Upload
qfail
View
65
Download
4
Embed Size (px)
DESCRIPTION
3M E-Mat Oil and Gas Technical Summary. Innovative Endothermic Technology for Hydrocarbon and Jet Fire Applications
Citation preview
Oil & Gas and Industrial Applications 3M™ Interam™ E-5A-4 Endothermic MatInnovative Endothermic Technology for Hydrocarbon and Jet Fire ApplicationsInnovative Endothermic Technology for Hydrocarbon and Jet Fire Applications
Protecting Life&
Protecting LifeProperty• UL 1709 High-Intensity Fire Exposures: Structural Steel & Cable Tray
Fire Protection Products
p y• NFPA 58 Appendix H “Torch Test” (a.k.a. NFPA 290) • ISO 22899-1 Jet Fire• HDPE Pipe
1
About 3MEstablished in 1902 as Minnesota Mining & Manufacturing$30bn sales in 2012$30bn sales in 2012Over 60,000 products (10,000 relevant to Oil & Gas Sector)Over 80 000 employees in 60 countries with more than 250 factoriesOver 80,000 employees in 60 countries with more than 250 factoriesCustomers in more than 200 countriesInvested $6.7bn in R&D over last 5 years$ yVoted 3rd most innovative company in 2012 by Booz & CoOver $1bn sales in Oil & Gas market globally
Fire Protection Products2
3M Products & Technologies for Oil & Gas Marketg
Cold Shrink Joint splices and terminations
3M™ Novec™ 1230 Fire Protection Fluid
Non conductive
Corrosion protection paints, tapes and sealants
terminations – Non-conductive Halon gas replacement
Fire Protection Products3
Driving Progress Around the WorldSwitzerland
g g
Canada JamaicaDominican Republic
Puerto Rico
Poland
Czech Republic
Germany
Lithuania
Latvia
Estonia
HungaryRomaniaUkraine
RussiaAustria
Switzerland
FinlandSweden
NorwayDenmark
Mexico
UK
Japan
China
Hong Kong
Korea
Netherlands
Costa RicaEl Salvador
GuatemalaTaiwan
VietnamThailand
Philippines
Colombia Venezuela
Panama
Peru
Italy
Trinidad & Tobago
Singapore
Malaysia
Australia
Brazil
Colombia Venezuela
ArgentinaChile
Ecuador
Peru
UruguayTurkey
Greece
Morocco
IndonesiaIndia
Israel Pakistan
Kenya
Sri LankaSouth AfricaPortugal
SpainNew Zealand
Sales & Marketing
Manufacturing/Converting
Fire Protection Products
Brazil FranceKazakhstanEgypt UAE
BelgiumTechnical Capabilities
4
Technology OverviewgyIntumescent
A material that will expand in volume when exposed to heatA rigid char layer is created, protecting against fire penetration through the opening
EndothermicA material that has the property to absorb the heatReleases of Chemically Bound Water | Creates a Cooling Effect
AblativeAblativeA material that will slowly char away
• From the exposed side to the non-exposed side
InsulativeInsulativeA material that resists the heat transfer
• Low thermal conductivity
Fire Protection Products5
AgendaProduct OverviewProduct OverviewIndustry Fire-Resistance RequirementsFi T ti & Li tiFire Testing & Listings
Structural SteelElectrical Circuits“Torch Test” with Hose StreamJet FireHDPE Pipe
Non-Fire AttributesAmpacityAmpacityCUIAging / Weathering
Fire Protection Products
3M Interam™ E-5A-4 Endothermic Mat3M Interam™ E-5A-4 Endothermic Mat
6
Product Overview
3M’s Fire Protection Philosophy
P i S f t Obj ti1. Helps protect the lives of the occupants. 2. Helps protect property. 3. Helps minimize the costs associated with down time and
Primary Safety Objectives
3. Helps minimize the costs associated with down time and ensure continuity of operations — limiting the impact on business operations when fire does occur.
Fire Protection Products7
Product Overview
3M™ Interam™ E-5A-4 Endothermic Mat
Standard Product OfferingColor...............................WhiteR ll Width 24 5 i (622 )Roll Width ...................... 24.5 in. (622 mm)Roll Length..................... 20 ft. (6.09 m)Mat Area/Roll .................40.8 ft.2 (3.79 m2)Mat Laminations 3 mil Aluminum Facing* Mat Laminations .............3 mil. Aluminum Facing* Mat Thickness.................0.408 in. (10.3 mm )Roll Weight......................74.6 lbs. (33.8 kg)Weight/Unit Area 1 83 lbs /ft 2 (8 93 kg/m2)Weight/Unit Area ............1.83 lbs./ft.2 (8.93 kg/m2)Bulk Density....................54 lbs./ft.3 (865 kg/m3)Stock Number ................ 98-0400-5465-6
* Also available with stainless steel facing (E-54-C)
Fire Protection Products
3M™ Interam™ Endothermic Mat E-5A-4
8
C S ( )Time-Temperature Curves ASTM E 119 (UL 263) vs. ASTM E 1529 (UL 1709)
ASTM E 119 Curve
ASTM E 1529 Curve
Notice the severity of the
S 5 9 Cu e
hydrocarbon fire test curve – within 5 minutes to 2000°F (1093 °C) for duration of test (ASTM E 1529)
Fire Protection Products9
Product Overview
Other Applications
E-Mat – Typical Applications
DuctsPlastic Pipes
Bulk Head & DecksCable Trays Structural Steel ConduitEquipment Shrouds
Furnace/Heater ServicesElevator Call BoxesMedical Gas BoxesCokers & Reactors
y
Cokers & ReactorsHose Cabinets
FCCUsPiping* Vessel Skirt Electrical Panel Box
Cable Tray Fire Breaks Sprinkler Line Storage Tanks
Fire Protection ProductsFor pipeline and fuel line applications, consult with 3M Fire Protection Technical Engineer to determine if product is suitable for application requirements.
10
Product Overview
Features and Benefits Easily Installed (No surface preparation required)
Fl ibl Flexible (Can be applied to various shapes and sizes)
Re-enterable for quality inspections or for future rework and retrofitting (Easy Reinstalled)
For use in both interior and exterior applications (Versatile)
Designed to endure harsh environment (Durable)
Virtually maintenance free (Labor & Time Savings)
Applied in layers (Fulfills a Variety of Fire Protection Needs)pp y ( y )
Seismically tested (Durable)
Low ampacity derating of cables (Allows heat generated during normal operations to dissipate)
Can easily be cut to size (with scissors shears or utility knife)Can easily be cut to size (with scissors, shears or utility knife)
Fire Protection Products11
Industry Fire-Resistance RequirementsIndustry Fire-Resistance Requirements
API - American Petroleum Institute2218 ‘Fireproofing Practices in Petroleum and Petrochemical Processing p g gPlants’2510A ‘Fire-Protection Considerations for the Design and Operation of Liquefied Petroleum Gas (LPG) Storage Facilitiesque ed et o eu Gas ( G) Sto age ac t es
EN ISO – European Standard, International StandardEN ISO European Standard, International Standard13702 ‘Petroleum and natural gas industries – Control and mitigation of fires and explosions on offshore production and installations – Requirements and guidelines’guidelines
Various Corporate Standards
Fire Protection Products
Various Corporate Standards
12
API 2218 ’Fireproofing Practices in Petrochemical Processing Plants’
Industry Fire-Resistance Requirements
3M’s UL listing, BYBU.XR202addresses structural steel protection up to 4 hours. See system for layering.
3M’s UL listing, XCLF.TB-7 addresses electrical circuit protection up to 60 minutes. 4-layers for 60 minute.minutes. 4 layers for 60 minute.
API 2510A ‘Fire-Protection Considerations for the Design and Operation of Liquefied Petroleum Gas (LPG) Storage Facilities
In 3M’s UL listing, BYBU.XR202, tested to UL 1709 2-layers of E-5A-4 tested to UL 1709, 2 layers of E 5A 4 are needed for a 1-1/2 hour rating.
In 3M’s Intertek listing, 3MU/AF 50-01 2 l f E 5A 4 th NFPA 58
Fire Protection Products
2-layer of E-5A-4 pass the NFPA 58 flame impingement and fire water stream test
13
Industry Fire-Resistance Requirements
ISO 13702 ‘Petroleum and Natural Gas Industries – Control and Mitigation of Fires and Explosions on Offshore Production Installations – Requirements and Guidelines.’
3M has testing & solutions for all fire severity levels:
•CF (ASTM E 119 / ISO 834)
•HF (UL 1709 / ASTM E 1529)
•JF (ISO 22899 / NFPA 58, H)
Fire Protection Products14
Industry Performance Requirements – Summary
Structural1-1/2 to 3 hour
Electrical Circuits15 to 30 minute
Industry Fire-Resistance Requirements
1 1/2 to 3 hour 15 to 30 minute
Fire Protection Products
3M’s UL listing, BYBU.XR202 addresses structural steel protection up to 4 hours. See system for layering.
3M’s UL listing, XCLF.TB-7 addresses electrical circuit protection up to 60 minutes. 4-layers for 60 minute.
15
Fire Testing - ExposuresFire Testing & Listings
UL 1709 (ASTM E 1529)TIME -TEMPERATURE CURVES ASTM E 119 (UL 263) VS ASTM E 1529 (UL 1709)
ASTM E 119
UL 1709 /
This test exposes an item to the UL 1709 high-intensity time-temperature curve. The heat flux is approximately 200 kW/m2. For comparison the regular intensity ASTM E 119 curve that’s commonly used in commercial
ASTM E 1529 y
construction is superimposed.
NFPA 58 Annex H “Torch Test” with Hose Stream These tests are driven by gas flow rates.
More information on the following slides
Fire Protection Products
ISO 22899-1 Jet FireMore information on the following slides
16
E M S l S l
Fire Testing & Listings
E-Mat – Structural SteelApplications including:
BeamsBeamsColumnsTubular Steel (Pipes)
Requirements:Structural steel beams and columns require protection from a fire-rated enclosure in order to maintain supporting strength during a fire event. Note: layering requirements
ill d d f t l d fi will depend on mass of steel and fire exposure.
Fire Protection Products17
Fire Testing – Structural Steel ApplicationsFire Testing & Listings
UL BYBU.XR202In UL 1709 the goal is to keep the average steel temperature below g p1000F (538C) and any individual point below 1200F (649C).
Full details are presented in UL system No. BYBU.XR202
Blockouts3M testing has demonstrated that E-mat applied at blockout locations (where fireproofing is left off to allow for making structural connections) provides performance that is at least equivalent to that of the cementitious material.
Fire Protection ProductsRef: 3M FTN 12-0146, -0147, -0151, -0152, -0154, -0156 18
E mat Electrical Applications
Fire Testing & Listings
When a fire occurs, the electrical systems that control critical areas (e.g. control rooms ventilation lighting alarms and elevators) and
E-mat – Electrical Applications
control rooms, ventilation, lighting, alarms and elevators) and components (e.g. switches, actuator valves, conduit, controls) in a fire zone must remain operational in order to facilitate a safe and orderly plant shutdown and evacuation.
Requirements:Electrical raceways (cable tray, conduits, etc.) which contain critical signal, control or power cables, require protection from a fire-rated enclosure in order to maintain functionality during a fire event. The cable jacketing must
i i t t t ll bl tiremain intact to allow cable operation.
Fire Protection Products19
Fire Testing – Electrical CircuitsFire Testing & Listings
In ASTM E 1725,the goal is to keep the average tray & cables temperature from rising no more that 250F (138.9C) above ambient, and no
UL XCLF.TB-7 (UL 1709 fire exposure)that 250F (138.9C) above ambient, and no individual point from rising more than 325F (180.6C) above ambient.
2 layers 15 minutes
Fire Protection ProductsFull details are presented in UL system No. XCLF.TB-7
2 layers 15 minutes3 layers 30 minutes4 layers 60 minutes
20
E-Mat Testing (Electrical System Components)
Ready to be TestedTest Sample Assembly
Fire Protection Products21
E-Mat Testing (Electrical System Components)
After Fire ExposureInside Furnace
Fire Protection Products22
E-Mat Testing (Electrical System Components)
High Pressure Water Hose Exposure Visual Inspection After 3-Hour Fire Test
Fire Protection Products23
InteramTM E-5A Mat | Electrical Applications|
Ensuring the electrical system components within the barrier system are operational | Low Ampacity Deratingsystem are operational | Low Ampacity Derating
Easy Inspections | Simple Access for cablesApplications: System N° TB-7
Electrical Raceway | Cable Tray | Cables | Conduit, etc.
Fire Rating ASTM E 1725 pass/fail
ASTM E 1529 fire exposure
y | y | |
Minimum Layers of E-Mat
Fire Rating (Min)
1 13
2 28
Fire Resistance for Steel Cable Tray 102mm x 35mm
When a fire occurs, the electrical systems that control critical areas such as control rooms, ventilation, lighting, alarms and elevators must remain operational in order to facilitate a safe and orderly plant shutdown and evacuation.
2 28
4 78
Fire Protection Products
shutdown and evacuation.
© 3M 2013. All Rights Reserved.24
Cable Tray Test Results
To-the-minute performance data allows specifying engineers to fine tune a protection scheme ; striking a balance between the facilities’ specific risk-based survivability needs and costbased survivability needs and cost.
Fire Protection Products© 3M 2013. All Rights Reserved.25
Related Applications – Cable Tray AccessFire Testing & Listings
Concept:Cable trays often require access for inspection or pulling new cables. Installing E-mat in as depicted below affords easy access.
Fire Protection Products26
Related Applications – Cable BreaksFire Testing & Listings
An Economical Alternative to Protect Electrical Cable Trays Used to Help Stop the Spread of Fire in Cable TraysTypically Placed Every 25ft (7 6m) to 50ft (15 2m)Typically Placed Every 25ft. (7.6m) to 50ft. (15.2m)
Concept:Flame spread along cable trays can be contained to limited areas with the use of fire breaks placed at selected intervals along the cable trays. Then the extent of new cable th t h t b li d i i li it d t th t b t b k
Fire Protection Products
that has to be spliced-in is limited to the segment between breaks.
Note: This is not a tested system. Some facilities accept this practice on a “Deemed To Satisfy” basis.27
Fire Testing – Electrical CircuitsCable coatings may increase the time to ignition of cables however post fire the cables are
Fire Testing & Listings
Cable Coatings – From API 2218 of cables, however post fire the cables are consumed.
In contrast, an 3M Interam E-5A-4 E-Mat application would keep the cables operable and useable post fire The cables can remain useable post fire. The cables can remain powered while the E-Mat is being replaced.
Fire Protection Products28
E M V l Ski & T k
Fire Testing & Listings
E-Mat – Vessel Skirts & Tanks
Requirements:Vessel Skirts and Tanks require protection to keep their contents from reaching critical temperatures
NFPA 58 (2011 Ed.) Annex H P d f T h Fi d H St T ti f Th l I l ti Procedure for Torch Fire and Hose Stream Testing of Thermal Insulating Systems for LP-Gas Containers
“Thermal protection insulating systems, proposed for use on LP-Gas containers as a means of “Special Protection” under 6.25.3.1, are required to p qundergo thermal performance testing as a precondition for acceptance. The intent of this testing procedure is to identify insulation systems that retard or prevent the release of a container’s contents in a fire environment of 50 minutes duration and that resist a concurrent hose stream of 10 minutes duration ”
Fire Protection Products
duration.
29
Fire Testing – NFPA 58 Annex H “Torch Test” with Hose Streama.k.a NFPA 290 In NFPA 58, Annex H ) the 40 mph
(64 k h) t h i 2200F (1200C)
Fire Testing & Listings
Intertek 3MU/AF 50-01(64 kph) torch is 2200F (1200C) throughout the test duration. The goal is to keep the back side of the plate from reaching 800F (427C).
30 psi (207kPa) hose stream
Fire Protection ProductsFull details are presented in Intertek Design Listing No. 3MU/AF 50-01 30
Fire Testing - Jet Fire – ISO 22899Fire Testing & Listings
Interam E-5A-4 Endothermic Mat (“E-Mat”) has been in the 3M Fire Protection Products portfolio since the 1980’sProducts portfolio since the 1980’s.Until recently, most fire testing has used the cellulosic or hydrocarbon exposures.Jet Fire is the test often required for off-Jet Fire is the test often required for offshore platforms. Comparison:
UL 1709 Hydrocarbon intensity ~ 200 kW/m^2ISO 22899 Jet Fire intensity ~300 kW/^2 with erosive forces for the impingement of the gas jet
“Jet fires give rise to high convective and radiative heat fluxes as well as high i f T t b th t f h t fl i ffi i t tit 0 3 erosive forces. To generate both types of heat flux in sufficient quantity, a 0,3
kg/second sonic release of gas is aimed into a shallow chamber, producing a fireball with an extended tail. The flame thickness is thereby increased and hence so is the heat radiated to the test specimen. Propane is used as the fuel since it has a greater propensity to form soot than does natural gas and
th f d fl f hi h l i it Hi h i f
Fire Protection Products
can therefore produce a flame of higher luminosity. High erosive forces are generated by the release of the sonic velocity gas jet 1 m from specimen surface.” ISO 22899-1:2007
31
Fire Testing - Jet Fire – ISO 22899Fire Testing & Listings
What was tested:1 flat plate – Analogous to a bulk head or large diameter tank1 vertical stiffener – This geometry replicates the flange of a structural steel member
How they were built:3M Spray 90 Adhesive was used as a temporary hold(3) layers of E-5A-4 E-Mat were applied26 gauge stainless steel covered the E-MatCupped-head pins (applied with a pin welder) were used for permanent fixingCupped-head pins (applied with a pin welder) were used for permanent fixing
Fire Protection Products32
Jet Fire Testing - Flat Plate Fire Testing & Listings
Fire Protection Products33
Jet Fire Testing - Vertical Stiffener Fire Testing & Listings
Fire Protection Products34
Jet Fire Testing - Flat Plate Fire Testing & Listings
Jet Fires of Passive Fire Protection Materials
Intertek 3MU/AF 240-03
Temperature Rise 13°C – Time 15 minutesTemperature Rise 35°C – Time 30 minutes Temperature Rise 99°C – Time 60 minutes Temperature Rise 208°C – Time 120 minutes Temperature Rise 242°C – Time 180 minutes
Fire Protection Products
Temperature Rise 242 C – Time 180 minutes Temperature Rise 251°C – Time 240 minutes
Full details are presented in Intertek Design Listing No. 3MU/AF 240-03 35
Jet Fire Testing - Vertical Stiffener Fire Testing & Listings
Jet Fires of Passive Fire Protection Materials
Intertek 3MU/AF 240-04
Temperature Rise 5°C – Time 15 minutes Temperature Rise 26°C – Time 30 minutes Temperature Rise 76°C – Time 60 minutes Temperature Rise 182°C – Time 120 minutes Temperature Rise 275°C – Time 180 minutes
Fire Protection ProductsFull details are presented in Intertek Design Listing No. 3MU/AF 240-04
Temperature Rise 275 C – Time 180 minutes Temperature Rise 356°C – Time 240 minutes
36
Jet Fire - SummaryFire Testing & Listings
0.3 kg/s (40 lb/min) propane gas flow rateGas line pressure between 350-400 kPa (51-58 psi)
Test were conduced for 4 hours, each consuming 4,260 kg (9,400 lbs) of fuel
Both specimen easily achieved the targeted JF/120/400 ratingg(Jet Fire, 120 minutes, max. 400C rise)
In fact they both remained below 400C for In fact, they both remained below 400C for 240 minutes.
Fire Protection Products37
Lloyd’s Register & DNVFire Testing & Listings
Lloyd’s Register witnessed NFPA 58 Torch Testing & ISO 22899-1 Jet Fire TestingJet Fire Testing
DNV witnessed hydrocarbon (high-intensity) structural steel testing.
Fire Protection Products38
Related Testing – HDPE PipeFire Testing & Listings
Corrosion of carbon steel pipe is a major problem in industrial facilities.HDPE (High Density Polyethylene) pipe mitigates the
i bl b t i i ith fi t ticorrosion problem, but raises issues with fire protection.3 Hour ASTM E 119 testing of E-mat over HDPE pipe was sponsored by EPRI.“ the pipe retained its overall cross section as well…the pipe retained its overall cross section, as well as its leak tight integrity…”
Fire Protection Productshttp://www.epri.com/abstracts/Pages/ProductAbstract.aspx?ProductId=000000000001023004 39
Non-Fire AttributesNon-Fire Attributes
AmpacityCUIAging / Weathering
Fire Protection Products40
Ampacity Derating, Defined
Non-Fire Attributes
p y g,
The term ampacity was coined in 1951 and refers to the amperage capacity of electrical conductors. Ampacity is defined as the maximum allowable current, in amperes, that an electrical conductor or cable can carry, in a given configuration, before the conductor temperature exceeds the maximum rated continuous temperature of the conductor or cable.
REFERENCE:3M Ampacity Report
Fire Protection Products
p y pJanuary, 1987Interam™ Fire Protection MaterialsRichard R. Licht
41
Test Standard IEEE 848-1996Non-Fire Attributes
Title: Standard Procedure for the Determination of the Ampacity Derating of Fire-Protected Cables
This test standardizes the conditions:1” Conduit, (1) 4/C No. 10 AWG cable. (Approximately 40% fill)4” Conduit, (12) 3/C No. 6 AWG cables. (Approximately 40% fill)4” x 24” Tray, (96) 3C No. 6 AWG cables. (Approximately 60% fill)
Voltage is adjusted to equilibrate the cables at 90°C, establishing a current (amperes) baseline.Then fireproofing material is applied and the process repeated Then fireproofing material is applied and the process repeated. The room is held constant at 40°C
Fire Protection Products42
Ampacity - Test Results (IEEE P848), Ampacity Derating FactorThe 3, 5 & 6 layers tested were selected because they correspond with the 1 and 3 hour cellulosic fire (ASTM E 119)
Non-Fire Attributes
protection configurations required by the Nuclear Regulatory Commission.Ampacity derating estimates for the E-mat layering typical to industrial and O&G applications (high-intensity fire, 15 -30
minute rating) can be interpolated.Similarly, for 2 hour systems for commercial applications, such as UL FHIT.34, the values can also be interpolated from
ADF Layers of 3M Interam E‐5A‐4 Endothermic Mat
Item 2 3 4 5 6
the adjacent data points.
Item 2 3 4 5 6
1" Conduit ‐ 7.86% ‐ 20.29% ‐
4" Conduit ‐ 8.96% ‐ 34.92% ‐
4" x 24" Tray 46.21% 49.88% ‐ ‐ 56.62%
• Passive fire protection materials placed on or near an energized electrical conductor interfere with heat dissipation to some degree. As such, ampacity derating should be considered so the conductor does not exceed its maximum rated continuous temperature (a lower ampacity derating means more heat is dissipated).
• Due to the complexity of this subject, it is important to note that these values should be used for general estimates only.• There are many factors (too numerous to list here), which affect the % Ampacity Derating, including: conductor size
ambient temperature, cable grouping geometry, cable jacket thermal conductivity, emissivity and air flow.
Fire Protection Products
REFERENCES:OPL 14540-99074 & 99075OPL 8610-102164 & 102165OPL 8610-102166OPL 14540-100770UL 86NK30773
ambient temperature, cable grouping geometry, cable jacket thermal conductivity, emissivity and air flow.
43
Ampacity - Comparison to Ceramic FiberNon-Fire Attributes
Little information is available about ceramic fiber’s ADF, but NRC Information Notice 93-40* provides some. A comparison:93 40 provides some. A comparison:
REFERENCES:OPL 14540-99074 & 99075OPL 14540-100770
Fire Protection Products
OPL 14540 100770
*Nuclear Regulatory Commission Information Notice 93-40http://www.nrc.gov/reading-rm/doc-collections/gen-comm/info-notices/1993/in93040.html
44
Nuclear Regulatory Commission, NUREG-1924Non-Fire Attributes
“Unlike other barrier systems, the manufacturer (3M) and later distributor performed
Resolution and Staff Conclusion – 3M Interam E-50 Series Mat
numerous fire endurance, seismic, LOCA, and ampacity deratingtesting of which adequately bound the configurations used in NPPs.”
The 3M data is presented in Appendix D of the document
Fire Protection Productshttp://www.nrc.gov/reading-rm/doc-collections/nuregs/staff/sr1924/
The 3M data is presented in Appendix D of the document.
45
Nuclear Regulatory Commission, NUREG-1924Non-Fire Attributes
In the same report the NRC made the following statement about ceramic fiber:
5.6.2 ProblemsAs presented in the testing section that followings, the pure insulation properties of the ceramic fiber was not capable of reducing the heat transfer from the extreme heat of the test furnace (ASTM E 119 c r e) to the protected cable race a s In fact there ere onl t o test specimens (ASTM E-119 curve) to the protected cable raceways. In fact, there were only two test specimens (see Virgil C Summer Nuclear Station testing) which provide the rated 1-hour protection as specified in Supplement 1. All other testing of Kaowool and FP-60 ERFBS failed the Supplement 1 criteria or the test report was not sufficient in detail to determine if the test specimen would pass the GL 86-10 Supplement 1 guidanceSupplement 1 guidance.
Fire Protection Productshttp://www.nrc.gov/reading-rm/doc-collections/nuregs/staff/sr1924/46
Corrosion Under Insulation
E M t Ad t
Non-Fire Attributes
Per API 2218 E-Mat “does not catalyze corrosion (nor protect against corrosion) ”
E-Mat Advantage
corrosion (nor protect against corrosion).
E-mat is re-enterable: Section can be removed periodically to allow for visual removed periodically to allow for visual inspection of the substrate, and then the same E-mat can be reinstalled.
Fire Protection Products47
Corrosion Under Insulation - ASTM E 937Non-Fire Attributes
ASTM E 937 ‘Standard Test Method for Corrosion of Steel by Sprayed Fire-Resistive Material (SFRM) Applied to Structural Members’
No measured weight loss on alkyd-primed steel or galvanized steel (e.g. no corrosion)
Extremely low weight loss on bare steel (0.006%)
Fire Protection Products48
Aging / WeatheringNon-Fire Attributes
In addition to the fire-resistance requirements in UL 1709, there are also mandatory simulated environmental tests: Accelerated aging Hi h h iditHigh humiditySalt spray exposureCycling effects of water/freezing temperatures/drynessExposure to air containing carbon dioxide and Exposure to air containing carbon dioxide and Exposure to air containing carbon dioxide sulfur dioxide
3M Interam E-5A-4 with no supplemental covering meets these requirements.
If desired, supplemental aluminum or stainless steel weather cladding can be applied over top of the E 5A 4the E-5A-4.
Fire Protection ProductsREFERENCE:12CA27359
49
Aging / WeatheringNon-Fire Attributes
3M has conducted extensive independent testing in this area, including 500 hour weatherometer exposure with subsequent analysis of the peak endothermic temperature (°C), LOI (%), weight change (%), thickness change (%), temperature (°C), and flexibility. ( ) g g ( ) g ( ) p ( ) y
As a result of our testing, the following statement is given:Based on tests we believe to be reliable and upon use conditions normally encountered in Based on tests we believe to be reliable and upon use conditions normally encountered in nuclear plants excluding misapplication, misuse, acts of God, damage by other substances and the like, the enclosed test data on E50A Flexible Wrap substantiates an anticipated useful life of up to 40 years.
Fire Protection Products50
E ti ti ith E M t
Non-Fire Attributes
Estimating with E-Mat3M™ Interam™ Endothermic Mat E-5A-4 (E-Mat)
Refer to estimating guidelines.Refer to estimating guidelines.3M™ Aluminum Foil Tape 425
1 roll for every 3 to 5 rolls of mat.Scotch® Filament Tape 898
1 roll for every 3 to 5 rolls of mat1 roll for every 3 to 5 rolls of mat.3M™ Fire Barrier Sealant CP 25WB+ or 3000-WT
One tube for every 1 to 2 rolls of mat.Stainless Steel Bands
100′ (30 5 ) ll f 5 t 7 ll f t100′ (30.5 m) roll for every 5 to 7 rolls of mat.Band Clips (Seals)
1 box of 1000 clips for every 10 rolls of stainless steel bands.Hand banding tensioner, crimping tool, and banding cutter
Note: When an item penetrates a rated wall, floor or floor/ceiling assembly, additional fire protection products (e.g. 3M™ Fire Barrier Composite Sheet CS-195+) may be required to complete the through penetration system. Estimation Tool
Fire Protection Products
Environmental, health, and safety (EHS) requirements vary by country, refer to “Country-of-Use” product material safety data sheets (MSDS) for local compliance.
51
3M – Over 30 years of innovation in fire protection!Preferred brand among specialty firestop contractorsGlobal capabilitiesProven reliability and functionalityA complete line of fire protection products for:A complete line of fire protection products for:
• Flexible Wrap Systems for Air & Grease Ducts, Plenums and Electrical Components• Through Penetration Firestops• Construction Joints
Structural Steel• Structural Steel
Fire Protection Products52
\\usfile01\ND_beta\Common\FPP_Oil-Gas\3M E-Mat Oil and Gas Technical Summary rev8.pptx 2/13/2014
Questions? Questions? Questions? Questions? Thank You!Thank You!Thank You!Thank You!
Warranty and Limited Remedy: 3M warrants that each 3M Fire Protection Product will be free from defects in material and manufacture for 90 daysfrom the date of purchase from 3M’s authorized distributor. 3M MAKES NO OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING ANYIMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If a 3M product does not conform to this warranty,
3
the sole and exclusive remedy is, at 3M’s option, replacement of the 3M product or refund of the purchase price. Limitation of Liability: Exceptwhere prohibited by law, 3M will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental orconsequential, regardless of the legal theory asserted.
For more information, visit: www.3m.com/firestop3
Building and Commercial Services Division St. Paul, MN 55144-1000 1-800-328-1687 www.3M.com/firestopwww.3m.com/fireproof
Fire Protection Products3M, Firedam, and Interam are trademarks of 3M. Scotch is a registered trademark of 3M.53