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Tutorial 10 An engineer is designing a battery for use in a device that will be subjected to some extreme variations in temperature. The only design parameter that he can select is the plate material for the battery, and he has three possible choices. When the device is manufactured and is shipped to the field, the engineer has no control over the temperature extremes that the device will encounter, and he knows from experience that temperature will probably affect the effective battery life. However, temperature can be controlled in the product development laboratory for the purposes of a test. The engineer decides to test all three plate materials at three temperature levels –15,70 and 125F- because these temperature levels are consistent with the product end-use environment. Four batteries are tested at each combination of plate material and temperature, and all 36 tests are run in random order. The experiment and the resulting observed battery life data are given in the file battery (life is given in hours). The engineer wants to answer the following questions: 1. What effects do material type and temperature have on the life of the battery? 2. Is there any choice of material that would give uniformly long life regardless of temperature? Perform the analysis of the data and write a report for the client as if you were the engineer. Analysis 1. Make clear the aim of the study 2. Look at the data (interaction plot): descriptive statistics 3. Write a model 4. Fit the model 5. Diagnostic check 6. Results 7. Write a report (introduction, methods, results, conclusion, appendix) Commands #Factor variables battery$Material <- factor(battery$Material) battery$Temp <- factor(battery$Temp)

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  • Tutorial 10 An engineer is designing a battery for use in a device that will be subjected to some extreme variations in temperature. The only design parameter that he can select is the plate material for the battery, and he has three possible choices. When the device is manufactured and is shipped to the field, the engineer has no control over the temperature extremes that the device will encounter, and he knows from experience that temperature will probably affect the effective battery life. However, temperature can be controlled in the product development laboratory for the purposes of a test. The engineer decides to test all three plate materials at three temperature levels 15,70 and 125F- because these temperature levels are consistent with the product end-use environment. Four batteries are tested at each combination of plate material and temperature, and all 36 tests are run in random order. The experiment and the resulting observed battery life data are given in the file battery (life is given in hours). The engineer wants to answer the following questions:

    1. What effects do material type and temperature have on the life of the battery?

    2. Is there any choice of material that would give uniformly long life regardless of temperature?

    Perform the analysis of the data and write a report for the client as if you were the engineer. Analysis

    1. Make clear the aim of the study 2. Look at the data (interaction plot): descriptive statistics 3. Write a model 4. Fit the model 5. Diagnostic check 6. Results 7. Write a report (introduction, methods, results, conclusion, appendix)

    Commands #Factor variables battery$Material

  • #Ordering variables battery$Material
  • Where T, B and TB represent temperature, material and interaction effects, respectively. A diagnostic analysis was performed and a test of hypothesis for the interaction effect. Results In the model adequacy checking no deviations from normality were observed. Some mild suggestions of non equal variances were observed indicating that outliers could be present, but after checking with the company it was confirmed that they were right observations. As the experiment was randomized in all the possible phases the assumption of independence is assumed to be hold. Anova table for battery data Analysis of Variance Table Response: Life Terms added sequentially (first to last) Df Sum of Sq Mean Sq F Value Pr(F) Temp 2 39118.72 19559.36 28.96769 0.00000019 Material 2 10683.72 5341.86 7.91137 0.00197608 Temp:Material 4 9613.78 2403.44 3.55954 0.01861117 Residuals 27 18230.75 675.21 There was some evidence of an interaction effect between material type and temperature level (p=0.019). The next plot gives an idea about how they interact with each other.

  • Temp

    mea

    n of

    Life

    6080

    100

    120

    140

    160

    15 70 125

    Material

    312

    In general, longer life is attained at low temperature, regardless of material type. Changing from low to intermediate temperature, battery life with material type 3 actually increases, whereas it decreases for types 1 and 2. From intermediate to high temperature, battery life decreases for material types 2 and 3 and is essentially unchanged for type 1. Conclusion and discussion Material type 3 gives the best results if the interest is to achieve less loss of effective life as the temperature changes. In this analysis is possible to make multiple comparison of means response for different levels of material and temperature, and in this way check more formally the differences in levels of combination material-temperature. Appendix Model Call: lm(formula = Life ~ Temp * Material, data = battery) Residuals: Min 1Q Median 3Q Max

  • -60.75 -14.63 1.375 17.94 45.25 Coefficients: Value Std. Error t value Pr(>|t|) (Intercept) 105.5278 4.3308 24.3668 0.0000 Temp1 -18.6250 5.3041 -3.5114 0.0016 Temp2 -20.6806 3.0623 -6.7532 0.0000 Material1 -22.3611 6.1247 -3.6510 0.0011 Material2 2.8056 6.1247 0.4581 0.6506 Temp1Material1 -20.1250 7.5012 -2.6829 0.0123 Temp2Material1 7.8472 4.3308 1.8120 0.0811 Temp1Material2 0.6250 7.5012 0.0833 0.9342 Temp2Material2 -8.7361 4.3308 -2.0172 0.0537

    Tutorial 10 Analysis Commands Report Sample Introduction Methods Results Conclusion and discussion Appendix