S-70S-70

HEIGHT(mm)

23.6 / 23.8

PITCH

2 ・ 3 ・ 4300300

545545





SEAL CUTTING RULESEAL CUTTING RULEThe Seal Cutting Rules are steel cutting rules used to cut adhesive sheets such as seal labels, double-sided adhesive tapes and adhesion parts. Since these Rules should be bent into complex profiles, they have thin thickness and different height to adapt to machine specifications. The ground edge is available to cutting adhesive sheets with a resin coating applied without encountering resistance.

ROTARY DIE RULE ( SOFT )ROTARY DIE RULE ( SOFT )The Rotary Die Rules (Soft) are steel cutting rules of the rotary type used to die cut cardboards. The center bevel saws and side bevel saws are fabricated to a profile by grinding so that the saws will fit to urethane anvil mounted to the anvil cylinder. The high-frequency processing is standardized for the Rotary Die Rules (Soft) .

■ CENTER BEVEL

CODEHARDNESS (HV)

BODY EDGE

0.45

THICKNESS(mm)

J-1

D

DMHDS-70DS-80DMH-70DMH-80D40-80

HEIGHT(mm)

5.2～12

6.0～12

395360360395395270

395545640545640640

BASEMATERIAL

CODECUT（mm）

UNCUT（mm）

0.45

THICKNESS(mm)

NORMAL

BASEMATERIAL

1 × 12 × 13 × 14 × 1

HARDNESS(HV)

445

HEIGHT(mm)

5.2～12

1.0 2.0 3.0 4.0

1.01.01.01.0

■ PERFORATION RULE

SPECIAL CUTTING RULESPECIAL CUTTING RULEThe Special Cutting Rules are steel cutting rules used to die cut plastic molded products having substantial depth and height such as food trays and plastic containers as well as honeycomb boards having substantial thickness. These Rules are excellent in both bending workability and elastic strength that apply the characteristics of ground edge and bainite treatment.

シールミシン刃

ROTARY DIE RULE ( HARD )ROTARY DIE RULE ( HARD )The Rotary Die Rules (Hard) are steel cutting rules of the flat / rotary type used to die cut cardboards. Since the edge comes into direct contact with the stainless steel sheet and the anvil cylinder, these rules have an obtuse-angled center bevel profile. In order to respond to high-speed work, high-frequency processing is applied to the edge.

CODEHARDNESS (HV)

BODY EDGE

1.07

1.42

THICKNESS(mm)

J-1

NORMAL

BASEMATERIAL

DMH-70DMH-75S-70

HEIGHT(mm)

23.6 / 23.8390390320

545610545

■ CENTER BEVEL

CODEHARDNESS (HV)

BODY EDGE

1.07

THICKNESS(mm)

NORMAL

BASEMATERIAL

S-70

HEIGHT(mm)

23.6 / 23.8

PITCH

2 ・ 3 ・ 4310 545

■ NEW WAVING RULE

● Height : 5.2 / 6.0 / 7.0 / 8.0 / 9.5 / 10.5 / 12.0 mm● Length : Standard 915mm● Micro perforation is available.

Applications・ Seal label・ Dual-sided adhesive tape・ Adhesion parts, etc.

Applications・ Food tray・ Plastic formed products, etc.

● Length : Standard 915mm, Coil 70m 50m● 15mm comb and endless process are available.


CODECUT（mm）

1.07

THICKNESS(mm)

NORMAL

BASEMATERIAL

3 × 35 × 53PB7PB

3.05.04.41.6

HARDNESS(HV)

310

UNCUT（mm）

3.05.04.02.0

■ PERFORATION RULEHEIGHT

(mm)

23.6 / 23.8

● Length : Standard 1000mm, 2000mm

CODEHARDNESS (HV)

BODY EDGE

0.71

1.00

THICKNESS(mm)

NORMAL

BASEMATERIAL

S-70H-80S-80

HEIGHT(mm)

29～39

29～100

360445370

545670670

■ CENTER BEVEL / SIDE DOUBLE BEVEL / CW

Close-up

NOTCH13mm

φ 360φ 480

■ EDGE PROFILE

42°(48°)

0.6m

m

0.45mm


50°(53°)

1.07mm

1.1m

m

2.1mm

1.42mm

CENTER BEVEL SAW

2.1mm

1.42mm

SIDE BEVEL SAW

3.1m

m

56°

13.5°

1.0mm

0.07mm

SIDE DOUBLE BEVEL

53°0.7m

m

0.71mm

CENTER BEVEL 53°

42°0.9m

m

0.71mm

CENTER BEVEL 42°

Applications＜Rotary die cutter type＞・ Corrugated cardboard

Applications＜Rotary die cutter type＞・ Corrugated cardboard

1.0mm

2.9m

m

42°

16°

CW

NORMAL

● Length : R-01・R-02 1000mm / R-03・R-04 Endndless 30mCoils● Notch depth 13mm (R-02・R-03・R-04)

CODEHARDNESS (HV)

BODY EDGE

1.42

THICKNESS(mm)

R-01R-02R-03R-04

LENGTHPROFILE

FLAT FLAT WITH NOTCH

φ 360φ 480

HEIGHT(mm)

23.8 / 24.1 / 24.4

320320320320

530530530530

■ SERRATED RULE (CENTER/SIDE BEVEL)

BASEMATERIAL


PUNCH

CREASING RULECREASING RULE NC PUNCHNC PUNCH

TEMPERED CREASING RULETEMPERED CREASING RULEEJECTION TYPE

The Tempered Creasing Rules are rules tempered to provide sharp creasing and withstand severe use conditions such as pressing work in large batches and at high speed. These rules have hardness of Hv450.

MUSHROOM CREASING RULEMUSHROOM CREASING RULEIn order to standardize the laser width of cutting die board, we have developed creasing rules of different body thickness and creasing width. If the creasing width needs to be changed accompanying a change of the material, the wood pattern in use can be directly used just by replacing the rule with the Mushroom creasing rule.

EDGE PROFILE HEIGHT (mm)

0.7

1.01.42.0

3.0

THICKNESS(mm)

SINGLE RBOTH R

SINGLE RSINGLE RSINGLE RSINGLE R

U CREASINGV CREASING

22.6～23.8

22.5～23.8

21.0～23.1

NON-TEMPERED CREASING RULENON-TEMPERED CREASING RULEThe Non-tempered Creasing Rules are easier to handle compared to the Tempered Creasing Rules and suited to crease materials having substantial thickness.

DIAMETER (mm) HEIGHT (mm)

23.6 / 23.8

HARDNESS(HV)

5501.0～30.0

■ PROFILE OF CREASING RULE

■ STANDARD SPEC

SINGLE R BOTH R

V CREASING

1.0m

m

1.0m

m

U CREASING

EJECTION TYPE

EJECTION TYPE

SIDE TYPE

The NC punches are engraving dies manufactured by precision NC processing as components that are used to mount a blade of size and profile exceedingly difficult to be manufactured by bending steel cutting rules. Just using the NC punch in place makes it possible to manufacture cutting dies having no quality difference without performing a high difficulty level of bending such as curves, small radius, or elliptical profile.

CANON BALL PUNCHCANON BALL PUNCH

● Diameters up to 13 mm in increments of 0.5 mm● Diameters over 13 mm in increments of 1.0 mm

CANON BALL TYPEHARDNESS

BLADE HEIGHT

THICKNESS

BEVEL ANGLE

PIN HOLE

SCREW HOLE

MIN. LINE GAP

MIN. RADIUS

HEIGHT

MAX. BASE SIZE

HRC52～53 / 58～59

3.0mm

0.7mm

30° / 40°

φ 0.8 ≦

M3 ≦

1.4mm

0.1R

8.0～23.8mm

50 × 50mm

HARDNESS

BLADE HEIGHT

THICKNESS

BEVEL ANGLE

BASE

MIN. LINE GAP

MIN. RADIUS

HEIGHT

MAX. BASE SIZE

HRC52～53 / 58～59

2.0～4.5mm

0.7～1.8mm

30° / 40° / 50°

SLIT PROCESS AVAILABLE

1.0mm

SIDE ・ CANON BALL ： 0.5R

JOINT ： 0.1R

8.0～23.8mm

50 × 50mm

Cross Section


23.6 / 23.8

HARDNESS(HV)

5501.0～10.0● Increments of 0.5mm

SIDE PUNCHSIDE PUNCH

Cross Section

● OD = Diameter ＋ 0.7mm（thickness 0.7mm）　OD = Diameter ＋ 1.0mm（thickness 1.0mm）● Increments of 0.1mm

TUBE PUNCHTUBE PUNCH

Cross Section

The Creasing Rules are used to crease cutting sheets. The creasing profile, height and thickness are chosen taking into account the material, thickness, and batch size of cutting sheets. The choice of creasing rules is an important component in manufacturing packages. In this connection, we have established high quality standards to ensure flexible response to supply of suitable creasing rules to customers.

Applications＜For creasing＞・ Paper container　・ Package・ Corrugated cardboard

EDGE PROFILE HEIGHT (mm) HARDNESS(HV)

0.7

THICKNESS(mm)

SINGLE RBOTH R

ACUTE ANGLE 22.6～23.8 445


CODETHICKNESS (mm)

BODY EDGE

22.8～23.1

HEIGHT(mm)

0.7-1.00.7-1.4

EDGE PROFILE

SINGLE R0.71.01.4


● Length : 0.7～1.4　Standard 915mm, Coil 100m～50m　　　　 2.0～3.0　Standard 915mm


MUSHROOM

1.4mm

0.7mm

ACUTE ANGLE

0.45mm

0.7mm


2.0 ・ 2.53.0～30

23.6 / 23.8

2.0 ・ 2.53.0～30

23.6 / 23.8

HARDNESS(HV)

550

550

NON THROUGH TYPE–

REMARKS

NON THROUGH TYPE–

THICKNESS(mm)

0.7

1.0

STEEL CUTTING RULE

12 13STEEL CUTTING RULE PUNCH

SEAL PUNCHSEAL PUNCH

● OD = Diameter ＋ 0.5mm

Cross Section

DIAMETER (mm)

550

HARDNESS(HV)

0.5

THICKNESS(mm)

HEIGHT (mm)

6.07.08.09.5

10.512.0

2.0～15.0

POINTED PUNCHPOINTED PUNCH

DIAMETER (mm)

550

HARDNESS(HV)

23.6 / 23.8

HEIGHT (mm)BODY DIAMETER(mm)

2.02.53.02.53.02.02.53.02.53.0

0

0.5

1.0

2.0

BENDED PUNCHBENDED PUNCH

● OD = Diameter ＋ 0.7mm● Increments of 0.5mm

DIAMETER (mm)

550

HARDNESS(HV)

0.7

THICKNESS(mm)

HEIGHT (mm)

23.6 / 23.83.0～30.0

Cross Section

WELDED PUNCHWELDED PUNCH

● OD = Diameter ＋ 0.7mm● Increments of 0.5mm

DIAMETER (mm)

550

HARDNESS(HV)

0.7

THICKNESS(mm)

HEIGHT (mm)

23.6 / 23.83.0～40.0

Cross Section

DIAMETER (mm)

700

HARDNESS(HV)

HEIGHT (mm)

23.6 / 23.81.0～15.0

DIAMETER (mm)

550

HARDNESS(HV)

HEIGHT(mm)

23.6 / 23.82.0～7.0

● Increments of 0.5mm

● Increments of 1.0mm

SPRING PUNCHSPRING PUNCH

Cross Section

Cross Section

CUP POINTED PUNCHCUP POINTED PUNCH

DIAMETER (mm)

550

HARDNESS(HV)

23.6 / 23.8

HEIGHT (mm)BODY DIAMETER(mm)

2.02.53.02.53.02.53.03.0

1.0

1.5

2.0

2.5

CUP PUNCHCUP PUNCH

Cross Section

Cross Section


PUNCH PUNCH

14 15PUNCH PUNCH

Hardenededge portion

SPECIFICATIONS & TECHNICAL INFORMATION PACKAGING & CONVERSION TABLES

PACKAGINGBASE MATERIAL

BODY HARDNESS AND EDGE HARDNESS

EDGE PROFILE AND HEIGHT

BACK PROFILE

CONVERSION TABLES

■ COIL ■ PACKAGE SIZE

WINDING DIRECTION

全鋼タイプ J-1 タイプ J-2 タイプ DタイプThe entire cross section of the blade is made from homogeneous steel.

CODE : S・MH・H・HH

Steel is heat-treated to provide strength. The bodies and edges are available in hardness ranging from the soft type to the hard type to respond to extensive requirements for bending workability and durability.Hardening treatment is applied to edges to increase their durability. Since the hardening treatment makes only the edges further harder, durability is increased even for products with soft body.

EXAMPLE : DS-70, D45-75

Standard profile specifications include center bevel, center double bevel and side bevel. The edges of the TSUKATANI Steel Cutting Rules are finished to sharp profiles by micro grinding and also subjected to height control using a precision measuring machine. Any other profiles and height than the standard specifications are also available upon request.

The surface layer of cross section of the blade is made of decarburized steel, providing excellent bending workability and elastic strength.

CODE : DS・DMHE・DMH・DH

The surface layer of cross section of the blade is made of deeply decarburized steel, creating more elastic bending workability.

CODE : SF・MHF・HF

This steel is transformed to martensite steel by applying special heat treatment to the J-1 material. This is a kind of steel with a white, beautiful surface.

CODE : D40・D45・D50・D60

J-2 DーSーMHH

HH

NORMALーSFー

MHFHFー

J-1ーDS

DMHEーDHー

D40D45D50ー

D60ー

HARDNESSHV270HV300～325HV360HV385～390HV430～450HV480

■ BODY HARDNESS

7075

80B80

HARDNESSCODEHV550HV610HV620HV670

■ EDGE HARDNESS

The back is processed to a round profile, which is effective in prevent-ing the beve l f rom expand ing outward when bending the bevel.

Each corner is slightly chamfered. This profile facilitates checking for the bevel mounting conditions from the back of the cutting die.

Each corner is broadly chamfered. This profi le facil itates mounting the bevel and also is effective in preventing the bevel from expand-ing outward when bending the bevel.

The back i s p rocessed to an acute-angled profile. This profile most readily fits to the back plate.

● t=0.7mm h=23.6～23.8mm

IDOD (t = 0.7)

COIL SIZE

B C350470

ACODEDiameter

270400

465560

COIL CASE A COIL CASE B

EXAMPLE :

WINDING DIRECTION

A ・ A

COIL SIZE ( ID)

440mm

440mm440mm

42mm42mm

510mm

510mm510mm

42mm42mm

NORMAL J-1 J-2 D

MG

A B

STEEL CUTTING RULE 915mmSTANDARD LENGTH100 PCS./CASE

930 ( 1020 ) mm

82mm82mm

32mm32mm

CUTTING R

ULES

CREASING

RULES

PERFORAT

ION RULES

SEAL CUTTING RULE 915mmSTANDARD LENGTH100 PCS./CASE

925mm

52mm52mm

12 ( 16 ) mm12 ( 16 ) mm

HAMONO MFG. CO.,LTD.

100PCS

SEAL CUTTING RULE

pt

THICKNESS

mm1.281.502.012.552.833.033.403.974.034.255.105.678.50

0.450.530.710.901.001.071.201.401.421.501.802.003.00

inchmm mm

HEIGHT ・ WIDTH ・ DEPTH

inch inchmm0.0040.0060.0080.0090.0110.0140.0200.0280.0310.0350.0390.0470.0510.0590.0630.0670.0790.0870.0980.1020.1100.1180.1300.1570.1650.173

0.100.150.200.230.280.350.500.700.800.901.001.201.301.501.601.702.002.202.502.602.803.003.304.004.204.40

5.005.206.007.008.009.009.50

10.0010.5012.0013.0015.0020.0021.0021.6022.0022.3022.4022.6022.8522.9023.0023.1023.2023.3023.40

0.1970.2050.2360.2760.3150.3540.3740.3940.4130.4720.5120.5910.7870.8270.8500.8660.8780.8820.8900.9000.9020.9060.9090.9130.9170.921

0.9230.9230.9250.9290.9310.9370.9490.9610.9841.1421.1811.2601.3781.5751.7721.9692.1652.3622.5592.7562.9533.1503.5433.937

23.4423.4523.5023.6023.6523.8024.1024.4025.0029.0030.0032.0035.0040.0045.0050.0055.0060.0065.0070.0075.0080.0090.00

100.00

LENGTH

mm ft

m ft

2.03.03.34.06.6

610915

100012202000

98.4164.0229.7328.1

305070

100

HARDNESS

HV––

22.2 25.6 28.5 29.8 31.0 32.2 33.3 34.4 35.5 36.6 37.7 38.8 39.8 40.8 41.8 42.7 43.6 44.5 45.3 46.1 46.9 47.7 48.4 49.1

HRCHV210 230 250 270 290 300 310 320 330 340 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500

HS30 33 36 38 41 42 –

45 –

47 –

50 –

52 –

55 –

57 –

59 –

62 –

64 –

66

HRC49.8 50.5 51.1 51.7 52.3 53.0 53.6 54.1 54.7 55.2 55.7 56.3 56.8 57.3 57.8 58.3 58.8 59.2 59.7 60.1 61.0 61.8 62.5 63.3

510 520 530 540 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 720 740 760 780

HS–

67 –

69 –

71 –

72 –

74 –

75 –

77–

79–

80–

8183848687

Back R (Standard) Back Flat Wide Chamfer

(mm)

16 SPECIFICATIONS & TECHNICAL INFORMATION 17PACKAGING & CONVERSION TABLES

CT-2 CUTTER

P.20

P.21

CT-9 DUAL TYPE CUTTER

CT-6 LR TYPE CUTTER

P.20

CT-20 NEW TYPE CUTTER

P.21

P.22

EP-3 SLIDE SCALE FOR BENDER

P.23

BD-1 REGULAR TYPE BENDER

BD-6 SEAL BENDER

P.24

P.24

BD-5 STANDARD BENDER

CT Type CT-2 CUTTER

CT-3 CUTTER

CT-5 MITER

CT-6 LR TYPE CUTTER

CT-7 LR TYPE MITER

CT-8 NOTCHER

CT-9 DUAL TYPE CUTTER

CT-10 DUAL TYPE MITER

CT-11 DUAL TYPE NOTCHER

CT-20 NEW TYPE CUTTER

CT-21 NEW TYPE MITER

CT-22 NEW TYPE NOTCHER

EP Type EP-1 SLIDE SCALE FOR CUTTER

EP-2 SLIDE SCALE FOR SEAL BENDER



EP-5 DIGITAL SLIDE CALIPERS

FOR CUTTER

BD Type BD-1 REGULAR TYPE BENDER

BD-2 REVERSE TYPE BENDER

BD-3 VERTICAL TYPE CUTTER

BD-4 DUAL TYPE BENDER

BD-5 STANDARD BENDER

BD-6 SEAL BENDER

Index20

20

20

20

20

20

21

21

21

21

21

21

22

22

22

22

22

23

23

23

23

24

24

TOOLS & EQUIPMENT

● A single operation makes it possible to cut each side of material. This type is best suited to cut materials to the same size in large batches.

● The notcher with cutting function is designed for the standard cutting width of 6 mm. (The machine for cutting length ranging from 3 to 5 mm is also available upon request.)

CT-9 CUTTER / CT-10 MITER / CT-11 NOTCHER ( DUAL TYPE )CT-9 CUTTER / CT-10 MITER / CT-11 NOTCHER ( DUAL TYPE )

■ SIZE OF CUTTER■ SLIDE TYPE TABLE OF CUTTER

CUTTER

MITER

○ The table of cutter can be changed to the slide type.○ Easy adjustment of cutting position is made just by turning

the dial.○ Adaptable to knife height of 32 mm at maximum○ Adaptable to CT-2, CT-5, CT-6, CT-7, CT-9, and CT-10

LENGTH WIDTH

HE

IGH

TCT Type CT Type

● Used to process the bridge portion● Adjustment of bridge depth is made with a single motion, just by turning the dial.● Small / Large type● Standard groove 9mm

CT-8 NOTCHERCT-8 NOTCHER

STANDARD 9mm

CT-2 CUTTER / CT-3 CUTTER / CT-5 MITER CT-2 CUTTER / CT-3 CUTTER / CT-5 MITER

( CT-2 CUTTING POSITION )

UPPER BLADE

LOWER BLADE

STEEL CUTTING RULE

BEVEL ANGLE

● Used to cut cutting rules. ( CT-3 has no base )

CT-20 CUTTER / CT-21 MITER / CT-22 NOTCHER ( NEW TYPE )CT-20 CUTTER / CT-21 MITER / CT-22 NOTCHER ( NEW TYPE )

CT-6 CUTTER / CT-7 MITER ( LR TYPE )CT-6 CUTTER / CT-7 MITER ( LR TYPE )

● A single cutter / miter enables both rightward and leftward cutting.● Cutting with a back guide is enabled.

Possible to cut after bending

● Compact cutting section. cutting is easy　 after bending.● Dual cutter is available. (CT-23 ・ CT-24)

NOTCHER

6mm6mm

SIZELENGTH 975 × WIDTH 305 × HEIGHT 750 mm


20 21CT Type CT Type

EP Type BD TypeThe EP Type is optional equipment that can be mounted to CT Series (Cutters) and BD Series (Benders).

● Micrometer spec● Option for CT-2・CT-3・CT-5・CT-6・CT-7

EP-1 SLIDE SCALE FOR CUTTEREP-1 SLIDE SCALE FOR CUTTER

● Micrometer spec● Option for BD-6

EP-2 SLIDE SCALE FOR SEAL BENDEREP-2 SLIDE SCALE FOR SEAL BENDER

● Micrometer spec● Option for BD-5

EP-3 SLIDE SCALE FOR BENDEREP-3 SLIDE SCALE FOR BENDER

● Slide calipers spec● Option for BD-5

EP-4 SLIDE SCALE FOR BENDEREP-4 SLIDE SCALE FOR BENDER

● For 600mm, 1000mm● Option for CT-9・CT-10・CT-11

EP-5 DIGITAL SLIDE CALIPERS FOR CUTTEREP-5 DIGITAL SLIDE CALIPERS FOR CUTTER

BD-1 REGULAR TYPE BENDER / BD-2 REVERSE TYPE BENDERBD-1 REGULAR TYPE BENDER / BD-2 REVERSE TYPE BENDER

BD-3 VERTICAL TYPE CUTTERBD-3 VERTICAL TYPE CUTTER

BD-4 DUAL TYPE BENDERBD-4 DUAL TYPE BENDER

● Selectable from cutter, mitter or bridge cutter● Right / Left cutting and double cutting by one die

● Available for both regular and reverse bending● 4 kinds of dies● Options such as slide scale

FOR BD-1

FOR BD-2

A2 A4 A1 A3

A5 A6 A7 A8

● 4 kinds of dies

A5A1 C1 C2




22 23EP Type BD Type

BD Type

TSUKATANI is a leading manufacturer of business-form cutting tools, steel cutting rules and pinnacle dies, which are known as the Cutting Edges (special cutting tools for industrial use) out of several tens of manufacturers existing in the world. In Japan, TSUKATANI has 90% of the market share in the business-form cutting tools, 60% of that in the steel cutting rules used to die cut cardboards and paper packages, and 70% of that in the pinnacle dies. Through research, development, manufacturing and marketing and sales of these Three Cutting Edges, TSUKATANI is expanding the possibilities for cutting.As to overseas business, TSUKATANI has entered into technical collaboration with overseas manufacturers not only to work on cooperation, but also to actively promote exchanges of information and expansion of networks with them. In addition, TSUKATANI has so far exported its products to 31 countries in Asia, Americas, Europe, and Oceania and been expanding business on a global scale.

WORLD WIDE NETWORK

To the world with unique advanced technologies andknow-how cultivated with the traditions

■ OVERSEAS CUSTOMERS● European area　 Germany, Austria, U.K., Spain, France, Italy, Portugal,

Russia, Bulgaria, Poland

● Middle East/Africa area　 Israel, United Arab Emirates, South Africa

● Asian area　 China, Hong Kong, South Korea, Taiwan, Thailand,

Indonesia, Singapore, Malaysia, Phil ippines, India, Pakistan, Bangladesh, Sri Lanka, Turkey

● Oceania area　 Australia, New Zealand

● American area　 United States of America, Canada, Ecuador

BD-6 SEAL BENDERBD-6 SEAL BENDER● Both bending and cutting equipped● Male stopper is one touch type.● Cutter or miter is selectable.

■ BD-6 DIES SIZE LIST

1 2 3 4 5 6 7 8 9 10

1312111098 16151476521 43


00 1 2 754.50.5 3.5 9832.5 41.5 6

BD-5 STANDARD BENDERBD-5 STANDARD BENDER● Moving stroke adjustment can be made with a single motion in

two-stroke steps.● Male stopper is one touch type.● 36 pcs. of standard dies

● Width: 3mm・4mm・5mm・7mm・9mm

● Edge R and Sword TIP （Standard 3 × 7mm） available

0

10.5

10.5

2 754.53.5 9832.5 41.5 61

21

2

■ BD-5 DIES SIZE LIST

■ OPTIONS

BRIDGE CUTTER


SPARE MALE DIES

24 BD Type

Documents

5-30 Kusunecho, Yao City, Osaka 581-0814 Japan …¼š Head office 5-30 Kusunecho, Yao City, Osaka 581-0814 Japan Trading Department Phone : +81-72-996-8774 F a x : +81-72-996-7715