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3554 BATTERY HiTESTER Instruction Manual May 2013 Revised edition 5 3554A981-05 13-05H

3554A981-05 User Manual

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Hioki Battery Tester Manual

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  • 3554

    BATTERY HiTESTER

    Instruction Manual

    May 2013 Revised edition 5 3554A981-05 13-05H

  • iContents

    ContentsIntroduction ............................................................... 1Verifying Package Contents...................................... 1Safety Information..................................................... 3Operating Precautions .............................................. 7

    Chapter 1 Overview 13

    1.1 Measuring Battery Wear............................ 131.2 Product Overview ...................................... 151.3 Features .................................................... 161.4 Names and Functions of Parts .................. 181.5 Measurement Flowchart ............................ 221.6 External Dimensions ................................. 24

    Chapter 2 Measurement Preparations 25

    2.1 Attaching the Strap........2.2 Installing or Replacing th2.3 Connecting the Test Lea2.4 Turning the Power On an2.5 Clock-setting..................

    2.5.1 Turning Date-andOn and Off..........

    2.5.2 Setting the Clock

    Chapter 3 Measurement

    3.1 Pre-operation Inspection3.2 Setting the Measuremen3.3 Zero-adjustment ............

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    5............................ 25e Batteries.......... 26d ......................... 28d Off .................. 30

    ............................ 31-time Display ............................ 31............................ 32

    33

    ........................... 35t Range............... 36............................ 37

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  • Contentsii

    3.3.1 Shorting Methods for Various Test Leads ............................................. 38

    3.3.2 Implementing the Zero-adjust Feature .......................................... 40

    3.3.3 Canceling the Zero-adjust Operation 433.4 Holding the Display ................................... 44

    3.4.1 Holding........................................... 443.4.2 Canceling a Hold ........................... 443.4.3 Holding Using the EXT.HOLD/MEMO

    Terminal......................................... 453.5 Determining Battery-wear Judgment Values 463.6 Battery Measurement................................ 483.7 Temperature Measurement....................... 51

    Chapter 4 Comparator Feature 53

    4.1 Overview ................................................... 534.2 Turning On the Comparator ...................... 544.3 Setting Comparator Perm4.4 Setting the Comparator B4.5 Turning Off the Compara

    Chapter 5 Memory Feature

    5.1 Overview ........................5.2 Saving to Memory ..........

    5.2.1 Saving Measured5.2.2 Saving Using the

    Terminal..............5.3 Turning Off the Memory 5.4 Reading Saved Data ......5.5 Deleting Saved Data ......issible Values ... 55uzzer................. 61tor ...................... 62

    63

    ........................... 63

    ........................... 64 Values to Memory64EXT.HOLD/MEMO ........................... 66Feature............... 67........................... 68........................... 69

  • iiiContents

    5.5.1 Deleting a Single Data Set ............. 695.5.2 Deleting an Entire Unit (400 sets) .. 705.5.3 Deleting All Data (12 units/4800 sets)

    ....................................................... 71

    Chapter 6 Other Features 73

    6.1 Averaging Feature..................................... 736.2 Auto-hold Feature...................................... 746.3 Auto-memory Feature ............................... 756.4 Auto-power-save Feature (APS) ............... 766.5 System Reset ............................................ 786.6 Battery Level Indicator............................... 80

    Chapter 7 Connecting with a Computer 81

    7.1 Overview ................................................... 827.1.1 Recommended Operating

    Environment ................................... 837.1.2 Composition of C

    7.2 Installing the Software ...7.2.1 Installation ..........7.2.2 Uninstalling (remo

    Application..........7.3 Installing the USB Driver

    7.3.1 For Windows Vist7.3.2 For Windows XP7.3.3 For Windows 200

    7.4 Using the Software ........7.4.1 Connecting the 35

    ...........................7.4.2 Starting the Softw7.4.3 Clock-setting ......

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    5D......................... 83............................ 84............................ 84ving) the

    ............................ 88........................... 89a ......................... 91.......................... 1000 ....................... 103.......................... 10654 to a Computer

    .......................... 106are.................... 107.......................... 109

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  • Contentsiv

    7.4.4 Preparing a New Table of Permissible Values.......................................... 111

    7.4.5 Editing Files of Permissible Values. 1147.4.6 Editing a Table of Permissible Values

    on the 3554.................................. 1167.4.7 Transferring Tables of Permissible

    Values.......................................... 1197.4.8 Reading Data from the 3554's Internal

    Memory........................................ 1217.4.9 Deleting Data From the 3554's Internal

    Memory........................................ 1267.4.10 Closing the Application ............... 128

    Chapter 8 Specifications 129

    8.1 General Specifications ............................ 1298.2 Accuracy ................................................. 1368.3 Communications ..................................... 138

    Chapter 9 Maintenance an

    9.1 Troubleshooting .............9.2 Error Display ..................9.3 Frequently Asked Questi

    9.3.1 Can Manganese B............................

    9.3.2 Can Nickel Metal be Used? ............

    9.3.3 Setting Permissib9.4 Replacing the Fuse ........9.5 Replacing the Test Lead

    9.5.1 For the 9465-10 P9.5.2 For the 9772 PIN d Service 139

    ......................... 139

    ......................... 142ons................... 143atteries be Used?

    ......................... 143Hydride Batteries ......................... 143le Values .......... 144......................... 145 Pin ................... 146IN TYPE LEAD 146TYPE LEAD..... 148

  • vContents

    9.6 Cleaning .................................................. 1499.7 Discarding the Instrument ....................... 150

    Chapter 10 Appendix 151

    10.1 Effects of Extending the Measurement Lead and Induced Voltage ............................... 151

    10.2 Effect of Eddy Currents ........................... 15210.3 AC Four-terminal Method ........................ 15310.4 Effects of Current Density ....................... 15510.5 Synchronous Detection System .............. 15710.6 Test Lead Options ................................... 159

    10.6.1 Model 9460 CLIP TYPE LEAD WITH TEMPERATURE SENSOR.......... 159

    10.6.2 Model 9466 REMOTE CONTROL SWITCH....................................... 159

    10.6.3 Model 9467 LARGE CLIP TYPE LEAD............................................ 160

    10.6.4 Model 9772 PIN 10.7 Calibration Procedure....

    10.7.1 Resistometer Ca10.7.2 Voltmeter CalibraTYPE LEAD...... 160.......................... 161libration............. 161tion................... 162

  • Contentsvi

  • 14

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    Thank you for purchasing the HIOKI Model 3554 BATTERYHiTESTER. To obtain maximum performance from the instru-ment, please read this manual first, and keep it handy for futurereference.

    Registered TrademarkWindows and Excel are registered trademarks of Microsoft Cor-poration in the United States and/or other countries.

    When you receive the instrument, inspect it carefully to ensurethat no damage occurred during shipping. In particular, checkthe accessories, panel switches, and connectors. If damage isevident, or if it fails to operate according to the specifications,contact your dealer or Hioki representative.

    When transporting the instrument, umaterials in which it was shipped, andDamage occurring during transportatioranty.

    Introduction

    Verifying Package Contents

    10

    9

    8se the original packing pack in a double carton.n is not covered by war-

  • 2

    Verifying Package Contents

    Options Model 9460 CLIP TYPE

    TURE SENSOR Model 9465-90 TIP PIN

    (for the 9465-10 PIN TYP Model 9466 REMOTE C Model 9467 LARGE CLIP Model 9772 PIN TYPE L Model 9772-90 TIP PIN

    (for the 9772 PIN TYPE

    o Model 9465-10

    o USB cable (1)

    o Strap (1)

    o Instruction manual (1)o Application software CD (1)

    o LR6 alkaline batteries (8)

    o Model 3554 (1)

    o Replacement fuse (1)

    o Carrying case (1)Do not remove the rear case cover.

    o Zero adjustment board (1)LEAD WITH TEMPERA-

    E LEAD)ONTROL SWITCH

    TYPE LEADEAD

    LEAD)

    PIN TYPE LEAD (1)

  • 34

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    This manual contains information and warnings essential forsafe operation of the instrument and foperating condition. Before using it, be sfollowing safety precautions.

    Safety Information

    This instrument is designed to comply withIEC 61010 Safety Standards, and has beenthoroughly tested for safety prior to ship-ment. However, mishandling during usecould result in injury or death, as well asdamage to the instrument. Using the instru-ment in a way not described in this manualmay negate the provided safety features. Be certain that you understand the instruc-tions and precautions in the manual beforeuse. We disclaim any responsibility for acci-dents or injuries not resulting directly frominstrument defects.

    Safety Symbols

    In the manual, the symlarly important information read before using the instrum

    The symbol printed ocates that the user should retopic in the manual (markedbefore using the relevant fun

    Indicates DC (Direct Curren

    Indicates a fuse.

    Indicates a grounding termin

    10

    9

    8or maintaining it in safeure to carefully read the

    bol indicates particu-that the user shouldent.

    n the instrument indi-fer to a corresponding with the symbol)ction.

    t).

    al.

  • 4

    The following symbols in this manual indicate the relative impor-tance of cautions and warnings.

    Indicates that incorrect operation presentsan extreme hazard that could result in seri-ous injury or death to the user.

    Indicates that incorrect operation presents asignificant hazard that could result in seriousinjury or death to the user.

    Indicates that incorrect operation presents apossibility of injury to the user or damage tothe instrument.

    Indicates advisory items related to perfor-mance or correct operation of the instru-ment.

  • 54

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    We define measurement tolerances in terms of f.s. (full scale),rdg. (reading) and dgt. (digit) values, with the following mean-ings:

    f.s. (maximum display value or scThe maximum displayable value or scathe name of the currently selected range

    rdg. (reading or displayed value)The value currently being measured ansuring instrument.

    dgt. (resolution)The smallest displayable unit on a digitai.e., the input value that causes the digias the least-significant digit.

    Notation of the This Manual

    Indicates a prohibited action.

    (P. ) Indicates the location of reference information.Indicates quick references for operation and reme-dies for troubleshooting.

    * Indicates that descriptive information is providedbelow.

    Accuracy

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    8ale length)le length. This is usually.

    d indicated on the mea-

    l measuring instrument,tal display to show a "1"

  • 6

    To ensure safe operation of measurement instruments, IEC61010 establishes safety standards for various electrical envi-ronments, categorized as CAT II to CAT IV, and called measure-ment categories.

    Using a measurement instrument in an with a higher-numbered category than tment is rated could result in a severecarefully avoided. Use of a measurement instrument that isto CAT IV measurement applications caccident, and must be carefully avoided

    Measurement Categories

    CAT II: Primary electrical circuits in equipment connected to an AC electrical outlet by a power cord (portable tools, household appliances, etc.) CAT II covers di-rectly measuring electrical outlet receptacles.

    CAT III: Primary electrical circuits of heavy equipment (fixed installations) connected directly to the distribution panel, and feeders from the distribution panel to outlets.

    CAT IV: The circuit from the service drop to the service en-trance, and to the power meter and primary over-current protection device (distribution panel).environment designatedhat for which the instru- accident, and must be

    not CAT-rated in CAT IIould result in a severe

    .

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    Operating temperature and humidity: 0 to 40C (32 to 104F), 80%RH or less (non-condensating)

    Accuracy guarantee for temperature and humidity: 23 5C (73 9F), 80%RH or less (non-condensating)

    Operating Precautions

    Setting Up the Instrument

    Avoid the following locations that could cause an accidentor damage to the instrument.

    Exposed to direct sunlightExposed to high temperature

    Exposed to liquidsExposed to high humidity or condensation

    Exposed to high lev

    In the presence of gases

    Exposed to strong eNear electromagnet

    Subject to vibration

    10

    9

    8els of particulate dust

    corrosive or explosive

    lectromagnetic fieldsic radiators

  • 8

    Before using the instrument the first time, verify that it operatesnormally to ensure that the no damage occurred during storageor shipping. If you find any damage, contact your dealer or Hiokirepresentative.

    Preliminary Checks

    Before using the instrument, make sure thatthe insulation on the test leads is undam-aged and that no bare conductors areimproperly exposed. Using the instrument insuch conditions could cause an electricshock, so contact your dealer or Hioki repre-sentative for replacements. (Model 9465-10)

    Handling the Instrument

    To avoid electric shockinstrument's case. Theof the instrument carrmay become very hot d

    To avoid damage to the inphysical shock when tranBe especially careful to avdropping.

    To avoid corrosion fromproblems with battery opteries from the instrumenlong time.

    After use, turn OFF the p, do not remove the internal componentsy high voltages anduring operation.

    strument, protect it fromsporting and handling.oid physical shock from

    battery leakage anderation, remove the bat-t if it is to be stored for a

    ower.

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    Measurement Precautions

    Observe the following to avoid electric shockand short circuits. Do not measure voltages of 60 V DC or

    higher. Do not measure grounded voltages of more

    than 70 V DC. Ground Battery System

    Do not measure alternating voltage. Be sure to connect the test leads properly.

    Wear rubber gloves material during meas

    When measuring batsufficient ventilation.may occur when thenected to batteries, accumulated inflammhydrogen.

    Maximum rated voltage to earth: 70 V DC

    Maximum input voltage: 60 V DC

    Black

    10

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    8

    or gloves of similarurement.teries, always ensure Sometimes sparks test leads are con-which can ignite anyable gases such as

    Red

  • 10

    Handling the Test Leads

    For safety reasons, when taking measurements,only use the 9465-10 PIN TYPE LEAD providedwith the instrument or the optional test leads.

    To avoid breaking the test leads, do not bend orpull them.

    The ends of the test leads are sharp. Be carefulto avoid injury.

    To avoid damaging the test lead, grasp the con-nector, not the cable, when unplugging the testlead.

    To avoid damage, do not contact the 9465-10PIN TYPE LEAD tip against the battery at atilted angle.

    OK

  • 11

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    Handling the CD

    Always hold the disc by the edges, so as not tomake fingerprints on the disc or scratch theprinting.

    Never touch the recorded side of the disc. Donot place the disc directly on anything hard.

    Do not wet the disc with volatile alcohol or water,as there is a possibility of the label printing dis-appearing.

    To write on the disc label surface, use a spirit-based felt pen. Do not use a ball-point pen orhard-tipped pen, because there is a danger ofscratching the surface and corrupting the data.Do not use adhesive labels.

    Do not expose the disc directly to the sun's rays,or keep it in conditions of high temperature orhumidity, as there is a danger of warping, withconsequent loss of data.

    To remove dirt, dust, or fingerprints from thedisc, wipe with a dry cloAlways wipe radially froside, and do no wipe wNever use abrasives or

    Hioki shall not be held with a computer systemof this CD, or for any prochase of a Hioki produc

    10

    9

    8th, or use a CD cleaner.m the inside to the out-ith circular movements.solvent cleaners.liable for any problems that arises from the useblem related to the pur-

    t.

  • 12

  • 131.1 Measuring Battery Wear

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    Overview

    The graph below shows the relation between storage capacityand initial value of internal resistance in a lead-acid battery."CS," "HS," and "MSE" denote JIS (Japanese Industrial Stan-dard) lead-acid battery types.Internal resistance of an MSE (sealed stationary lead-acid bat-tery) can be read at approximately 1 m (100 Ah) and approxi-mately 0.13 m (1000 Ah). Under conditions of battery wear,internal resistance rises to 1.5 - 2 times its initial value (refer-ence values).

    Overview Chapter 1

    1.1 Measuring Battery Wear

    For determining battery wear, first measure internal resistance in a new or good battery.

    CS :

    HS :

    MSE:

    Lead-acid battery [Ah]

    [m]

    Inte

    rnal

    resi

    stan

    ce v

    alue

    CSHSMSE

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    8clad stationary lead-acid batteryhigh-rate discharge stationary lead-acid battery (pasted type)sealed stationary lead-acid battery

  • 1.1 Measuring Battery Wear14

    Source: Lead-acid battery technician certification textbook,Battery Association of Japan (BAJ)

    For an MSE (sealed stationary lead-acid battery),when internal resistance reaches approximately1.5 times its initial value, a warning will beissued. Wear (failure) values vary by manufac-turer.

    Initial values of internal resistance may varyamong batteries with the same capacity, depend-ing on battery type or manufacturer. Refer to thegraph on the previous page.

    Internal-resistance warnings and failures vary bymanufacturer.

  • 151.2 Product Overview

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    Overview

    The 3554 BATTERY HiTESTER is a measuring instrument forjudging battery wear by measuring internal resistance, voltage,and terminal temperature* of lead-acid, nickel-cadmium, nickel-hydrogen, and other types of batteries.* Temperature measurement requires the optional 9460 CLIP

    TYPE LEAD WITH TEMPERATURE SENSOR.

    By connecting the instrument to a persosurement, using the included USB cablebe loaded to the personal computer.

    1.2 Product Overview

    Threshold-value confi

    USB cable

    Measurement dat

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    8nal computer after mea-, measurement data can

    guration

    a

  • 1.3 Features16

    1.3 Features

    Enables measurement without shutting down UPSsystemsThis instrument uses high-precision AC resistance measure-ment technology. Since it is capable of live-wire measure-ment without shutting down the UPS system, it makes itpossible to shorten the time required for measurement.

    Reliable measurement valuesSince it uses the four-terminal AC method to measure inter-nal resistance, this instrument can obtain reliable measure-ment values unaffected by lead or connector resistance.

    Simultaneous display of resistance, voltage, andtemperatureWithout changing functions, this instrument can display bat-tery internal resistance, voltage, and terminal temperaturesimultaneously. Temperature meaoptional 9460 CLIP TYPE LEAD SENSOR.

    Comparator featureUsing this instrument's comparator fto set threshold values for internal rethus enabling even more reliable mwear.

    Large memory capacityCombining currently measured valutemperature, and comparator measset, this instrument can store up to 4be used to measure up to 12 sets ofsurement requires theWITH TEMPERATURE

    eature makes it possiblesistance and for voltage,

    easurement of battery

    es (resistance, voltage,urement results) into a,800 sets of data. It can

    400-cell cubicles.

  • 171.3 Features

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    Overview

    Auto-memory featureEnabling this function results in measurement data beingstored to the instrument's internal memory automatically, theinstant it is held. This increases operational efficiency.

    PC interfaceMeasurement data can be loaded onto a personal computer.

    Compact sizeWith a compact size with width and length approximatelyequivalent to the dimensions of an A5-sized sheet of paper,this instrument is highly portable. Designed to have a weightof only about 790 grams, it can be used for measurementover a long period of time without tiring the user.

    Model 9772 PIN TYPE LEAD (optional)Using the optional 9772 PIN TYPE Ldesigned to fit in holes only five mmakes measurement possible withcovers. Since the pin can be insertereach spots, it also makes measuremany location. Furthermore, pin strenfrom that of previous Hioki products.

    A remote control switch for stvaluesUsing the optional 9466 REMOTmakes it possible to store and holdthrough a simple press of a button.when both of the operator's hands a

    10

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    8EAD with a pin point

    illimeters in diameter out removing terminald diagonally in hard-to-ent possible in virtually

    gth has been improved

    oring measurement

    E CONTROL SWITCH measurement values

    This is useful for casesre occupied.

  • 1.4 Names and Functions of Parts18

    Key Operations

    1.4 Names and Functions of Parts

    Front Panel

    Display(p.20)

    Key Opera

    SOURCE TerminalUsed for connecting the test lead's banana plug to the source

    SENSE TerminalUsed for connecting the test lead's banana plug to the sense

    Used for turning the power o

    Used for turning the compar

    Used for turning the comparaconfiguring thresholds and otUsed for turning the auto-holtures on or off.Used for displaying the currethis key for at least two secotions

    n or off.

    ator buzzer on or off.

    tor feature on or off and her values.d and auto-memory fea-

    nt date and time. Press nds to set the clock.

  • 191.4 Names and Functions of Parts

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    Overview

    Used for selecting configuration settings and chang-ing their values.

    Used for storing displayed values to memory.

    Used for setting configuration values.

    Used for holding or canceling the displayed values.

    Used for recalling stored measurement values.

    Used for deleting stored measurement values.

    Used for implementing the zero-adjust feature.

    Used for setting the number of measurements used in averaging.Press this key once to display the current setting. Keep the key pressed to switch settings through the cycle shown below.

    Used for switching the resistPress this key once to displaKeep the key pressed to swicycle shown below.

    Used for switching the voltagPress this key once to displaKeep the key pressed to swicycle shown below.

    OFF 4 8 16

    3.000 m 30.00 m

    6.000 V 60.00 V

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    ance range.y the current range.

    tch settings through the

    e range.y the current range.

    tch settings through the

    300.0 m 3.000

  • 1.4 Names and Functions of Parts20

    Resistance measurement value and unit

    Temperature measurement value and unit

    Voltage measurement value and unit

    Data No.

    Display

    Displayed when the zero-adjust feature is enable.

    Displayed when the auto-hold feature is enable.

    Displayed when the auto-memory feature is enable.

    Displayed when the comparator button is turned on.

    APS Displayed when the auto-power-save feature is enable.Indicates the remaining battery power.

    Displayed when the averaging feature is enable.

    Displayed when showing or settin

    Displayed when measurement valu

    MEMO No. Displayed when the memory featOrdinarily, it shows the next numREAD No. Displayed when recalling data froCOMP No. Displayed when setting the comp

    Displayed when the memory numuse.

    SET Displayed when configuring the sLIMIT Displayed when setting compara

    Displayed when the comparator fDisplayed when the battery subjeused.Displayed when the battery subjeing out.Displayed when the battery subjeworn out.g the date and time.

    es have been held.ure is turned on.ber to be stored.m memory.arator.ber selected is already in

    ettings for various features.tor threshold values.

    eature is enable.ct to measurement can be

    ct to measurement is wear-

    ct to measurement has

  • 211.4 Names and Functions of Parts

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    Overview

    EXT.HOLD/MEMO TerminalUsed for the 9466 REMOTE CONTROL SWITCH.

    USB TerminalUsed for connecting the USB cable.

    TEMP.SENSOR TerminalUsed for connecting the miniplug of the optional 9460 with temperature sensor.

    Upper Panel

    Tightening screw

    Fuse CoverThis is the cover for the internal fuse.

    BTba

    Rear Panel

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    8attery Coverhis is the cover for the tteries.

  • 1.5 Measurement Flowchart22

    The measurement workflow is described below.

    1.5 Measurement Flowchart

    Measurement Preparations (p.25)

    1. Attaching the strap2. Check the instrument's

    remaining battery power3. Connecting the test lead4. Turning the power on5. Setting clock

    Setting Range(p.36)

    1. Setting the resistance range2. Setting

    When yomeasure( p.73)

    When yovalues bsuremen( p.55)

    When yosuremen( p.44)

    When yosuremen( p.64) the voltage range

    u want to stabilize ment values:

    u want to set threshold y which to judge mea-t values:

    u want to hold mea-t values:

    u want to store mea-t values:

  • 231.5 Measurement Flowchart

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    Overview

    Zero-adjustment(p.37)

    Implement the zero-adjust featurein accordance with the zero-adjust method for the test leadused.

    Starting Measurement 1. Connect the test lead to thesubject of measurement.

    2. Read the measurement val-ues.

    3. Hold the measurement values.4. Store the measurement val-

    ues.

    Ending Measurement 1. Disconturn off

    2. If you wmeasursonal instrumusing transferequiretransfe( p.81)

    When using the 9465-10

    Measurement data

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    8nect the test lead and the power.

    ant to load the storedement data to a per-

    computer, connect theent to the computerthe USB cable andr the data. (Thiss installation of data-r software.)

  • 1.6 External Dimensions24

    1.6 External Dimensions

    192 1 mm (7.56" 0.04")

    121

    1

    mm

    (4.7

    6"

    0.0

    4")

    55

    1 m

    m( 2

    .17"

    0

    .04"

    )

  • 252.1 Attaching the Strap

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    Measurem

    ent Preparations

    By attaching the strap, the instrument can be used hung it fromthe operator's neck. Attach the strap as described below.

    Measurement Preparations Chapter 2

    2.1 Attaching the Strap

    Attach four ends of the Strap securely to the instru-ment.If insecurely attached, the instrument may fall andbe damaged or result in injury when carrying.

    1. Turn off the power to theinstrument and remove thetest lead.

    2. Run thattachthe insplace w

    3. Adjust

    The placeeven

    Attachments

    Buckles

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    8e strap through the twoments on either side oftrument and fasten it inith the buckles.

    the length of the strap.

    instrument can be d in the portable case with the strap attached.

  • 2.2 Installing or Replacing the Batteries26

    When using the instrument for the first time, insert eight AA(LR6) alkaline batteries. Before attempting measurement, checkto make sure enough battery charge remains. When the batterycharge gets low, replace the batteries.

    2.2 Installing or Replacing the Batteries

    To avoid electric shock, turn off the powerand disconnect the test lead before replac-ing the batteries. After replacing the batter-ies, replace the cover before using theinstrument.

    Do not mix old and new batteries, or differ-ent types of batteries. Also, be careful toobserve battery polarity during installation.Otherwise, poor performance or damagefrom battery leakage could result.

    Battery may explode if mistreated. Do notshort-circuit,rechardispose of in fire.

    Handle and dispose dance with local regu

    The indicator flashebecomes low. Replace thege, disassemble or

    of batteries in accor-lations.

    s when battery voltage new batteries soon.

  • 272.2 Installing or Replacing the Batteries

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    Measurem

    ent Preparations

    1. Turn off the power to the instrument and removethe test lead.

    2. Open the battery compartment cover on the rear ofthe instrument.

    3. Insert eight batteries, taking care to use the properpolarities.

    4. Replace the battery compartment cover.

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  • 2.3 Connecting the Test Lead28

    Connect the test lead to the instrument. Be sure to connect allfour terminals: SOURCE (+, -) and SENSE (+, -).

    When using the optional 9460 CLIP TPERATURE SENSOR with temperatuminiplug to the TEMP. SENSOR terminaature Measurement" ( p.51)

    2.3 Connecting the Test Lead

    To avoid electric shock, be sure to connectthe test leads properly.

    For safety reasons, when taking measurements,only use the test lead provided with the instru-ment.

    The ends of the test leads are sharp. Be carefulto avoid injury.

    Black RedYPE LEAD WITH TEM-re sensor, connect thel. "Section 3.7 Temper-

  • 292.3 Connecting the Test Lead

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    Measurem

    ent Preparations

    The 9465-10 or the 9772 PIN TYPE LEAD (optional) and the9466 REMOTE CONTROL SWITCH (optional) can be combinedas shown below.Connect the switch to the probe of thecables using the supplied spiral tube.

    External Dimensions of the 9465-10 PIN TYPE LEAD

    Conductive contact pin(coaxial pin)

    Grip Cable lock

    13.51

    2.7

    1.2

    7

    2.9

    Unit: mm

    Banana plug (black)

    +-

    Banana plug (red)

    Probe (red)

    Probe (black)

    SENSESOURCE

    Connecting the Test Lead and Remote Control Switch

    Please buthe lead bjunction in

    Model 9466 REMOTE CONTROL SWITCH

    Please bundle up the lead between junctionsoption in a spiral tube (large).

    Spiral tubes (Probe

    Spiral tubes (large)

    10

    9

    8 lead, and join the two

    ndle up the center of etween the probe and a spiral tube (small).

    for an

    Junction

    small)

    Junction

  • 2.4 Turning the Power On and Off30

    Use key to turn the power on and off. Check the clock set-tings when using the instrument for the first time.

    2.4 Turning the Power On and Off

    All screen elements displayed

    Model and version

    Press POWER key to turn the power on.

    Measurement displa

    Powering On

    The indicator flashebecomes low. Replace the

    Press POWER keto turn the power of

    Powering Offnumber

    y

    s when battery voltage new batteries soon.

    All screen elements turned offy

    f.

  • 312.5 Clock-setting

    4

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    Measurem

    ent Preparations

    You can display the date and time by pressing key. Checkthe clock settings when using the instrument for the first time.

    2.5.1 Turning Date-and-time Display On and Off

    Press key to switch date-and-time display on and off.

    2.5 Clock-setting

    (0:00, January 1, 2006)

    Date-and time display On Date-and time display off

    Year

    Month

    Time

    Date

    The time is displayed usi The instrument's calenda

    automatically.

    10

    9

    8

    ng a 24-hour clock.r recognizes leap years

  • 2.5 Clock-setting32

    2.5.2 Setting the Clock

    1. Press key for two sec-onds or longer.

    This will display the clock-setting screen.

    2. Use / keys tochange the date and timesettings.

    Use / keys to switch between settings.

    3. Press key to save thedate and time settings.

    (0:00, January 1, 2006)

    (12

    If you exit the clock-settining key, your settings:00, March 15, 2006)

    g screen without press- will not be saved.

  • 33

    4

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    Measurem

    ent

    To ensure safe measurement, be sure to read this section prior to measuring.

    Measurement Chapter 3

    Observe the following to avoid electric shockand short circuits. Do not measure voltages of 60 V DC or

    higher. Do not measure grounded voltages of more

    than 70 V DC. Ground Battery System

    Do not measure alter

    Maximum rated voltage to earth: 70 V DC

    Maximum input voltage: 60 V DC

    Note that the instrumenapplied voltage or cursurement range.

    After measuring a highcontinuing to measure ashort the test leads togethe DC elimination capaacross the leads. Othermay be applied to the lois may cause damage.

    10

    9

    8nating voltage.

    t may be damaged if therent exceeds the mea-

    -voltage battery, before low-voltage battery firstther. This will dischargecitor which is connectedwise an excess voltagew-voltage battery, witch

  • 34

    Internal battery resistance varies considerablydepending on charge or discharge status. Inorder to increase measurement precision, mea-sure under similar conditions (e.g., full batterycharge).

    Lead-acid batteries (subjects of measurement)have high levels of terminal resistance. For thisreason, resistance values may differ between thecase side and the tip of a terminal. Be sure toconnect the test lead to the terminals at a fixedlocation. "Section 10.4 Effects of Current Den-sity" ( p.155)

    To measure battery temperature, use theoptional CLIP TYPE LEAD WITH TEMPERA-TURE SENSOR or, for safety purposes, a non-contact thermometer such as a radiation ther-mometer.

    Measurement may be impossible for insulatedterminals, due to an insumeasurement. In such a (removing the insulation)

    To avoid damage, do nPIN TYPE LEAD tip agaiangle.

    OKfficient flow of current forcase, clean the terminal before measurement.

    ot contact the 9465-10nst the battery at a tilted

  • 353.1 Pre-operation Inspection

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    Measurem

    ent

    3.1 Pre-operation Inspection

    Subject of inspection Method of checking

    Is the fuse worn out? Touch the test lead to the zero-adjustboard. If the resistance display stillshows a value of "- - . - -" the fusemight be worn out or the test lead dis-connected.

    Is the test lead discon-nected?

    Is sufficient powerremaining in the bat-tery?

    The iconarea of the screbattery status. icon is displayalmost empty: R

    Inspecting batteries Measurement insulated termicient flow of cuIn such a cas(removing the surement.

    10

    9

    8 in the upper right-handen indicates the currentIf the following ed, the batteries areeplace the batteries.

    may be impossible fornals, due to an insuffi-rrent for measurement.e, clean the terminal

    insulation) before mea-

  • 3.2 Setting the Measurement Range36

    Set resistance and voltage measurement ranges as describedbelow.

    Press key to display the current settings. Press the keyrepeatedly to select the desired range.

    After approximately one second passes with nodisplayed will be entered and the instrument wment screen.

    Press key to display the current repeatedly to select the desired range.

    After approximately one second passes with nodisplayed will be entered and the instrument wment screen.

    3.2 Setting the Measurement Range

    Resistance Range 3 m/ 30 m / 300 m/ 3 Voltage Range 6 V / 60 VTemperature Range (Single range) Since temperature measurement

    uses a signal range, range setting is unnecessary.

    Resistance Measurement Range

    Voltage Measurement Range

    3.000 m 30.00 m300.0 m3.000

    6.000 settings made, the settings ill return to the measure-

    settings. Press the key

    settings made, the settings ill return to the measure-

    V 60.00 V

  • 373.3 Zero-adjustment

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    Measurem

    ent

    Using the zero-adjust feature makes more reliable measure-ments possible by adjusting the resistance-range and voltage-range zero values of the instrument. Using the zero-adjust fea-ture is recommended prior to measurement. The zero-adjustfeature sets the current measurement value (adjusted value) at0 and displays subsequent measurement results.

    3.3 Zero-adjustment

    To prevent short circuits, do not place thezero-adjust board on top of the battery.

    The zero-adjust feature takes approximately fourseconds.

    Using the zero-adjust feature adjusts the zeropoints of all ranges.

    Even after turning off the power to the instru-ment, the adjusted values will remain and thezero-adjust feature will n

    After replacing the test lzero-adjust feature prior

    Be sure to use the includthe zero-adjust feature.

    Be sure to keep the testof the zero-adjust featurelead away from the meta

    10

    9

    8ot be cancelled.

    ead, be sure to use theto measurement.

    ed zero-adjust board for

    lead shorted during use. Keep the tip of the testl components.

  • 3.3 Zero-adjustment38

    3.3.1 Shorting Methods for Various Test Leads

    Short the test leads using the four-terminal AC method, with theincluded zero-adjust board. As shown in the illustration below,select a hole suited to the distance between terminals on thebattery subject to measurement. Press it in a way symmetrical tothe central screw on the zero-adjust board. Keep the zero-adjustboard at least 10 centimeters away from the instrument.

    Model 9465-10 PIN TYPE LEAD

    SOURCE

    SENSEZero adjustment board

    Be sure to use the included zero-adjust board forthe zero-adjust feature. Also, be sure to connecteach of the SOURCE and SENSE terminals byinserting the tip of the pin into the holes on thezero-adjust board as sho

    Do not place the zero-adbattery or any pieces oinduction effects could resment values. In such a cadjust board from any me

    Conducting zero adjustmtips of pin-type leads or uthan the included zero-ainaccurate adjustment.

    When the distance betwebattery subject to measthe distance between tadjust board, use the hozero-adjust feature.wn in the illustration.

    just board on top of thef metal. Electromagneticult in unstable measure-ase, separate the zero-tal components.

    ent by connecting thesing a metal sheet otherdjust board will result in

    en the terminals on theurement is greater thanhe holes on the zero-les in the corners for the

  • 393.3 Zero-adjustment

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    Measurem

    ent

    Model 9460 CLIP TYPE LEAD WITH TEMPERA-TURE SENSOR

    SOURCE

    SENSE

    Model 9460

    Model 9467 LARGE CLIP TYPE LEAD

    Model 9467

    SOURCE

    Model 9772 PIN TYPE LEAD

    Zero adjustment board

    Insert the marked (engraved) side into the hole

    10

    9

    8SENSE

  • 3.3 Zero-adjustment40

    3.3.2 Implementing the Zero-adjust Feature1. Check to ensure that the test leads are connected prop-

    erly.If a lead is connected to the subject of measurement, dis-connect it.

    2. Press key for at least two seconds.This will cause the instrument to wait for adjusted values.

    3. While the display is blinking (for onds), short the test leads using th

    If the test leads are not shorted wing, an error will result.

    Test Lead (black) (red)1

    2

    Press this key for at least two seconds

    Model 9465-1

    The zero-adjust function wpressed after the test leadapproximately 10 sec-e zero-adjust board.

    hile the display is blink-

    0

    ill begin even if a key is has been shorted.

  • 413.3 Zero-adjustment

    4

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    Measurem

    ent

    4. Begin automatic obtaining of adjusted values.

    Keep the test leads shorted untiltion is complete.

    5. When the zero-adjust operation isicon will be displayed and the instmeasurement state:

    (3 range, voltage range) (300 m range)

    (3 m range) (30 m range)

    10

    9

    8 the zero-adjust opera-

    complete, the rument will return to the

  • 3.3 Zero-adjustment42

    When the screen displays the message"Err":An error results when the zero-adjusted values can-not be obtained correctly. This error could result fromany of the following causes:

    The fuse might be worn out.Check the fuse: Refer to "Section 9.4 Replacingthe Fuse" ( p.145)

    The adjusted values obtained exceed the 300count, for either resistance or voltage values.Ensure the test lead is connected to the instru-

    ment properly.The test lead may be broken. Try using a newtest lead.Try cleaning the zero-adjust board.

    Approximately 10 seconds have passed with theinstrument awaiting adjusted values.(i.e., displaying: "- - - -")Try the zero-adjust operation again.

  • 433.3 Zero-adjustment

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    Measurem

    ent

    3.3.3 Canceling the Zero-adjust Operation

    Pressing the key for at least two seconds while the zero-adjust feature is active will cancel the zero-adjust operation:

    Canceling the zero-adjust

    Press this key for at least two sec-onds

    10

    9

    8

  • 3.4 Holding the Display44

    3.4.1 Holding

    Holding the measurement values displayed on screenPress key. The icons will be displayed, and themeasurement values will be held:

    3.4.2 Canceling a HoldPress key again to cancel the hold

    3.4 Holding the Display

    Holding cannot be conduct-ed when the following val-ues are displayed: "- - - -"

    Holding C

    Holding cannot be conduvalues are displayed: "- -

    Changing configuration chold.

    Turning off the power wil.

    anceling a hold

    cted when the following - -"onditions will cancel the

    l cancel the hold.

  • 453.4 Holding the Display

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    Measurem

    ent

    3.4.3 Holding Using the EXT.HOLD/MEMO Ter-minal

    The EXT.HOLD/MEMO terminal can be used for the same pur-poses as key. This requires the optional 9466 REMOTECONTROL SWITCH.

    1. Disconnect the test lead from the battery subject tomeasurement.

    2. Insert the miniplug of the 9466 REMOTE CON-TROL SWITCH into the EXT.HOLD/MEMO termi-nal.

    3. Press the PRESS button on the 9466 to hold themeasurement values.

    4. To cancel the hold, press the PRESS button on the9466 switch or press

    Holding cannot be conduvalues are displayed: "- -

    Be sure not to insert owhile the test lead is csubject to measuremenswitch only after disconnthe battery.

    Do not insert the minipluCONTROL SWITCH interminal.

    10

    9

    8 key on the instrument.

    cted when the following - -"

    r remove the miniplugonnected to the batteryt. Connect the handy

    ecting the test lead from

    g of the 9466 REMOTEto the TEMP.SENSOR

  • 3.5 Determining Battery-wear Judgment Values46

    3.5 Determining Battery-wear Judg-ment Values

    For determining battery wear, first measure internal resis-tance in a new or good battery, and then set values for judg-ing battery wear.Ex.: When values measured for a new battery are 0.428 m and 2.008 V, set the internal resistance caution value at 0.6 m (1.5 times the initial value) and the internal resistance warning value at 0.8 m (2 times the initial value) and set the voltage caution value at 1.8 V (90% of the initial value).

    1. Referring to "Section 3.1 Pre-operation Inspection" ( p.35),configure the range and conduct the zero-adjust operation.

    2. Connect the test lead to a new or good battery.

    3. Read the measurement values.

    + -Red Black

    Voltage between the terminals(2.008 V)Ensure all pins are connected to the battery.

    Internal resis-tance of this battery (0.428 m)

  • 473.5 Determining Battery-wear Judgment Values

    4

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    Measurem

    ent

    4. Hold the measurement values by pressing key orthe PRESS button on the remote control switch.

    5. Use these measurement values to determine batterywear judgment values.As a battery wears out, in general its internal resistancewill grow to approximately 1.5 - 2 times (reference val-ues) that of a new or good battery. Note that this variesby manufacturer and model of battery. (p.13)In this example, the internal resistance caution value (up-per limit no. 1) has been set at 0.6 m and the internal re-sistance warning value (upper limit no. 2) at 0.8 m, and the voltage caution value (lower lim

    OR

    Stabilizing measurement values

    (p.73)

    Storing measurement values

    Measurstored while held. (p

    Loading stored data to a personal computer

    (p.106)

    Configuring thresholdvalues and judging bat-tery wear

    Based ment vcan bebattery

    10

    9

    8it) has been set at 1.8 V.

    ement values can beby pressing key

    the values are being.64)

    on these wear judg-alues, threshold values configured for judging wear. (p.53)

  • 3.6 Battery Measurement48

    3.6 Battery Measurement

    For determining battery wear, first measure internal resis-tance in a new or good battery, and then set values for judg-ing battery wear. (p.46)In this example, where values measured for a new battery were 0.345 m and 2.200 V, the internal resistance caution value has been set at 0.518 m (1.5 times the initial value) and the internal resistance warning value at 0.690 m (2 times the initial value), and the voltage caution value has been set at 1.980 V (90% of the initial value).

    1. Referring to "Section 3.1 Pre-operation Inspection" ( p.35),configure the range and conduct the zero-adjust operation.

    2. Connect the test lead to the battery.

    3. Read the measurement values.

    + -Red Black

    Voltage(1.864 V)Ensure all pins are connected to the battery.

    Internal resis-tance of this battery(0.722 m)

  • 493.6 Battery Measurement

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    Measurem

    ent

    As shown above, this batte

    4. Hold the measurement values by pressing key orthe PRESS button on the remote control switch.

    5. Use the measurement values to judge battery wear.

    OR

    WARNING

    PASS

    Current value(1.864 V)

    Initial value(2.200 V)

    Voltage

    Initial v(0.345

    10

    9

    8

    ry needs to be replaced.

    Measurement value

    FAIL

    alue m)

    Current value(0.722 m)

    Resistance

    Wear

  • 3.6 Battery Measurement50

    Remove the test lead fromthe power to the instrumeton.

    Stabilizing measurement values

    (p.73)

    Storing measurement values

    Measurement values can bestored by pressing keywhile the values are beingheld. (p.64)

    Loading stored data to a personal computer

    (p.106)

    Configuring thresholdvalues and judging bat-tery wear

    Based on these wear judg-ment values, threshold valuescan be configured for judgingbattery wear. (p.53)

    A measurement value display of "OF" indicatesthat the resistance or voltage values displayedexceed the relevant measurement range.

    If the voltage input is "OF," a buzzer will sound. A resistance value display of "- - - -" indicates

    that the test lead is open or measurement cannotbe conducted due to an electrical current irregu-larity caused by a disconnected test lead or otherreasons. "- - - -" will alsotest lead is not correctly of measurement or thesubstantially greater thrange.

    When measuring resistanector, note the maximumthis instrument (approximpossibility that such meathe connectors or oxidizeof measurement, leadinment.

    Ending the Measurement

    the battery and turn offnt by pressing but-

    be displayed when theconnected to the subject subject's resistance isan the measurement

    nce of a relay or a con- open circuit voltage ofately 5 V). There is a

    surement could damaged coating of the subject

    g to incorrect measure-

  • 513.7 Temperature Measurement

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    Measurem

    ent

    Use the optional 9460 CLIP TYPE LEAD WITH TEMPERA-TURE SENSOR with temperature sensor to measure batterytemperature.Connect the red connector of the clip-type lead with temperaturesensor to the SENSE terminal, the black connector to theSOURCE terminal, and the miniplug to the TEMP. SENSOR ter-minal. The instrument will detect the temperature sensor anddisplay the measured temperature automatically.

    3.7 Temperature Measurement

    For safety reasons, when taking measurements,only use the optional 9460 CLIP TYPE LEADWITH TEMPERATURE SENSOR with theinstrument.

    The sensor used in the temperature probe is athin, precision platinum film. Be aware thatexcessive voltage pulses or static dischargescan destroy the film.

    Avoid subjecting the temperature probe tip tophysical shock, and avleads. These may damawire.

    Temperature displayed

    10

    9

    8oid sharp bends in thege the probe or break a

    Black RedMiniplugModel 9460

  • 3.7 Temperature Measurement52

    Changing the Unit of Temperature (C F)

    1. Press key to turn the power off.

    2. While holding , , and key down,

    press key.

    3. Press key for threeseconds or longer.

    4. This will restart the instrument.

    Setting changes

  • 534.1 Overview

    4

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    Com

    parator Feature

    The comparator feature can be used to determine in which of thefollowing ranges measurements fall, by comparing them withpreset permissible values and battery measured values: pass,warning, or fail. Up to 200 comparator conditions can be set.Refer to "Section 1.1 Measuring Battery Wear" ( p.13) for howto determine permissible values.Under the initial configuration, when a measurement falls in thewarning or fail range, a buzzer will sound.For more information, refer to "Section 4.4 Setting the Compar-ator Buzzer" ( p.61).Permissible values include the following: resistance upper limitno. 1 (caution), resistance upper limit no. 2 (warning), and thevoltage lower limit (caution).

    Comparator Feature Chapter 4

    4.1 Overview

    WARNING

    PASS

    Voltage lower limit

    Initial value

    Voltage

    Initial value

    Resistanceupper limitno. 1

    Measurement va

    10

    9

    8

    FAIL

    Resistance

    lue

    Resistance upper limitno. 2

  • 4.2 Turning On the Comparator54

    4.2 Turning On the Comparator

    1. Press key.The comparator no. will flash.

    Press key again to return to ordinary settings.

    2. Press / keys toselect the comparator no.Press / keys to select digits.

    3. Press key to save thesettings.

    The message "On" will ap-pear on the screen, indicating that the comparator feature has been turned on.

    In this example, comparator no. 3 has been selected(available range: 0 - 200)

  • 554.3 Setting Comparator Permissible Values

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    Com

    parator Feature

    Set the comparator permissible values (resistance upper limitno. 1, resistance upper limit no. 2, and the voltage lower limit).

    4.3 Setting Comparator Permissible Values

    Permissible values for a battery with initial values (i.e., resis-tance and voltage values when new or in good condition) of0.4 and 2 V:Resistance upper limit no.1: 0.6 (1.5 times initial value)Resistance upper limit no.2: 0.8 (2 times initial value)Voltage lower limit: 1.8 V

    Select the Comparator No.

    1. Press key for two sec-onds or longer.The comparator no. will flash.Press key again to return to ordinary settings.

    2. Press / keys toselect the comparator no.Press / keys to select digits.

    3. Press key to complete thenos. and return to the range-settin

    In tno.(av

    10

    9

    8

    setting of comparatorg screen.

    his example, comparator 3 has been selectedailable range: 0 - 200)

  • 4.3 Setting Comparator Permissible Values56

    Setting Range

    1. Press key to selectresistance range.Press key to selectvoltage range.(The position of the decimalpoint will move.)

    2. Press key to save thesettings.

    Resistance upper limit no. 1 is flashing, and icon is displayed.

  • 574.3 Setting Comparator Permissible Values

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    Com

    parator Feature

    Setting Resistance Permissible Values

    1. Press / keys to setthe values of resistanceupper limit no. 1.

    Press / keys to select digits.

    2. Press key to save thesettings.

    Resistance upper limit no. 2 and icon is flashing.

    3. Press / keys to setthe values of resistanceupper limit no. 2.

    Press / keys to select digits.

    4. Press key to save the settinVoltage lower limit and ico

    In this example, 0.600 has been selected

    In tbee

    10

    9

    8

    gs.

    n is flashing.

    his example, 0.800 has n selected

  • 4.3 Setting Comparator Permissible Values58

    Setting Voltage Lower Limit

    1. Press / keys to setthe values of voltage lowerlimit.

    Press / keys to select digits.

    2. Press key to save thesettings.

    This will return the display to the measurement screen, with the comparator feature on.At this point, configuration settings are saved.

    In this example, 1.800 V has been selected

    Voltage values are judgedFor this reason, judgment the polarity of the test leaalso saved using absolute using absolute values.can be made even whend is reversed. (Data is

    values.)

  • 594.3 Setting Comparator Permissible Values

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    Com

    parator Feature

    Measured Value: PASS

    Measured Value: WARNING

    Measured Value: FAIL

    FAIL

    WARNING

    PASS

    Voltage lower limit

    Initial value

    Voltage

    Initial value

    Resistance upper limitno. 1

    Resistance upper limitno. 2

    Resistance

    Measurement value

    FAIL

    WARNING

    PASS

    Voltage lower limit

    Initial value

    Voltage

    Initial value

    Resistancupper limino. 1

    Measurement value

    WARNING

    PASS

    Voltage lower limit

    Initial value

    Voltage

    Initial value

    Resistancupper limino. 1

    M

    10

    9

    8e t

    Resistance upper limitno. 2

    Resistance

    FAIL

    e t

    Resistance upper limitno. 2

    Resistance

    easurement value

  • 4.3 Setting Comparator Permissible Values60

    Judgment is conducted using the display and the buzzer, asshown in the following table:

    Boundary conditions are shown below:

    Examples of how to read the comparator output table When the measured res

    exceed resistance upper lsured voltage value is glower limit, "Pass" will be d

    When the measured resisresistance upper limit no. the resistance upper limit nvoltage value is greater limit, "Warning" will be dsounded.

    Comparator Comparison Table

    Resistance(low)

    Resistance(medium)

    Resistance(high)

    Voltage (high) PASS WARN FAIL

    Voltage (low) WARN WARN FAIL

    Resistance upper limit no. 1

    Voltage lower limit

    Resistance upper limit no. 2

    Voltage WARN < Voltage lower limit

    Voltage PASS

    Resistance PASS

    Resistanceupper limit no. 1

    Resistance WARN< Resistanceupper limit no. 2

    Resistance FAIL<

    When the resistance uppare set at the same value, will be as shown below:

    Resistance PASS

    Resistanceupper limit no. 1

    = istance value does notimit no. 1 and the mea-reater than the voltageisplayed.

    tance value exceeds the1 and does not exceedo. 2, and the measuredthan the voltage lowerisplayed and a buzzer

    er limit no. 1 and no. 2the boundary conditions

    Resistanceupper limit no. 2

    Resistance FAIL<

  • 614.4 Setting the Comparator Buzzer

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    Com

    parator Feature

    When using the comparator feature, the buzzer can be set tosound in accordance with judgment results. The following condi-tions can be set. The initial configuration is "warn/fail (on)."

    When you press key, the current comparator buzzer set-tings will be displayed. Keep the button pressed to switchbetween settings.

    After approximately one second passesthe settings displayed will be entered return to the measurement screen.

    4.4 Setting the Comparator Buzzer

    OFF No buzzer sounds regardless of the results ofjudgment.

    PASS (ON) The buzzer sounds when the results of judg-ment are "pass."

    WARN/FAIL(ON)

    The buzzer sounds when the results of judg-ment are "warning" or "fail."

    The sound emitted when pressing the keys cannotbe changed.

    10

    9

    8

    with no settings made,and the instrument will

    WARN / FAIL

    OFF PASS

  • 4.5 Turning Off the Comparator62

    Pressing key when the comparator feature is on will turnoff the comparator feature.

    4.5 Turning Off the Comparator

    Comparator feature is on Comparator feature is off

    The range keys cannot be used while the com-parator is turned on.

    If there are no measured values, "- - - -" will bedisplayed and comparatconducted.

    Even when the power hcomparator feature settincomparator feature will the power has been turnor judgment cannot be

    as been turned off, thegs will be saved and the

    still be on the next timeed on.

  • 635.1 Overview

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    Mem

    ory Feature

    Up to 4,800 sets of currently measured values (date and time,resistance, voltage, temperature, comparator permissible val-ues, results of judgment) can be saved. After measurement,saved data can be displayed or transferred to a personal com-puter.The following table shows the structure of the internal memory:

    Memory Structure

    Memory Feature Chapter 5

    5.1 Overview

    Unit (12 units) Memory no. (400 cells)

    A 1 2 3 ..... 398 399 400

    b 1 2 3 ..... 398 399 400

    C 1 2 3 ..... 398 399 400

    d 1 2 3 ..

    E 1 2 3 ..

    F 1 2 3 ..

    G 1 2 3 ..

    H 1 2 3 ..

    J 1 2 3 ..

    L 1 2 3 ..

    n 1 2 3 ..

    P 1 2 3 ..

    10

    9

    8... 398 399 400... 398 399 400

    ... 398 399 400

    ... 398 399 400

    ... 398 399 400

    ... 398 399 400

    ... 398 399 400

    ... 398 399 400

    ... 398 399 400

  • 5.2 Saving to Memory64

    Pressing key will save the currently measured values.Convenient feature: Auto-memory Feature ( p.75)

    5.2.1 Saving Measured Values to Memory

    5.2 Saving to Memory

    1. Press key.The memory feature will turn on.

    2. If you want to save the dataunder a different numberthan the memory no. dis-

    played, use the

    keys to change the value.

    After approximately one sec-ond passes with no settings made, the settings displayed will be entered and the instru-ment will return to the mea-surement screen.The settings can also be fi-nalized by pressing key. This operation can be used at any time while the memory feature is in effect.

    In tbeehis example, C.003 has n selected

  • 655.2 Saving to Memory

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    Mem

    ory Feature

    3. Use key to hold mea-sured values.

    4. Use key to save mea-sured values.

    Measured values will be saved to the memory no. se-lected.

    5. When saving is complete,the next memory no. for sav-ing data will be displayed.

    The hold will be released.

    When "- -.- -" is displayed,values cannot be held.

    The last data saved can b key down for two seco

    These values can be deleted saving them. Using the keys other operations will disable th

    10

    9

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    e deleted by holdingnds or longer.only immediately afterto change settings oris feature.

  • 5.2 Saving to Memory66

    5.2.2 Saving Using the EXT.HOLD/MEMO Terminal

    The EXT.HOLD/MEMO terminal can be used for the same pur-poses as key. This requires the optional 9466 REMOTECONTROL SWITCH.

    1. Disconnect the test lead from the battery subject tomeasurement.

    2. Insert the miniplug of the 9466 REMOTE CON-TROL SWITCH into the EXT.HOLD/MEMO termi-nal.

    3. When pressing the PRESREMOTE CONTROL SWIues will be held. When prthe data will be saved to th

    4. The hold feature will be tur

    To avoid damage to the instrument, do not entervoltage to the EXT.HOLD/MEMO terminal.

    Be sure not to insert owhile the test lead is csubject to measuremenswitch only after disconnthe battery.

    Do not insert the minipluCONTROL SWITCH interminal.S button on the 9466TCH, the measured val-essing the button again,e selected memory no.

    ned off.

    r remove the miniplugonnected to the batteryt. Connect the handy

    ecting the test lead from

    g of the 9466 REMOTEto the TEMP.SENSOR

  • 675.3 Turning Off the Memory Feature

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    Mem

    ory Feature

    To turn off the memory feature when it is on, hold key downfor two seconds or longer."OFF" will be displayed, and the screen will return to the normalmode.

    5.3 Turning Off the Memory Feature

    Memory feature is on Memory feature is offPress this key for at least two seconds

    Normal mode

    10

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    8

  • 5.4 Reading Saved Data68

    Saved measured values can be read and displayed.

    5.4 Reading Saved Data

    1. Press key.

    This will display the reading screen.

    2. Press / keys toselect the memory no.Press / keys to select digits.

    The measurement values for the selected memory no. will be displayed.

    In this example, C.003 has been selected

    Press key to check the date and time ofsaving (which will be displayed while the key isdepressed).

    The comparator results will also be displayed.

    Numbers to which no dselected.

    If no data has been savplayed in the space for tdisplay will return to the m

    For data measured usingTYPE LEAD WITH TEMwith temperature sensoalso be displayed.for the data being read

    ata is saved cannot be

    ed, "- - - -" will be dis-he memory no. and theeasurement screen.

    the optional 9460 CLIPPERATURE SENSOR

    r, the temperature will

  • 695.5 Deleting Saved Data

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    Mem

    ory Feature

    Saved measured values can be deleted as described below.

    5.5.1 Deleting a Single Data Set

    5.5 Deleting Saved Data

    1. Press key.

    This will display the reading screen.

    2. Press / keys toselect the memory no.

    Press / keys to select digits.

    3. Press key.If there is no activity forapproximately three sec-onds, the reading screen willbe displayed.

    4. Press key to save the settinData stored to the selected memo

    In this example, unit C has been selected(The measured values saved under C.003 will be dis-pla

    Me

    10

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    8

    gs.

    ry no. will be deleted.

    yed.)

    mory no. flashes

  • 5.5 Deleting Saved Data70

    5.5.2 Deleting an Entire Unit (400 sets)

    1. Press key.

    This will display the reading screen.

    2. Press / keys toselect the memory no.

    3. Press key two times.

    If there is no activity forapproximately three sec-onds, the reading screen willbe displayed.

    4. Press key to save the settingAll data saved to the selected united.

    In this example, unit C has been selected.

    UniIn tbees.

    (400 sets) will be delet-

    t name is flashinghis example, unit C has n selected.

  • 715.5 Deleting Saved Data

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    Mem

    ory Feature

    5.5.3 Deleting All Data (12 units/4800 sets)

    1. Press key.

    This will display the reading screen.

    2. Press key threetimes.

    If there is no activity forapproximately three sec-onds, the reading screen willbe displayed.

    3. Press key to save the settinAll data (12 units/4800 sets) will b

    "-.- Thiuni

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    gs.

    e deleted.

    - -" is flashings display indicates that all ts have been selected.

  • 5.5 Deleting Saved Data72

  • 736.1 Averaging Feature

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    Other F

    When measured values are unstable, they can be stabilizedusing averaging. The number of times averaging is conductedcan be selected from four, eight, or 16 times. When using theaveraging feature, icon is displayed on the screen. Thisfeature is turned off under initial settings and after resetting thesystem.

    Press key to display the current number of times usedfor averaging. Keep this key depressed to switch the number oftimes set.

    After approximately one second passesthe settings displayed will be entered return to the measurement screen.

    Other Features Chapter 6

    6.1 Averaging Feature

    OFF 4

    816

    The averaging feature tance values.

    The averaging feature carate of updating display o

    When not using the av"OFF."

    10

    9

    8

    eatures

    with no settings made,and the instrument will

    is conducted for resis-

    n be used to change thef measured values.eraging feature, select

  • 6.2 Auto-hold Feature74

    This feature can be used to recognize automatically the stabilityof measured values and to hold measured values.

    Configuring the Auto-hold FeaturePress several times key to display the icon.

    Releasing the HoldRelease the hold by pressing key or the PRESS button onthe 9466 REMOTE CONTROL SWITCH

    Releasing the Auto-hold FeatuPress several times key to turn off

    6.2 Auto-hold Feature

    Auto-hold Auto-memoryAuto-hold & Auto-memoryOFF

    When "- - - -" is displayecannot be used.

    The auto-hold function cadisplayed on-screen.

    When using the auto-mwith this feature, measurautomatically after holdinIn order to judge whethresulted from mistaken rcomparator as well, or buzzer to "WARN/FAIL," "Section 4.4 Setting thep.61).

    re the icon.

    d, the auto-hold feature

    n be used when "OF" is

    emory feature togethered values can be savedg them.er the "OF" display hasange settings, using thesetting the comparatoris recommended. Comparator Buzzer" (

  • 756.3 Auto-memory Feature

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    Other F

    This feature saves measured values to memory automatically,immediately after the values have been held.

    Configuring the Auto-memory FeaturePress several times key to display the icon. At thispoint, the memory feature is in effect.

    Use the keys to select the memory no. to which thedata will be saved. When data has already been saved to thememory no. selected, the icon will

    Releasing the Auto-memoryPress several times key to turn off

    6.3 Auto-memory Feature

    Auto-hold Auto-memoryAuto-hold & Auto-memoryOFF

    When using the auto-holthis feature, measured vamatically after holding themIn order to judge whetheresulted from mistaken racomparator as well, or buzzer to "WARN/FAIL," is"Section 4.4 Setting thep.61)

    10

    9

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    eatures

    be displayed.

    the icon.

    d feature together withlues can be saved auto-

    .r the "OF" display hasnge settings, using thesetting the comparator recommended. Comparator Buzzer" (

  • 6.4 Auto-power-save Feature (APS)76

    The auto-power-save feature can be used to control the instru-ment's power consumption. When any of the following condi-tions has continued for approximately ten seconds with no keyspressed, power to the instrument will be turned off automatically.

    When the resistance value displayed is "- - - -" Hold (measurement stopped) Conditions other than measurement conditions (each configu-

    ration screen, data reading screen) Conditions following completion of communication

    "APS" will begin to flash one minute before the power turns off.

    6.4 Auto-power-save Feature (APS)

    This feature is turned on under initial configura-tion conditions. When the auto-power-save fea-ture is unnecessary, such as when using theinstrument continuously, turn this feature off.

    When the auto-power-saplayed unintentionally, tuThe instrument's settiunchanged.ve screen has been dis-rn the power on again.

    ngs will be restored

  • 776.4 Auto-power-save Feature (APS)

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    Other F

    Turning the Auto-power-save Feature On and Off

    1. Press key to turn the power off.

    2. While holding keydown, press key.

    This will display the auto-power-save configuration screen.

    3.Using keys,

    select "OFF."

    To turn the auto-power-save feature on, select "On."

    4. Press key to save the settinThis will finalize the configuration instrument.When turning off the power withouration process, the changes to set

    On is flashing

    10

    9

    8

    eatures

    gs.

    process and restart the

    t finalizing the configu-tings will not be saved.

    OFF is selected

  • 6.5 System Reset78

    These steps can be used to restore the instrument to its initialconfiguration conditions.

    6.5 System Reset

    However, note that the following settings will notbe deleted: Date and time Saved measurement data (4,800 data sets) Comparator permissible values (200 sets)

    1. Press key to turn the power off.2. While holding key

    down, press key.

    This will display the system reset screen.

    3. Using keys, select "YES".

    Select "no" to cancel the sys-tem reset.

    4. Press key to save the settingThis will finalize the configuration instrument.s.

    process and restart the

    no is flashing

    YES is selected

  • 796.5 System Reset

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    Other F

    Initial Configuration Conditions (Factory Settings)

    Resistance range 3.000 mVoltage range 6.000 V

    Average range OFF

    Zero-adjustment feature Not activated

    Auto-hold feature OFF

    Auto-memory feature OFF

    Comparator feature OFF

    Comparator buzzer setting WARNING/FAIL (ON)

    Auto-power-save feature ON

    When the system-resetplayed unintentionally, tuThe instrument's settingsresetting the system.

    Refer to "Section 5.5 Delfor methods of deleting sa

    10

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    8

    eatures

    screen has been dis-rn the power on again. will be restored without

    eting Saved Data" ( p.69)ved measurement data.

  • 6.6 Battery Level Indicator80

    The battery level indicator is displayed in the upper right-handarea of the screen.

    6.6 Battery Level Indicator

    Battery level indicator

    Battery level indicator Battery status

    Battery condition when new alkaline batterieshave been inserted.

    Battery condition after approximately fourhours of use.

    Battery condition aftehours of use.This indicthe batteries are almothis indicator is displament batteries.

    Battery condition afthours of use (flashing).When this indicator ismeasurement can be cbatteries with new ones

    Using manganese batteens the time for which used continuously.

    The battery level indicaccurately when using nteries.r approximately sevenator is displayed whenst out of power. Whenyed, prepare replace-

    er approximately ten

    displayed, no furtheronducted. Replace the.

    ries considerably short-the instrument can be

    ator does not functionickel metal hydride bat-

  • 81

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    Unless otherwise specified, Windows represents WindowsVista, XP, or Windows 2000.

    Dialog box represents a Windows dialog box. Menus, commands, dialogs, buttons in a dialog, and other

    names on the screen and the keys are indicated in brackets.

    Connecting with a Computer Chapter 7

    Notation

    Mouse Operation

    Click Press and quickly release the left button ofthe mouse.

    Right-click Press and quickly relthe mouse.

    Double click Quickly click the leftwice.

    Drag While holding downmouse, move the mthe left button to depthe desired position.

    Activate Click on a window onthat window.

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    Connecting w

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    puter

    ease the right button of

    t button of the mouse

    the left button of theouse and then releaseosit the chosen item in

    the screen to activate

  • 7.1 Overview82

    By connecting the instrument to a personal computer using theUSB cable, measurement data stored in the instrument's internalmemory can be transferred to the personal computer and com-parator permissible values set on the personal computer can beloaded to the instrument. In addition, clock settings and mea-surement data can be deleted.

    7.1 Overview

    USB cable

    Model 3554Personal computer

    Reading data from the 3554s internal memory ( p.121)

    Clock-setting ( p.109)

    Transferring tables of values ( p.119)

    Deleting data from theinternal memory ( p.12

    Editing a table of permissible values on the 3554 ( p.116)

    The following software muenable communication band a personal computincluded in the CD accomp Communication driver Application Software for permissible

    3554s 6)

    st be installed in order toetween the instrumenter. Each of these isanying the instrument.

    3554

  • 837.1 Overview

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    7.1.1 Recommended Operating Environment

    7.1.2 Composition of CD

    CPU Pentium III 500 MHz or more

    Compatible OS Windows Vista, XP, 2000Internet Explorer 5.0 or later

    Resolution 1024 X 768 dotsTrue Color (32 bit) or higher recom-mended

    Memory 128 MB or more

    HDD capacity 20 MB or more of disk space(Additional hard-disc space required forstoring record data)

    Interface USB Ver.1.1 or later (Only one model3554 instrument can be connected to thePC at a time.)

    Folder JapaneseEnglish

    Foldcatioor Ja

    Folder Driver Foldinsta

    Files install.exeAUTORUN.INF

    InstaAuto

    Select "Small Font" for u"Large Font" may causeindications.

    10

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    Connecting w

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    puter

    er containing an appli-n setup file for Englishpanese

    er containing driverllation file

    llation filerunning file

    se with the OS. Using irregularities in screen

  • 7.2 Installing the Software84

    Before connecting the instrument to a personal computer, besure to install Application Software for 3554.

    7.2.1 Installation

    7.2 Installing the Software

    1. Start up the personal computer.2. Stop all applications being executed on the computer

    (recommended).

    3. Insert the CD that came with the instrument (ApplicationSoftware for 3554) into the computer's CD-ROM drive.

    4. Select the language to use.

    Application Software for 3554

    Once the compCD, the [instalplayed on the c

    Click

    * If the playedthe insthe folish\Apetup.e("X" inindicaThe leROM puter.uter has detected the l] screen will be dis-omputer's screen.

    [install] dialog is not dis- automatically, execute tallation program from

    llowing location: X:\Eng-plication3554v1.00E_sxe (for Ver. 1.00). the above file location tes the CD-ROM drive. tter allocated to the CD-drive may vary by com-)

  • 857.2 Installing the Software

    4

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    5. When the installShield Wizard appears, click the [Next]button.

    6. Enter your username and company name, and then click[Next].

    Click

    (1) Enter

    (2) Enter

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    Connecting w

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    puter

    (3) Click

  • 7.2 Installing the Software86

    7. Click [Next].Click [Browse] to change the directory to which theapplication will be installed.

    8. Click [Install].(2) Click

    (1) ClickClick

  • 877.2 Installing the Software

    4

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    Windows will begin installing.

    9. When the installShield Wizard Complete appears, clickthe [Finish] button.

    10. After the installation is complete, cprocess by ejecting the CD from t

    The latest version of Applican be downloaded from tURL: http://www.hioki.com

    10

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    Connecting w

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    puter

    omplete the installationhe CD-ROM drive.

    Click

    cation Software for 3554he Hioki Website./

  • 7.2 Installing the Software88

    7.2.2 Uninstalling (removing) the Application

    If Application Software for 3554 is active, be sure to close theapplication before uninstalling it.

    1. Select the [Add or Remove Programs] in the ControlPanel, under the Start menu.

    2. Select [Application Software fo[Remove].

    Click

    (1) Clicr 3554], and then click

    (2) Click

    k

  • 897.3 Installing the USB Driver

    4

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    After installing Application Software for 3554, the USB driver canbe installed by connecting the instrument with the personal com-puter using the USB cable. (Once Application Software for 3554has been installed, there is no need to reinsert the CD into thecomputer's CD-ROM drive to install the driver.)

    7.3 Installing the USB Driver

    Do not plug in or unplug the USB cable while theinstrument is operating.

    1. Install the personal-computer software ( p.84).

    2. Turn the power on to the instrument.

    3. Using the enclosed USB cable, connect the instrument tothe personal computer to whiinstalled.

    USB cabModel 3554

    After the "Found Nappears, the [FouWizard] dialog bo

    10

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    puter

    ch the driver will be

    lePersonal Computer

    ew Hardware" window nd New Hardware x will appear.

  • 7.3 Installing the USB Driver90

    4. Following the instructions in the [Found New HardwareWizard] dialog box, install the driver.

    Procedures for using the Found New Hardware Wizarddiffer by operating system used. Driver installation meth-ods for each operating system are described below.

    "Section 7.3.1 For Windows Vista" (p.91)"Section 7.3.2 For Windows XP" (p.100)"Section 7.3.3 For Windows 2000

    (WindosXP used)

    If after installing the driverment to the personal comUSB port, the "Found Newappear again and the Fouard will start up. Use this wagain for this port." (p.103)

    you connect the instru-puter using a different Hardware" window willnd New Hardware Wiz-izard to install the driver

  • 917.3 Installing the USB Driver

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    7.3.1 For Windows Vista

    (1)How to Install Using an Internet Connection

    1. Connect the instrument to the computer, the followingdialog box will appear. Click [Locate and install driversoftware (recommended)].

    2. The following message will appeinstalling.

    Clicking on this message allows yof progress as follows.

    Click

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    puter

    ar, Windows will begin

    ou to confirm the state

  • 7.3 Installing the USB Driver92

    3. When installation is complete, thwill appear.Click [Close].e following dialog box

    Click

  • 937.3 Installing the USB Driver

    4

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    1

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    (2)How to Install Using the Included CD

    1. Connect the instrument to the computer, the followingdialog box will appear. Click [Locate and install driversoftware (recommended)].

    Click

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    puter

  • 7.3 Installing the USB Driver94

    2. Insert the included CD into the computer's CD-ROMderive. Click [Next].

    Windows will begin installing.

    Click

  • 957.3 Installing the USB Driver

    4

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    3. Following dialog box will appear.Click [Install this driver software anyway].

    4. When installation is complete, the following dialog boxwill appear.Click [Close].

    The following message will appea

    Click

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    puterr at the end.

    Click

  • 7.3 Installing the USB Driver96

    (3)How to Install Using the Designated Folder

    Please install the Application Software for 3554 inadvance.Refer to "Section 7.2 Installing the Software" (p.84).

    1. Connect the instrument to the computer, the followingdialog box will appear. Click [Locate and install driversoftware (recommended)].

    Click

  • 977.3 Installing the USB Driver

    4

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    2. Click [I dont have the disc. Show me other options.].

    3. Click [Browse my computer for driver software(advanced)].

    Click

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    puter

    Click

  • 7.3 Installing the USB Driver98

    4. In the location field, type [C:\ProgramFiles\HIOKI\3554\Driver] and then click [Next].(If you have installed Application Software for 3554 inanother directory, enter the path to that directory insteadof the one shown in the example above.)

    Windows will begin installing.

    (1) Select

    (2) Click

  • 997.3 Installing the USB Driver

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    5. Following dialog box will appear.Click [Install this driver software anyway].

    6. When installation is complete, the following dialog boxwill appear.Click [Close].

    The following message will appea

    Click

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    Connecting w

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    puterr at the end.

    Click

  • 7.3 Installing the USB Driver100

    7.3.2 For Windows XP

    1. The [Found New Hardware Wizard] dialog box willappear. Select [No, not this time], and then click [Next].Depending on the version of Windows XP used, insteadof displaying this dialog box the computer might godirectly to the dialog box in Step 2 instead.

    2. Select [Install from a list or specific location] and thenclick [Next].

    (2) Click

    (1) Click

    (2) C(1) Click

    lick

  • 1017.3 Installing the USB Driver

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    3. Select [Search for the best driver in these locations]and place a checkmark by [Include this location in thesearch] (if there are checkmarks next to any other items,uncheck them). In the location field, type [C:\ProgramFiles\HIOKI\3554\Driver] and then click [Next].(If you have installed Application Software for 3554 inanother directory, enter the path to that directory insteadof the one shown in the example above.)

    The driver can also be installed bCD into the computer's CD-RO[X:\Driver] in the location field.([X] in the above file location idrive. The letter allocated to the Cby computer.)

    (2) Select

    (3) Click

    (1) Click

    10

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    puter

    y inserting the includedM derive and entering

    ndicates the CD-ROMD-ROM drive may vary

  • 7.3 Installing the USB Driver102

    4. Click [Continue Anyway].After Windows XP checks the software, it will display awarning stating that the software has not been certifiedby Microsoft. Click "Continue Anyway."

    Windows will begin copying the driver files.

    5. When installation is complete, the following dialog willappear. Click [Finish].

    ClickClick

  • 1037.3 Installing the USB Driver

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    7.3.3 For Windows 2000

    1. The [Found New Hardware Wizard] dialog box willappear and then click [Next].

    2. Select [Search for a suitable driver for my device] andthen click [Next].

    Click

    (1) C

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    lick

    (2) Click

  • 7.3 Installing the USB Driver104

    3. Place a checkmark by [Specify a location] (if there arecheckmarks next to any other items, uncheck them) andthen click [Next].

    4. In the location field, type [C:\Program Files\HIOKI\3554\Driver] and then click [OK].(If you have installed Application Software for 3554 inanother directory, enter the path tof the one shown in the example a

    (1) Check

    (2) Click

    (2) Clicko that directory insteadbove.)

    (1) Enter

  • 1057.3 Installing the USB Driver

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    The driver can also be installed by inserting the includedCD into the computer's CD-ROM derive and entering[X:\Driver] in the location field.([X] in the above file location indicates the CD-ROMdrive. The letter allocated to the CD-ROM drive may varyby computer.)

    5. Click [Next].

    6. When installation is complete, thappear. Click [Finish].

    Click

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    e following dialog will

    Click

  • 7.4 Using the Software106

    7.4.1 Connecting the 3554 to a Computer

    7.4 Using the Software

    1. Turn on the power to the instrument.After turning on the power, check the instrument'sremaining battery power.If the remaining battery power is low, replace the batter-ies with new ones.( p.26)

    2. Connect the instrument to a personal computer using theincluded USB cable.

    USB cabModel 3554

    "PC" is displayed on theinstrument's screen.

    Only one 3554 instrumencomputer at one time.

    When connected to a ccable, the instrument wicease measurement opePower to the internal mebe turned off, and the inspower mode.

    The APS feature is disabis in PC mode.lePersonal computer

    t may be connected to a

    omputer using the USBll shift to PC mode andrations.asurement circuitry willt