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3D thermal profiling Mechanized welding müller opladen made in germany

3D thermal profiling Mechanized welding - fabforless.com oxy-fuel pipe profile cutting machine with 3 axes in the early 1950s, ... Cimtas Turkey. müller opladen made in germany Thermal

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Page 1: 3D thermal profiling Mechanized welding - fabforless.com oxy-fuel pipe profile cutting machine with 3 axes in the early 1950s, ... Cimtas Turkey. müller opladen made in germany Thermal

3D thermal profiling

Mechanized welding

müller opladenmade in germany

Page 2: 3D thermal profiling Mechanized welding - fabforless.com oxy-fuel pipe profile cutting machine with 3 axes in the early 1950s, ... Cimtas Turkey. müller opladen made in germany Thermal

müller opladenmade in germany

At our German plants in Opladen and Erkelenz we produce both 3D profile cutting machines for round pipes, box sections and selected girders, and also mechanized welding systems for the highest demands of the metal processing industry.Our machines are employed in all sectors of ther-mal cutting and welding, and in many cases repre-sent the primary and also most important stage in a modern production process.

Robust mechanical engineering “Made in Germany”, modern design, innovative technology and future focused software applications are the four corner stones of our products. Our products form a com-prehensive solution for complex cutting or welding tasks due to their high-quality workmanship and the many years of experience gathered by our staff in the field of application technology.

History Founded in 1918, MÜLLER OPLADEN is a tra-ditional mechanical engineering company that can look back over nearly one hundred years of history. Even today, the company is directed and managed by a third generation family member.

Philosophy The first principle of our company philosophy is to be the leading manufacturer of machines for three-dimensional thermal profile cutting of

workpieces and for automated welding. We achieve this by knowing what our customers need, by having a high level of technical com-petency and innovative products, and in re-sponding quickly and flexibly to the demands of the market. Another principle of our company philosophy includes working in partnership with our cus-tomers throughout the life cycle of the machines we supply.

Research and development In collaboration with our customers, our experi-enced engineers develop a continuous stream of new and improved products. Our staff have extensive experience in the fields of CAD design, programming, developing electronic control sys-tems and application-oriented cutting and weld-ing procedures. This is how we maintain our technological leadership.

Service The over a thousand machines at work each day in 54 countries demonstrate the reliability and capability of our products. For service inquiries we rely on our service centres based in Germany, the United Arab Emirates, India and Singapore to ensure the availability of our customers’ machines.

The company

Assembly in Opladen

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Products – thermal 3D profiling machines Since the construction of the first mechanically controlled oxy-fuel pipe profile cutting machine with 3 axes in the early 1950s, we have been developing our machines further. Today, the machines equipped with up to 7 axes are capable of profiling round pipes, box sections and selected girders. Along with these functional extensions, current machines can also be equipped with plasma cutting technolo-gy and increasingly efficient materials handling systems (logistics). Our software solutions for data preparation and data interchange between the machine and the CAD/CAM departments optimize the production process on the cus-tomer site.

Products – mechanized welding Since taking over the ARC KON engineering firm specializing in mechanized welding fixtures in 2003, we have steadily expanded our mecha-nized welding business unit. Along with such standard products as positioners, roller beds and column & booms, we can now offer custo-mized solutions. These customized solutions support the welding process with the automated and coordinated motions of the workpiece and welding head. The effectiveness, robustness and easy handling of our products ensure high-quality and efficient production.

Torch head of a pipe profile cutting machine

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Mechanized welding head for heat exchanger panels

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We are in our element wherever round pipes, box sections, tanks, steel girders and sheet steel have to be flame-cut or welded in three dimensions.Owing to our leading position on the world market in the thermal 3D pipe profiling machine segment, we serve our customers on all five continents espe-cially in the following sectors:

Offshore plant construction Steel construction Pipeline and process plant engineering Shipbuilding Wind turbine building

Listed below are some of our more than 1,000 reference customers in 54 countries.

Core sectors and solutions

Offshore construction: jacket

Offshore construction: top side

Offshore construction: jack-up rig

Core sectors

Selected reference customers

Country

Acergy Angola, Nigeria

Aker Solutions Norway

Kencana Petroleum Malaysia

Larsen & Toubro India, Oman, UAE

Saipem Congo, Italy, Nigeria

CUEL Thailand

Dragados Offshore Spain

Lukoil Russia

Swecomex Mexico

Technip Finland

Bergen Group Rosen-berg

Norway

Drydocks World Indonesia

Keppel FELS Singapore

Lamprell UAE

PPL Shipyard Singapore

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Steel construction

Pipeline and process plant engineering

Shipbuilding

Wind turbine building

Selected reference customers

Country

Cimolai Italy

DSD Steel France, Germany, Venezuela

Eiffel France

Mostostal Chojnice Poland

Unger Steel Austria, UAE

BHR Bilfinger Germany

GEA Germany, USA

Genoyer France, Romania

Ponticelli France, Nigeria

Tranter China, Germany, USA

Cochin Shipyard India

GSI China

IHC Merwede Netherlands

Nakilat Qatar

Navantia Spain

Interfer Rohrunion Germany

Vitkovice Power Engineering

Czech Republic

Cimtas Turkey

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müller opladenmade in germany

Thermal 3D profiling machines

Round pipes: mitres, saddle cuts

and cut-outs without a constant weld bevel

Round pipes: mitres and saddle cuts with

a constant weld bevel, cut-outs without

a constant weld bevel

Round pipes: mitres, saddle cuts,

and cut-outs with a constant weld bevel

Profiling portfolio as with 5 CNC axes:

plus offshore cut in accordance with AWS norm

and plus mitre cuts, double mitres cuts and cut-

outs with constant weld bevel for box sections

Profiling portfolio as with 5 CNC axes:

plus predetermined shapes for selected girders like

U-girders or L-girders with a constant weld bevel

Description of cutting profiles / Number of CNC axes:

3 CNC Axes

4 CNC Axes

6 CNC Axes

5 CNC Axes

7 CNC Axes

compactSeries

MPSeries

Applications depending on number of CNC axes and machine series

X X

X

X X

X

X

X

X

X

X

We have two series of thermal 3D profile cutting machines, “compact” and “MP”. The compact series comprises standardized, com-pact machines.The MP series consists of technologically high-ly complex machines which can be individually adapted to the specific needs of our customers. Each machine can be equipped with up to 7 axes, depending on the application. Our machines are designed for plasma and/or oxy-fuel cutting pro-cesses.The CNC axes are as follows:1. Rotation of the workpiece inside the chuck

system (Y-axis)2. Longitudinal movement of the cutting head

along the axis of the workpiece (X-axis)3. Oscillatory movement of the cutting head

(+/- 70°, B-axis)4. Rotation of the cutting head (360°, C-axis)5. Adjustment of the torch head’s clearance by a

laser-controlled measuring system to allow for surface irregularities on the workpiece (Z-axis)

6. Flame cutter clearance correction in relation to flame cutting angle during the cutting process (W-axis)

7. Transverse motion of the torch head offset by 90° from the workpiece axis (V-axis)

6

Pipe profile cutting machine RB 950/1500/6 MP with 6 CNC axes for pipes with a maximum diameter of 1,524 mm (60”)

RB 600/5 compact with 5 CNC axes for round pipes with a maximum diameter of 610 mm (24”)

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Technical features: compact machine series: MP machine series:

Application fields: Workshops / Industry construction sitesWorkpiece type: round pipe round pipe / box section / steel girders

Flexibility: flexible stationary

Max. pipe length in mm: 12,000 30,000Max. pipe weight in kg: 4,000 40,000Min. pipe diameter to cut in mm: 60 60Max. pipe diameter to cut in mm: 800 2,500Max. load of a pipe carriage in kg: 2,500 7,500

Number of axes: 5 6 - 7Number of CNC axes: 4 6 - 7Direct communication of the CNC axes with CAD/CAM: - xPipe tracing: Electromechanical LaserDrive design: Standard High dynamicsUSP integration: - x

Torch guidance system: Azimut torch head Robot-like torch headCutting area behind pipe chuck: - x

Oxy-fuel cutting: x xMaximum cuttable pipe wall thickness, oxy-fuel, in mm: 40 90 (150)Maximum torch tilt angle, oxy-fuel, in °: 60 70Omniflow automatic gas control system: - xPreheating torch : - xPlasma cutting: x xInverter plasma cutting: - xMinimum cuttable pipe wall thickness, plasma, in mm: 5 1Maximum cuttable pipe wall thickness, plasma, in mm: 30 80Maximum torch tilt angle, plasma, in °: 45 55Machine/plasma communication interface : - x

Library of standard cut macros: x xLibrary of special cut macros like offshore cut: - xNegative cutting angle correction: - xStart-position optimization: - xJoint compensation: - xAutomatic piercing and piercing optimization: - x

Comparison of the main technical differences between the compact and MP series

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Thermal 3D profiling machines MP series

RB 650/1200/6 MPwith 6 CNC axes and oxy-fuel cutting sys-tem for round pipes with a maximum diameter 1,220 mm (48”)

RB 400/800/6 MPwith 6 CNC axes and plasma cutting system Hypertherm HPR 260 for round pipes with a maximum diameter 812 mm (32”)

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RB 950/1500/6 MPwith 6 CNC axes, plasma cutting system Kjellberg FineFocus 450 and oxy-fuel cutting system for round pipes with a maximum diameter 1,524 mm (60”) and for box sections of maximum 420 mm x 420 mm (16,5” x 16,5”)

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müller opladenmade in germany

RB 950/2000/6 MPwith 6 CNC axes, plasma cutting system Kjellberg Fine Focus 450 and oxy-fuel cut-ting system for round pipes with a maxi-mum diameter 2,032 mm (80”)

Thermal 3D profiling machines MP series

RB 650/1200/7 MP with 7 CNC axes for round pipes and oxy-fuel cutting system for box sec-tions and selected steel girders

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Thermal 3D profiling machines compact series

RB 600/3 compactwith 3 CNC axes, plasms cutting system

Kjellberg PA-S45W, height-adjustable pipe chuck and ball gutter for round pipes with a

maximum diameter 610 mm (24”)

RB 800/5 compactwith 5 CNC axes, plasms cutting system Kjellberg Fine-Focus 450, oxy-fuel cutting system, height-adjustable pipe chuck, down-holding device and ball gutter for round pipes with a maximum diameter 812 mm (32”)

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Technical information RB 400 RB 600 RB 400/600 RB 800 RB 400/800 machine series: compact compact MP compact MP

Weight of standard 4,500 5,000 6,000 5,500 6,500 machine in kg:

Version with x x - x - 3 - 5 axes:

Version with - - x - x 6 - 7 axes:

Max. pipe weight 2,000 4,000 4,000 4,000 5,000 in kg:

Min. - max. 60 - 400 60 - 600 60 - 600 60 - 800 60 - 800 clampable round pipe diameter in mm:

Size of chuck opening - - 400 - 400 for round pipe through push in mm:

Min./max. clampable - - 270 x 270 - 270 x 270 box section sizes sizes in mm:

Min./max. clampable - - 270 x 270 - 270 x 270 girder sizes in mm:

Min. - max. cuttable 300 - 12,000 300 - 12,000 300 - 18,000 300 - 12,000 300 - 18,000 workpiece lengths in mm:

Suitable for oxy-fuel x x x x x and plasma cutting process:

Min. - max. wall 5-40 / 5-25 5-40 / 5-25 5-60 / 1-80 5-40 / 5-25 5-60 / 1-80 thicknesses in mm for oxy-fuel/plasma:

Max. cutting angle +/- 60 / +/- 45 +/- 60 / +/- 45 +/- 70 / +/- 55 +/- 60 / +/- 45 +/- 70 / +/- 55 main pipe to branch pipe for oxy fuel/plasma in °:

Possible pipe Pipe carriage / Pipe carriage / Pipe carriage / Pipe carriage / Pipe carriage / support solutions: ball gutter ball gutter ball gutter ball gutter motorized conveyor

müller opladenmade in germany

Thermal 3D profiling machines

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Technical information/ RB 400/1000 RB 650/1200 RB 950/1500 RB 950/2000 RB 1200/2500 machine series: MP MP MP MP MP

Weight of standard 7,000 9,000 10,000 12,000 14,000 machine in kg:

Version with - - - - - 3 - 5 axes:

Version with x x x x x 6 - 7 axes:

Max. pipe weight 6,000 12,000 25,000 35,000 40,000 in kg:

Min. - max. clampable 60 - 1,000 80 - 1,220 80 - 1,524 200 - 2,032 200 - 2,524 round pipe diameter in mm:

Size of chuck opening 400 650 950 950 1.200 for round pipe through push in mm:

Min./max. clampable 270 x 270 420 x 420 420 x 420 420 x 420 420 x 420 box section sizes in mm:

Min./max. clampable 270 x 270 420 x 420 420 x 420 420 x 420 420 x 420 girder sizes in mm:

Min. - max. cuttable 300 - 18,000 300 - 30,000 300 - 30,000 300 - 30,000 300 - 30,000workpiece lengths in mm:

Suitable for oxy-fuel x x x x x and plasma cutting process:

Min. - max. wall 5-60 / 1-80 5-90 / 1-80 5-90 / 1-80 5-90 / 1-80 5-90 / 1-80 thicknesses in mm for oxy-fuel/plasma:

Max. cutting angle +/- 70 / +/- 55 +/- 70 / +/- 55 +/- 70 / +/- 55 +/- 70 / +/- 55 +/- 70 / +/- 55 main pipe to branch pipe for oxy fuel/plasma in °:

Possible pipe Pipe carriage / Pipe carriage / Pipe carriage / Pipe carriage / Pipe carriage / support solutions: motorized conveyor motorized conveyor motorized conveyor motorized conveyor motorized conveyor

müller opladenmade in germany

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Thermal 3D profiling machines Standard macros for cutting profiles

Saddle 90° set-on concentric Saddle 90° set-on excentric Saddle < 90° set-on concentric Saddle < 90° set-on excentric

Cut out 90° Cut out 90° Cut out < 90° Cut out < 90° set-on concentric set-on excentric set-on concentric set-on excentric

Saddle 90° set-in concentric Saddle 90° set-in excentric Saddle < 90° set-in concentric Saddle < 90° set-in excentric

Cut out 90° Cut out 90° Cut out < 90° Cut out < 90° set-in concentric set-in excentric set-in concentric set-in excentric

Saddle double-mitre 90° Saddle double-mitre < 90° Slot concentric Slot excentric

Double-mitre Double-mitre Mitre 90° Mitre < 90° cut out 90° cut out < 90°

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müller opladenmade in germany

Multiple saddle 90° concentric Multiple saddle 90° excentric Multiple saddle < 90° concentric Multiple saddle < 90° excentric

Multiple saddle 90° concentric Multiple saddle 90° excentric Multiple saddle < 90° concentric Multiple saddle < 90° excentric

Elbow saddle concentric Elbow saddle excentric Elbow saddle offset concentric Elbow saddle offset excentric

Offshore saddle concentric Offshore saddle excentric Offshore mitre

Saddle 90° set-on concentric Saddle 90° set-on excentric Saddle < 90° set-on concentric Saddle < 90° set-on excentric variable bevel variable bevel variable bevel variable bevel

Cross cut-out excentric square Cross cut-out excentric angular Mitre 90° for fillet weld Mitre < 90° for fractional fillet weld

Mitre square pipe Double-mitre square pipe Slots square pipe Saddle square pipe

Special macros for cutting profiles

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Thermal 3D profiling machines Cutting results

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Our Windows-based COROBS® machine software is a mature and highly dependable software plat-form for 3D profile cutting machines. The various software solutions are subject to ongo-ing refinement and are adapted to the innovations and requirements of the market.

Thanks to ongoing digitization, we are able to opti-mally integrate customer processes in data man-agement between the profile cutting machines, component design and inventory management. We have developed numerous software modules in this field:

Module for online data input right at the profile cutting machine

Module for offline data input from an external workstation

MOCAD CAD system for the preparation of pipe designs

MOPRO® 3D CAD/CAM software for the gener-ation of macro-based cutting files from CAD data provided by current versions of BOCAD, Intergraph, Tekla Structures and Tribone

Software links between MOPRO® and the cus-tomer’s materials logistics solutions to check material availability

Nesting tool to minimize material scrap Virtual 3D simulation of a cutting macro before

the cutting process proper Internet-based fault diagnostic software

enabling our service department in Opladen to communicate with the machine control at the customer’s site for software updates or for identifying and solving technical problems relat-ing to software, CNC or drives.

Data interchange between the CNC of the pro-file cutting machine and the Omniflow gas con-trol system to optimize media consumption throughout cutting process.

COROBS macro-based machine software

3D simulation of a cutting macro

Thermal 3D profiling machines Software

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müller opladenmade in germany

The productivity of our machines is boosted con-siderably by automated workpiece handling with logistics integrated in the machine strategy.

The 3D illustration below shows a typical materials flow for round pipes with a loading table and han-dling system. The pipe is placed on the ball gutter or motorized conveyor positioned behind the chuck system.

From here the pipe is then pushed through the opening of the chuck onto the ball gutter or motor-ized conveyor in front of the chuck, where it is clamped and cut. The profiled pipe is then depos-ited on the table in front of the machine, where it awaits further processing.

The equipment for pipe feed in front of and behind the chuck system can take the form of either a ball gutter or motorized conveyor system. The ball gut-ter is suitable up to a pipe diameter of 610 mm (24”) and a maximum pipe weight of 2 tonnes. Pipe feed is then carried out manually.The motorized conveyor system, on the other hand, permits the automatic feed of pipes with a maxi-mum diameter of 2,032 mm (80”) and a maximum pipe weight of 15 tonnes. The feed rollers are auto-matically retracted before the start of cutting. The pipe itself is then supported by rollers which are power-adjusted to the pipe diameter beforehand.

Thermal 3D profiling machines Pipe logistics

Concept of a typical efficient materials flow for round pipes

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Ball gutter

Device for holding down out-of-round pipes to prevent them jumping during rotation

In addition to the ball gutter and motorized convey-or system solution, the machines can also be sup-plied with conventional pipe support carriages suit-able for a maximum pipe diameter of 2,540 mm (100”) and a maximum pipe weight of 7.5 tonnes. If the pipe is placed on 2 carriages, the pipe can be moved by pushing the carriages. The support roll-ers of the pipe carriage are manually or hydrauli-cally adjusted to the pipe diameter with a scissor mechanism.

Motorized conveyor system for a maximum pipe diameter of 1,524 mm (60”) and a maximum pipe weight of 15 tonnes

Pipe carriage for pipes with a maximum diameter of 1,220 mm (48”) and a maximum weight of 7.5 tonnes

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Our tilting positioners designed for maximum loads of 50 kg to 40,000 kg have universal applications in the manual and mechanical welding of circumferen-tial seams and in the accurate positioning of work-pieces.

The standard versions of our positioners have the following features:

Machine frame in a heavy-duty welded construction

Manual, electrical or hydraulic tilting adjustment

Fully machined plates of various sizes with centring prooves an T-slots from MO-DT-500 model and higher

Standard control

Possible optional features: Hollow drilling with different hole diameters Circumferential seam welding and

process controls Extensive system accessories such as

three-jaw chucks and torch positioners

In addition to tilting positioners, we also supply the following alternative series:

MO-DTH horizontal positioners for workpiece loads of 1,000 kg to 40,000 kg

MO-DTV vertical positioners for workpiece loads of 500 kg to 40,000 kg

MO-DTHV slewing and hydraulically height-adjustable positioners for workpiece loads of 1,000 kg to 40,000 kg

MO-DTMA multi-axis positioners for workpiece loads of 500 kg to 15,000 kg

Detailed information on the various models can be swiftly supplied on request.

Mechanized welding Positioners

MO-DT-100

MO-DT-500

MO-DT-1,000

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Max. load* Shaft Ø Tilting range: Speed in kg in mm in ° in RPM*

MO-DT-30 30 – +/- 90 0,125 – 5.0

MO-DT-50-HW-30 50 30 +/- 90 0.125 – 5.0

MO-DT-100-HW-125 100 125 +/- 90 0.125 – 5.0

MO-DT-200-HW-125 200 125 +/- 90 0.125 – 5.0

MO-DT-300-HW-125 300 125 +/- 90 0.125 – 5.0

MO-DT-500-HW-200 500 200 +/- 90 0.06 – 2.4

MO-DT-1,000 1,000 – 120 0.06 – 2.4

MO-DT-1,500 1,500 – 120 0.06 – 2.4

MO-DT-2,000 2,000 – 120 0.05 - 1.0

MO-DT-3,000 3,000 – 120 0.05 - 1.0

MO-DT-5,000 5,000 – 120 0.05 - 1.0

MO-DT-10,000 10,000 – 120 0.05 - 1,0

MO-DT-15,000 15,000 – 120 0.05 - 1.0

MO-DT-20,000 20,000 – 120 0.05 - 1.0

MO-DT-30,000 30,000 – 120 0.05 - 1.0

MO-DT-40,000 40,000 – 120 0.05 - 1.0

* For centric workpieces

MO-DTV 300

MO-DT-15,000-HV with hydraulic height adjustment

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Mechanized welding Motorized roller beds

müller opladenmade in germany

Our roller beds designed for maximum workpiece loads of 750 kg to 80,000 kg are used for the rota-tion and positioning of heavy, rotationally sym-metrical workpieces like tanks or boilers for further machining or welding.

The standard versions of our roller beds have the following features:

Drive unit including base frame and centrically displaceable motorized roller consoles

Locking with securing pins Steplessly controllable rotary drives by means of

self locking worm gears with built-on DC motor Support unit (same design as drive unit but

without drive) Standard control

Possible optional features: Steel rather than Vulkollan or solid

rubber wheels Undercarriage Self-centring version

MO-RB-SZ-20.000-Synchron for workpiece loads 5.000 kg to 40.000 kg

Detailed information on the various models can be swiftly supplied on request.

MO-RB-750 750 100 - 2,000 2,200 x 600 375 250 50 - 2,000

MO-RB-1.500 1,500 100 - 2,000 2,200 x 600 375 250 50 - 2,000

MO-RB-3.000 3,000 100 - 3,000 2,310 x 1,000 530 250 50 - 2,000

MO-RB-6.000 6,000 100 - 3,000 2,310 x 1,000 530 250 50 - 2,000

MO-RB-10.000 10,000 150 - 4,000 3,900 x 1,350 710 400 45 - 1,800

MO-RB-15.000 15,000 150 - 4,000 3,900 x 1,350 710 400 45 - 1,800

MO-RB-20.000 20,000 100 - 4,000 3,900 x 1,350 710 400 45 - 1,800

MO-RB-30.000 30,000 100 - 4,000 3,900 x 1,350 710 400 45 - 1,800

MO-RB-40.000 40,000 100 - 4,000 4,200 x 1,450 780 500 30 - 1,200

MO-RB-80.000 80,000 100 - 4,000 4,500 x 1,650 810 500 30 - 1,200

* For centric workpieces

Max. load in kg:*

Vessel diameterin mm:

Ground area (LxW) in mm:

Height in mm:

Roller diameter in mm:

Speed range in cm/min:*

MO-RB-40.000

MO-RB-SZ-20.000-Synchron

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Mechanized welding Columns & boomsOur columns and booms, designed for sizes of 2 x 2 metres up to 8 x 8 metres in terms of column stroke and boom range, are used for the position-ing and guidance of welding heads, welding torch-es and other tools. Column & booms can thus be combined with positioners and/or roller beds in a variety of applications such as the welding of cir-cumferential or longitudinal seams or the build-up welding of alloys on workpieces.

The standard versions of our columns & booms have the following features:

Lean or heavy-duty design, depending on the maximum boom load, the smoothness of motion (low vibration) and boom length

Guides on the column & boom with gear racks and linear guide rails

Standard control

Possible optional features: Undercarriage Operator seat mounted at the front end of the

boom (heavy-duty version only)

Along with the standard models mentioned above, we can also design column & boom combinations with other lengths.

Detailed information on the various models can be swiftly supplied on request.

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MO-AT-2,000x2,000 Lean 2,200 2,000 2,000 60

MO-AT-3,000x3,000 Lean 4,600 3,000 3,000 150

MO-AT-4,000x4,000 Lean 5,600 4,000 4,000 150

MO-AT-5,000x5,000 Heavy-duty 7,300 5,000 5,000 250

MO-AT-6,000x6,000 Heavy-duty 8,300 6,000 6,000 400

MO-AT-7,000x7,000 Heavy-duty 9,300 7,000 7,000 400

MO-AT-8,000x8,000 Heavy-duty 10,300 8,000 8,000 400

Version:Total height

in mm:Column stroke

in mm:Boom range

in mm:Max. boom load in kg:

MO-AT-2,000x2,000 / lean

MO-AT-8,000x8,000 / heavy-duty

MO-AT-7,000/7,000 – heavy-duty

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Since taking over the ARC KON engineering firm specializing in mechanized welding fixtures in 2003, we have steadily expanded our mechanized welding business unit. Along with such standard products as positioners, roller beds and columns & booms, we can now offer customized solutions. These customized solutions support the welding process with the automated and coordinated motions of the workpiece and welding head.

Thanks to our many years of experience and the training of our welding engineers, we mainly use such arc welding processes as TIG, MIG-MAG, SAW and plasma keyhole.

The product range can be extended on request to include a wide variety of system components such as torch fixtures, tractors or supports essential for the customized applications presented above.

The illustrated machines are examples of customized solutions on which we have employed modules from our own system.

müller opladenmade in germany

Automatic multi-axis positioner with integrated column & boom for MIG/MAG welding of various components

Tailstock turning device for the TIG welding of circumferential seams on flanges

Mechanized welding Customized solutions

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müller opladenmade in germany

Machine with two synchronized welding heads for plasma fine-beam welding of heat exchanger panels

Tailstock turning devices for the MIG/MAG welding of round pipes and flanges

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müller opladenmade in germany

Roller bed with column & boom for the MAG welding of circumferential and longitudinal seams on cylindrical workpieces

Column & boom with vertical welding table for MIG build-up welding on cylindrical workpieces

Mechanized welding Customized solutions

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müller opladenmade in germany

Tailstock turning device with two working heads on a column & boom

Plasma cutting head for for the removal of worn sur-faces and a TIG welding head for building up new alloys on the surface of the worm.

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MÜLLER OPLADEN GmbHStauffenbergstrasse 14-2051379 Leverkusen OpladenGermany

Phone: + 49 (0) 21 71 - 76 62 30Fax: + 49 (0) 21 71 - 76 62 55Email: [email protected]: www.mueller-opladen.de 08

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