A Technical Seminar Report

On

“FOUR WHEEL STEERING (4WS) SYSTEM”

Submitted in the partial fulfillment for the award of the degree of

Bachelor of TechnologyIn

MECHANICAL ENGINEERINGBy

L.PRABHU KUMAR REDDY-09681A0331

DEPARTMENT OF MECHANICAL ENGINEERING

CHRISTU JYOTI INSTITUTE OF TECHNOLOGY & SCIENCE

Colombonagar, Yeshwanthapur, Jangaon (M),

Warangal (Dist), 506167.

2012-2013

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CHRISTU JYOTI INSTITUTE OF TECHNOLOGY & SCIENCE

Colombonagar, Yeshwanthapur, Jangaon (M),

Warangal (Dist), 506167

DEPARTMENT OF MECAHNICAL ENGINEERING

CERTIFICATE

This is to certify that the report entitled “FOUR WHEEL

STEERING(4WS) SYSTEM” being submitted by L.PRABHU KUMAR

REDDY (09681A0331) in partial fulfillment for the award of the degree of

Bachelor of Technology in Mechanical Engineering is a record work

carried out by him under over their supervision and guidance during

academic year 2012-2013.

Mr.K.Yakoob

Head of the Department

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ACKNOWLEDGEMENT

I take immense pleasure in thanking Mr. Y.PAPI REDDY, Director, Christu

Jyoti Institute of Technology & Science and Dr.Muzzammil Hussain, beloved

Principal for having permitted me to carry out this work.

Needless to mention that Mr. K.YAKOOB, Head of the Department, Mechanical

Engineering who had been a source of inspiration and for his timely guidance in the

conduct of my work.

I express my deep sense of gratitude to my Coordinator, Mr. P.RAVI CHANDER for

the valuable guidance and useful suggestions, which helped me in completing this

seminar report.

Finally, yet importantly, we would like to express my heartfelt thanks to beloved parents

for their blessings, my friends/classmates for their help and wishes for the successful

completion of this task.

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ABSTRACT

A Four Wheel steering (4WS) System is also known as “Quadra Steering System”. In this

paper, both front as well as rear wheels can be steered according to speed of the vehicle

and space available for turning. Quadra steer is system that gives full size vehicles greater

ease while driving at low speed, and improves stability, handling and control at higher

speed. Quadra steering system works in following three phases Negative phase, Neutral

phase, Positive phase. It enables the car to be steered into tighter parking spaces. It makes

the car more stable at speed (less body roll). It makes the car more efficient and stable on

cornering, easier and safer lanes change when on motorways. The steering system allows

the driver to guide the moving vehicle on the road and turn it right or left as desired. The

main aim is that turning of the vehicle should not require greater efforts on the part of the

driver. The Quadra steer steering system offers a 21% reduction in turning radius. So if a

vehicle is capable of making a U-turn in a 25-foot space, Quadra steer allows the driver

to do it in about 20 feet.

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CONTENTS

CHAPTER

1) INTRODUCTION

2) WHY FOUR WHEEL STEERING(4WS) SYSTEM

3) TYPES OF 4WS

4) ACTUAL 4WS

5) FAIL-SAFE MEASURES

6) ADVANTAGES

7) APPLICATIONS

8) CONCLUSION

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INTRODUCTION

Four-wheel steering, 4WS, also called rear-wheel steering or all-wheel

steering, provides a means to actively steer the rear wheels during turning maneuvers. It

should not be confused with four-wheel drive in which all four wheels of a vehicle are

powered. It improves handling and help the vehicle make tighter turns.

Production-built cars tend to understeer or, in few instances, oversteer. If a

car could automatically compensate for an understeer/oversteer problem, the driver

would enjoy nearly neutral steering under varying conditions. 4WS is a serious effort on

the part of automotive design engineers to provide near-neutral steering.

The front wheels do most of the steering. Rear wheel turning is generally

limited to 50-60 during an opposite direction turn. During a same direction turn, rear

wheel steering is limited to about 10-1.50.

When both the front and rear wheels steer toward the same direction, they

are said to be in-phase and this produces a kind of sideways movement of the car at low

speeds. When the front and rear wheels are steered in opposite direction, this is called

anti-phase, counter-phase or opposite-phase and it produces a sharper, tighter turn.

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WHY FOUR-WHEEL STEERING SYSTEM? To understand the advantages of four-wheel steering, it is

wise to review the dynamics of typical steering maneuvers with a conventional front -

steered vehicle. The tires are subject to the forces of grip, momentum, and steering input

when making a movement other than straight-ahead driving. These forces compete with

each other during steering maneuvers. With a front-steered vehicle, the rear end is always

trying to catch up to the directional changes of the front wheels. This causes the vehicle

to sway. As a normal part of operating a vehicle, the driver learns to adjust to these forces

without thinking about them.

When turning, the driver is putting into motion a complex series of forces.

Each of these must be balanced against the others. The tires are subjected to road grip and

slip angle. Grip holds the car's wheels to the road, and momentum moves the car straight

ahead. Steering input causes the front wheels to turn. The car momentarily resists the

turning motion, causing a tire slip angle to form. Once the vehicle begins to respond to

the steering input, cornering forces are generated. The vehicle sways as the rear wheels

attempt to keep up with the cornering forces already generated by the front tires. This is

referred to as rear-end lag, because there is a time delay between steering input and

vehicle reaction. When the front wheels are turned back to a straight -ahead position, the

vehicle must again try to adjust by reversing the same forces developed by the turn. As

the steering is turned, the vehicle body sways as the rear wheels again try to keep up with

the cornering forces generated by the front wheels.

The idea behind four-wheel steering is that a vehicle requires less driver

input for any steering maneuver if all four wheels are steering the vehicle. As with two-

wheel steer vehicles, tire grip holds the four wheels on the road. However, when the

driver turns the wheel slightly, all four wheels react to the steering input, causing slip

angles to form at all four wheels. The entire vehicle moves in one direction rather than

the rear half attempting to catch up to the front. There is also less sway when the wheels

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are turned back to a straight-ahead position. The vehicle responds more quickly to

steering input because rear wheel lag is eliminated.

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TYPES OF 4WS

There are three types of production of four-wheel steering systems:

1. MECHANICAL 4WS

2. HYDRAULIC 4WS

3. ELECTROHYDRAULIC 4WS

MECHANICAL 4WS

Mechanical 4WS

In a straight-mechanical type of 4WS, two steering gears are used-one for

the front and the other for the rear wheels. A steel shaft connects the two steering

gearboxes and terminates at an eccentric shaft that is fitted with an offset pin. This pin

engages a second offset pin that fits into a planetary gear.

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The planetary gear meshes with the matching teeth of an internal gear that

is secured in a fixed position to the gearbox housing. This means that the planetary gear

can rotate but the internal gear cannot. The eccentric pin of the planetary gear fits into a

hole in a slider for the steering gear.

A 120-degree turn of the steering wheel rotates the planetary gear to move

the slider in the same direction that the front wheels are headed. Proportionately, the rear

wheels turn the steering wheel about 1.5 to 10 degrees. Further rotation of the steering

wheel, past the 120degree point, causes the rear wheels to start straightening out due to

the double-crank action (two eccentric pins) and rotation of the planetary gear. Turning

the steering wheel to a greater angle, about 230 degrees, finds the rear wheels in a neutral

position regarding the front wheels. Further rotation of the steering wheel results in the

rear wheels going counter phase with regard to the front wheels. About 5.3 degrees

maximum counter phase rear steering is possible.

Mechanical 4WS is steering angle sensitive. It is not sensitive to vehicle

road speed.

HYDRAULIC 4WS

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Hydraulic 4WS

The hydraulically operated four-wheel-steering system is a simple design,

both in components and operation. The rear wheels turn only in the same direction as the

front wheels. They also turn no more than 11/2 degrees. The system only activates at

speeds above 30 mph (50 km/h) and does not operate when the vehicle moves in reverse.

A two-way hydraulic cylinder mounted on the rear stub frame turn the

wheels. Fluid for this cylinder is supplied by a rear steering pump that is driven by the

differential. The pump only operates when the front wheels are turning. A tank in the

engine compartment supplies the rear steering pump with fluid.

When the steering wheel is turned, the front steering pump sends fluid 11

under pressure to the rotary valve in the front rack and pinion unit. This forces fluid into

the front power cylinder, and the front wheels turn in the direction steered. The fluid

pressure varies with the turning of the steering wheel. The faster and farther the steering

wheel is turned, the greater the fluid pressure.

The fluid is also fed under the same pressure to the control valve where it

opens a spool valve in the control valve housing. As the spool valve moves, it allows

fluid from the rear steering pump to move through and operate the rear power cylinder.

The higher the pressure on the spool, the farther it moves. The farther it moves, the more

fluid it allows through to move the rear wheels. As mentioned earlier, this system limits

rear wheel movement to 11/2 degrees in either the left or right direction.

ELECTRO-HYDRAULIC 4WS

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Electro-hydraulic 4WS

Several 4WS systems combine computer electronic controls with

hydraulics to make the system sensitive to both steering angle and road speeds. In this

design, a speed sensor and steering wheel angle sensor feed information to the electronic

control unit (ECU). By processing the information received, the ECU commands the

hydraulic system steer the rear wheels. At low road speed, the rear wheels of this system

are not considered a dynamic factor in the steering process.

At moderate road speeds, the rear wheels are steered momentarily counter

phase, through neutral, then in phase with the front wheels. At high road speeds, the rear

wheels turns only in phase with the front wheels. The ECU must know not only road

speed, but also how much and quickly the steering wheel is turned. These three factors -

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road speed, amount of steering wheel turn, and the quickness of the steering wheel turn -

are interpreted by the ECU to maintain continuous and desired steer angle of the rear

wheels.

The basic working elements of the design of an electro-hydraulic 4WS are

control unit, a stepper motor, a swing arm, a set of beveled gears, a control rod, and a

control valve with an output rod. Two electronic sensors tell the ECU how fast the car is

going.

The yoke is a major mechanical component of this electro-hydraulic design.

The position of the control yoke varies with vehicle road speed. For example, at speeds

below 33 mph (53 km/h), the yoke is in its downward position, which results in the rear

wheels steering in the counter phase (opposite front wheels) direction. As road speeds

approach and exceed 33 mph (53 km/h), the control yoke swings up through a neutral

(horizontal) position to an up position. In the neutral position, the rear wheels steer in

phase with the front wheels.

The stepper motor moves the control yoke. A swing arm is attached to the

control yoke. The position of the yoke determines the arc of the swing rod. The arc of the

swing arm is transmitted through a control arm that passes through a large bevel gear.

Stepper motor action eventually causes a push-or-pull movement of its output shaft to

steer the rear wheels up to a maximum of 5 degrees in either direction.

The electronically controlled, 4WS system regulates the angle and direction

of the rear wheels in response to speed and driver's steering. This speed-sensing system

optimizes the vehicle's dynamic characteristics at any speed, thereby producing enhanced

stability and, within certain parameters, agility.

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ACTUAL 4WS The actual 4WS system consists of a rack and pinion front steering that is

hydraulically powered by a main twin-tandem pump. The system also has a rear-steering

mechanism, hydraulically powered by the main pump. The rear-steering shaft extends

from the rack bar of the front-steering assembly to the rear-steering-phase control unit.

The rear steering is comprised of the input end of the rear-steering shaft,

vehicle speed sensors, and steering-phase control unit (deciding direction and degree), a

power cylinder, and an output rod. A centering lock spring is incorporated that locks the

rear system in a neutral (straight-ahead) position in the event of hydraulic failure.

Additionally, a solenoid valve that disengages the hydraulic boost (thereby activating the

centering lock spring in case of an electrical failure) is included.

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FAIL-SAFE MEASURES

All 4WS systems have fail-safe measures. For example, with the electro-

hydraulic setup, the system automatically counteracts possible causes of failure: both

electronic and hydraulic, and converts the entire steering system to a conventional two-

wheel steering type. Specifically, if a hydraulic defect should reduce pressure level (by a

movement malfunction or a broken driving belt), the rear-wheel-steering mechanism is

automatically locked in a neutral position, activating a low-level warning light.

In the event of an electrical failure, it would be detected by a self-diagnostic

circuit integrated in the four wheel-steering control unit. The control unit stimulates a

solenoid valve, which neutralizes hydraulic pressure, thereby alternating the system to

two-wheel steering. The failure would be indicated by the system's warning light in the

main instrument display.

On any 4WS system, there must be near-perfect compliance between the

position of the steering wheel, the position of the front wheels, and the position of the

rear wheels. It is usually recommended that the car be driven about 20 feet (6 meters) in a

dead-straight line. Then, the position of the front/rear wheels is checked with respect to

steering wheel position. The base reference point is a strip of masking tape on the

steering wheel hub and the steering column. When the wheel is positioned dead center,

draw a line down the tape. Run the car a short distance straight ahead to see if the

reference line holds. If not, corrections are needed, such as repositioning the steering

wheel.

Even severe imbalance of a rear wheel on a speed sensitive 4WS system

can cause problems and make basic troubleshooting a bit frustrating.

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ADVANTAGES OF 4WS

The vehicle's cornering behavior becomes more stable and controllable at

high speeds as well as on wet or slippery road surfaces

The vehicle's response to steering input becomes quicker and more precise

throughout the vehicle's entire speed range.

The vehicle's straight-line stability at high speeds is improved. Negative

effects of road irregularities and crosswinds on the vehicle's stability are

minimized.

Stability in lane changing at high speeds is improved. The vehicle is less

likely to go into a spin even in situations in which the driver must make a

sudden and relatively large change of direction.

By steering the rear wheels in the direction opposite the front wheels at

low speeds, the vehicle's turning circle is greatly reduced. Therefore,

vehicle maneuvering on narrow roads and during parking becomes easier.

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APPLICATIONS OF 4WS

Some of the vehicles in which the 4WS is applied are:

Chevrolet Suburban 2500:

The purely electronic system works so that, at low speed, the rear wheels

turn the opposite direction of the front wheels, thus shortening the turning circle. At

higher speeds all four wheels turn in the same direction for better stability in lane change

maneuvers. The system works spectacularly well with the Suburban and the turning circle

diameter drops down from 44.5 feet to 35.2 feet. There is a switch to turn the system off

and the Suburban drives like a regular two-wheel steering machine and, in contrast, it

feels quite ponderous.

Unfortunately the four-wheel steering system also pushes the width of the

Sub out past 80 inches. But the very worst thing about the four-wheel steering system is

its $4495 option cost. Hopefully as the four-wheel steering system becomes more

ubiquitous across the GM range of products the cost of the system will drop.

GM Concept Truck:

QUADRASTEERTM (four-wheel steering system) by Delphi is featured on

General Motor Corp.'s GMC Terradyne concept vehicle. QUADRASTEERTM by

Delphi is an electronic four-wheel steering system that enables vehicles to significantly

improve handling and maneuverability in full-size vehicles. Based on tests with full-size

SUVs and pickup trucks, QUADRASTEER by Delphi reduces the minimum turning

circle diameter by an average of 19 percent. In fact, one full-size pickup's turning radius

was reduced from 46.2 feet to 37.4 feet, making it comparable to a Nissan Ultima at 37.4

feet and a Saturn Coupe at 37.1 feet.

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QUADRASTEERTM by Delphi combines conventional front-wheel

steering with an electrically powered rear-wheel steering system. The system has four

main components - a front-wheel position sensor, steerable solid hypoid rear axle, electric

motor-driven actuator, and control unit. Hand wheel position and vehicle speed sensors

continuously report data to the control unit, which in turn determines the appropriate

angle of the rear wheels. Algorithms are then used to determine the correct phase of

operation. The QUADRASTEERTM by Delphi Systems also provides a controlled return

to regular two-wheel steering if the four-wheel steering system is damaged.

Jeep Hurricane:

The Jeep Hurricane, a radical off-road machine with two 5.7 litre V8

engines features a turn radius of absolutely zero, using skid steer capability and toe steer:

the ability to turn both front and rear tires inward. In addition, the vehicle features two

modes of automated four-wheel steering.

The first is traditional with the rear tires turning in the opposite direction of

the front to reduce the turning circle. The second mode is an innovation targeted to off-

road drivers: the vehicle can turn all four wheels in the same direction for nimble crab

steering. This allows the vehicle to move sideways without changing the direction the

vehicle is pointing. The multi-mode four-wheel steering system offers killer performance

and maneuverability.

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Jeep Hurricane

Ford Suburban 2500

CONCLUSION20

Thus the four-wheel steering system has got cornering capability, steering

response, straight-line stability, lane changing and low-speed maneuverability. Even

though it is advantageous over the conventional two-wheel steering system, 4WS is

complex and expensive. Currently the cost of a vehicle with four wheel steering is more

than that for a vehicle with the conventional two wheel steering. Four wheel steering is

growing in popularity and it is likely to come in more and more new vehicles. As the

systems become more commonplace the cost of four wheel steering will drop.

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