45
7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406 Manual Number: 235857 R10 This manual contains standard production Product Identification Numbers. Special Engineered Options not included. P AR TS MANU AL FOR PARTS AND SERVICE: TELEPHONE: (888) 946-3330 35D MS 2-Stage Limited Freelift Mast For PIDs 35D-MS-001 Through Present

35D MS R10 - lift-tek.com · Page 7 2000 PSI Main Lift Cylinders For PIDs 35D-MS-1315 Through Present ML-6 ITEM QTY Part # Description ITEM QTY Part # Description 111 Back-Up Ring

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7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406

Manual Number:235857 R10

This manual contains standard productionProduct Identification Numbers.

Special Engineered Options not included.

P ARTS MANUAL

FOR PARTS AND SERVICE:TELEPHONE: (888) 946-3330

35D MS2-Stage

Limited Freelift MastFor PIDs 35D-MS-001 Through Present

PRODUCT I.D. NUMBER

XXX-XX-XXX

MA2380.epsEXAMPLE

XXX-XX-XXXX

About This Manual

Introduction

LIFT-TEK / ELECAR

CUSTOMER SERVICE

7040 S HWY 11WESTMINSTER, S.C. 29693

TELEPHONE: (888) 946-3330FAX: (864) 647-5406

This manual shows the parts breakdown for the mast product ID numbers.Locate the product ID number (PID) stamped on the left hand side of the outer uprightchannel. This number must be used when ordering replacement parts for this product.

Ordering PartsCustomers -

Parts and service literature is available through authorized lift truck dealers. Toplace an order, contact the lift truck dealer of your choice.

Lift Truck Dealers -To order parts and service literature contact:

35D MS XYZ

Page 3

ContentsIntroduction ........................................................................................................................................................................... 2Safety Decals ....................................................................................................................................................................... 32000 PSI Main Lift Cylinders................................................................................................................................................ 42600 PSI Main Lift Cylinders................................................................................................................................................ 8Outer Upright ...................................................................................................................................................................... 12Inner Upright ....................................................................................................................................................................... 18Hoist Chains ....................................................................................................................................................................... 22Lowering Control Valve ....................................................................................................................................................... 23Load Backrest .................................................................................................................................................................... 24Hydraulic Group.................................................................................................................................................................. 254 Roller Carriages............................................................................................................................................................... 266 Roller Carriages............................................................................................................................................................... 29STD-VIS Internal Hose Reeving ......................................................................................................................................... 32Single Function HI-VIS Internal Hose Reeving ................................................................................................................... 34Single Function Hi-Vis ORFS Internal Hose Reeving ......................................................................................................... 36Double Function HI-VIS Internal Hose Reeving .................................................................................................................. 38Double Function Hi-Vis ORFS Internal Hose Reeving ........................................................................................................ 40Recommended Spare Parts List ......................................................................................................................................... 42

Safety Decals

Page 4

2000 PSI Main Lift Cylinders

5

8

2

1

46

13

7

3

14

19

16

17

18

12

15

20

21

22

10

9

11

MA0357.eps

Ret

ract

ed C

ylin

der

Leng

th

For PIDs 35D-MS-001 Through 35D-MS-1314

Page 5

ML-1

OCLLOW

PRESSUREOCL

LOW PRESSURE

OCLLOW

PRESSUREMAINLIFT MAINLIFT MAINLIFT

QTY 1 QTY 1 QTY 156 582054 80 582102 105 58327057 582056 81 582104 106 58327258 582058 82 582106 107 58327459 582060 83 582108 109 58327760 582062 84 582110 110 58327961 582064 85 582112 111 58328162 582066 86 582114 112 58328363 582068 87 582116 113 58328564 582070 88 582118 114 58328765 582072 89 582120 116 58329066 582074 90 582122 117 58329267 582076 91 582124 118 58313768 582078 92 582126 119 58329469 582080 93 582128 120 58329570 582082 94 582130 121 58329671 582084 95 582132 123 58329772 582086 96 582134 124 58329873 582088 97 582136 125 58329974 582090 98 582138 126 58330075 582092 99 582140 127 58330176 582094 100 582142 128 58330277 582096 101 582144 130 58330378 582098 103 583136 131 58330479 582100 104 583268

(in) (in)

OCL - Outer channel length

(in)

CCP-1ITEM QTY PART # DESCRIPTION ITEM QTY PART # DESCRIPTION

1 1 N/A Shell 12 1 626505 Fitting2 1 N/A Plunger/Rod 13 1 668935 Snap - Ring3 1 N/A Space 14 1 3 Pull Wire4 1 1 Wiper 15 1 3 Piston5 1 562634 Retainer 16 1 1 Nylon Ring6 1 1 Seal 17 1 1 Seal7 1 1 Back-Up Ring 18 1 1 Wear Ring8 1 1 O-Ring 19 1 2 Check Valve9 1 563782 Fuse - Piston 20 1 1,2 O-Ring

10 1 562847 Spring 21 1 2 Washer11 1 562848 Spring Guide 22 1 2 Retaining Ring

Common Parts

1 - Included in Cylinder Service Kit 561307.2 - Included in Check Valve Service Kit 656290.3 - Included in Piston Service Kit 561277.

2000 PSI Main Lift CylindersFor PIDs 35D-MS-001 Through 35D-MS-1314

Page 6

2000 PSI Main Lift CylindersFor PIDs 35D-MS-1315 Through Present

12

21

14

1

9

15

13

18

10

22

2

8

19

3

7

11

20

5

4

17 16 6

MA3299.eps

23

24

Page 7

2000 PSI Main Lift CylindersFor PIDs 35D-MS-1315 Through Present

ML-6ITEM QTY Part # Description ITEM QTY Part # Description

1 1 1 Back-Up Ring 13 1 N/A Rod2 1 3 Check Valve 14 1 1 Rod Seal3 1 1 Circlip 15 1 N/A Shell Assembly4 1 1 Circlip 16 1 5 Spring5 1 4 Cushion Sleeve 17 1 5 Spring Guide6 1 5 Fuse Piston 18 1 N/A Stop Ring7 1 1 Nylon Ring 19 1 1 Washer8 1 1 O-Ring 20 1 1 Wear Ring9 1 1 O-Ring 21 1 1 Wiper

10 1 N/A Piston 22 1 N/A Wire Ring11 1 1 Piston Seal 23 1 626505 Fitting12 1 2 Retainer 24 1 3129 Snap Ring

4 - Included in Cushion Sleeve Kit P/N 3110436.5 - Included in Fuse Valve Kit P/N 3113146.

1 - Included in Seal Kit P/N 3113134.OCL = Outer Channel Length

2 - Included in Retainer Kit P/N 3114969-SUB.

3 - Included in Check Valve Kit P/N 3101894.

ML-5LOW

PRESSURELOW

PRESSURE

( QTY 2 ) ( QTY 2 )REF "A" REF "A"

56 1006933 78 100695057 1006934 79 100695158 1006935 80 100695259 1006936 81 100695360 1006937 82 100695462 1006938 83 100695566 1006939 84 100695667 1006940 85 100695768 1006941 86 100695869 1006942 89 100695970 1006943 92 100696072 1006944 93 100696173 1006945 95 100696274 1006946 101 100696375 1006947 106 100696476 1006948 118 100696577 1006949

OCL - Outer Channel Length

MAIN LIFT CYLINDER

OCL (IN)

MAIN LIFT CYLINDER

OCL (IN)

Page 8

5

6

7

8

2

1

4

13

3

9

10

11

12

14

15

16

18

17

MA0400.eps

2600 PSI Main Lift CylindersFor PIDs 35D-MS-001 Through 35D-MS-1314

Page 9

2600 PSI Main Lift Cylinders

CCP-2ITEM QTY PART # DESCRIPTION ITEM QTY PART # DESCRIPTION

1 1 N/A Shell 10 1 562847 Spring2 1 N/A Plunger/Rod 11 1 562848 Spring Guide3 1 N/A Spacer 12 1 626505 Fitting4 1 1 Wiper 13 1 688935 Snap Ring5 1 562634 Retainer 14 1 2 Pull-In Wire6 1 1 Seal 15 1 2 Piston7 1 1 Back-Up Ring 16 1 1 Nylon Ring8 1 1 O-Ring 17 1 1 Seal9 1 562849 Fuse Piston 18 1 1 Wear Ring

Common Parts

1 - Included in Cylinder Service Kit 561305.2 - Included in Piston Service Kit 561276.

ML-1

OCLHIGH

PRESSUREOCL

HIGH PRESSURE

OCLHIGH

PRESSUREMAINLIFT MAINLIFT MAINLIFT

(in) QTY 1 (in) QTY 1 (in) QTY 156 581962 80 582010 105 58323257 581964 81 582012 106 58323458 581966 82 582014 107 58323659 581968 83 582016 109 58323960 581970 84 582018 110 58324161 581972 85 582020 111 58324362 581974 86 582022 112 58324563 581976 87 582024 113 58324764 581978 88 582026 114 58324965 581980 89 582028 116 58325266 581982 90 582030 117 58325467 581984 91 582032 118 58313368 581986 92 582034 119 58325669 581988 93 582036 120 58325770 581990 94 582038 121 58325871 581992 95 582040 123 58325972 581994 96 582042 124 58326073 581996 97 582044 125 58326174 581998 98 582046 126 58326275 582000 99 582048 127 58326376 582002 100 582050 128 58326477 582004 101 582052 130 58326578 582006 103 583132 131 58326679 582008 104 583230

OCL - Outer channel length

For PIDs 35D-MS-001 Through 35D-MS-1314

Page 10

2600 PSI Main Lift CylindersFor PIDs 35D-MS-1315 Through Present

MS3303.eps

9

17

11

1

6

12

10

15

7

18

5

8

316

2

14 13 4

Page 11

2600 PSI Main Lift CylindersFor PIDs 35D-MS-1315 Through Present

ML-3

OCLHIGH

PRESSUREOCL

HIGH PRESSURE

MAINLIFT MAINLIFT(in) QTY 1 (in) QTY 156 1006968 76 100698557 1006969 77 100698658 1006970 78 100698759 1006971 79 100698860 1006972 80 100698962 1006973 81 100699063 1006974 82 100699164 1006975 84 100699266 1006976 85 100699367 1006977 86 100699468 1006978 89 100699569 1006979 92 100699670 1006980 93 100699772 1006981 95 100699873 1006982 97 100699974 1006983 101 100700075 1006984 118 1007001

OCL - Outer channel length

CCP-3ITEM QTY PART # DESCRIPTION ITEM QTY PART # DESCRIPTION

1 1 S, X Backup Ring 10 1 PART # Rod2 1 S, N Circlip 11 1 S, X Rod Seal3 1 N Cushion Sleeve 12 1 P Shell4 1 F Fuse Piston 13 1 F Spring5 1 S Nylon Ring 14 1 F Spring Guide6 1 S, X O-Ring 15 1 P Stop Ring7 1 P Piston 16 1 S Wear Ring8 1 S Piston Seal 17 1 S, X Wiper9 1 X Retainer 18 1 S, X Wire Ring

X - Items included in Retainer Kit 3114969-SUB.F - Items included in Fuse Valve Kit 3110435.

Common Parts

S- Items included in Service Seal Kit 3113134.P - Items are not servicable.N - Items included in Cushin Sleeve Kit 3110436.

Page 12

Outer UprightFor PIDs 35D-MS-001 Through 35D-MS-138

3

2

4

13

1

65

127

8

10

9

MA2572.eps

11

OLD STYLE WEAR PLUG & SHIM

NEW STYLE WEAR PLUG & SHIM

Page 13

Outer UprightFor PIDs 35D-MS-001 Through 35D-MS-138

WLD-1

OCLOUTER

UPRIGHT OCLOUTER

UPRIGHT OCLOUTER

UPRIGHTQTY1 QTY1 QTY1

(in) REF 1 (in) REF 1 (in) REF 156 686686 80 686710 105 20093057 686687 81 686711 106 20093158 686688 82 686712 107 20093259 686689 83 686713 109 20093360 686690 84 686714 110 20093461 686691 85 686715 111 20093562 686692 86 686716 112 20093663 686693 87 686717 113 20093764 686694 88 686718 114 20093865 686695 89 686719 116 20093966 686696 90 686720 117 20094067 686697 91 686721 118 20094168 686698 92 686722 119 20094269 686699 93 686723 120 20116170 686700 94 686724 121 20116271 686701 95 686725 123 20116372 686702 96 686726 124 20116473 686703 97 686727 125 20116574 686704 98 686728 126 20116675 686705 99 686729 127 20116776 686706 100 686730 128 20116877 686707 101 686731 130 20116978 686708 103 200928 131 20117079 686709 104 200929

OCL - Outer channel length

Outer Upright Part Numbers are for Reference Only.For Replacement Outers, order corresponding Outer on page 15.

WLD-2REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 1 n Outer Upright 8 2 201432 Chain Anchor2 2 664206 Roller 9 2 6518 Cotter Pin3 * 631881 Shim-.03 in. (0,7 mm) 10 2 200007 Jam Nut4 3 200524 Shim-.06 in. (1,5 mm) 11 2 212587 Thrust Plug Service Kit5 2 3129 Snap Ring 12 * 200525 Shim-.09 in. (2,2 mm)6 2 678964 Chain Pin 13 2 200006 Nut7 4 6508 Cotter Pin

* - Quantity will vary.n - See WLD-1 for part numbers.

Common Parts

Page 14

Outer Upright

3

4

13

1

1165

12

1510

78

MA2573.eps

2

14

20

19

17 21

9

18

16

OLD STYLE WEAR PLUG & SHIM

NEW STYLE WEAR PLUG & SHIM

For PIDs 35D-MS-139 Through 35D-MS-875

Page 15

Outer UprightFor PIDs 35D-MS-139 Through 35D-MS-875

WLD-3

OCLOUTER

UPRIGHT OCLOUTER

UPRIGHT OCLOUTER

UPRIGHTQTY1 QTY1 QTY1

(in) REF 1 (in) REF 1 (in) REF 156 202853 80 202877 105 20291957 202854 81 202878 106 20292058 202855 82 202879 107 20292159 202856 83 202880 109 20262360 202857 84 202881 110 20262461 202858 85 202882 111 20262562 202859 86 202883 112 20262663 202860 87 202884 113 20262764 202861 88 202885 114 20262865 202862 89 202886 116 20263066 202863 90 202887 117 20263167 202864 91 202888 118 20263268 202865 92 202889 119 20262369 202866 93 202890 120 20262470 202867 94 202891 121 20262571 202868 95 202892 123 20262672 202869 96 202893 124 20262773 202870 97 202894 125 20262874 202871 98 202895 126 20262975 202872 99 202896 127 20263076 202873 100 202897 128 20263177 202874 101 202898 129 20263278 202875 103 202917 130 20263379 202876 104 202918

OCL - Outer channel length

WLD-4REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 1 1 Outer Upright 12 * 200525 Shim, .09 in. (2,2 mm)2 2 664206 Roller 13 2 200006 Nut3 * 631881 Shim, .03 in. (0,7 mm) 14 2 202396 Bumper4 3 200524 Shim, .06 in. (1,5 mm) 15 2 201895 Clamp5 2 688935 Snap Ring 16 2 683823 Capscrew, M10 x 506 2 678964 Chain Pin 17 2 684649 Capscrew, M10 x 257 4 6508 Cotter Pin 18 4 683826 Lockwasher, M108 2 201432 Chain Anchor 19 1 2 Lowering Control Valve9 2 6518 Cotter Pin 20 1 683831 Bar10 2 200007 Jam Nut 21 2 611288 Fitting, 6-611 2 212587 Thrust Plug Service Kit

* - Quantity will vary.1 - See WLD-3 for part numbers.

2 - See specific pages for part numbers.

Common Parts

Page 16

Outer Upright

MA2574.eps

56

74

10

32

89

1

16

1213

14

15

11

OLD STYLE WEAR PLUG & SHIM

NEW STYLE WEAR PLUG & SHIM

For PIDs 35D-MS-876 Through Present

Page 17

Outer UprightFor PIDs 35D-MS-876 Through Present

WLD-6REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 1 1 Outer Upright 9 2 200006 Nut, .625 NF GR 82 2 664206 Roller 10 2 212587 Thrust Plug Service Kit3 * 631881 Shim, .03 in. (0,7 mm) 11 2 212250 Shim4 2 201432 Chain Anchor 12 2 683823 Capscrew, M10 x 505 2 6518 Cotter Pin 13 2 681238 Lockwasher, M106 2 678964 Pin 14 2 611288 Fitting, 6-67 4 6508 Cotter Pin 15 2 626505 Fitting, 6-68 2 200007 Jam Nut, .625 NF GR 8 16 1 2 Lowering Control Valve

* - Quantity will vary.1 - See WLD-5 for part numbers.

2 - See specific pages for part numbers.

Common Parts

WLD-5

OCLOUTER

UPRIGHTOCL

OUTER UPRIGHT

QTY 1 QTY 1

(in) REF 1 (in) REF 1

41 222029 78 21623756 216231 79 21609657 216841 80 21609758 232304 81 21623860 216842 82 21623962 216843 84 21609867 231295 85 21624168 216093 86 22721969 216094 89 21684670 216233 92 21610272 216844 93 22338573 216234 95 21628074 216095 97 22538175 216235 101 21610576 216845 106 22694677 216236 118 216109

OCL - Outer channel length

Page 18

Inner Upright

For PIDs 35D-MS-001 Through 35D-MS-875

MA0396.eps

2

5

7

1

43

6

Page 19

Inner Upright

For PIDs 35D-MS-001 Through 35D-MS-875

WLD-7

OCLINNER

UPRIGHT OCLINNER

UPRIGHT OCLINNER

UPRIGHTQTY1 QTY1 QTY1

(in) REF 1 (in) REF 1 (in) REF 156 686824 80 686848 105 20113757 686825 81 686849 106 20113858 686826 82 686850 107 20113959 686827 83 686851 109 20114060 686828 84 686852 110 20114161 686829 85 686853 111 20114262 686830 86 686854 112 20114363 686831 87 686855 113 20114464 686832 88 686856 114 20114565 686833 89 686857 116 20114666 686834 90 686858 117 20114767 686835 91 686859 118 20114868 686836 92 686860 119 20114969 686837 93 686861 120 20115070 686838 94 686862 121 20115171 686839 95 686863 123 20115272 686840 96 686864 124 20115373 686841 97 686865 125 20115474 686842 98 686866 126 20115575 686843 99 686867 127 20115676 686844 100 686868 128 20115777 686845 101 686869 129 20115878 686846 103 201135 130 20115979 686847 104 201136

OCL - Outer channel length

WLD-8REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 1 1 Inner Upright 5 2 661550 Chain Sheave2 2 683820 Capscrew, M10x1,5x16-8.8 6 * 631881 Shim - .03in. (0,7mm)3 2 683826 M10 Lockwasher 7 4 684206 Load Roller4 2 684430 Pin Assembly

* - Quantity will vary.1 - See WLD-7 for part numbers.

Common Parts

Page 20

Inner UprightFor PIDs 35D-MS-876 Through Present

MA0596.eps

32

1

8

45

6

675

4

8

9

13

14

10 11 12

9 10 11 12

Page 21

Inner Upright

For PIDs 35D-MS-876 Through Present

OCLINNER

UPRIGHTOCL

INNER UPRIGHT

QTY 1 QTY 1

(in) REF 1 (in) REF 1

41 222030 78 21686056 216847 79 21686157 216848 80 21686258 232305 81 21686360 216849 82 21686462 216850 84 21686567 231296 85 21686668 216851 86 22722269 216852 89 21686770 216853 92 21686872 216854 93 22338673 216855 95 21686974 216856 97 22538275 216857 101 21687076 216858 106 22694777 216859 118 216871

WLD-9

OCL - Outer channel length

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION1 1 1 Inner Upright 8 2 688935 Snap Ring2 2 664206 Load Roller 9 * 205085 Shim, .01 in.(0,25 mm)3 * 631881 Shim - .03in. (0,7mm) 10 * 205086 Shim, .03 in.(0,76 mm)4 2 661550 Chain Sheave 11 * 200524 Shim, .06 in.(1,5 mm)5 2 216052 Hose Guard 12 * 200525 Shim, .09 in.(2,2 mm)6 2 683822 M12 Lockwasher 13 2 202396 Bumper7 2 210736 Capscrew, M12 x 25 14 2 200785 Clamp

* - Quantity will vary.1 - See WLD-9 for part numbers.

Common PartsWLD-10

Page 22

Hoist Chains

1

MA0162.eps

35D-MS-001 Through Present

See Chart

HCFL-1MAIN LIFT

CHAIN MAIN LIFT

CHAIN MAIN LIFT

CHAIN REF 1 REF 1 REF 1

QTY 2 QTY 2 QTY 241 686916 79 687013 104 20097956 686927 80 687014 105 64769057 686928 81 647686 106 67876758 686928 82 678763 107 20098059 686929 83 678763 109 20098160 686930 84 687015 110 20098261 687022 85 687016 111 64769162 678751 86 687017 112 67876863 678751 87 647687 113 67876864 686931 88 647867 114 67876965 686932 89 678764 116 20098466 688357 90 687018 117 20117167 687009 91 687019 118 20117168 687009 92 647688 119 20117269 678752 93 647688 120 20117370 687010 94 678846 121 20139471 678761 95 678765 123 20117472 676011 96 687020 124 20117573 676011 97 687021 125 20117674 687012 98 687021 126 20117775 647685 99 647689 127 20117876 678845 100 678766 128 20117877 678762 101 200977 130 20118078 678762 103 200978 131 201407

OCL (in)

OCL (in)

OCL - Outer channel length

OCL (in)

Page 23

1

3

2

Lowering Control Valve

See Chart LCV-1

REF QTY PART# DESCRIPTION*1 Lowering Control Valve Assembly, 8 GPM2 684152 Valve Body3 200629 Valve Cartridge, 8 GPM*1 Lowering Control Valve Assembly, 11 GPM2 684152 Valve Body3 214407 Valve Cartridge, 11 GPM*1 Lowering Control Valve Assembly, 12 GPM2 684152 Valve Body3 684318 Valve Cartridge, 12 GPM

*1 Lowering Control Valve Assembly, 17 GPM2 684152 Valve Body3 684210 Valve Cartridge, 17 GPM

* - Item 1 includes items 2 and 3.

1

Low Pressure Only

1

1

1

High Pressure Only684810

LCV-1

214408

200630

684319

Page 24

Load Backrest1

32

Backrest-2.eps

REF QTY PART # DESCRIPTION209407 *Backrest, 31" x 36"684770 *Backrest, 31" x 48"209408 *Backrest, 31" x 60"684772 *Backrest, 37" x 36"226827 *Backrest, 37" x 40"225390 *Backrest, 37" x 42"684773 *Backrest, 37" x 48"361238 *Backrest, 37" x 52"684774 *Backrest, 37" x 60"245151 *Backrest, 37" x 65"369519 *Backrest, 37" x 72"684775 *Backrest, 41" x 36"684776 *Backrest, 41" x 48"684777 *Backrest, 41" x 60"248948 *Backrest, 46" x 48"684778 *Backrest, 49" x 36"684779 *Backrest, 49" x 48"684780 *Backrest, 49" x 60"231595 *Backrest, 52" x 48"684781 *Backrest, 61" x 36"684782 *Backrest, 61" x 48"684783 *Backrest, 61" x 60"

2 4 200173 Capscrew, M16x2,0x35-8.83 4 684586 Lockwasher, M16

LBR-1 ALL

* - Item 1 inlcudes items 2 and 3.

Class II Load Backrests

1 1

See Chart LBR-1 ALL

Page 25

Hydraulic Group

MA0399.eps

5

4321

6

These items vary from truck totruck. Contact Lift-Tek Parts Department for specific applications.

ITEM QTY PART # DESCRIPTION1 2 683823 Capscrew, M10x50-8.82 2 684649 Capscrew, M10x25-8.83 4 683826 Lockwasher, M104 1 1 Lowering Control Valve5 1 683831 Bar6 2 611288 Fitting, 6-6

1 - See page 19 for part numbers.

Common PartsHYD-1

Page 26

MA2227.eps

1

43

2

12

11

6

7

89

105

13

4 Roller Carriages35D-MS-001 Through 35D-MS-139

REF QTY Part # Description REF QTY Part # Description1 684402 31" Cushion Carriage Weldment 2 4 206174 Capscrew M12 X 451 684403 37" Cushion Carriage Weldment 3 4 684660 Lockwasher M121 684404 41" Cushion Carriage Weldment 4 4 683819 Thrust Roller1 684408 31" Pneumatic Carriage Weldment 5 2 6518 Cotter Pin1 684409 37" Pneumatic Carriage Weldment 6 2 678964 Chain Pin1 684410 41" Pneumatic Carriage Weldment 7 4 6508 Cotter Pin

8 2 687031 Chain Anchor9 * 631881 Shim .03 in.10 4 664206 Roller11 2 200007 Jam Nut12 2 200006 Nut13 1 219400 Fork Stop Kit

Common PartsCARR-5

* Quantity as Required.

1 1

1 - The carriage part numbers listed above are no longer available. Use the corresponding width carriage on page 23. In addition the following components must be ordered: Chain Anchor kit p/n 201941, and Installation Instructions p/n 201995.

35D MS 4 Roller Carriages

Carriage drawing is for reference only, specific carriage may look different.

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

Page 27

32

4

5

9

1

10

MA0459.eps10

67

8

11

Carriage drawing is for reference only, specific carriage may look different.

4 Roller Carriages35D-MS-140 Through Present

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

REF QTY Part # Description REF QTY Part # Description204839 31" Cushion Carriage Weldment 2 1 4 206174 Capscrew M12 X 45204840 37" Cushion Carriage Weldment 3 1 4 684660 Lockwasher M12204841 41" Cushion Carriage Weldment 4 1 4 683819 Thrust Roller204842 31" Pneumatic Carriage Weldment 5 1 2 3135 Snap Ring204843 37" Pneumatic Carriage Weldment 6 2 678964 Chain Pin204844 41" Pneumatic Carriage Weldment 7 1 4 6508 Cotter Pin

8 2 678754 Chain Anchor9 1 *24 631881 Shim .03 in.10 1 4 664206 Roller11 1 219400 Fork Stop Kit

1 - Included in Carriage Service Kit p/n 219224. One kit per mast.

Common PartsCARR-3

* Quantity as Required.

1 1

35D MS 4 Roller Carriage

Page 28

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

Carriage drawing is for reference only, specific carriage may look different.

4 Roller Hi-Vis Carriages

REF QTY Part # Description REF QTY Part # Description221282 31" Hi-Vis Cushion Carriage Weldment 2 1 4 206174 Capscrew M12 X 45221283 37" Hi-Vis Cushion Carriage Weldment 3 1 4 684660 Lockwasher M12221284 41" Hi-Vis Cushion Carriage Weldment 4 1 4 683819 Thrust Roller221285 31" Hi-Vis Pneumatic Carriage Weldment 5 1 2 3135 Snap Ring221286 37" Hi-Vis Pneumatic Carriage Weldment 6 2 678964 Chain Pin221287 41" Hi-Vis Pneumatic Carriage Weldment 7 1 4 6508 Cotter Pin

8 2 678754 Chain Anchor9 1 *24 631881 Shim .03 in.10 1 4 664206 Roller11 1 219400 Fork Stop Kit

1 - Included in Carriage Service Kit p/n 219224. One kit per mast.

Common PartsCARR-1

* Quantity as Required.

1 1

35D MS 4 Roller Carriage

MA0691.eps

32

4

91

10

1011

5

67

8

35D-MS-001 Through Present

Page 29

MA2228.eps

1

43

2

14

13

67

8

910

5

911

12

15

6 Roller Carriages35D-MS-001 Through 35D-MS-139

Carriage drawing is for reference only, specific carriage may look different.

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

Carr-7

REF QTY PART# Description REF QTY PART# Description1 200026 31" Cushion Carriage Weldment 2 4 206174 M12 x 45 Capscrew1 200027 37" Cushion Carriage Weldment 3 4 684660 M12 Lockwasher1 200028 41" Cushion Carriage Weldment 4 4 683819 Thrust Roller1 200032 31" Pneumatic Carriage Weldment 5 2 6518 Cotter Pin1 200033 37" Pneumatic Carriage Weldment 6 2 678654 Chain Pin1 200034 41" Pneumatic Carriage Weldment 7 4 6508 Cotter Pin

8 2 687031 Chain Anchor9 *16 631881 Shim

10 4 684206 Load Roller11 2 658378 Retainer12 4 680218 Capscrew13 2 200007 Jam Nut14 2 200006 Full Nut15 1 219400 Fork Stop Kit

1 - The carriage part numbers listed above are no longer available. Use the corresponding width carriage on page 26. In addition the following components must be ordered: Chain anchor Kit p/n 201941 and Installation Instructions p/n 201995.

* - Quantity will vary.

35D MS 6 Roller Carriages Common Parts

1 1

Page 30

MA0315.eps10

8

910

13

32

4

5

14

1

67

1112

6 Roller Carriages

Carriage drawing is for reference only, specific carriage may look different.

REF QTY Part # Description REF QTY Part # Description204845 31" Cushion Carriage Weldment 2 1 4 206174 Capscrew M12 X 45204846 37" Cushion Carriage Weldment 3 1 4 684660 Lockwasher M12204847 41" Cushion Carriage Weldment 4 1 4 683819 Thrust Roller204848 31" Pneumatic Carriage Weldment 5 1 2 3135 Snap Ring204849 37" Pneumatic Carriage Weldment 6 2 678654 Chain Pin204850 41" Pneumatic Carriage Weldment 7 1 4 6508 Cotter Pin

8 2 678754 Chain Anchor9 1 *24 631881 Shim .03 in.10 1 4 664206 Roller Assembly11 1 2 658378 Retainer12 1 4 680218 Capscrew13 1 2 661549 Roller Assembly14 1 219400 Fork Stop Kit

1 - Included in Carriage Service Kit p/n 219225. One kit per mast.

CARR-4

* Quantity as Required.

1 1

35D MS 6 Roller Carriages Common Parts

35D-MS-140 Through Present

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

Page 31

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

6 Roller Hi-Vis Carriages

Carriage drawing is for reference only, specific carriage may look different.

REF QTY Part # Description REF QTY Part # Description221288 31" Hi-Vis Cushion Carriage Weldment 2 1 4 206174 Capscrew M12 X 45221289 37" Hi-Vis Cushion Carriage Weldment 3 1 4 684660 Lockwasher M12221290 41" Hi-Vis Cushion Carriage Weldment 4 1 4 683819 Thrust Roller221291 31" Hi-Vis Pneumatic Carriage Weldment 5 1 2 3135 Snap Ring221292 37" Hi-Vis Pneumatic Carriage Weldment 6 2 678654 Chain Pin221293 41" Hi-Vis Pneumatic Carriage Weldment 7 1 4 6508 Cotter Pin

8 2 678754 Chain Anchor9 1 *24 631881 Shim .03 in.10 1 4 664206 Roller Assembly11 1 2 658378 Retainer12 1 4 680218 Capscrew13 1 1 661549 Roller Assembly14 1 219400 Fork Stop Kit

1 - Included in Carriage Service Kit p/n 219225. One kit per mast.

CARR-2

* Quantity as Required.

1 1

35D MS 6 Roller Carriages Common Parts

MA0692.eps

32

4

1

10 13

910

1112

14

8 5

67

35D-MS-001 Through Present

Page 32

STD-VISInternal Hose Reeving

MA2229.eps

11 8

10

13

16

9

12

3

1

2

1415

45

67

35D-MS-001Through

35D-MS-139

35D-MS-140Through

35D-MS-875

35D-MS-001 Through 35D-MS-875

Page 33

STD-VISInternal Hose Reeving

35D-MS-001 Through 35D-MS-875

IHR-2REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 1 n Hose 9 1 684658 Bracket2 2 684209 Capscrew, M10x1,5x25-8.8 10 2 2453 6-6 Fitting3 2 683826 M10 Lockwasher 11 1 683919 Bracket4 1 677267 Hose Sheave 12 1 763023 Nut5 1 684657 Shaft 13 1 2680 8-8 Fitting6 1 683822 M12 Lockwasher 14 2 206315 M8 Lockwasher7 1 684650 Capscrew, M12x1,75x55-8.8 15 2 787372 Capscrew, M8x20-8.88 2 2375 6-6 Fitting 16 1 206898 Bracket

* - Quantity will vary.n - See IHR-1 for part numbers.

Common Parts

IHR-1

OCL IHR KIT OCL IHR KIT OCL IHR KITP/N QTY1 QTY1

(in) QTY1 (in) REF 1 (in) REF 156 688723 3550 - 1405 80 688747 3550 - 2602 105 688772 3550 - 384857 688724 3550 - 1455 81 688748 3550 - 2651 106 688773 3550 - 390558 688725 3550 - 1505 82 688749 3550 - 2701 107 688774 3550 - 395059 688726 3550 - 1555 83 688750 3550 - 2751 109 688776 3550 - 405060 688727 3550 - 1604 84 688751 3550 - 2801 110 688777 3550 - 410061 688728 3550 - 1654 85 688752 3550 - 2851 111 688778 3550 - 414762 688729 3550 - 1704 86 688753 3550 - 2901 112 688779 3550 - 420063 688730 3550 - 1754 87 688754 3550 - 2945 113 688780 3550 - 425064 688731 3550 - 1804 88 688755 3550 - 3005 114 688781 3550 - 429765 688732 3550 - 1854 89 688756 3550 - 3055 116 688783 3550 - 440066 688733 3550 - 1904 90 688757 3550 - 3100 117 688784 3550 - 444667 688734 3550 - 1953 91 688758 3550 - 3155 118 688785 3550 - 450068 688735 3550 - 2003 92 688759 3550 - 3205 119 688786 3550 - 455069 688736 3550 - 2053 93 688760 3550 - 3250 120 688787 3550 - 459670 688737 3550 - 2103 94 688761 3550 - 3305 121 688788 3550 - 465071 688738 3550 - 2153 95 688762 3550 - 3355 123 688790 3550 - 474672 688739 3550 - 2203 96 688763 3550 - 3399 124 688791 3550 - 480073 688740 3550 - 2253 97 688764 3550 - 3455 125 688792 3550 - 485074 688741 3550 - 2302 98 688765 3550 - 3505 126 688793 3550 - 489575 688742 3550 - 2352 99 688766 3550 - 3549 127 688794 3550 - 495076 688743 3550 - 2402 100 688767 3550 - 3605 128 688795 3550 - 500077 688744 3550 - 2452 101 688768 3550 - 3655 130 688797 3550 - 510078 688745 3550 - 2502 103 688770 3550 - 3750 131 688798 3550 - 525079 688746 3550 - 2552 104 688771 3550 - 3800

HOSE P/NREF 1QTY 2

OCL - Outer channel length

HOSE P/NREF 1QTY 2

HOSE P/NREF 1QTY 2

Page 34

102” OCL and below.

Single Function HI-VISInternal Hose Reeving

35D-MS-876 Through Present

10

1415

12 13

78

37

1

InnerUpright

OuterUpright

717

518

4

6

2

MA0477.eps 9

8

11

1516

16

1419

20

Page 35

Single Function HI-VISInternal Hose Reeving

35D-MS-876 Through Present

IHR-3-1

OCL IHR KIT HOSE P/NP/N REF 1

(in) QTY1 QTY 256 217055 21391757 217056 21691258 232306 23230759 217057 21691360 217058 21691462 217059 23496367 211102 23496568 217060 21391869 217061 23496770 217062 21691772 217063 21391973 217064 21392074 217065 21691875 217066 21691976 217067 21692077 217068 21692178 217069 21692279 217070 21692380 217071 21392181 217072 21080382 217073 21692483 217074 21692584 217075 21692685 217076 21692786 217077 21692889 217078 21392292 217079 21692993 217080 21693095 217081 21693196 225415 225416

101 217082 216932OCL - Outer channel length

STANDARD

IHR-4REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 2 n Hose 11 2 2453 6-6 Fitting2 1 210654 Termination Bracket 12 2 765352 Capscrew, M8x303 1 216901 Upper Bracket 13 2 206315 M8 Lockwasher4 1 211049 Sheave Bracket 14 4 227854 Insert5 2 210667 Hose Sheave 15 2 227885 Bar6 2 3130 Snap Ring 16 4 762900 Capscrew, M6x1x257 6 681238 M10 Lockwasher 17 2 200429 Capscrew, M10x208 4 684649 Capscrew, M10x1,5x25-8.8 18 2 205086 Washer9 1 210739 Spacer 19 1 221583 Guard Kit10 1 210738 Carriage Termination Bracket 20 2 2645 Cap

* - Quantity will vary.n - See IHR-1 for part numbers.

Common Parts P/N 216897

Installation Instructions p/n 210744 not shown.

IHR-3-2

OCL IHR KIT HOSE P/NP/N REF 1

(in) QTY1 QTY 256 217115 21723357 217116 21723459 217117 21723560 217118 21723662 217119 21723768 217120 21724169 217121 21724370 217122 21723872 217123 21723973 217124 21724074 217125 21724275 217126 21724476 217127 21724577 217128 21724678 217129 21724779 217130 21724880 217131 21724981 217132 21725082 217133 21725183 217134 21725284 217135 21725385 217136 21725486 217137 21725589 217138 21725692 217139 21725793 217140 21725895 217141 217259

101 217142 217261OCL - Outer channel length

COLD STORAGE(Reuired for 00F and below)

Page 36

Single Function Hi-Vis ORFSInternal Hose Reeving

10

1415

12 13

78

37

1

InnerUpright

OuterUpright

717

518

4

6

2

MA0477.eps 9

8

11

1516

16

1419

20102” OCL and below.

35D-MS-876 Through Present

Page 37

Single Function Hi-Vis ORFSInternal Hose Reeving

35D-MS-876 Through Present

IHR-5

OCL IHR KIT HOSE P/NP/N REF 1

(in) QTY1 QTY 256 230031 23005869 230032 21932171 230033 23005474 230034 23005980 230035 23006084 230036 23006191 230037 230062

OCL - Outer channel length

IHR-6REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 2 n Hose 11 2 688348 Fitting, 6-62 1 210654 Termination Bracket 12 2 765352 Capscrew, M8x303 1 216901 Upper Bracket 13 2 206315 M8 Lockwasher4 1 211049 Sheave Bracket 14 4 227854 Insert5 2 210667 Hose Sheave 15 2 227885 Bar6 2 3130 Snap Ring 16 4 762900 Capscrew, M6x1x257 6 681238 M10 Lockwasher 17 2 200429 Capscrew, M10x208 4 684649 Capscrew, M10x1,5x25-8.8 18 2 205086 Washer9 1 210739 Spacer 19 1 221583 Guard Kit10 1 221397 Carriage Termination Bracket 20 2 225386 Cap

* - Quantity will vary.n - See IHR-1 for part numbers.

Common Parts P/N 219343

Installation instructions p/n 210744 not shown.

Page 38

Double Function HI-VISInternal Hose Reeving

102” OCL and below.

35D-MS-876 Through Present

78

2

1516

14

16

1415

13

37

1

InnerUpright

OuterUpright

4

MA0478.eps 9

8

1110

518

6

12

1719

7

20

Page 39

Double Function HI-VISInternal Hose Reeving

35D-MS-876 Through Present

IHR-8REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 4 n Hose 11 4 2453 Fitting, 6-62 1 210654 Termination Bracket 12 2 765352 Capscrew, M8x303 1 216901 Upper Bracket 13 2 206315 M8 Lockwasher4 1 211049 Sheave Bracket 14 4 227854 Insert5 2 210662 Hose Sheave 15 2 227885 Bar6 2 3130 Snap Ring 16 4 762900 Capscrew, M6x1x257 6 681238 M10 Lockwasher 17 2 200429 Capscrew, M10x208 4 684649 Capscrew, M10x1,5x25-8.8 18 2 205086 Washer9 1 210739 Spacer 19 1 221583 Guard Kit10 1 221397 Carriage Termination Bracket 20 4 2645 Cap

* - Quantity will vary.n - See IHR-1 for part numbers.

Common Parts P/N 216896

Installation Instructions p/n 210744 not shown.

IHR-7-1

OCL IHR KIT HOSE P/NP/N REF 1

(in) QTY1 QTY 456 216959 21391757 216960 21691259 216961 21691360 216962 21691462 216963 23496367 211100 23496568 216964 21391869 216965 23496770 216966 21691772 216967 21391973 216968 21392074 216969 21691875 216970 21691976 216971 21692077 216972 21692178 216973 21692279 216974 21692380 216975 21392181 216976 21080382 216977 21692483 216978 21692584 216979 21692685 216980 21692786 216981 21692889 216982 21392292 216983 21692993 216984 21693095 216985 216931

101 216986 216932OCL - Outer channel length

STANDARD

IHR-7-2

OCL IHR KIT HOSE P/NP/N REF 1

(in) QTY1 QTY 456 217143 21723357 217144 21723459 217145 21723560 217146 21723662 217147 21723768 217148 21724169 217149 21724370 217150 21723872 217151 21723973 217152 21724074 217153 21724275 217154 21724476 217155 21724577 217156 21724678 217157 21724779 217158 21724880 217159 21724981 217160 21725082 217161 21725183 217162 21725284 217163 21725385 217164 21725486 217165 21725589 217166 21725692 217167 21725793 217168 21725895 217169 217259

101 217170 217261OCL - Outer channel length

COLD STORAGE(Reuired for 00F and below)

Page 40

Double Function Hi-Vis ORFSInternal Hose Reeving

78

2

1516

14

16

1415

13

37

1

InnerUpright

OuterUpright

4

MA0478.eps 9

8

1110

518

6

12

1719

7

20102” OCL and below.

35D-MS-876 Through Present

Page 41

Double Function Hi-Vis ORFSInternal Hose Reeving

35D-MS-876 Through Present

IHR-9

OCL IHR KIT HOSE P/NP/N REF 1

(in) QTY1 QTY 456 230746 23005866 230038 23005369 230039 21932174 230040 23005980 230041 23006084 230042 23006191 230043 230062

OCL - Outer channel length

IHR-10REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 4 n Hose 11 4 688348 Fitting, 6-62 1 210654 Termination Bracket 12 2 765352 Capscrew, M8x303 1 216901 Upper Bracket 13 2 206315 M8 Lockwasher4 1 211049 Sheave Bracket 14 4 227854 Insert5 2 210662 Hose Sheave 15 2 227885 Bar6 2 3130 Snap Ring 16 4 762900 Capscrew, M6x1x257 6 681238 M10 Lockwasher 17 2 200429 Capscrew, M10x208 4 684649 Capscrew, M10x1,5x25-8.8 18 2 205086 Washer9 1 210739 Spacer 19 1 221583 Guard Kit10 1 221397 Carriage Termination Bracket 20 4 225386 Cap

* - Quantity will vary.n - See IHR-1 for part numbers.

Common Parts P/N 219349

Installation instructions p/n 210746 not shown.

Page 42

Recommended Spare Parts List

RPL-1

1-5 6-19 20-50MAIN LIFT CYLINDERS

n Main Lift Cylinder Assembly 0 0 1n Seal Kit 2 4 8n Check Valve Kit 2 4 8

INTERNAL REEVINGn Hose R.H. and L. H. 2 4 8

210667 IHR Sheave, Single IHR 1 2 4210662 IHR Sheave, Double IHR 2 4 8

UPRIGHTS6508 Cotter Pin 8 16 32

201432 Chain Anchor 1 2 4200007 Jam Nut 2 2 2200006 Nut 2 2 26518 Cotter Pin 4 8 16

213703 Cylinder Shim 4 8 24631881 Shim Mast 16 32 66664206 Roller 12 24 48212587 Wear Plug Service Kit 2 4 8661550 Chain Sheave 4 8 16

CARRIAGE AND CHAINS683819 Carriage Side Thrust Roller 4 8 16

n Main Lift Chains 2 4 8664206 Roller 8 16 32678754 Chain Anchor 1 2 46508 Cotter Pin 8 16 32

n - See specific charts for part numbers.

35D MS 2-Stage MastMASTS SERVICED

PART # DESCRIPTION

Page 43

PAR

TS

OR

DE

RIN

G L

OG

PR

ICE

DE

SC

RIP

TIO

NC

US

TO

ME

R

PA

RT

#P

AR

T #

RE

F #

Pag

e #

SE

RIA

L N

UM

BE

RP

UR

CH

AS

E

OR

DE

RD

AT

E

Manual Change Summary

R0 - Release

R1 - Update logo

R2 - Update logo and format.

R3 - Update decal information, add historical information.

R4 - 02/24/04Create excel charts for pages using pdf files. Create sections for book.

R5 - 04/16/04Add item 20 to illustrations on pages 14,16,18 and 20.Revise hose part numbers on charts IHR-3-1 and IHR-7-1.Revise part numbers on IHR-5 and IHR-9.

R6 - 08/30/07Add common parts group part numbers to IHR pages.

R7 - 11/12/07Revise IHR Group part numbers on page 29.

R8 - 10/02/09Revise kit call outs for item 16, 17 and 18 on page 7.Revise PID callout on pages 23 and 26.

R9 - 08/20/10Add new LP cylinder pages.

R10 - 10/19/10Add new HP cylinders pages.Correct page reference on page 13.

Lift -Tek Elecar Srl29015 Castel. San. Giovanni (PC)Via G. GalileiItaly

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Lift Technologies, Inc.7040 South Highway 11Westminster, SC 29693USATel: (864) 647-1119Fax: (864) 647-5406Toll Free: (888) 946-3330 - North America OnlyWebsite: www.lift-tekelecar.com

Parts and ServiceToll Free: (877) 430-6302Direct: (864) 647-6302Fax: (864) 647-7302Email: [email protected]