30D MT R6 - lift-tek.com · 235427 R6 10/05/10 page 7 Main Lift Cylinders For 30D-MT-539 Through Present ML-3 MAIN LIFT CYLINDER QTY 2 57 1007250 60 1007251 63 1007252 69 1007253

This manual contains standard productionProduct Identification Numbers.

Special Engineered Options not included.

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406

Manual Number:235427 R6

30D MT Triple Mast

Full Freelift 3-Stage

P ARTS MANUAL

FOR PARTS AND SERVICE:TELEPHONE: (888) 946-3330

For 30D-MT-001 Through Present

About This Manual

Introduction

LIFT-TEK / ELECAR

CUSTOMER SERVICE

7040 S. HWY. 11WESTMINSTER, S.C. 29693

TELEPHONE: (888) 946-3330FAX: (864) 647-5406

This manual shows the parts breakdown for the mast product ID numbers. Locate theproduct ID number (PID) stamped on the left hand side of the outer upright channel. Thisnumber must be used when ordering replacement parts for this product.

Ordering PartsCustomers -

Parts and service literature is available through authorized lift truck dealers. To placean order, contact the lift truck dealer of your choice.

Lift Truck Dealers -To order parts and service literature contact:

30D-MT-XYZ

PRODUCT I.D. NUMBER

XXX-XX-XXX

MA2380.epsEXAMPLE

XXX-XX-XXXX

235427 R6 10/05/10 page 3

Safety Decals

ContentsCover .................................................................................................................................................................................... 1Introduction ........................................................................................................................................................................... 2Safety Decals ....................................................................................................................................................................... 3Main Lift Cylinders ............................................................................................................................................................... 4Free Lift Cylinders ................................................................................................................................................................. 8Weldments.......................................................................................................................................................................... 12Weldment Parts ................................................................................................................................................................. 13Weldment Common Parts ................................................................................................................................................... 13Hoist Chains ....................................................................................................................................................................... 14Free Lift Hose ..................................................................................................................................................................... 15Lowering Control Valve ....................................................................................................................................................... 16Load Backrest .................................................................................................................................................................... 17STD-VIS 4 Roller Carriages ................................................................................................................................................ 18STD-VIS 6 Roller Carriages ................................................................................................................................................ 19HI-VIS 4 Roller Carriages ................................................................................................................................................... 20HI-VIS 6 Roller Carriages ................................................................................................................................................... 21Single Function HI-VIS IHR ............................................................................................................................................... 22Single Function HI-VIS ORFS IHR .................................................................................................................................... 26Double Function HI-VIS IHR .............................................................................................................................................. 30Double Function HI-VIS ORFS IHR ................................................................................................................................... 34Recommended Spare Parts List ......................................................................................................................................... 38

page 4 10/05/10 235427 R6

Main Lift Cylinders

22

Ret

ract

ed C

ylin

der

Len

gth

1

2

9

10

12

17

3

1915

14

8

7

6

54

13

18

MA0476.eps

StampedCylinder AssemblyPart Number

16

20

21

11

235427 R6 10/05/10 page 5

Main Lift Cylinders

ML-1

MAIN LIFT CYLINDER

QTY 2

57 100006260 100653863 100626569 58467970 58450373 58450574 58450779 58451080 58451281 58471784 58451786 58499689 100028492 58452394 100361298 1000131101 584708

OCL (in)

OCL - OUTER CHANNEL LENGTH

ML-2ITEM QTY PART # DESCRIPTION ITEM QTY PART # DESCRIPTION

1 1 N/A Shell 12 1 564920 Piston2 1 N/A Plunger 13 1 2 Check Valve3 1 N/A Spacer 14 1 2 Washer4 1 564921 Retainer 15 1 2 Retaining Ring5 1 1 O-Ring 16 1 562849 Fuse Piston6 1 1 Back-Up Ring 17 1 211995 Pull-In Wire7 1 1 Plunger Seal 18 1 1,2 O-Ring8 1 1 Wiper 19 1 562848 Spring Guide9 1 1 Wear Ring 20 1 214034 Spring

10 1 1 Nylon Ring 21 1 626505 Fitting11 1 1 Piston Seal 22 1 201770 Snap Ring

1 - Included in Seal Kit P/N 212072.2 - Included in Check Valve Kit P/N 212073.

For 30D-MT-001 Through 30D-MT-538

page 6 10/05/10 235427 R6

Main Lift CylindersFor 30D-MT-539 Through Present

MA3301.eps

21

12

14

1

8

15

13

18

10

22

2

9

7

19

11

3

5

20

4

16

17

6

235427 R6 10/05/10 page 7

Main Lift CylindersFor 30D-MT-539 Through Present

ML-3

MAIN LIFT CYLINDER

QTY 2

57 100725060 100725163 100725269 100725370 100725473 100725574 100725679 100725780 100725881 100725984 100726086 100726189 100726292 100726394 100726498 1007265101 1007266

OCL (in)

OCL = Outer Channel Length.

ML-4Item QTY Part # Description Item QTY Part # Description

1 1 S, K Back-Up Ring 12 1 X Retainer2 1 K Check Valve 13 1 P Rod3 1 S, K CirClip 14 1 S, X Rod Seal4 1 S, N CirClip 15 1 K Shell5 1 N Cushion Sleeve 16 1 F Spring6 1 F Fuse - Piston 17 1 F Spring Guide7 1 S Nylon Ring 18 1 P Stop Ring8 1 S, X O-Ring 19 1 S, K Washer9 1 S, K O-Ring 20 1 S Wear Ring

10 1 P Piston 21 1 S, X Wiper11 1 S Piston Seal 22 1 P Wire Ring

K - Items included in Check Valve Kit 3101894.N - Items included in Cushion Sleeve Kit 311436.F - Items included in Fuse Piston Kit 3109551.

Common Parts

S - Items included in Seal Service Kit 3113543.P - Non-Serviceable item..X - Items included in Retainer Kit 3113536-SUB.

page 8 10/05/10 235427 R6

Free Lift Cylinders

Ret

ract

ed C

ylin

der

Leng

th

7

4

1

2

10

MA0475.eps

6

22

15

4

5

8

9

1713

12

19

1611

20

StampedCylinder AssemblyPart Number

21

18

14

235427 R6 10/05/10 page 9

Free Lift Cylinders

FL-1

FREE LIFT CYLINDER

QTY 1

57 100006160 100653963 100626469 58467870 58448273 58448374 58448479 58448780 58448881 58471884 58449186 58449389 100028392 58449594 100361198 1000130101 584709

OCL (in)


FL-2ITEM QTY PART # DESCRIPTION ITEM QTY PART # DESCRIPTION

1 1 N/A Shell 12 1 2 Check Valve2 1 N/A Plunger 13 1 2 Washer3 1 564924 Retainer 14 1 2 Retaining Ring4 1 1 O-Ring 15 1 563782 Fuse Piston5 1 1 Back-Up Ring 16 1 559962 Pull-In Wire6 1 1 Seal 17 1 1 , 2 O-Ring7 1 1 Wiper 18 1 562848 Spring Guide8 1 1 Wear Ring 19 1 565085 Spring9 1 1 Nylon Ring 20 1 642649 Fitting

10 1 1 Seal 21 1 201770 Snap Ring11 1 564923 Piston 22 1 769018 Roll Pin

1 - Included in Seal Kit P/N 216691.2 - Included in Check Valve Kit P/N 656920.


page 10 10/05/10 235427 R6

Free Lift CylindersFor 30D-MT-539 Through Present

10

18

12

1

6

11

13

8

19

5

9

5

7

17

16

3

2

14

15

4

MA3302.eps

235427 R6 10/05/10 page 11

Free Lift CylindersFor 30D-MT-539 Through Present

FL-3

FREE LIFT CYLINDER

QTY 1

57 100726760 100726863 100726969 100727070 100727173 100727274 100727379 100727480 100727581 100727684 100727786 100727889 100727992 100728094 100728198 1007282101 1007283

OCL (in)


FL-4ITEM QTY PART # DESCRIPTION ITEM QTY PART # DESCRIPTION

1 1 S, X Back-Up Ring 11 1 P Rod2 1 K Check Valve 12 1 S, K Rod Seal3 1 S, K Circlip 13 1 N/A Shell4 1 F Fuse Piston 14 1 F Spring5 2 S Nylon Ring 15 1 F Spring Guide6 1 S, K O-Ring 16 1 S, K Washer7 1 S, K O-Ring 17 1 S, K Wear Ring8 1 P Piston 18 1 S, X Wiper9 1 S Piston Seal 19 1 P Wire Ring

10 1 X RetainerS - Items included in Seal Service Kit 3106075

X - Items included in Retainer Kit 3106074-SUB.F - Items included in Fuse Valve Kit 3114043

P - Non Serviceable item.K - Items included in Check Valve Kit 563904.

page 12 10/05/10 235427 R6

Weldments

Chain AnchorsRef X, Y, Z

*denotes hidden part

See LCV-1 for Lowering Control Valve information. If your LCV does notmatch this picture, please contact Lift Tek for specific information.

X*

10

925

23

1720

31 27

30 2628 36

2918

21 5

18

21

4

32

38

30 26

34281133

D

1315

31

27

1923

2731

16

35

C

B

D

A

a

1

a

7

2014

2

28

MA2577.eps

Y*

Z* 7

3

8

19

24

See Chart W-1

235427 R6 10/05/10 page 13

Weldment Common Parts

Weldment Parts(Outer Channel Length dependent)

W-1REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

A 1 1 Outer Upright 19 8 200007 Jam NutB 1 1 Intermediate Upright 20 3 681238 Lockwasher M10C 1 1 Inner Upright 21 2 683822 Lockwasher M12D 2 2 Cylinders 23 8 200006 Nut .6251 1 210893 Band 24 1 211690 Pin Cap2 2 683823 Capscrew M10 X 50 25 8 678964 Chain Pin3 1 200429 Capscrew M10 X 20 26 4 4 215720 Wear Plug4 1 210736 Capscrew M12 X 25 27 3 8 664206 Load Roller5 1 210735 Capscrew M12 X 55 28 4 661550 Sheave7 4 678755 Cahin Anchor 29 1 683793 Sheave8 2 201432 Chain Anchor 30 4 4 203388 Shim 9 12 6508 Cotter Pin 31 3 32 631881 Shim 10 6 6518 Cotter Pin 32 2 210770 Snap Ring 20mm11 1 219712 Crosshead 33 1 3133 Snap Ring 29mm13 1 642649 Fitting, 900 Elbow 34 2 3140 Snap Ring 40mm14 2 611288 Fitting 35 2 219596 Socket Screw15 1 605948 Fitting 36 1 210625 Stubshaft16 2 626505 Fitting, STR 6-6 36 1 210625 Stubshaft17 1 210752 Hose Clamp 38 2 213703 Washer Shim18 2 216052 Hose Guard

1 - See chart below.2 - See cylinder pages.

3 - Included in Roller Kit p/n 216042. One kit per mast.4 - Included in Wear Plug Kit p/n 212588. One kit per mast.


W-2OCL OUTER INTERMED. INNER(in) UPRIGHT UPRIGHT UPRIGHT

REF "A" REF "B" REF "C"57 230713 230714 23071560 265720 265721 26572263 262635 262636 26263769 216094 220732 22073370 216233 211028 21103373 246124 246125 24612674 216095 211029 21103479 216096 233829 23383080 216097 211030 21103581 232317 222150 22215184 216098 211031 21103686 216242 232315 23231689 231251 231252 23125392 216102 211032 21103794 252584 252585 25258698 230836 230837 230838101 221507 221508 221509

OCL - Outer Channel Length

page 14 10/05/10 235427 R6

Hoist Chains

2

MA0170.eps

1See Chart HCHAIN-1


FL CHAIN ML CHAINREF #1 REF #2

(in)57 686916 68692660 686919 68692963 686921 68693169 686925 68700970 686926 67875273 686928 67876174 686929 68701179 686931 67876280 686932 68701381 688357 68701484 678752 67876386 678761 68701689 687012 64768792 678845 68701994 687022 67884698 686932 687020101 687009 678766

30D-MT

HCHAIN-1

OCL - Outer Chain Length

OCL

Qty 2

235427 R6 10/05/10 page 15

Free Lift Hose

3

MA2340.eps

See Chart FLHOSE-1


OAL FREE LIFT HOSEREF #3

(in) QTY #357 20017660 20009363 20009669 20013770 20013873 20016874 20016979 20018080 20018181 20018284 20013686 68356689 68356992 68357294 68357498 200144101 200147

30D-MT

FLHOSE-1

OCL - Outer Channel Length

page 16 10/05/10 235427 R6

1

3

2

Lowering Control Valve

See Chart LCV-1

LCV-1

REF QTY PART# DESCRIPTION12 684152 Valve Body3 200629 Valve Cartridge, 8 GPM12 684152 Valve Body3 214407 Valve Cartridge, 11 GPM12 684152 Valve Body3 684318 Valve Cartridge, 12 GPM

* Item 1 includes items 2 and 3.

LOWERING CONTROL VALVE

1

200630 Lowering Control Valve 8 GPM



1

1

235427 R6 10/05/10 page 17

Load Backrest1

32

Backrest-2.eps

See Chart LBR-1 All

REF QTY PART # DESCRIPTION209407 *Backrest, 31" x 36"684770 *Backrest, 31" x 48"209408 *Backrest, 31" x 60"684772 *Backrest, 37" x 36"226827 *Backrest, 37" x 40"225390 *Backrest, 37" x 42"684773 *Backrest, 37" x 48"361238 *Backrest, 37" x 52"684774 *Backrest, 37" x 60"245151 *Backrest, 37" x 65"369519 *Backrest, 37" x 72"684775 *Backrest, 41" x 36"684776 *Backrest, 41" x 48"684777 *Backrest, 41" x 60"248948 *Backrest, 46" x 48"684778 *Backrest, 49" x 36"684779 *Backrest, 49" x 48"684780 *Backrest, 49" x 60"231595 *Backrest, 52" x 48"684781 *Backrest, 61" x 36"684782 *Backrest, 61" x 48"684783 *Backrest, 61" x 60"

2 4 200173 Capscrew, M16x2,0x35-8.83 4 684586 Lockwasher, M16

LBR-1 ALL

* - Item 1 inlcudes items 2 and 3.

Class II Load Backrests

1 1

page 18 10/05/10 235427 R6

STD-VIS 4 Roller Carriages

MA0481.eps

1211

1

1312

85 9

10

67

32

4

C-1

REF QTY Part # Description REF QTY Part # Description

222112 30" Std-Vis Cushion Carriage Weldment 2 1 4 206174 Capscrew210880 31" Std-Vis Cushion Carriage Weldment 3 1 4 684660 Lockwasher222111 35.5" Std-Vis Cushion Carriage Weldment 4 1 4 683819 Thrust Roller Assemby210881 37" Std-Vis Cushion Carriage Weldment 5 1 2 678755 Chain Anchor215822 41" Std-Vis Cushion Carriage Weldment 6 1 2 678964 Pin210882 31" Std-Vis Pneumatic Carriage Weldment 7 1 4 6508 Cotter Pin210883 37" Std-Vis Pneumatic Carriage Weldment 8 1 2 6518 Cotter Pin215823 41" Std-Vis Pneumatic Carriage Weldment 9 1 2 200007 Nut, Hex Jam

10 1 2 200006 Nut, Hex full11 1 *16 631881 Shim12 1 4 664206 Roller Assembly13 1 219400 Forkstop Kit

* - Quantity will vary.1 - Included in Carriage Service kit p/n 214954. One kit per mast.

30D MT 4 Roller STD-VIS Carriages Common Parts

1 1

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

Carriage drawing is for reference only, specific carriage may look different.

235427 R6 10/05/10 page 19

STD-VIS 6 Roller Carriages

MA0482.eps

9

10

85

12 15

1112

1113

14

32

4

1

67

16

C-2

REF QTY Part # Description REF QTY Part # Description210884 31" Std-Vis Cushion Carriage Weldment 1 1 4 206174 Capscrew 223932 35.5" Std-Vis Cushion Carriage Weldment 3 1 4 684660 Lockwasher210885 37" Std-Vis Cushion Carriage Weldment 4 1 4 683819 Thrust Roller Assemby215820 41" Std-Vis Cushion Carriage Weldment 5 1 2 678755 Chain Anchor210886 31" Std-Vis Pneumatic Carriage Weldment 6 1 2 678964 Chain Pin210887 37" Std-Vis Pneumatic Carriage Weldment 7 1 4 6508 Cotter Pin215821 41" Std-Vis Pneumatic Carriage Weldment 8 1 2 6518 Cotter Pin

9 1 2 200007 Nut, Hex Jam10 1 2 200006 Nut, Hex full11 1 *24 631881 Shim12 1 4 664206 Roller Assembly13 1 2 658378 Retainer Plate14 1 4 680218 Capscrew 15 1 2 661549 Roller Assembly16 1 219400 Fork Stop Kit

* - Quantity awill vary.1 - Included in Carriage Service kit p/n 214953. One kit per mast.

30D MT 6 Roller STD-VIS Carriages Common Parts

1 1



page 20 10/05/10 235427 R6


HI-VIS 4 Roller Carriages

MA0669.eps

1211

1

23

4

67

85 9

10

1213


C-3

REF QTY Part # Description REF QTY Part # Description

221154 31" Hi-Vis Cushion Carriage Weldment 2 1 4 206174 Capscrew226934 34.6" Hi-Vis Cushion Carriage Weldment 3 1 4 684660 Lockwasher221155 37" Hi-Vis Cushion Carriage Weldment 4 1 4 683819 Thrust Roller Assemby221156 41" Hi-Vis Cushion Carriage Weldment 5 1 2 678755 Chain Anchor221157 31" Hi-Vis Pneumatic Carriage Weldment 6 1 2 678964 Chain Pin221158 37" Hi-Vis Pneumatic Carriage Weldment 7 1 4 6508 Cotter Pin221159 41" Hi-Vis Pneumatic Carriage Weldment 8 1 2 6518 Cotter Pin

9 1 2 200007 Nut, Hex Jam10 1 2 200006 Nut, Hex full11 1 *16 631881 Shim12 1 4 664206 Roller Assembly13 1 219400 Forkstop Kit

* - Quantity will vary.1 - Included in Carriage Service kit p/n 214954. One kit per mast.

30D MT 4 Roller HI-VIS Carriages Common Parts

1 1

235427 R6 10/05/10 page 21

MA0670.eps

1

12 15

1112

1314

16

32

4

9

10

85

67


HI-VIS 6 Roller Carriages


C-4

REF QTY Part # Description REF QTY Part # Description221160 31" Hi-Vis Cushion Carriage Weldment 2 1 4 206174 Capscrew 221161 37" Hi-Vis Cushion Carriage Weldment 3 1 4 684660 Lockwasher221162 41" Hi-Vis Cushion Carriage Weldment 4 1 4 683819 Thrust Roller Assemby221163 31" Hi-Vis Pneumatic Carriage Weldment 5 1 2 678755 Chain Anchor221164 37" Hi-Vis Pneumatic Carriage Weldment 6 1 2 678964 Chain Pin221165 41" Hi-Vis Pneumatic Carriage Weldment 7 1 4 6508 Cotter Pin

8 1 2 6518 Cotter Pin9 1 2 200007 Nut, Hex Jam10 1 2 200006 Nut, Hex full11 1 *24 631881 Shim12 1 4 664206 Roller Assembly13 1 2 658378 Retainer Plate14 1 4 680218 Capscrew 15 1 2 661549 Roller Assembly16 1 219400 Fork Stop Kit

30D MT 6 Roller HI-VIS Carriages Common Parts

1 - Included in Carriage Service kit p/n 214953. One kit per mast.

* - Quantity will vary.

1 1

page 22 10/05/10 235427 R6

Internal Hose ReevingSingle Function HI-VIS

OuterUpright

InnerUpright

Frontof Mast

IntermediateUpright

MA2465.eps

1612

23

2021

22

23

22

15

12

2021

1224

19

1

1725

12

14

18 13

23

2022

21

12

11

9 108

53

42

67

See Note 1

26

235427 R6 10/05/10 page 23

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

2 2 214938 Hose Guard 15 1 210654 Termination Bracket3 2 210173 Stubshaft 16 1 230879 Upper Bracket Kit4 2 215558 Hose Sheave 17 1 220002 Carr. Termination Bracket5 1 768414 Capscrew, M12 x 65 18 1 216907 Lower Inner Bracket6 1 683822 M12 Lockwasher 19 2 2453 6 - 6 Fitting7 1 210166 Nut, M12 20 3 203407 Bar8 1 211045 Sheave Bracket 21 6 206887 Insert9 2 210667 Hose Sheave 22 6 763169 M6 X 20 Capscrew10 2 688935 Snap Ring 23 6 684649 M10 X 1,5 X 25 Capscrew11 2 200429 Capscrew, M10 x 20 24 2 763023 M10 Nut12 10 681238 M10 Lockwasher 25 2 200082 M10 X 25 Capscrew13 1 1 Retainer Bar 26 2 210746 Cap14 1 1 Lower Bracket

IHR-1COMMON PARTS

1 - Order Kit P/N 248998.

IHR-1aHOSE P/N

OCL QTY (2)(in) REF "1"56 21692966 21693367 21693468 21693569 21693670 21693773 21693874 21080775 21693976 21694077 21694178 21694279 21694380 21392581 21694482 21694583 21694684 21392685 21694786 21694887 21694988 21695090 21695191 21695292 21392794 21695395 21695496 21695597 21695698 216957101 216958

OCL - Outer Channel Length.

StandardIHR-1b

HOSE P/NOCL QTY (2)(in) REF "1"56 21725766 21726067 21726268 21726369 21726470 21726573 21726674 21726775 21726876 21726977 21727078 21727179 21727280 21727381 21727482 21727583 21727684 21727785 21727886 21727987 21728088 21728190 21728291 21728392 21728494 21728595 21728696 21728797 21728898 217289101 217290


Cold StorageRequired for 00 F and Below


ITEMS LISTED BELOW ARE FOR RE-PLACEMENT PARTS ORDERING ONLY

FOR COMPLETE KITS, ORDER KIT PARTNUMBERS LISTED ON PAGE 25.

101” OCL and below only.

page 24 10/05/10 235427 R6

Internal Hose ReevingSingle Function HI-VIS


OuterUpright

InnerUpright

Frontof Mast

IntermediateUpright

MA2464.eps

1618

7

31

10

7

10

4

18

31

21

5

A

127

18

14

718

13

7

310

1

18

6

23 2515

826

2411

22

19

29

20

235427 R6 10/05/10 page 25

IHR-2

REF QTY PART # DESCRIPTION

1 6 227854 Hose Clamp2 1 203407 Bar Clamp3 3 227885 Bar, Hose Clamp4 1 210654 Bracket Assembly5 2 2453 Bulkhead Union 900

6 2 200429 Capscrew M10 X 207 10 684649 Capscrew M10 X 258 1 768414 Capscrew M12 X 659 2 761170 Capscrew M6 X 20

10 6 762900 Capscrew M6 X 2511 2 214938 Hose Guard12 1 220002 Bracket13 1 216907 Bracket14 1 234781 Bracket Assy. Lower15 1 234865 Bracket Assy. Upper16 1 230753 Bracket Assy.17 1 210746 Installation Instructions18 10 681238 Lockwasher M1019 2 206887 Molded Insert20 2 786882 Hex Nut M1021 1 205979 Hex Nut M1222 2 2645 Nut 23 2 210667 Sheave24 2 215558 Sheave25 2 688935 Snap Ring26 2 210173 Stubshaft

COMMON PARTS P/N 234869

IHR-2bOCL I.H.R. HOSE P/N

SINGLE REF "A"(in) KIT QTY (2)56 234888 21692857 234889 23071758 234890 21392259 234891 21080460 234892 23498861 234893 22346162 234894 21693163 234895 23499264 234896 23396965 234897 23499566 234898 21693267 234899 22346268 234900 21080669 234901 21392370 234902 21693871 234903 21693572 234904 23500773 234905 21080774 234906 21693975 234907 21694076 234908 22788377 234909 21694178 234910 21694279 234911 21694380 234912 21392581 234913 21694482 234914 21694583 234915 21694684 234916 21392685 234917 21694786 234918 21694887 234919 21694988 234920 21695089 234921 23125690 234922 21695191 234923 21695292 234924 21392793 234925 21081094 234926 21695395 234927 21695496 234928 21695597 234929 21695698 234930 21695799 234931 235047100 234932 235049101 234933 216958


STANDARD

For PIDs 30D-MT-231 Through Present

IHR-2cOCL I.H.R. HOSE P/N

SINGLE REF "A"(in) KIT QTY (2)56 235162 21725557 235163 22256158 235164 21725659 235165 23515060 235166 23515161 235167 22346362 235168 21725963 235169 23515264 235170 23515365 235171 23515466 235172 21726167 235173 22346468 235174 22346569 235175 22346670 235176 21726671 235177 21726372 235178 23515573 235179 21726774 235180 21726875 235181 21726976 235182 23515677 235183 21727078 235184 21727179 235185 21727280 235186 21727381 235187 21727482 235188 21727583 235189 21727684 235190 21727785 235191 21727886 235192 21727987 235193 21728088 235194 21728189 235195 23515790 235196 21728291 235197 21728392 235198 21728493 235199 23515894 235200 21728595 235201 21728696 235202 21728797 235203 21728898 235204 21728999 235205 235159100 235206 235160101 235207 217290

COLD STORAGE


REQUIRED FOR 00 and Below

For Single to DoubleIHR conversion usehardware conversion kitp/n 216041. IHR hosesmust be ordered separately.

page 26 10/05/10 235427 R6

Internal Hose ReevingSingle Function HI-VIS ORFS

OuterUpright

InnerUpright

Frontof Mast

IntermediateUpright

MA2465.eps

1612

23

2021

22

23

22

15

12

2021

1224

19

1

1725

12

14

18 13

23

2022

21

12

11

9 108

53

42

67

See Note 1

26

235427 R6 10/05/10 page 27



2 2 214938 Hose Guard 15 1 210654 Termination Bracket3 2 210173 Stubshaft 16 1 211047 Upper Bracket Kit4 2 215558 Hose Sheave 17 1 219981 Carr. Termination Bracket5 1 768414 Capscrew, M12 x 65 18 1 216907 Lower Inner Bracket6 1 683822 M12 Lockwasher 19 2 688348 Fitting7 1 210166 Nut, M12 20 3 203407 Bar8 1 211045 Sheave Bracket 21 6 206887 Insert9 2 210667 Hose Sheave 22 6 763169 M6 X 20 Capscrew10 2 688935 Snap Ring 23 8 684649 M10 X 1,5 X 25 Capscrew11 2 200429 Capscrew, M10 x 20 24 2 763023 M10 Nut12 8 681238 M10 Lockwasher 25 2 200082 M10 X 25 Capscrew13 1 1 Retainer Bar 26 2 225386 Cap14 1 1 Lower Bracket

COMMON PARTS


IHR-3ORFS

IHR-3aORFSHOSE P/N

OCL QTY (2)(in) REF "1"69 21932674 21932780 21932885 22108586 21932992 21633096 223319


Standard




page 28 10/05/10 235427 R6

Internal Hose ReevingSingle Function HI-VIS ORFS


OuterUpright

InnerUpright

Frontof Mast

IntermediateUpright

MA2464.eps

1618

7

31

10

7

10

4

18

31

1822

5

A

127

18

14

718

13

7

310

1

18

6

24 2615

827

2511

1923

20

29

21

235427 R6 10/05/10 page 29

For PIDs 30D-MT-231 Through Present


1 6 227854 Hose Clamp 15 1 234865 Bracket Assy. Upper2 1 203407 Bar Clamp 16 1 230753 Bracket Assy.3 3 227885 Bar, Hose Clamp 17 1 210746 Installation Instructions4 1 210654 Bracket Assembly 18 12 681238 Lockwasher M105 2 688348 Bulkhead Union 900 19 1 683822 Lockwasher M126 2 200429 Capscrew M10 X 20 20 2 206887 Molded Insert7 10 684649 Capscrew M10 X 25 21 2 225386 Nut 8 1 768414 Capscrew M12 X 65 22 2 763023 Nut M109 2 761170 Capscrew M6 X 20 23 1 210166 Nut M12

10 6 762900 Capscrew M6 X 25 24 2 210667 Sheave11 2 214938 Hose Guard 25 2 215558 Sheave12 1 219983 Bracket 26 2 688935 Snap Ring13 1 216907 Bracket 27 2 210173 Stubshaft14 1 234781 Bracket Assy. Lower

IHR-4ORFS COMMON PARTS P/N 234871

IHR-4aORFSIHR HOSE P/N

OCL KIT QTY (2)(in) REF "A"69 235254 23004474 235255 23004580 235256 23004685 235257 23004786 235258 23004887 235259 23378388 235260 23079292 235261 23004993 242435 24243696 235262 230050


Standard

For Single to DoubleIHR conversion usehardware conversion kitp/n 222493. IHR hosesmust be ordered separately.

page 30 10/05/10 235427 R6

Internal Hose ReevingDouble Function HI-VIS

MA2466.eps

InnerUpright

IntermediateUpright

Frontof Mast

OuterUpright

14

13

22

11

2021

98

10

67

53

42

22

2021

15

2312

2120

22

1223

16

191725

1

241218

1223

12

See Note 1

26

235427 R6 10/05/10 page 31



2 2 214938 Hose Guard 15 1 210654 Termination Bracket3 2 210216 Stubshaft 16 1 230879 Upper Bracket Kit4 2 216911 Hose Sheave 17 1 220002 Carr. Termination Bracket5 1 684800 Capscrew, M12 x 75 18 1 216907 Lower Inner Bracket6 1 683822 M12 Lockwasher 19 4 2453 6 - 6 Fitting7 1 210166 Nut, M12 20 3 203407 Bar8 1 211045 Sheave Bracket 21 6 206887 Insert9 2 210662 Hose Sheave 22 6 763169 M6 X 20 Capscrew10 2 688935 Snap Ring 23 6 684649 M10 X 1,5 X 25 Capscrew11 2 200429 Capscrew, M10 x 20 24 2 763023 M10 Nut12 10 681238 M10 Lockwasher 25 2 200082 M10 X 25 Capscrew13 1 1 Retainer Bar 26 4 210746 Cap14 1 1 Lower Bracket

IHR-5COMMON PARTS


IHR-5aHOSE P/N

OCL QTY (4)(in) REF "1"56 21692966 21693367 21693468 21693569 21693670 21693773 21693874 21080775 21693976 21694077 21694178 21694279 21694380 21392581 21694482 21694583 21694684 21392685 21694786 21694887 21694988 21695090 21695191 21695292 21392794 21695395 21695496 21695597 21695698 216957101 216958


StandardIHR-5b

HOSE P/NOCL QTY (4)(in) REF "1"56 21725766 21726067 21726268 21726369 21726470 21726573 21726674 21726775 21726876 21726977 21727078 21727179 21727280 21727381 21727482 21727583 21727684 21727785 21727886 21727987 21728088 21728190 21728291 21728392 21728494 21728595 21728696 21728797 21728898 217289101 217290


Cold StorageRequired for 00 F and Below




page 32 10/05/10 235427 R6

Internal Hose ReevingDouble Function HI-VIS


MA2467.eps

InnerUpright

IntermediateUpright

Frontof Mast

OuterUpright

10

6

13

248

25

22

826

23

11

10

31

4

718

13

10

187

16

5

127

A

2113

187

18

2014

718

19

29

235427 R6 10/05/10 page 33

IHR-6

REF QTY PART # DESCRIPTION

1 6 227854 Hose Clamp2 1 203407 Bar Clamp3 3 227885 Bar, Hose Clamp4 1 210654 Bracket Assembly5 4 2453 Bulkhead Union 900

6 2 200429 Capscrew M10 X 207 10 684649 Capscrew M10 X 258 1 684800 Capscrew M12 X 659 2 761170 Capscrew M6 X 20

10 6 762900 Capscrew M6 X 2511 2 214938 Hose Guard12 1 220002 Bracket13 1 216907 Bracket14 1 234781 Bracket Assy. Lower15 1 234865 Bracket Assy. Upper16 1 230753 Bracket Assy.17 1 210746 Installation Instructions18 12 681238 Lockwasher M1019 2 206887 Molded Insert20 4 2654 Cap 21 2 786882 Nut M1022 1 205979 Nut M1223 2 216911 Sheave24 2 210662 Sheave25 2 688935 Snap Ring26 2 210216 Stubshaft

COMMON PARTS P/N 234870IHR-6aOCL I.H.R. HOSE P/N

DOUBLE REF "A"(in) KIT QTY (2)56 235104 21692857 235105 23071758 235106 21392259 235107 21080460 235108 23498861 235109 22346162 235110 21693163 235111 23499264 235112 23396965 235113 23499566 235114 21693267 235115 22346268 235116 21080669 235117 21392370 235118 21693871 235119 21693572 235120 23500773 235121 21080774 235122 21693975 235123 21694076 235124 22788377 235125 21694178 235126 21694279 235127 21694380 235128 21392581 235129 21694482 235130 21694583 235131 21694684 235132 21392685 235133 21694786 235134 21694887 235135 21694988 235136 21695089 235137 23125690 235138 21695191 235139 21695292 235140 21392793 235141 21081094 235142 21695395 235143 21695496 234144 21695597 234145 21695698 234146 21695799 235147 235047100 235148 235049101 235149 216958

STANDARD



IHR-6bOCL I.H.R. HOSE P/N

DOUBLE REF "A"(in) KIT QTY (2)56 235208 21725557 235209 22256158 235210 21725659 235211 23515060 235212 23515161 235213 22346362 235214 21725963 235215 23515264 235216 23515365 235217 23515466 235218 21726167 235219 22346468 235220 22346569 235221 22346670 235222 21726671 235223 21726372 235224 23515573 235225 21726774 235226 21726875 235227 21726976 235228 23515677 235229 21727078 235230 21727179 235231 21727280 235232 21727381 235233 21727482 235234 21727583 235235 21727684 235236 21727785 235237 21727886 235238 21727987 235239 21728088 235240 21728189 235241 23515790 235242 21728291 235243 21728392 235244 21728493 235245 23515894 235246 21728595 235247 21728696 235248 21728797 235249 21728898 235250 21728999 235251 235159100 235252 235160101 235253 217290

COLD STORAGE


REQUIRED FOR 00 and Below

page 34 10/05/10 235427 R6

Internal Hose ReevingDouble Function HI-VIS ORFS

MA2466.eps

InnerUpright

IntermediateUpright

Frontof Mast

OuterUpright

14

13

22

11

2021

98

10

67

53

42

22

2021

15

2312

2120

22

1223

16

191725

1

241218

1223

12

See Note 1

26

235427 R6 10/05/10 page 35



2 2 214938 Hose Guard 15 1 210654 Termination Bracket3 2 210216 Stubshaft 16 1 230879 Upper Bracket Kit4 2 210662 Hose Sheave 17 1 219983 Carr. Termination Bracket5 1 684800 Capscrew, M12 x 65 18 1 216907 Lower Inner Bracket6 1 683822 M12 Lockwasher 19 4 688348 Fitting7 1 210166 Nut, M12 20 3 203407 Bar8 1 211045 Sheave Bracket 21 6 206887 Insert9 2 216911 Hose Sheave 22 6 763169 M6 X 20 Capscrew10 2 688935 Snap Ring 23 8 684649 M10 X 1,5 X 25 Capscrew11 2 200429 Capscrew, M10 x 20 24 2 763023 M10 Nut12 10 681238 M10 Lockwasher 25 2 200082 M10 X 25 Capscrew13 1 1 Retainer Bar 26 4 225386 Cap14 1 1 Lower Bracket

COMMON PARTS


IHR-7ORFS

IHR-7aORFSHOSE P/N

OCL QTY (2)(in) REF "1"69 21932674 21932780 21932885 22108586 21932992 219330


Standard




page 36 10/05/10 235427 R6

Internal Hose ReevingDouble Function HI-VIS ORFS


MA2467.eps

InnerUpright

IntermediateUpright

Frontof Mast

OuterUpright

10

6

13

258

26

19 23

827

24

11

10

31

4

718

13

10

187

16

5

127

A

221813

187

18

2114

718

20

29

235427 R6 10/05/10 page 37


REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION1 6 227854 Hose Clamp 15 1 234865 Bracket Assy. Upper2 1 203407 Bar Clamp 16 1 230753 Bracket Assy.3 3 227885 Bar, Hose Clamp 17 1 210746 Installation Instructions4 1 210654 Bracket Assembly 18 12 681238 Lockwasher M105 4 688348 Bulkhead Union 900 19 1 683822 Lockwasher M126 2 200429 Capscrew M10 X 20 20 2 206887 Molded Insert7 10 684649 Capscrew M10 X 25 21 4 225386 Cap 8 1 684800 Capscrew M12 X 65 22 2 763023 Nut M109 2 761170 Capscrew M6 X 20 23 1 210166 Nut M12

10 6 762900 Capscrew M6 X 25 24 2 216911 Sheave11 2 214938 Hose Guard 25 2 210662 Sheave12 1 219983 Bracket 26 2 688935 Snap Ring13 1 216907 Bracket 27 2 210216 Stubshaft14 1 234781 Bracket Assy. Lower

IHR-8ORFSCOMMON PARTS P/N 236944

IHR-8aORFSIHR HOSE P/N

OCL KIT QTY (2)(in) REF "A"69 235263 23004474 235264 23004580 235265 23004685 235266 23004786 235267 23004887 235268 23378388 235269 23079292 235270 23004993 235271 24243696 235262 230050


Standard

Recommended Spare Parts List

1-5 6-19 20-50MAIN LIFT CYLINDERS

n Main Lift Cylinder Assembly 0 0 1n Seal Kit 2 4 8n Check Valve Kit 2 4 8

FREE LIFT CYLINDERSn Free Lift Cylinder Assembly 0 1 2n Seal Kit 2 4 8n Check Valve Kit 2 4 8

INTERNAL REEVINGn Hose R.H. and L. H. 2 4 8

2375 Fitting 1 2 4215558 IHR Sheave, Single IHR 1 2 4216911 IHR Sheave, Double IHR 2 4 8210667 Sheave, Single IHR 1 2 4210662 Sheave, Double IHR 2 4 8

UPRIGHTS6508 Cotter Pin 8 16 32

201432 Chain Anchor 1 2 4200007 Jam Nut 2 2 2200006 Nut 2 2 26518 Cotter Pin 4 8 16

205085 Shim 16 32 64664206 Roller 12 24 48212588 Wear Plug Service Kit 2 4 8

CROSSHEAD661550 Chain Sheave 4 8 163133 Retainer Clip 4 8 163140 Snap Ring 2 4 8

CARRIAGE AND CHAINSn Free Lift Chains

683819 Carriage Side Thrust Roller 4 8 16n Main Lift Chains 2 4 8

664206 Carriage Roller 4 8 16678755 Chain Anchor 1 2 46518 Cotter Pin 4 8 16

678964 Chain Pin 8 8 166508 Cotter Pin 8 16 32

200007 Jam Nut 2 2 2200006 Nut 2 2 2

n - See specific pages for part numbers.

30D MT Triple Stage MastMASTS SERVICED

PART # DESCRIPTION

PAR

TS

OR

DE

RIN

G L

OG

PR

ICE

DE

SC

RIP

TIO

NC

US

TO

ME

R

PA

RT

#P

AR

T #

RE

F #

Pag

e #

SE

RIA

L N

UM

BE

RP

UR

CH

AS

E

OR

DE

RD

AT

E

Manual Change Summary

R3 - Add legacy data, add kit data to weldment CPG and carriage CPG. Update contact page. 04/01/04

R4 - 08/29/07Add common parts group part numbers to IHR pages.

R5 - 06/02/10Add 60’’ and 63’’ OAL to pages 9-11Revised common parts on page 21 and revised illustration to match on page 20.Revised common parts on page 29 and revised illustration to match on page 28.

R6 - 10/05/10Add new cylinder pages 6, 7, 10 and 11.

Lift -Tek Elecar Srl29015 Castel. San. Giovanni (PC)Via G. GalileiItaly

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Lift Technologies, Inc.7040 South Highway 11Westminster, SC 29693USATel: (864) 647-1119Fax: (864) 647-5406Toll Free: (888) 946-3330 - North America OnlyWebsite: www.lift-tekelecar.com

Parts and ServiceToll Free: (877) 430-6302Direct: (864) 647-6302Fax: (864) 647-7302Email: [email protected]

Documents

30D MT R6 - lift-tek.com · 235427 R6 10/05/10 page 7 Main Lift Cylinders For 30D-MT-539 Through Present ML-3 MAIN LIFT CYLINDER QTY 2 57 1007250 60 1007251 63 1007252 69 1007253