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Oil & Gas and Industrial Applications 3M™ Interam™ E-5A-4 Endothermic Mat Innovative Endothermic Technology for Hydrocarbon and Jet Fire Applications Innovative Endothermic Technology for Hydrocarbon and Jet Fire Applications Protecting Life & Protecting Life Property UL 1709 High-Intensity Fire Exposures: Structural Steel & Cable Tray Fire Protection Products NFPA 58 Appendix H “Torch Test” (a.k.a. NFPA 290) ISO 22899-1 Jet Fire HDPE Pipe 1

3M E-Mat Oil and Gas Technical Summary Rev8

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3M E-Mat Oil and Gas Technical Summary. Innovative Endothermic Technology for Hydrocarbon and Jet Fire Applications

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Page 1: 3M E-Mat Oil and Gas Technical Summary Rev8

Oil & Gas and Industrial Applications 3M™ Interam™ E-5A-4 Endothermic MatInnovative Endothermic Technology for Hydrocarbon and Jet Fire ApplicationsInnovative Endothermic Technology for Hydrocarbon and Jet Fire Applications

Protecting Life&

Protecting LifeProperty• UL 1709 High-Intensity Fire Exposures: Structural Steel & Cable Tray

Fire Protection Products

p y• NFPA 58 Appendix H “Torch Test” (a.k.a. NFPA 290) • ISO 22899-1 Jet Fire• HDPE Pipe

1

Page 2: 3M E-Mat Oil and Gas Technical Summary Rev8

About 3MEstablished in 1902 as Minnesota Mining & Manufacturing$30bn sales in 2012$30bn sales in 2012Over 60,000 products (10,000 relevant to Oil & Gas Sector)Over 80 000 employees in 60 countries with more than 250 factoriesOver 80,000 employees in 60 countries with more than 250 factoriesCustomers in more than 200 countriesInvested $6.7bn in R&D over last 5 years$ yVoted 3rd most innovative company in 2012 by Booz & CoOver $1bn sales in Oil & Gas market globally

Fire Protection Products2

Page 3: 3M E-Mat Oil and Gas Technical Summary Rev8

3M Products & Technologies for Oil & Gas Marketg

Cold Shrink Joint splices and terminations

3M™ Novec™ 1230 Fire Protection Fluid

Non conductive

Corrosion protection paints, tapes and sealants

terminations – Non-conductive Halon gas replacement

Fire Protection Products3

Page 4: 3M E-Mat Oil and Gas Technical Summary Rev8

Driving Progress Around the WorldSwitzerland

g g

Canada JamaicaDominican Republic

Puerto Rico

Poland

Czech Republic

Germany

Lithuania

Latvia

Estonia

HungaryRomaniaUkraine

RussiaAustria

Switzerland

FinlandSweden

NorwayDenmark

Mexico

UK

Japan

China

Hong Kong

Korea

Netherlands

Costa RicaEl Salvador

GuatemalaTaiwan

VietnamThailand

Philippines

Colombia Venezuela

Panama

Peru

Italy

Trinidad & Tobago

Singapore

Malaysia

Australia

Brazil

Colombia Venezuela

ArgentinaChile

Ecuador

Peru

UruguayTurkey

Greece

Morocco

IndonesiaIndia

Israel Pakistan

Kenya

Sri LankaSouth AfricaPortugal

SpainNew Zealand

Sales & Marketing

Manufacturing/Converting

Fire Protection Products

Brazil FranceKazakhstanEgypt UAE

BelgiumTechnical Capabilities

4

Page 5: 3M E-Mat Oil and Gas Technical Summary Rev8

Technology OverviewgyIntumescent

A material that will expand in volume when exposed to heatA rigid char layer is created, protecting against fire penetration through the opening

EndothermicA material that has the property to absorb the heatReleases of Chemically Bound Water | Creates a Cooling Effect

AblativeAblativeA material that will slowly char away

• From the exposed side to the non-exposed side

InsulativeInsulativeA material that resists the heat transfer

• Low thermal conductivity

Fire Protection Products5

Page 6: 3M E-Mat Oil and Gas Technical Summary Rev8

AgendaProduct OverviewProduct OverviewIndustry Fire-Resistance RequirementsFi T ti & Li tiFire Testing & Listings

Structural SteelElectrical Circuits“Torch Test” with Hose StreamJet FireHDPE Pipe

Non-Fire AttributesAmpacityAmpacityCUIAging / Weathering

Fire Protection Products

3M Interam™ E-5A-4 Endothermic Mat3M Interam™ E-5A-4 Endothermic Mat

6

Page 7: 3M E-Mat Oil and Gas Technical Summary Rev8

Product Overview

3M’s Fire Protection Philosophy

P i S f t Obj ti1. Helps protect the lives of the occupants. 2. Helps protect property. 3. Helps minimize the costs associated with down time and

Primary Safety Objectives

3. Helps minimize the costs associated with down time and ensure continuity of operations — limiting the impact on business operations when fire does occur.

Fire Protection Products7

Page 8: 3M E-Mat Oil and Gas Technical Summary Rev8

Product Overview

3M™ Interam™ E-5A-4 Endothermic Mat

Standard Product OfferingColor...............................WhiteR ll Width 24 5 i (622 )Roll Width ...................... 24.5 in. (622 mm)Roll Length..................... 20 ft. (6.09 m)Mat Area/Roll .................40.8 ft.2 (3.79 m2)Mat Laminations 3 mil Aluminum Facing* Mat Laminations .............3 mil. Aluminum Facing* Mat Thickness.................0.408 in. (10.3 mm )Roll Weight......................74.6 lbs. (33.8 kg)Weight/Unit Area 1 83 lbs /ft 2 (8 93 kg/m2)Weight/Unit Area ............1.83 lbs./ft.2 (8.93 kg/m2)Bulk Density....................54 lbs./ft.3 (865 kg/m3)Stock Number ................ 98-0400-5465-6

* Also available with stainless steel facing (E-54-C)

Fire Protection Products

3M™ Interam™ Endothermic Mat E-5A-4

8

Page 9: 3M E-Mat Oil and Gas Technical Summary Rev8

C S ( )Time-Temperature Curves ASTM E 119 (UL 263) vs. ASTM E 1529 (UL 1709)

ASTM E 119 Curve

ASTM E 1529 Curve

Notice the severity of the

S 5 9 Cu e

hydrocarbon fire test curve – within 5 minutes to 2000°F (1093 °C) for duration of test (ASTM E 1529)

Fire Protection Products9

Page 10: 3M E-Mat Oil and Gas Technical Summary Rev8

Product Overview

Other Applications

E-Mat – Typical Applications

DuctsPlastic Pipes

Bulk Head & DecksCable Trays Structural Steel ConduitEquipment Shrouds

Furnace/Heater ServicesElevator Call BoxesMedical Gas BoxesCokers & Reactors

y

Cokers & ReactorsHose Cabinets

FCCUsPiping* Vessel Skirt Electrical Panel Box

Cable Tray Fire Breaks Sprinkler Line Storage Tanks

Fire Protection ProductsFor pipeline and fuel line applications, consult with 3M Fire Protection Technical Engineer to determine if product is suitable for application requirements.

10

Page 11: 3M E-Mat Oil and Gas Technical Summary Rev8

Product Overview

Features and Benefits Easily Installed (No surface preparation required)

Fl ibl Flexible (Can be applied to various shapes and sizes)

Re-enterable for quality inspections or for future rework and retrofitting (Easy Reinstalled)

For use in both interior and exterior applications (Versatile)

Designed to endure harsh environment (Durable)

Virtually maintenance free (Labor & Time Savings)

Applied in layers (Fulfills a Variety of Fire Protection Needs)pp y ( y )

Seismically tested (Durable)

Low ampacity derating of cables (Allows heat generated during normal operations to dissipate)

Can easily be cut to size (with scissors shears or utility knife)Can easily be cut to size (with scissors, shears or utility knife)

Fire Protection Products11

Page 12: 3M E-Mat Oil and Gas Technical Summary Rev8

Industry Fire-Resistance RequirementsIndustry Fire-Resistance Requirements

API - American Petroleum Institute2218 ‘Fireproofing Practices in Petroleum and Petrochemical Processing p g gPlants’2510A ‘Fire-Protection Considerations for the Design and Operation of Liquefied Petroleum Gas (LPG) Storage Facilitiesque ed et o eu Gas ( G) Sto age ac t es

EN ISO – European Standard, International StandardEN ISO European Standard, International Standard13702 ‘Petroleum and natural gas industries – Control and mitigation of fires and explosions on offshore production and installations – Requirements and guidelines’guidelines

Various Corporate Standards

Fire Protection Products

Various Corporate Standards

12

Page 13: 3M E-Mat Oil and Gas Technical Summary Rev8

API 2218 ’Fireproofing Practices in Petrochemical Processing Plants’

Industry Fire-Resistance Requirements

3M’s UL listing, BYBU.XR202addresses structural steel protection up to 4 hours. See system for layering.

3M’s UL listing, XCLF.TB-7 addresses electrical circuit protection up to 60 minutes. 4-layers for 60 minute.minutes. 4 layers for 60 minute.

API 2510A ‘Fire-Protection Considerations for the Design and Operation of Liquefied Petroleum Gas (LPG) Storage Facilities

In 3M’s UL listing, BYBU.XR202, tested to UL 1709 2-layers of E-5A-4 tested to UL 1709, 2 layers of E 5A 4 are needed for a 1-1/2 hour rating.

In 3M’s Intertek listing, 3MU/AF 50-01 2 l f E 5A 4 th NFPA 58

Fire Protection Products

2-layer of E-5A-4 pass the NFPA 58 flame impingement and fire water stream test

13

Page 14: 3M E-Mat Oil and Gas Technical Summary Rev8

Industry Fire-Resistance Requirements

ISO 13702 ‘Petroleum and Natural Gas Industries – Control and Mitigation of Fires and Explosions on Offshore Production Installations – Requirements and Guidelines.’

3M has testing & solutions for all fire severity levels:

•CF (ASTM E 119 / ISO 834)

•HF (UL 1709 / ASTM E 1529)

•JF (ISO 22899 / NFPA 58, H)

Fire Protection Products14

Page 15: 3M E-Mat Oil and Gas Technical Summary Rev8

Industry Performance Requirements – Summary

Structural1-1/2 to 3 hour

Electrical Circuits15 to 30 minute

Industry Fire-Resistance Requirements

1 1/2 to 3 hour 15 to 30 minute

Fire Protection Products

3M’s UL listing, BYBU.XR202 addresses structural steel protection up to 4 hours. See system for layering.

3M’s UL listing, XCLF.TB-7 addresses electrical circuit protection up to 60 minutes. 4-layers for 60 minute.

15

Page 16: 3M E-Mat Oil and Gas Technical Summary Rev8

Fire Testing - ExposuresFire Testing & Listings

UL 1709 (ASTM E 1529)TIME -TEMPERATURE CURVES ASTM E 119 (UL 263) VS ASTM E 1529 (UL 1709)

ASTM E 119

UL 1709 /

This test exposes an item to the UL 1709 high-intensity time-temperature curve. The heat flux is approximately 200 kW/m2. For comparison the regular intensity ASTM E 119 curve that’s commonly used in commercial

ASTM E 1529 y

construction is superimposed.

NFPA 58 Annex H “Torch Test” with Hose Stream These tests are driven by gas flow rates.

More information on the following slides

Fire Protection Products

ISO 22899-1 Jet FireMore information on the following slides

16

Page 17: 3M E-Mat Oil and Gas Technical Summary Rev8

E M S l S l

Fire Testing & Listings

E-Mat – Structural SteelApplications including:

BeamsBeamsColumnsTubular Steel (Pipes)

Requirements:Structural steel beams and columns require protection from a fire-rated enclosure in order to maintain supporting strength during a fire event. Note: layering requirements

ill d d f t l d fi will depend on mass of steel and fire exposure.

Fire Protection Products17

Page 18: 3M E-Mat Oil and Gas Technical Summary Rev8

Fire Testing – Structural Steel ApplicationsFire Testing & Listings

UL BYBU.XR202In UL 1709 the goal is to keep the average steel temperature below g p1000F (538C) and any individual point below 1200F (649C).

Full details are presented in UL system No. BYBU.XR202

Blockouts3M testing has demonstrated that E-mat applied at blockout locations (where fireproofing is left off to allow for making structural connections) provides performance that is at least equivalent to that of the cementitious material.

Fire Protection ProductsRef: 3M FTN 12-0146, -0147, -0151, -0152, -0154, -0156 18

Page 19: 3M E-Mat Oil and Gas Technical Summary Rev8

E mat Electrical Applications

Fire Testing & Listings

When a fire occurs, the electrical systems that control critical areas (e.g. control rooms ventilation lighting alarms and elevators) and

E-mat – Electrical Applications

control rooms, ventilation, lighting, alarms and elevators) and components (e.g. switches, actuator valves, conduit, controls) in a fire zone must remain operational in order to facilitate a safe and orderly plant shutdown and evacuation.

Requirements:Electrical raceways (cable tray, conduits, etc.) which contain critical signal, control or power cables, require protection from a fire-rated enclosure in order to maintain functionality during a fire event. The cable jacketing must

i i t t t ll bl tiremain intact to allow cable operation.

Fire Protection Products19

Page 20: 3M E-Mat Oil and Gas Technical Summary Rev8

Fire Testing – Electrical CircuitsFire Testing & Listings

In ASTM E 1725,the goal is to keep the average tray & cables temperature from rising no more that 250F (138.9C) above ambient, and no

UL XCLF.TB-7 (UL 1709 fire exposure)that 250F (138.9C) above ambient, and no individual point from rising more than 325F (180.6C) above ambient.

2 layers 15 minutes

Fire Protection ProductsFull details are presented in UL system No. XCLF.TB-7

2 layers 15 minutes3 layers 30 minutes4 layers 60 minutes

20

Page 21: 3M E-Mat Oil and Gas Technical Summary Rev8

E-Mat Testing (Electrical System Components)

Ready to be TestedTest Sample Assembly

Fire Protection Products21

Page 22: 3M E-Mat Oil and Gas Technical Summary Rev8

E-Mat Testing (Electrical System Components)

After Fire ExposureInside Furnace

Fire Protection Products22

Page 23: 3M E-Mat Oil and Gas Technical Summary Rev8

E-Mat Testing (Electrical System Components)

High Pressure Water Hose Exposure Visual Inspection After 3-Hour Fire Test

Fire Protection Products23

Page 24: 3M E-Mat Oil and Gas Technical Summary Rev8

InteramTM E-5A Mat | Electrical Applications|

Ensuring the electrical system components within the barrier system are operational | Low Ampacity Deratingsystem are operational | Low Ampacity Derating

Easy Inspections | Simple Access for cablesApplications: System N° TB-7

Electrical Raceway | Cable Tray | Cables | Conduit, etc.

Fire Rating ASTM E 1725 pass/fail

ASTM E 1529 fire exposure

y | y | |

Minimum Layers of E-Mat

Fire Rating (Min)

1 13

2 28

Fire Resistance for Steel Cable Tray 102mm x 35mm

When a fire occurs, the electrical systems that control critical areas such as control rooms, ventilation, lighting, alarms and elevators must remain operational in order to facilitate a safe and orderly plant shutdown and evacuation.

2 28

4 78

Fire Protection Products

shutdown and evacuation.

© 3M 2013. All Rights Reserved.24

Page 25: 3M E-Mat Oil and Gas Technical Summary Rev8

Cable Tray Test Results

To-the-minute performance data allows specifying engineers to fine tune a protection scheme ; striking a balance between the facilities’ specific risk-based survivability needs and costbased survivability needs and cost.

Fire Protection Products© 3M 2013. All Rights Reserved.25

Page 26: 3M E-Mat Oil and Gas Technical Summary Rev8

Related Applications – Cable Tray AccessFire Testing & Listings

Concept:Cable trays often require access for inspection or pulling new cables. Installing E-mat in as depicted below affords easy access.

Fire Protection Products26

Page 27: 3M E-Mat Oil and Gas Technical Summary Rev8

Related Applications – Cable BreaksFire Testing & Listings

An Economical Alternative to Protect Electrical Cable Trays Used to Help Stop the Spread of Fire in Cable TraysTypically Placed Every 25ft (7 6m) to 50ft (15 2m)Typically Placed Every 25ft. (7.6m) to 50ft. (15.2m)

Concept:Flame spread along cable trays can be contained to limited areas with the use of fire breaks placed at selected intervals along the cable trays. Then the extent of new cable th t h t b li d i i li it d t th t b t b k

Fire Protection Products

that has to be spliced-in is limited to the segment between breaks.

Note: This is not a tested system. Some facilities accept this practice on a “Deemed To Satisfy” basis.27

Page 28: 3M E-Mat Oil and Gas Technical Summary Rev8

Fire Testing – Electrical CircuitsCable coatings may increase the time to ignition of cables however post fire the cables are

Fire Testing & Listings

Cable Coatings – From API 2218 of cables, however post fire the cables are consumed.

In contrast, an 3M Interam E-5A-4 E-Mat application would keep the cables operable and useable post fire The cables can remain useable post fire. The cables can remain powered while the E-Mat is being replaced.

Fire Protection Products28

Page 29: 3M E-Mat Oil and Gas Technical Summary Rev8

E M V l Ski & T k

Fire Testing & Listings

E-Mat – Vessel Skirts & Tanks

Requirements:Vessel Skirts and Tanks require protection to keep their contents from reaching critical temperatures

NFPA 58 (2011 Ed.) Annex H P d f T h Fi d H St T ti f Th l I l ti Procedure for Torch Fire and Hose Stream Testing of Thermal Insulating Systems for LP-Gas Containers

“Thermal protection insulating systems, proposed for use on LP-Gas containers as a means of “Special Protection” under 6.25.3.1, are required to p qundergo thermal performance testing as a precondition for acceptance. The intent of this testing procedure is to identify insulation systems that retard or prevent the release of a container’s contents in a fire environment of 50 minutes duration and that resist a concurrent hose stream of 10 minutes duration ”

Fire Protection Products

duration.

29

Page 30: 3M E-Mat Oil and Gas Technical Summary Rev8

Fire Testing – NFPA 58 Annex H “Torch Test” with Hose Streama.k.a NFPA 290 In NFPA 58, Annex H ) the 40 mph

(64 k h) t h i 2200F (1200C)

Fire Testing & Listings

Intertek 3MU/AF 50-01(64 kph) torch is 2200F (1200C) throughout the test duration. The goal is to keep the back side of the plate from reaching 800F (427C).

30 psi (207kPa) hose stream

Fire Protection ProductsFull details are presented in Intertek Design Listing No. 3MU/AF 50-01 30

Page 31: 3M E-Mat Oil and Gas Technical Summary Rev8

Fire Testing - Jet Fire – ISO 22899Fire Testing & Listings

Interam E-5A-4 Endothermic Mat (“E-Mat”) has been in the 3M Fire Protection Products portfolio since the 1980’sProducts portfolio since the 1980’s.Until recently, most fire testing has used the cellulosic or hydrocarbon exposures.Jet Fire is the test often required for off-Jet Fire is the test often required for offshore platforms. Comparison:

UL 1709 Hydrocarbon intensity ~ 200 kW/m^2ISO 22899 Jet Fire intensity ~300 kW/^2 with erosive forces for the impingement of the gas jet

“Jet fires give rise to high convective and radiative heat fluxes as well as high i f T t b th t f h t fl i ffi i t tit 0 3 erosive forces. To generate both types of heat flux in sufficient quantity, a 0,3

kg/second sonic release of gas is aimed into a shallow chamber, producing a fireball with an extended tail. The flame thickness is thereby increased and hence so is the heat radiated to the test specimen. Propane is used as the fuel since it has a greater propensity to form soot than does natural gas and

th f d fl f hi h l i it Hi h i f

Fire Protection Products

can therefore produce a flame of higher luminosity. High erosive forces are generated by the release of the sonic velocity gas jet 1 m from specimen surface.” ISO 22899-1:2007

31

Page 32: 3M E-Mat Oil and Gas Technical Summary Rev8

Fire Testing - Jet Fire – ISO 22899Fire Testing & Listings

What was tested:1 flat plate – Analogous to a bulk head or large diameter tank1 vertical stiffener – This geometry replicates the flange of a structural steel member

How they were built:3M Spray 90 Adhesive was used as a temporary hold(3) layers of E-5A-4 E-Mat were applied26 gauge stainless steel covered the E-MatCupped-head pins (applied with a pin welder) were used for permanent fixingCupped-head pins (applied with a pin welder) were used for permanent fixing

Fire Protection Products32

Page 33: 3M E-Mat Oil and Gas Technical Summary Rev8

Jet Fire Testing - Flat Plate Fire Testing & Listings

Fire Protection Products33

Page 34: 3M E-Mat Oil and Gas Technical Summary Rev8

Jet Fire Testing - Vertical Stiffener Fire Testing & Listings

Fire Protection Products34

Page 35: 3M E-Mat Oil and Gas Technical Summary Rev8

Jet Fire Testing - Flat Plate Fire Testing & Listings

Jet Fires of Passive Fire Protection Materials

Intertek 3MU/AF 240-03

Temperature Rise 13°C – Time 15 minutesTemperature Rise 35°C – Time 30 minutes Temperature Rise 99°C – Time 60 minutes Temperature Rise 208°C – Time 120 minutes Temperature Rise 242°C – Time 180 minutes

Fire Protection Products

Temperature Rise 242 C – Time 180 minutes Temperature Rise 251°C – Time 240 minutes

Full details are presented in Intertek Design Listing No. 3MU/AF 240-03 35

Page 36: 3M E-Mat Oil and Gas Technical Summary Rev8

Jet Fire Testing - Vertical Stiffener Fire Testing & Listings

Jet Fires of Passive Fire Protection Materials

Intertek 3MU/AF 240-04

Temperature Rise 5°C – Time 15 minutes Temperature Rise 26°C – Time 30 minutes Temperature Rise 76°C – Time 60 minutes Temperature Rise 182°C – Time 120 minutes Temperature Rise 275°C – Time 180 minutes

Fire Protection ProductsFull details are presented in Intertek Design Listing No. 3MU/AF 240-04

Temperature Rise 275 C – Time 180 minutes Temperature Rise 356°C – Time 240 minutes

36

Page 37: 3M E-Mat Oil and Gas Technical Summary Rev8

Jet Fire - SummaryFire Testing & Listings

0.3 kg/s (40 lb/min) propane gas flow rateGas line pressure between 350-400 kPa (51-58 psi)

Test were conduced for 4 hours, each consuming 4,260 kg (9,400 lbs) of fuel

Both specimen easily achieved the targeted JF/120/400 ratingg(Jet Fire, 120 minutes, max. 400C rise)

In fact they both remained below 400C for In fact, they both remained below 400C for 240 minutes.

Fire Protection Products37

Page 38: 3M E-Mat Oil and Gas Technical Summary Rev8

Lloyd’s Register & DNVFire Testing & Listings

Lloyd’s Register witnessed NFPA 58 Torch Testing & ISO 22899-1 Jet Fire TestingJet Fire Testing

DNV witnessed hydrocarbon (high-intensity) structural steel testing.

Fire Protection Products38

Page 39: 3M E-Mat Oil and Gas Technical Summary Rev8

Related Testing – HDPE PipeFire Testing & Listings

Corrosion of carbon steel pipe is a major problem in industrial facilities.HDPE (High Density Polyethylene) pipe mitigates the

i bl b t i i ith fi t ticorrosion problem, but raises issues with fire protection.3 Hour ASTM E 119 testing of E-mat over HDPE pipe was sponsored by EPRI.“ the pipe retained its overall cross section as well…the pipe retained its overall cross section, as well as its leak tight integrity…”

Fire Protection Productshttp://www.epri.com/abstracts/Pages/ProductAbstract.aspx?ProductId=000000000001023004 39

Page 40: 3M E-Mat Oil and Gas Technical Summary Rev8

Non-Fire AttributesNon-Fire Attributes

AmpacityCUIAging / Weathering

Fire Protection Products40

Page 41: 3M E-Mat Oil and Gas Technical Summary Rev8

Ampacity Derating, Defined

Non-Fire Attributes

p y g,

The term ampacity was coined in 1951 and refers to the amperage capacity of electrical conductors. Ampacity is defined as the maximum allowable current, in amperes, that an electrical conductor or cable can carry, in a given configuration, before the conductor temperature exceeds the maximum rated continuous temperature of the conductor or cable.

REFERENCE:3M Ampacity Report

Fire Protection Products

p y pJanuary, 1987Interam™ Fire Protection MaterialsRichard R. Licht

41

Page 42: 3M E-Mat Oil and Gas Technical Summary Rev8

Test Standard IEEE 848-1996Non-Fire Attributes

Title: Standard Procedure for the Determination of the Ampacity Derating of Fire-Protected Cables

This test standardizes the conditions:1” Conduit, (1) 4/C No. 10 AWG cable. (Approximately 40% fill)4” Conduit, (12) 3/C No. 6 AWG cables. (Approximately 40% fill)4” x 24” Tray, (96) 3C No. 6 AWG cables. (Approximately 60% fill)

Voltage is adjusted to equilibrate the cables at 90°C, establishing a current (amperes) baseline.Then fireproofing material is applied and the process repeated Then fireproofing material is applied and the process repeated. The room is held constant at 40°C

Fire Protection Products42

Page 43: 3M E-Mat Oil and Gas Technical Summary Rev8

Ampacity - Test Results (IEEE P848), Ampacity Derating FactorThe 3, 5 & 6 layers tested were selected because they correspond with the 1 and 3 hour cellulosic fire (ASTM E 119)

Non-Fire Attributes

protection configurations required by the Nuclear Regulatory Commission.Ampacity derating estimates for the E-mat layering typical to industrial and O&G applications (high-intensity fire, 15 -30

minute rating) can be interpolated.Similarly, for 2 hour systems for commercial applications, such as UL FHIT.34, the values can also be interpolated from

ADF Layers of 3M Interam E‐5A‐4 Endothermic Mat

Item 2 3 4 5 6

the adjacent data points.

Item 2 3 4 5 6

1" Conduit ‐ 7.86% ‐ 20.29% ‐

4" Conduit ‐ 8.96% ‐ 34.92% ‐

4" x 24" Tray 46.21% 49.88% ‐ ‐ 56.62%

• Passive fire protection materials placed on or near an energized electrical conductor interfere with heat dissipation to some degree. As such, ampacity derating should be considered so the conductor does not exceed its maximum rated continuous temperature (a lower ampacity derating means more heat is dissipated).

• Due to the complexity of this subject, it is important to note that these values should be used for general estimates only.• There are many factors (too numerous to list here), which affect the % Ampacity Derating, including: conductor size

ambient temperature, cable grouping geometry, cable jacket thermal conductivity, emissivity and air flow.

Fire Protection Products

REFERENCES:OPL 14540-99074 & 99075OPL 8610-102164 & 102165OPL 8610-102166OPL 14540-100770UL 86NK30773

ambient temperature, cable grouping geometry, cable jacket thermal conductivity, emissivity and air flow.

43

Page 44: 3M E-Mat Oil and Gas Technical Summary Rev8

Ampacity - Comparison to Ceramic FiberNon-Fire Attributes

Little information is available about ceramic fiber’s ADF, but NRC Information Notice 93-40* provides some. A comparison:93 40 provides some. A comparison:

REFERENCES:OPL 14540-99074 & 99075OPL 14540-100770

Fire Protection Products

OPL 14540 100770

*Nuclear Regulatory Commission Information Notice 93-40http://www.nrc.gov/reading-rm/doc-collections/gen-comm/info-notices/1993/in93040.html

44

Page 45: 3M E-Mat Oil and Gas Technical Summary Rev8

Nuclear Regulatory Commission, NUREG-1924Non-Fire Attributes

“Unlike other barrier systems, the manufacturer (3M) and later distributor performed

Resolution and Staff Conclusion – 3M Interam E-50 Series Mat

numerous fire endurance, seismic, LOCA, and ampacity deratingtesting of which adequately bound the configurations used in NPPs.”

The 3M data is presented in Appendix D of the document

Fire Protection Productshttp://www.nrc.gov/reading-rm/doc-collections/nuregs/staff/sr1924/

The 3M data is presented in Appendix D of the document.

45

Page 46: 3M E-Mat Oil and Gas Technical Summary Rev8

Nuclear Regulatory Commission, NUREG-1924Non-Fire Attributes

In the same report the NRC made the following statement about ceramic fiber:

5.6.2 ProblemsAs presented in the testing section that followings, the pure insulation properties of the ceramic fiber was not capable of reducing the heat transfer from the extreme heat of the test furnace (ASTM E 119 c r e) to the protected cable race a s In fact there ere onl t o test specimens (ASTM E-119 curve) to the protected cable raceways. In fact, there were only two test specimens (see Virgil C Summer Nuclear Station testing) which provide the rated 1-hour protection as specified in Supplement 1. All other testing of Kaowool and FP-60 ERFBS failed the Supplement 1 criteria or the test report was not sufficient in detail to determine if the test specimen would pass the GL 86-10 Supplement 1 guidanceSupplement 1 guidance.

Fire Protection Productshttp://www.nrc.gov/reading-rm/doc-collections/nuregs/staff/sr1924/46

Page 47: 3M E-Mat Oil and Gas Technical Summary Rev8

Corrosion Under Insulation

E M t Ad t

Non-Fire Attributes

Per API 2218 E-Mat “does not catalyze corrosion (nor protect against corrosion) ”

E-Mat Advantage

corrosion (nor protect against corrosion).

E-mat is re-enterable: Section can be removed periodically to allow for visual removed periodically to allow for visual inspection of the substrate, and then the same E-mat can be reinstalled.

Fire Protection Products47

Page 48: 3M E-Mat Oil and Gas Technical Summary Rev8

Corrosion Under Insulation - ASTM E 937Non-Fire Attributes

ASTM E 937 ‘Standard Test Method for Corrosion of Steel by Sprayed Fire-Resistive Material (SFRM) Applied to Structural Members’

No measured weight loss on alkyd-primed steel or galvanized steel (e.g. no corrosion)

Extremely low weight loss on bare steel (0.006%)

Fire Protection Products48

Page 49: 3M E-Mat Oil and Gas Technical Summary Rev8

Aging / WeatheringNon-Fire Attributes

In addition to the fire-resistance requirements in UL 1709, there are also mandatory simulated environmental tests: Accelerated aging Hi h h iditHigh humiditySalt spray exposureCycling effects of water/freezing temperatures/drynessExposure to air containing carbon dioxide and Exposure to air containing carbon dioxide and Exposure to air containing carbon dioxide sulfur dioxide

3M Interam E-5A-4 with no supplemental covering meets these requirements.

If desired, supplemental aluminum or stainless steel weather cladding can be applied over top of the E 5A 4the E-5A-4.

Fire Protection ProductsREFERENCE:12CA27359

49

Page 50: 3M E-Mat Oil and Gas Technical Summary Rev8

Aging / WeatheringNon-Fire Attributes

3M has conducted extensive independent testing in this area, including 500 hour weatherometer exposure with subsequent analysis of the peak endothermic temperature (°C), LOI (%), weight change (%), thickness change (%), temperature (°C), and flexibility. ( ) g g ( ) g ( ) p ( ) y

As a result of our testing, the following statement is given:Based on tests we believe to be reliable and upon use conditions normally encountered in Based on tests we believe to be reliable and upon use conditions normally encountered in nuclear plants excluding misapplication, misuse, acts of God, damage by other substances and the like, the enclosed test data on E50A Flexible Wrap substantiates an anticipated useful life of up to 40 years.

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E ti ti ith E M t

Non-Fire Attributes

Estimating with E-Mat3M™ Interam™ Endothermic Mat E-5A-4 (E-Mat)

Refer to estimating guidelines.Refer to estimating guidelines.3M™ Aluminum Foil Tape 425

1 roll for every 3 to 5 rolls of mat.Scotch® Filament Tape 898

1 roll for every 3 to 5 rolls of mat1 roll for every 3 to 5 rolls of mat.3M™ Fire Barrier Sealant CP 25WB+ or 3000-WT

One tube for every 1 to 2 rolls of mat.Stainless Steel Bands

100′ (30 5 ) ll f 5 t 7 ll f t100′ (30.5 m) roll for every 5 to 7 rolls of mat.Band Clips (Seals)

1 box of 1000 clips for every 10 rolls of stainless steel bands.Hand banding tensioner, crimping tool, and banding cutter

Note: When an item penetrates a rated wall, floor or floor/ceiling assembly, additional fire protection products (e.g. 3M™ Fire Barrier Composite Sheet CS-195+) may be required to complete the through penetration system. Estimation Tool

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Environmental, health, and safety (EHS) requirements vary by country, refer to “Country-of-Use” product material safety data sheets (MSDS) for local compliance.

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Page 52: 3M E-Mat Oil and Gas Technical Summary Rev8

3M – Over 30 years of innovation in fire protection!Preferred brand among specialty firestop contractorsGlobal capabilitiesProven reliability and functionalityA complete line of fire protection products for:A complete line of fire protection products for:

• Flexible Wrap Systems for Air & Grease Ducts, Plenums and Electrical Components• Through Penetration Firestops• Construction Joints

Structural Steel• Structural Steel

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Questions? Questions? Questions? Questions? Thank You!Thank You!Thank You!Thank You!

Warranty and Limited Remedy: 3M warrants that each 3M Fire Protection Product will be free from defects in material and manufacture for 90 daysfrom the date of purchase from 3M’s authorized distributor. 3M MAKES NO OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING ANYIMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If a 3M product does not conform to this warranty,

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the sole and exclusive remedy is, at 3M’s option, replacement of the 3M product or refund of the purchase price. Limitation of Liability: Exceptwhere prohibited by law, 3M will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental orconsequential, regardless of the legal theory asserted.

For more information, visit: www.3m.com/firestop3

Building and Commercial Services Division St. Paul, MN 55144-1000 1-800-328-1687 www.3M.com/firestopwww.3m.com/fireproof

Fire Protection Products3M, Firedam, and Interam are trademarks of 3M. Scotch is a registered trademark of 3M.53