31504805-TP48600B Quick Installation Guide(V100R001_04)

SHENZHEN HUAWEI AGISSON ELECTRIC CO., LTD.

TP48600B V100R001

Quick Installation Guide

Document Version: 04Part Number: 31504805Issued on: 2011-01-05

Insulating gloves

& ESD gloves

Installation Tools

1

Phillipsscrewdriver(M3, M4: 1 PCS) Adjustable wrench Nylon tie

Electrical knife Torque wrench Wire stripper Crimping tool

Multimeter Claw hammerDiagonal pliers Paint brush

Hydraulic pliers Insulated handleMarker Vacuum cleaner

Socket wrench Insulating tapeHammer drill (with

Ф16 drill bit) Heat gun

Flat-headscrewdriver(M3, M4: 1 PCS)

Inner hexagon wrench

Copyright Huawei Technologies Co.,Ltd.2011.All rights reserved.

The Flat-head screwdriver, Phillips screwdriver, Adjustable wrench, Torque wrench, and Inner hexagon wrench should be use insulating tapeas a wrap..

Cutting pliers

Cabinet Appearance

Positive busbar of the DC output

Negative-pole input of the battery

LLVD fuse

AC input circuit breaker

PMU

Rectif ier module

Ground bar ofthe cabinet

AC surge protector

BLVD circuit breaker

Power monitoringinterface board(under the cover plate)

LLVD switch

BLVD switch

LLVD circuit breaker

N wiring terminal

The pictures are for reference only. The operation must be in accordance with the actual conditions.

2

Cabinet InstallationInstalling the Cabinet on the Ground

3

a Installing the Expansion Bolt Assembly

b Installing Cabinet

M12x60 boltSpring washerFlat washer

Expansion sleeve

Anchor template

Installation hole

Socket wrench

Socket wrench

c Installing PSU

The maximum output current is 30A or 50A per PSU.

Two PSU have installed in the cabinet，please installing the PSU refer to the actual requirement.

Connect to battery Connect to power supply system

Installing Sensor (Optional) 1 Installing indoor temperature and humidity sensor. (Optional)

4

2 Installing battery temperature sensor. (Optional)

Main equipment

Indoor temperature and humidity sensor

Shelter


M4 x 35Expansion Bolt

Humidity and temperature sensor: Install it next to the air inlet of the main equipment and far from the air outlet. Install it at the same height of the air inlet of the main equipment.

Cable Connections

1 Installing the PGND Cable

5

Unlock and open the cabinet door, and then remove the cover plate of the cable window on the top of the cabinet.

Remove battery shutdown and load shutdown fuses using an insulated handle.

Set all circuit breaker to OFF.

Cover plate

Cable window

Type Cable section area

Color Exterior

Ground cable

35mm^2 Olivine Ring terminal

Signal cable

/ / Dry contact cable with cord endterminal Sensor cable with pin socket

Communications cable

/ / RJ45

Type Cable section area

Color Exterior

DC outputcable

Determined by the customer device

/ Ring terminal and Cord endterminal

Battery power cable

120mm^2 Blue, and yellow

Ring terminal

220V three-phase AC inputcable

35mm^2 Black jacket with red, yellow, green, and black cables

Ring terminal and Cord endterminal

When connect cables, please wear insulating gloves or ESD gloves.

6

Lead the PGND cables into the cabinet through the cable window, and then connect the PGND cable to the ground bar.

The cables such as the PGND cable. AC power cable, DC power cable, and signal cable cannot be connected or tied together.

2 Installing the Dry Contact Signal Cables and Communication Cables

1. The use of the dry contact signal cables and communication cables is scenario-specific. Before installation, determine the dry contact signal cables and communication cables to be installed according to actual requirements.2. Functions of dry contacts.

J13, J14, J4-J10 are nine dry contact sockets on the power monitoring interface board. Status, Status1, and Status2 are three circuits for the input of the detection signals of the diesel generator. Ctrl1 and Ctrl2 are two circuits for the output of the control signals of the diesel generator. ALM1-ALM7 are seven circuits for the output of the alarm signals of the diesel generator. Each circle represents the corresponding wiring terminal. The black circles are the common terminals of the constant-enabled ports and constant-disabled ports on the relays. NC represents constant-disabled port and NO represents constant-enabled port.

7

Remove the cover plate on the top of the cabinet. Then, lead dry contact signal cables and communication cables through the cable window to the position above dry contacts.

Press the white contact plates slightly using a f lat-head screwdriver. Then, insert the dry contact signal cable into the ports, and pull out the screwdriver to fasten the signal cable.

Subrack cover plate

1. Lead and bind signal cables along the rear of the column.2. The cables such as the PGND cable. AC power cable, DC power cable, and signal cable cannot be connected or bound together.

Signal core wire

Column Power monitoring interface board

Dry contact

Insert communication cables to RJ45 port on the power monitoring interface board according to actual installation requirements.

Do not connect the power system and the BBU with an Ethernet cable or RJ45 communication cable. If the customer requires in-band NMS management of the power system, the NMS management requires setting of the storage battery capacity. For the details of NMS setting, please see the NMS User Guide.

RJ45

Dry contact

White contact plate

8

Bind dry contact signal cables to the cabling rack.

According to the actual installation requirements, Insert the temperature and humidity sensor signal cable and battery temperature sensor signal cable. (Optional)


Battery temperature sensor

3 Installing DC Output Cables

Loosen the bolt on the top of the load power-of f fuse, connect the -48 V output cable to the bolt, and then tighten the bolt using a torque wrench. The recommended torque is 10 N.m.

1. The torque for tightening the bolt cannot exceed 10 Nm.2. The signal cables must be installed in the f ront of -48 V cables.

a Installing LLVD DC Output CablesInsert -48 V DC output cables into the output ports on the LLVD circuit breaker.

Torque wrench（use insulating tape as a wrap）

Ensure that cables are connected to circuit breaker securely.

9

Ensure that cables are connected to circuit breaker securely.

b Installing BLVD DC Output CablesInsert -48 V DC output cables into the output ports on the BLVD circuit breaker.

Connect the 0 V output cables to the DC positive output busbar.

Bind the DC output cables on the cabling rack.

4 Installing Power Cables of BatteriesIf the circuit breaker for batteries is available,Set the circuit breaker of the battery rack or battery cabinet to OFF.

If the circuit breaker for batteries is not available, disconnect one of the cables between two batteries.

Bind the DC output cables on the cabling rack.

Connect the 0 V output cables to the DC positive output busbar.

Phillips screwdriver（use insulating tape as a wrap）

10

Arrange the output cables, and then bind the cables to the cabling rack using nylon ties.

5 Installing AC Input Cables

ACDB

Inner hexagon wrench

Connecting negative poles of batteries: Loosen the bolt on the top of the base of the battery negative -pole access fuse, connect the -48 V input cables to the bolt, and then tighten the bolt using a torque wrench and a adjustable wrench. The recommended torque is 20 N.m.

1. Ensure that the signal cables are installed above battery negative-pole input cables and that the battery protection circuit breaker is set to OFF.

2. When connecting battery negative-pole input cables, the exposed metal part of the torque cannot contact the fuse terminal and the positive busbar. Otherwise, a short circuit may occur.3. The torque for tightening the bolt cannot exceed 20 Nm.

Connect the positive pole of the battery to the positive DC output wiring busbar.Positive pole of the battery

Torque wrench

Adjustable wrench

Negative pole of the battery

Adjustable wrench

Torque wrench

AC input cables is three-phase:Connect the neutral line to the N-terminal.

Connect the U-phase, V-phase, and W-phase lines to the AC input circuit breaker.

U V W

N

a 220 V AC InputaBefore connect AC input cables, set the circuit breaker of ACDB to OFF.

11

110V AC Inputb

ACDB

ACDB

AC input cables is three-phase: Connect the L1, L2, and L3 lines to the AC input circuit breaker.

AC input cables is single-phase: Connect the L1, L2, lines to the AC input circuit breaker.

912

6 Cabling guide

1. Lead and bind cables along the binding holes.2. The cables such as the PGND cable. AC power cable, DC power cable, and signal cable cannot be connected or bound together.

913

7 Checks After the InstallationEnsure that the cabinet and cables are securely installed.Ensure that the cables are installed properly and that the live line, earth line, and neutral line are not short -circuited using a multimeter. Ensure that the 0 V cable and -48 V cable are not short-circuited.Insert the removed battery fuses into the corresponding positions.

8 Conducting a Power-on Testa Connecting the Battery Branch and Setting PMU Parametersa

1. The position of the CPM01 monitoring module, operating keyboard, and status indicator are shown in the following figure.2. The TP48600B is working properly. When the TP48600B communicates with the main equipment, the ALM indicator on the CPM01 does not light and the RUN indicator blinks slowly. The TP48600B is working properly. When the TP48600B does not communicates with the main equipment, the ALM indicator off and the RUN indicator is on. When the TP48600B is severely faulty, the ALM indicator on the CPM01 is ON and the buzzer sounds. For details of troubleshooting methods, see the TP4848600B Maintenance Guide.3. Press ↓ and Enter when the interface is standby interface to decrease the LCD contrast. Press ↑ and Enter at the same timeto increase the LCD contrast.4. When the menu setting interface is displayed, press ↓ or ↑ to browse the menu and set parameters. Press Enter on the standby interface to access the main menu. Press Enter in the main menu to access the submenu. To set the submenu, press Enter to save the value of the menu bar options. Press Cancel to go back to the above menu without saving the value of the menu bar options.5. The PMU does not generate any alarm. When the current interface is not the main menu, the LCD goes dark five minutes later if you do not press any button, and the main menu is displayed eight minutes later if you do not press any button.6. The System Control menu can operated using the user password, engineer password. The Engineer Advanced Setting menu can be operated using the engineer password. The user password and engineer password are 0# and 11# respectively and can be reset on the menu.

1. Set the battery group number, capacity, temperature alarm thresholds, time, and date according to actual conditions.2. The number of the battery groups can be set to 0, 1, and 2. If one battery group is required, set the battery capacity according to the fuse position. For example, if the battery group is connected to fuse BF1, set the capacity to Battery Capacity 1. If the battery group is connected to fuse BF2, set the capacity to Battery Capacity 2. This guide describes the setting of two battery groups.

Set the system type.

Set temperature alarm parameters.

Set time and date.

Connect the battery branch:If the circuit breaker for batteries is available, set the circuit breaker for the battery rack or battery cabinet to ON.

Then set PMU parameters.

If the circuit breaker for batteries is not available, connect the cables Removed between two batteries.

Set the number, capacity and Install time of battery groups.

14

English中文

2008-08-0653.6VDC 227VACLoad:0.2ABatt:0.0A

MAIN MENUStatusMaintenanceSettings

SettingsSystem SettingsAlarm SettingsAC Settings

ENT

ENT

ENT

ENT

Address:0Text:EnglishComm Mode: RS232Band:9600

Batt2 Shunt: YesDisp Contrast:3System Type:

TP48300/A

ENT

ENT

English中文


ENT

ENT

ENT

ENT

Batt SettingsBatt SelectionLVD Settings Charge

ENT

ENT ENT

Batt SelectionBatt String:1Cap 1:400Ah Cap:0Ah

ENT

ENT

ENT

ENT

English中文


ENT

ENT

ENT

ENT

Batt SettingsBatt TestTemp Coeff

ENT

Temp Comp Basis:Batt 1Temp Comp:80mV/0C

ENT

Low Temp Alarm:00CHigh Temp Alarm:500C

ENT

English中文


ENT

ENT

ENT

ENT

ENT

Date: 2008-08-08Time:09:10

ENT




SettingsSystem SettingsAlarm SettingsAC Settings

SettingsDC SettingsBatt SettingsAMB. Settings

SettingsDC SettingsBatt SettingsAMB. Settings


TP48300/A


TP48600B

Batt SelectionBatt String:2Cap 1:400Ah Cap 2:0Ah





Low Temp Alarm:00CHigh Temp Alarm:500C

Address:0Text:EnglishComm Mode: RS232Band:9600

Date: 2008-08-08Time:09:10

ENT

Batt SelectionInstall Date:2008-08-08

15

a

Set the AC circuit breaker to ON and repeat step 1.

b Power-on Check

Check whether the voltage of the LLVD fuse, battery fuse, and BLVD circuit breaker is proper using a multimeter. The rate voltage is 53.5 V and the range is between 44 V and 58 V. Check whether the panel display of the PMU is functional. If the voltage is improper or the panel display fails, contact professional personnel for troubleshooting or handle the problem by referring to the TP48600B Maintenance Guide.

Set the LLVD and BLVD circuit breaker to ON.

Set the AC input circuit breaker, LLVD circuit breaker, and BLVD circuit breaker according to actual conditions. Cut the cabling holes on the top of the cabinet according to the cabling conditions. Clear up the site, close and lock the cabinet door, and return the key to the administrator.

Insert the removed load power-off fuses into the

corresponding positions. Set the LLVD, BLVD circuit breaker to ON and repeat step 1.

Set the LLVD and BLVD circuit breaker manually to OFF. Then, check the load branches of the LLVD circuit breaker, BLVD circuit breaker, and battery fuse can be disconnected.

The mains supplies power only when the parameters related to the storage battery on the CPMU01 are correctly set. Otherwise, the storage battery may be damaged.

Appendix1. Monitoring Menu Structure

Appendix 1Main menu

Status

Rectifiers

Rectifiers ID

Output Voltage

Status

Major Alarm

End Time

Alarm SN

Alarm Level

Maintenance

Management Mode

Start

Rectifiers1-12

Automatic

Manual

FloatCharge

StandardTest

ON

OFF

Settings

System Settings

Address

Text

Communications Mode

Baud

Date

Time

Batt 2 Shunt

Display Contrast

System Type

IP Address

Subnet Mask

Alarm Level

Alarm Control

Relay Relate

Digital Alarm

Over Voltage

Under Voltage

Appendix 2

Upper limit

Lower limit

High Alarm

Generator Enable

Output Power

Discharge Depth

Temp OFF Enable

Start Temperature

Type

Power

Rectifiers Sleep

Best Efficient Points

Fast Charge

Alarm Type

Level

Audible Alarm

Clear History AlarmAlarm Type

Relate Relay

Active Alarm

History Alarm

Battery Test Result

Version Display

Output Current

Current Limit

Common Alarm

Alarm Name

Generation Time

Alarm SN

Alarm Level

Alarm Name

Generation TimeAlarm SN

Alarm Level

Alarm Name

Generation Time

Short Test

End Test

BoostCharge

AlarmSettings

ACSettings

DCSettings

BatterySettings

AMBSettings

Generator

Air-condition

GatewayEngineer Settings

Over Voltage

Under Voltage

Low Alarm

OFF Temperature

Modify PasswordInitialize Parameter

Rectifiers Mini Number On

Rectifiers Exchange Sleep

Generator Status

16

DI No

Mode

Set DI Name

Appendix 2

Battery Selection

LVD Setting

Charge

Battery Test

Temp Coefficient

Battery String

Capacity 1

Install Date

Float Charge

Current Limit

Auto Test Enable

TEMP Compensate Basis

BatterySettings

LLVD Enable

Boost Charge

Boost Charge Duration

Short Test

TEMP Compensate Factor

Battery High-TEMP Disconnect Enable

Low TEMP Alarm

Upper limit

Low limit

Cycle

Test End Voltage

Duration

Test Delay

Test End Voltage

Auto Test

17

Duration

BLVD Enable

LLVD

BLVD

Battery High-TEMP Disconnect TEMP

High TEMP Alarm

Capacity 2

2. CPM01 Menu ReferenceMain Menu Second-Level

MenuThird-LevelMenu

Fourth-LevelMenu

Parameter Value

Settings System Settings Address 3

Text English

Comm Mode RS232

Band 9600

Date 2001-01-01

Time 00 : 00

Batt2 Shunt Yes

Disp Contrast 3

System Type TP48600B

IP Address 192.168.0.1

Subnet Mask 255.255.254.0

Gateway 10.70.199.1

Eng Setting Modify PWD None

Init Para No

Rect Sleep No

Rect Exch Sleep 7 days

Rect Mini Num On 1 pieces

Best Effi Points 70%

Fast Charge No

Alarm Settings Alarm Level AC ON/OFF Serious

AC Volt Low/High Common

DC Volt Low/High Serious

Load Off Alarm Serious

Batt Off Alarm Serious

Batt Fuse Alarm Serious

Temp 1 Alarm Common

Humidity Alarm Common

Batt Temp Alarm Common

Door Alarm Common

Water Alarm Serious

Smoke Alarm Serious

Rect Fail Serious

Rect Protect Common

18

Main Menu Second-LevelMenu

Third-LevelMenu

Fourth-LevelMenu

Parameter Value

Settings Alarm Settings Alarm Level Rect Comm Fail Common

Charge Curr High Common

Digital 1 Common

Digital 2 Common

AC SPD Alarm Common

DC SPD Alarm Common

Digital 5 Common

Digital 6 Common

Digital 7 Common

Wire Alarm Serious

Generator Fail Serious

Load Fuse Alarm Serious

Digital Alarm DI No: 1 Mode High

Set DI Name Digital 1

DI No: 2 Mode High


DI No: 3 Mode High

Set DI Name AC SPD Alarm

DI No: 4 Mode High

Set DI Name DC SPD Alarm

DI No: 5 Mode High


DI No: 6 Mode High


DI No: 7 Mode High


Alarm Control Audible Alarm No

Cir Hist Alarm No

Relay Relate Alarm AC OFF

Relate Relay 1

AC Settings Over Volt 280 V

Under Volt 180 V

DC Settings Over Volt 58.0 V

Under Volt 45.0 V

19


Third-LevelMenu

Fourth-LevelMenu

Parameter Value

Batt Settings Batt Selection Batt String 1

Cap 1 400Ah

Cap 2 0Ah

Install Date 2001-01-01

LVD Setting LLVD Enable Yes

BLVD Enable Yes

LLVD 44.0V

BLVD 43.0V

Charge Float 53.5V

Boost 56.5V

BC Duration 60 days

Current limit 0.10C10

Batt Test Auto Test Auto Test Enable Disch Test

Cycle 120 days

Test End Volt 1.9V

Duration 10 hours

Test Delay 14 Days

Short Test Test End Volt 45.0V

Duration 60 min

Temp Coeff Temp Comp Basis Batt 1

Temp Comp 80mV/0C

BHTD Enable No

BHTD Temp 530C

Low Temp Alarm 00C

High Temp Alarm 500C

Upper Limit 800C

Lower Limit -200C

AMB Settings Upper Limit 800C

Lower Limit -200C

High Alarm 500C

Low Alarm 00C

Generator Enable No

Output Power 12.5KW

Discharge Depth 30%

20


Third-LevelMenu

Fourth-LevelMenu

Parameter Value

Settings Generator Temp OFF Enable Yes

Start Temp 450C

OFF Temp 290C

Air-condition Type Single-Phase

Power 1.0kW

Status Rectifiers

Active Alarm Major Alarm*

Common Alarm *

History Alarm

Batt Test Result No Record

Version Display V100R**************

Generator Generator 1 Null

Generator 2 Null

Maintenance Mgmt Mode Auto

Manual

Start FC

Std Test

Short Test

End Test

BC

Rect1 Rect1 ON

Rect2

Rect3

Rect4

Rect5

Rect6

Rect7

Rect8

Rect9

Rect10

Rect11

Rect12

21

TP48600B Power System Parameter List

Item Setting Bound Factory Setting 1st Rev Date Sign 2st Rev Date Sign

★Battery String 0~2 1

★Battery Cap1 30~1000 400Ah

★Battery Cap2 30~1000 0Ah

Date 0000-00-00~9999-12-31

2001-01-01

Time 00:00~23:59 00:00

LLVD BLVD~DC Under Volt

44.0V

BLVD 35V~LLVD 43.0V

Battery Float 43.20V~57.6V 53.5V

Battery Boost 43.20V~57.6V 56.5V

Rect Sleep Yes/No No

LLVD Enable Yes/No Yes

BLVD Enable Yes/No Yes

Current Limit Coefficient

0.05~0.25 0.1

Battery High Temp Alarm

-500C~1000C 500C

Environment High Alarm

-500C~1000C 500C

22

Shenzhen Huawei Agisson Electric Co., Ltd.Administration Building, Huawei Technologies Co., Ltd.,

Bantian, Longgang District, Shenzhen, PRCPostal Code: 518129

www.huawei.com

Documents

31504805-TP48600B Quick Installation Guide(V100R001_04)