416E, 420E, 422E, 430E, 432E

416E-444E Backhoe Loaders

Preliminary Tool ListPart

NumberPart

NameTool

FunctionQty

New E- Series BHL Service Tool (just introduced) Tool #

259-6237Cooling System Tester GroupPressure tests radiator and cooling system.1

FT3026Spanner SocketUsed to R&I the piston1

264-6679SpannerUsed to R&I retainer for anti-drift valve1

264-6680Pin GuideUsed to install rod for anti-drift valve1

264-6681Spool ClampUsed to hold spool for disassembly and assembly1

286-5796Spanner-Check ValveUsed to R&I check valve 1

286-5797Spanner-Check ValveUsed to R&I check valve

288-6823ManifoldUsed to test line relief valves1

265-4177Service Group (PSC)Used to install sensor in position sensing cylinder1


Engine Cylinder Block & Liners (3054T)

1P- 0820Hydraulic Puller Group (press- fit components)Used to pull or push bearings, gears, shafts, or

other press-fitted parts.1

1U-9895Cross BlockUsed to R&I Liners1

5F-7347HeadUsed to R&I Liners1

6V-7840Tool As. Deck CheckingMeasures how much the cylinder block top surface has been machined1

6V-2183Forcing ScrewUsed to R&I Liners1

6V-2184Forcing Screw Used to R&I Liners1

9U-6234Plate-Puller Used to R&I Liners1

9U-6235Plate-Puller Used to R&I Liners1

9U-6281Leg Used to R&I Liners1

9U-6274Kit- Compression Test (cylinders) Used to obtain compression pressure for comparison with other cylinders1

Engine Pistons, Rings & Connecting Rods

1U-6683Expander Piston Ring (R& I rings)1

1U-6684Compressor Piston ring(band- type compressor)1

Engine Crankshaft, Main Bearings & Flywheel

8H-0684Box Wrench Ratchet R&I crankshaft pulley1

9U-6198Crankshaft Turning Tool Used to rotate crankshafts (connects directly to front of

Crankshafts)1

9U-6205InstallerRear Seal Group (crankshaft)1

9U-6210Installer Front Seal Group (crankshaft)1

Engine Cylinder head, Valves & Cam Followers

157-3716Driver Exhaust Valve Seat1

157-3717Driver Intake Valve Seat1

157-3720Valve Seat Cutter 1

157-3722Driver Valve Guide1

166-7441Tool GroupValve Seat Extractor universal)1

1U-9169Driver Valve Guide1

5S-1330Compressor Valve Spring (R& I)1

8S- 6691Repair Stand Cylinder Head1

9S- 3095Handle Assembly (remove valve seat insert)1

9U- 6183Driver Valve Seat (install 45 intake/ exhaust seat)1

9U-6184Driver Valve Seat install 45 intake/ exhaust seat)1

9U-6195Compressor Valve Spring (R& I w/ o removing head)1

9U-6220Stop Collar install valve guides to proper height)1

9U-6238Bolt Guide (align cylinder head onto block)1

9U-6396Extractor Exhaust Valve Seat1

9U-6397Extractor Intake Valve Seat1

9U-6185Driver Valve Seat (install 30 intake/ exhaust seat)1

165-5647Extractor Removes Valve Seats1

6V-4194Extractor Removes Valve Seats part of 166- 7441 gp)1

Engine Front & Rear Housings

9U-6200Installer Group(front cover)1

Engine Fuel System Repair

150-3993Timing Pin (Lucas fuel injection pump)1

173-9774Bolt Remover (Lucas tamper- resistant fasteners)1

Engine Lubrication System

2P-8250Filter Wrench Strap Type1

Engine Cooling System

259-6237Cooling System Tester GroupPressure tests radiator and cooling system.1

Power Train D& A (non- engine) Transmission

1U-5481Gauge GroupUsed to test all Caterpillar power shift transmissions and

Other hydraulic systems1

*8S-7640StandUsed to support the rear frame2

*8S-7611TubeUsed to support the rear frame2

*8S-7615PinUsed to support the rear frame2

180-3034Jack StandUse to support the front axle2

*1U-7505Transmission JackUsed to R&I the transmission1

1U-7558Mounting BracketsUsed to in conjunction with the transmission jack2

FT2535Engine Support Bar AssemblySupports the engine during the transmission R&I1

152-7055Compressor (Spring) Used to compress the spring to D&A the front output shaft1

*8B-7551Puller Used to remove the bearing from the input shaft1

*6V-3010PullerUsed to remove the bearing from the input shaft1

137-8102Spring Compressor Used to compress transmission clutch spring to R&I the retaining ring1

4C-3652Spring Compressor Used to compress transmission clutch spring to R&I the retaining ring1

137-8103Spring Compressor Used to compress transmission clutch spring to R&I the retaining ring1

126-7177Leg Used to remove the bearing cone and the gear from the front output shaft2

128-5041Puller BearingUsed to remove the bearing cone from the rear output shaft1

*1P-0074Slide Hammer PullerUsed to remove bearing cups from the transmission housing1

4C-3802PullerUsed to remove the bearing and the gear from the rear output shaft1

*1U-6400PullerUsed to remove the bearing and the gear from the rear output shaft1

1U-6405PullerUsed to remove the bearing cone and the gear from the front output shaft1

*8H-0663PullerUsed to remove the bearings from the direct drive shaft1

1U-7502Repair StandUsed to support the transmission1

1U-5750Engine Repair StandUsed to support the transmission during the D&A1

138-7573Link BracketUsed to remove the transmission case1

5F-7465PullerUsed to remove the bearing cone from the front output shaft1

9S-9152Puller AssemblyUsed to remove the bearing cone from the front output shaft1

4C-3089PullerUsed to remove the bearing and the gear from the input shaft1

*1P-1859Retaining Ring PliersUsed to R&I the retaining ring from the input shaft1

152-7085Shaft Handler Used to R&I the shafts1

*8T-5096Dial IndicatorUsed to check bearing endplay1

Final Drive (Drive and Steering Axle) (Front)

1P-2420Repair Stand (Transmission) Used to support the axle1

1P-1863Retaining Ring PliersUsed to R&I the rings that hold the planetary gears

230-7923SpannerUsed to R&I the nut that holds the internal gear to the hub1

1U-6415Three Jaw PullerUsed to remove the hub from the housing for the steering axle1

Drive and Steering Axle Housing (Front)

1U-7538Double Acting CylinderUsed to remove the center pin1

9S-5565Receiving SleeveUsed to remove the center pin1

3S-6224Electric Hydraulic PumpUsed to remove the center pin1

123-4370Threaded RodUsed to remove the center pin1

6V-7688 Nut Used to remove the center pin1

*1U-7505JackUsed to R&I axle1

1U-7506AdapterUsed to R&I the axle1

1P-2320Combination PullerUsed to separate the tie rod ends1

126-7175Bearing Puller AssemblyUsed to remove the bearing cone from the axle kingpins1

*140-0168Puller (Two Leg) AssemblyUsed to remove the kingpin bearing race from the axle housing1

*140-0169Puller (Internal) Used to remove the kingpin bearing race from the axle housing1

*1P-0510Driver GroupUsed to R&I the bushings for the axle housing1

Pinion and Differential (Drive and Steering Axle) (Front)

235-2797Spanner WrenchUsed to R&I the adjuster rings from the differential carrier1

126-7175Bearing Puller AssemblyUsed to remove the bearing cones from the axle differential carrier and pinion1

*8H-0663PullerUsed to remove the bearing cones from the axle differential carrier and pinion1

235-2784Pinion WrenchUsed to hold the yoke for pinion nut R&I1

*1P-0510Driver GroupUsed to install the bearing cups for the pinion in the differential housing1

235-2789False PinionUsed to measure for pinion shim to set back-lash1

235-2795DiscUsed to measure for pinion shim to set back-lash2

235-2796ShaftUsed to measure for pinion shim to set back-lash1

6V-2012Micrometer Depth GaugeUsed to measure for pinion shim to set back-lash1

247-4298Seal InstallerUsed to Install front axle pivot seal1

Front Axle (2WD)

*8S-7640StandUsed to support the front of the machine2

*8S-7611TubeUsed to support the front of the machine2

*8S-7615PinUsed to support the front of the machine2

8S-8048SaddleUsed to support the front of the machine2

4C-4089JackUsed to R&I the front axle1

Final Drive Planetary (Rear)

1P-1863Retaining Ring PliersUsed to R&I the rings that hold the planetary gears 1

230-7923SpannerUsed to R&I the nut that holds the internal gear to the hub1

1U-6415Three Jaw PullerUsed to remove the hub from the housing for the steering axle1

Rear Axle Housing Assembly

*1U-7505Transmission JackUsed to R&I the rear axle1

1P-2420Repair Stand (Transmission) Used to support the axle1

Differential and Pinion (Rear)

202-7965Wrench AssemblyUsed to R&I the adjuster rings for the differential carrier 1

126-7175Bearing Puller AssemblyUsed to remove the bearing cones from the axle differential carrier and pinion1

*8H-0663PullerUsed to remove the bearing cones from the axle differential carrier and pinion 1

235-2784Pinion WrenchUsed to hold the yoke for pinion nut R&I1

8B-7554Bearing Cup PullerUsed to remove pinion race from differential housing1

1P-0520Driver GroupUsed to installer pinion race in differential housing1

235-2790False PinionUsed to measure the pinion shim to set the backlash1

235-2792False DifferentialUsed to measure the pinion shim to set the nacklash1

207-0478Socket AssemblyUsed to measure backlash in pinion and ring gear1

207-0485Tightener RodUsed to measure backlash in pinion and ring gear1

207-0481Axle SocketUsed to measure backlash in pinion and ring gear1

Tie Rods (Steering and Rear Axles)

1P-2320Combination PullerUsed to remove the tie rod end1

9U-6070Heat GunUsed to heat the tie rod end joint1

Front Drive Shaft

*1U-9745JackUsed to R&I the drive shaft1

Machine Systems D& A

Boom Cylinder

*1U-9900Hydraulic Cylinder Repair StandUsed to D&A the cylinder1

*9U-7868Spanner WrenchUsed to R&I the cylinder head1

*127-8064Plate GroupUsed to R&I the cylinder head1

Boom

*8S-7640StandUsed to support the boom1

*8S-7611TubeUsed to support the boom1

*8S-7615PinUsed to support the boom1

Backhoe Bucket Cylinder

1U-9900Hydraulic Cylinder Repair StandUsed to D&A the cylinder1

9U-7868Spanner WrenchUsed to R&I the cylinder head1

127-8064Plate GroupUsed to R&I the cylinder head1


Stick Cylinder and Extendable Stick Cylinder




130-1810Pin GroupUsed to R&I the cylinder head1


Stick

*8S-7640StandUsed to support the stick1

*8S-7611TubeUsed to support the stick1

*8S-7615PinUsed to support the stick1

FT1603Tube CapUsed to support the stick1

Tilt Cylinder

*4C-4865Manual Pump GroupUsed to remove the bearing from the rod assembly1

6V-3160Hydraulic CylinderUsed to remove the bearing from the rod assembly1

*5P-8250WasherUsed to remove the bearing from the rod assembly1

*9S-5559StudUsed to remove the bearing from the rod assembly1

*1P-0543Fast Runner NutUsed to remove the bearing from the rod assembly1

*1P-1832Bearing Puller AdapterUsed to remove the bearing from the rod assembly1

1P-1831Bearing Puller AdapterUsed to remove the bearing from the rod assembly1

*5P-4197SpacerUsed to remove the bearing from the rod assembly1

*125-0079Hydraulic Cylinder Repair StandUsed to D&A the cylinder1

*8T-9203Spanner WrenchUsed to R&I the head from the cylinder1

*1P-0850Torque MultiplierUsed to R&I the piston rod nut1

*1P-0851Spline AdapterUsed to R&I the piston rod nut1

*1P-0852Male AdapterUsed to R&I the piston rod nut1

*9S-6371SocketUsed to R&I the piston rod nut1

Swing Cylinder





Stabilizer Cylinder





Sliding Frame

*1U-97452 Ton Hydraulic Service JackUsed to separate or connect the sliding frame1

Lift Arms

*180-3033Jack StandUsed to support the machine2

Tire and Rim (Front)

3S-6224Electric Hydraulic Pump GpUsed to lift the machine1

8S-7610Base AsUsed to lift the machine1

8S-7650Cylinder AsUsed to lift the machine1

180-3034Repair Stand SetUsed to support the machine2

Tire and Rim (Rear)

*9U-97452 Ton Hydraulic Service JackUsed to lift the machine1

*180-3033Jack StandUsed to support the machine2

Service Brake Control

1P-1857Retaining Ring PliersUsed to R&I the rings that hold the master cylinder pins1

Steering Wheel

*145-5242PullerUsed to R&I the steering wheel1

Window Wiper and Wiper Motor

*145-5242PullerUsed to R&I the window wiper motor1

Counterweight

138-7576Link BracketUsed to R&I the counterweight1

Bank Valve (Stabilizer)

*1P-0074Slide Hammer PullerUsed to remove plugs from the valve bank1

4C-5665Adapter KitUsed to remove plugs from the valve bank1

199-4384InstallerUsed to install a disc into the valve body1

Bank Valve (Backhoe)

264-6679SpannerUsed to R&I retainer for anti-drift valve1

264-6680Pin GuideUsed to install rod for anti-drift valve1

264-6681Spool ClampUsed to hold spool for disassembly and assembly1

Relief Valves (Line)

288-6823ManifoldUsed to line relief valves1

Piston Pump (Implement and Steering)

*1P-0074Slide Hammer PullerUsed to remove bearing cup1

*1P-0510Driver GroupUsed to compress the spring inside the barrel1

1P-1858Retaining Ring PliersUsed to R&I retaining ring from the barrel1

*8H-0663Bearing Puller AssemblyUsed to remove the bearing cone from the shaft1

166-7441Tool group Valve Seat ExtractorUsed to remove the bearing cup from the pump housing1

*1P-1861Retaining Ring PliersUsed to R&I retaining ring from the pump housing1

*8T-5096Dial IndicatorUsed to check endplay 1

5P-1666Camshaft Bearing Puller PlateUsed to help check endplay 1

9U-5719Shrink TubingUsed to protect the seals while installing the shaft into the pump housing1

5P-0320Seal GuideUsed to press the bearing cone onto the pump shaft1

Lift/Hoist Cylinder

*6V-3160Hydraulic CylinderUsed to remove the bearing from the rod assembly1

*9S-5559StudUsed to remove the bearing from the rod assembly1

*5P-8250WasherUsed to remove the bearing from the rod assembly1

*1P-0543Fast Runner NutUsed to remove the bearing from the rod assembly1

*4C-4865Manual Pump GroupUsed to remove the bearing from the rod assembly1

*5P-4197SpacerUsed to remove the bearing from the rod assembly1



*125-0079Hydraulic Cylinder Repair StandUsed to D&A the cylinder1

*8T-9203Spanner WrenchUsed to R&I the head from the cylinder1

*1P-0850Torque MultiplierUsed to R&I the piston rod nut1

*1P-0851Spline AdapterUsed to R&I the piston rod nut1

*1P-0852Male AdapterUsed to R&I the piston rod nut1


Diagnostic Tooling

Refer to Diagnostic Quick Reference.

Tools with * are duplicated in this document

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Documents

416E, 420E, 422E, 430E, 432E