31504569-TP48300-A Power System Quick Installation Guide(V100R001_05)

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Prepare the following tools before the installation:

Installing the Cabinet�Installing the Cabinet on the Rack of Storage Batteries

According to actual conditions, use one of the following modes to install the cabinet: installing the cabinet on the rack of storage batteries, installing the cabinet on the ground, installing the cabinet on the 19-inch open rack, installing the cabinet on the BTS cabinet. The cabinet must be installed at the place which no more than 3m distance from the DC load.

Move the cabinet to the installation position on the rack of storage batteries.1

Align the expansion bolt holes on the base in the front of the cabinet with the installation holes for the bolt holes on the rack of storage batteries.

23

Install the rack-mounting ears to the cabinet.

Socket wrench Torque wrench

Installing the Cabinet on the Rack of Storage Batteries Directly

According to actual conditions, use one of the following modes to install the cabinet: installing the cabinet on the rack of storage batteries directly, installing the cabinet on the rack of storage batteries using conversion board.

Ф12 drill bitFlat-head screwdriver

(M3M4) Adjustable wrench

Key to cabinet

Percussion drill

Wire stripper Ratchet crimp tool Diagonal pliers Paint brush

Nylon tie

Multimeter

Insulating tape Marking pen Vacuum cleaner Hydraulic pliers Insulating handle Electric knife

Heat gun

Phillips screwdriver (M3M4)

A-shaped ladder (2 m)

Rack-mounting ears

Operation side

1

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Fix the bolts into the holes and fasten the bolts.4

Installing the Cabinet on the Conversion Board

Install the conversion board on the rack of storage batteries.

1

2

Install the rack-mounting ears to the cabinet.

NOTE The layout of installation holes on the rack of storage bat-teries varies with the rack model. Align the first bolt hole on the base with the bolt hole on the storage rack, and then install other bolts in the proper holes.

Ф8×20 mm (4pcs)

1 2

Ф10×25 mm (4pcs)

Rack-mounting ears

Operation side

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Installing the Cabinet on the Ground

单位：mm确认机柜安装位置，用粉笔标出打孔位置。

Determine the installation position of the cabinet, and then mark the positions of the holes to be drilled with a marking pen.1

Ф8×20 mm (4pcs)

Align the expansion bolt holes on the base in the front of the cabinet with the installation holes for the bolt holes on the conversion board.

3


Unit: mm

Cabinet outline

316

450

Installation hole4- 10

1 2

Ф10×25 mm (4pcs)

Rack-mounting ears

Operation side

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Drill holes at the hole positions, feed expansion bolts into the holes, and then secure (hammer and then tighten) the expansion bolts.

2

Install the rack-mounting ears to the cabinet. Place the cabinet on the expansion bolts, and then tighten the bolts.3

Unit：mm

52-60

12

Ф8×60 mm (4pcs)

NutSpring washer

Flat washer

Expansion tubeExpansion trough

Cone-head bolt

Installation hole

Rack-mounting ears

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Installing the Cabinet on the 19-inch Open Rack (IMU)


Fix the rack-mounting ears into the bolt holes at both sides of the cabinet. Ensure that the base of the rack-mounting ears. install direction faces the front of the cabinet

1

Determine the installation position of the cabinet on the 19-inch open rack, and then install the Ф6 floating nuts at the holes for bolts. The recommended installation height of the cabinet is 1.5 m. The actual installation height of the cabinet must be determined according to the stature of installation personnel and installation requirements.

2

Floating nut

3

Side of the cabinet

2

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Move the cabinet to the installation position of the 19-inch open rack, and then install the cabinet on the open rack.4

CAUTIONA minimum of three persons are required for safe installation on the 19-inch open rack.Otherwise, the cabinet may fall and cause injury.

Ф6×12 mm (4pcs)

3

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Installing the Cabinet on the BTS Cabinet1

Install the conversion board on BTS cabinet.2Install the rack-mounting ears to the cabinet.

Align the expansion bolt holes on the base in the front of the cabinet with the installation holes for the bolt holes on the conversion board.

3


1

Rack-mounting ears

Operation side

2

Ф10×25 mm (2pcs)

Ф6×12 mm (4pcs)

Ф6×12 mm (4pcs)

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Installing Sensor � Installing indoor temperature and humidity sensor.1

Indoor temperature and humidity sensor


Main equipment

60 m

m

M4 X 35Expansion Bolt Shelter

Installing battery temperature sensor.2

Connect to battery

Connect to TP48300A

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Installing the PGND Cables� Unlock and open the cabinet door, and then remove the cover plate of the cable window on the top of the cabinet.1

Lead the PGND cables into the cabinet through the cable window, and then route the cables along the panels of the cabinet.2

DC output positive wiring busbar

Load power-off MCB Transfer copper bar

Monitoring module

Negative pole of the battery

The protection MCB on the battery

AC input MCB

Rectifier module Earthing busbar of the cabinetAC surge protector

DC output positive wiring busbar

Load power-off fuse Transfer copper bar

Monitoring module

Negative pole of the battery

The protection MCB on the battery

AC input MCB

Rectifier module Earthing busbar of the cabinetAC surge protector

Cover plate

NOTE Please installing the cabinet according to actual conditions: load power-off tributary using fuse, load power-off tributary using MCB.

Load power-off tributary using fuse

Load power-off tributary using MCB

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Connect the PGND cables to the earthing busbar.3

Bind the PGND cables.4

4

4

33

The earthing busbar

Use an insulating handle to remove battery fuses and load power-off fuses.5

Use an insulating handle to remove battery fuses and set the load power-off MCB to OFF .

CAUTIONThe PGND cables, AC cables, DC cables, signal cables, and communication cables must be bound separately.

4

4

33

The earthing busbar





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Lead the dry contact signal cables and communication cables into the cabinet through the cable window, and then route the cables along the panels of the cabinet.

1

According to the actual installation requirements, use a flat-head screwdriver to prop up the white contact plates to have the metal dome sheets in the ports spring up. Insert the dry contact signal cable into the dry contact points, and pull out the screwdriver to fasten the signal cable.

2

Installing the Dry Contact Signal Cables and Communication Cables (Optional)�

NOTE1. The use of the dry contact signal cables and communication cables is scenario-specific.According to actual requirements, determine the dry contact signal cables and communication cables to be installed before installation.2. Functions of dry contact points.

J13, J14, J4-J10 are nine dry contact sockets on the monitoring back plane. Status, Status1, Status2 are three circuits for the input of the detection signals of the diesel generator. Ctrl1 and Ctrl2 are two circuits for the output of the control signals of the diesel generator. ALM1-ALM7 are seven circuits for the output of the alarm signals of the diesel generator. Each circle represents the corresponding wiring terminal. The black circles are the common terminals of the constant-enabled ports and constant-disabled ports on the relays.NC represents constant-disabled port and NO represents constant-enabled port.By default, the output of the dry contact is set to OFF.

White contact plate

Dry contact point

1 2

Alarm Type Default Function DescriptionAC power-off alarm

DC input overvoltage and undervoltage

Power supply system fault alarm

Surge protector failure alarm

Fuse disconnection alarm

Battery protection

Standby dry contact output 1

Control for the diesel generator 1

Control for the diesel generator 2Detection for the runningstatus of the diesel generatorDetection for the start/stopcontrol signals of diesel generator 1Detection for the start/stopcontrol signals of diesel generator 2

AC input power-cut alarm port (AC Fail)

DC input undervoltage alarm port (DC Low)

Rectifier module fault alarm port (PSU Fail)

Surge protector alarm port (SPD Fail)

Fuse disconnection alarm port (Fuse Alarm)

Battery low-voltage isolation disconnection alarm port (Batt.LVD)

Reserved dry contact 1 (Reserve 1)

Port for starting and stopping the Generator 1

Port for detecting the running status of the diesel generator

Port for starting and stopping the Generator 2

Port for detecting the start.stop signals of diesel generator 1

Port for detecting the start.stop signals of diesel generator 2

ALM1

ALM2

ALM3

ALM4

ALM5

ALM6

ALM7

Ctrl1

Ctrl2

Status

Status1

Status2

12

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According to the actual installation requirements, insert the communication cables into the RJ45 ports on the monitoring backplane.

3

Bind the dry contact signal cables and communication cables on the cable window separately, and then route all the cables to the distribution frame.

5

Installing the DC Output Cables� Insert the –48 V DC output cable into the output port on the battery protection MCB.1

Loosen the bolt on the top of the load power-off fuse, connect the –48 V output cable to the bolt, use torque wrench to tighten the bolt, force moment as 10 Nm.

2

Connect the 0 V output cable to the DC output positive wiring busbar.3

Bind the DC output cables on the cable window. Ensure that the DC output cables are separated from other cables.4


DC output distribution can be customized.


Communication cable

12

According to the actual installation requirements, Insert the temperature and humidity sensor signal cable and battery temperature sensor signal cable.

4


Battery temperature sensor

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Insert the –48 V DC output cable into the output port on the battery protection MCB.1

Connect the 0 V output cable to the DC output positive wiring busbar.2

Bind the DC output cables on the cable window. Ensure that the DC output cables are separated from other cables.3

Load power-off tributary using fuse机柜负载下电支路采用熔丝Load power-off tributary using MCB

1

2

CAUTION1. The force moment of tightening the bolt must less than 10 Nm.2. The signal cables must be installed in the front of the –48 V cables.

1

2

3

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Loosen the bolt on the top of the base of the battery negative-pole access fuse, connect the –48 V input cables to the bolt, and use torque wrench to tighten the bolt, force moment as 10 Nm.

2

Connect the of the storage battery to the DC output positive wiring busbar.1

Arrange the output cables, and then use a nylon bundling tape to bind the cables to the bundling tie at the rear of the cable window.

3

Installing the Power Cables of the Storage Battery� Load power-off tributary using fuse

Loosen the bolt on the top of the base of the battery negative-pole access fuse, connect the –48 V input cables to the bolt, and use torque wrench to tighten the bolt, force moment as 10 Nm.

2

Connect the of the storage battery to the DC output positive wiring busbar.1

Arrange the output cables, and then use a nylon bundling tape to bind the cables to the bundling tie at the rear of the cable window.

3

Load power-off tributary using fuse机柜负载下电支路采用熔丝Load power-off tributary using fuse

Load power-off tributary using fuse机柜负载下电支路采用熔丝Load power-off tributary using MCB

1 2

BF1- BF2-

Battery negative-pole

Battery positive-pole

CAUTION1. Ensure that the signal cables are installed in the front of the battery negative-pole input cable and that the battery protection MCB is set to OFF.2. When installing a fuse for the load storage batteries, ensure that the bare metal part of the screwdriver does not touch the positive bus and the fuse wiring terminal, otherwise a short circuit may be caused.3. The force moment of tightening the bolt must less than 10 Nm.4. If only one group of batteries is connected ,it should be connected to BF1.

CAUTION1. Ensure that the signal cables are installed in the front of the battery negative-pole input cable and that the battery protection MCB is set to OFF.2. When installing a fuse for the load storage batteries, ensure that the bare metal part of the screwdriver does not touch the positive bus and the fuse wiring terminal, otherwise a short circuit may be caused.3.The force moment of tightening the bolt must less than 10 Nm4. If only one group of batteries is connected ,it should be connected to BF1.

1 2

BF1 BF2BF1- BF2-

Battery negative-pole

Battery positive-pole

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The cabinet supports the single-phase and three-phase AC input cables, which must be installed in different ways.Mode 1: To install the single-phase AC input lines, perform the following steps:a) Connect the neutral line to the N-terminal.b) Install the copper bar on the AC input MCB. c) Connect live line to the copper bar.

1

Mode 2: To install the three-phase AC input lines, perform the following steps:a) Connect the neutral line to the N-terminal.b) Connect the U-phase, V-phase, and W-phase lines to the AC input MCB.

机柜负载下电支路采用熔丝AC input MCB using 3-pole MCB

机柜负载下电支路采用熔丝AC input MCB using 4-pole MCBTo install the three-phase AC input lines, perform the following steps: Connect the N-phase, U-phase, V-phase, and W-phase lines to the AC input MCB.

U V W N

a cb

Input copper bar Live lineNeutral line

N-terminal

ba

Neutral line

N-terminal

Installing the AC Input Cables�

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Checks After the Installation� Ensure that the cabinet and cables are secure.1

According to the connecting diagram, ensure that the cables are installed properly by sight or with a multimeter and that the live line, earth line, and neutral line are not short-circuited.Ensure that the 0 V cable and –48 V cable are not short-circuited.

2

Insert the removed fuses into the corresponding positions.3

1 2

电池正极

电池负极

BF1 BF2BF1- BF2-

Scenario1: load power-off tributary using fuse.

Ensure that the AC input MCB and battery power-off MCB is set to ON.Check whether the MCBs and fuses are not dam-aged with a multimeter and replace the damaged MCBs or fuses.

4

Ensure that the cabinet door is closed and locked.6

Check whether paint on the surface of the cabinet is improper and repaint the surface of the cabinet where paint falls off.7

Cut the cover plate of the cable window on the top of the cabinet according to the cabling conditions, and then place the cover plate back to its original position.

5

1 2

电池正极

电池负极

BF1- BF2-

Scenario2: load power-off tributary using MCB.

Install the plastic protection plate.2

Bind the AC input cable to the nearest bundling tie.3

2 3

Plastic protection plate

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Cabling guide�

-

-

+

+

-

+

-

+

-

+

-

-

+

-

+

The power cable of the storage batteryDC output cablePGND cableAC input cableDry contact signal cable

1

2

34

5

Battery temperature sensor6 Temperature and humidity sensor signal cable7

3

76

3

4

4 5

62

5

1

2

The scenario with Cabling Rack

NOTEThe AC input cables and signal cables must be bound and routed separately.

1

a

a

b

c

cCutaway view：

CableRack Rack Rack

Cable Cable Cable

b

1

7

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The scenario without Cabling Rack

-

-

+

+

-

+

-

+

- +

- 1

2

2

34

34

5

76

561

2

34

5

6

7

The power cable of the storage batteryDC output cablePGND cableAC input cableDry contact signal cable

Battery temperature sensorTemperature and humidity sensor signal cable

-

+

-

+

NOTEThe AC input cables and signal cables must be bound and routed separately.

1

a

a

b

c

cCutaway view：

b

17

CableRack Rack Rack

Cable Cable Cable

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Power-on Testing�0

Set the parameters:

a Conducting a power-on test

b Setting the monitoring system

Power on TP48300/A power system.

Group and capacity of batteries.1

Temp Alarm.2

time and date.3

NOTE1. The position of the CPMU01 monitoring module, operating keyboard, and status indicator are shown in the following figure.2. When the TP48300/A power system is working properly and communicate with the main equipment, the ALM indicator on the CPMU01 does not light and the RUN flash slowly. When the TP48300/A power system is working properly and the TP48300/A power system does not communicate with the main equipment, the ALM indicator on the CPMU01 does not work and the RUN indicator is ON.When the TP48300/A power system has serious alarms, the ALM indicator on the CPMU01 is ON and the buzzer sounds. For details, see the TP48300/A power system Maintenance Guide.3. When the system is in standby mode, press "↓" and "Enter" at the same time to reduce the contrast of the LCD or press "↑" and "Enter" at the same time to increase the contrast of the LCD.4. Before setting the CPMU01 menu, press "↓" or "↑" to select options and configure values.Press "Enter" to enter the main menu when the system is standby. On the main menu, press "Enter" to view the submenu, and save the configuration by pressing "Enter" on the submenu.Press Cancel to undo the operation and return to the upper menu without saving the configuration.5. The PMU does not generate any alarm. When the current interface is not the main menu, the LCD goes dark five minutes later if you do not press any button, and the main menu is displayed eight minutes later if you do not press any button.6. -On the System Control interface, you can access the system with the user password, engineer password, or administrator password.3. On the Engineer Ad-vanced Setting interface, you can access the system with the engineer password or administrator password.The user password and engineer password are 0# and 11# respectively and can be reset on the menu.The administrator password is provided by Huawei.

CAUTIONDo not power on the DC load before the storage batteries parameter is correctly set on the CPMU01 , otherwise, it will cause damage to storage batteries.

NOTEThe number of the battery group can be set as 0, 1 or 2. Please set the number of the battery group and capacity according to actual configuration. If you face to the door, the fuse at the leftside is BF1- and the fuse at the rightside is BF2- .1. If only one group of batteries is connected, please connect to BF1- , set the number of the battery group as 1, and set "battery capacity 1" according to actual configuration. 2. If two groups of batteries are connected, please separately connect to BF1- and BF2- , set the number of the battery group as 2, and set "battery capacity 1", "battery capacity 2" according to actual configuration. 3. If four groups of batteries are connected, two battery groups connect to BF1- and the other two battery groups connect to BF2- , set the number of the battery group as 2, and set "battery capacity 1", "battery capacity 2" according to total actual capacity of every two battery groups. 4. This guide take two groups of 300Ah batteries as an example.

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English

中文

English

中文

English

中文

2008-08-0653.6VDC 227VACLoad：0.2ABatt：0.0A



SettingsDC SettingsBatt SettingsAMB. Settings

SettingsDC SettingsBatt SettingsAMB. Settings

Batt SettingsBatt SelectionLVD SettingCharge

Batt SelectionBatt String：1Cap.1：400AhCap.2：0Ah






MAIN MENUStatusMaintenanceSettings



Batt SettingsBatt TestTemp coeff

Temp Comp Basis：Batt 1Temp Comp：80mV/ ℃

Low Temp Alarm：0℃High Temp Alarm：50℃

Low Temp Alarm：0℃High Temp Alarm：50℃

SettingSystem SettingsAlarm SettingsAC Settings

Address：0Text：EnglishComm Mode：ModemBand：9600

Date：2008-08-08Time：09:10

Date：2008-08-08Time：09:10

English

中文



SettingSystem SettingsAlarm SettingsAC Settings

Address：0Text：EnglishComm Mode：ModemBand：9600

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ENT ENT ▼

ENT

ENT

ENT

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Load Shunt：YesPisp Contrast：3System Type： TP48300/A

▼

ENT

Load Shunt：YesPisp Contrast：3System Type： TP48300/A

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c Monitoring Menu Structure

Appendix 1

Main menu

Running information System control Parameter setting

Module information

Current alarm

History alarm

Battery test result

Version disply

Module ID

Output voltage

Output current

Current limit

Status

Major alarm

Minor alarm

Alarm SN

Alarm severity

Alarm name

Generation time

Alarm SN

Alarm severity

Alarm name

Generation time

Alarm SN

Alarm severity

Alarm name

Generation time

End time

ControlMode

Start

Modules 1-6

Automatic

Manual

Floatingcharging

Passwordmodification

Parameterinitialize

Standard test

Quick test

End test

Equalizedcharging

On

Off

Systemparameter

setting

Address

Language

Communication on mode

Baud rate

Date

Time

Load current divider

Display contrast

Engineeradvancedsetting

System type

Dormant permit

Alarmparameter

setting

Alarm severity Alarm type

Severity

Alarm controlparameter

Alarm sound

Clearing ofhistory alarms

Relay relate

Digital alarm

Alarm type

Relate relay

AC parametersetting

Overvoltage

Undervoltage

DC parametersetting

Overvoltage

UndervoltageBattery

parametersetting

Environmentparameter

setting

High limit

Low limit

High temperature

Low temperature

DG parametersetting

Generator enable

Output power

DOD

High-TEMP switch-off

DG switch-on temperature

DG switch-off temperature

Air-conditionerparameter

setting

Type

Power

Appendix 2

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d CPMU01 Menu Reference

Appendix 2

Main Menu Second-LevelMenu

third-LevelMenu

Fourth-LevelMenu Paremeter Value

Address 0

Text English

Comm Mode Modem

Band 9600

Date 2001-01-01

Time 00:00

Load Shunt Yes

Disp Contrast 3

Modify PWD None

Init Para No

System Type TP48300/A

SystemSetting

Eng Setting

Rect Sleep No

Setting

Charging parameter

Battery parameter

Power-off parameter

Battery string

Capacity

Installation date

Load power-off permit

Load power-off voltage

Battery power-off permit

Battery power-off voltage

Floating charging

Equalized charging

equalized charing period

Charging current limitBattery parameter setting

Battery test

Auto test

Short test

Auto test permit

Start test period

Test end voltage

Test time

Test delay

Test end voltage

Test time

Battery temperature factor

TEMP compensate basis

TEMP compensate factor

High-TEMP power-off permit

High-TEMP power TEMP

TEMP alarm lower limit

TEMP alarm upper limit

Upper limit

Lower limit

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third-LevelMenu


AC ON/OFF Serious

Serious

Serious

Serious

Serious

Serious

SeriousSerious

Serious

SeriousSerious

AC Volt Low/High Common

Common

CommonCommon

CommonCommonCommonCommon

Common

CommonCommonCommonCommonCommon

DC Volt Low/High

Load Off Alarm

Batt Off Alarm

Batt Fuse AlarmTemp1 Alarm

Humidity Alarm No Alarm

Batt Temp Alarm

Door Alarm

Water Alarm

Smoke Alarm

Rect Fail

Rect Protect

Rect Comm Fail

Charge Curr High

DC SPD Alarm

AC SPD Alarm

Wire Alarm

Generator Fail

Alarm Level

Load Fuse Alarm

Alarm Type HighDigital Alarm Digital 1

Set Alarm Name Switch 1

Switch 1

Switch 2

Switch 5

Switch 6

Switch 7

Setting

Alarm Setting

Alarm ControlAudible Alarm YesClr Hist Alarm No

AC OFF1

Relay Relate

280VAC Setting

180V58.0V

DC Setting 45.0V1400Ah0AhBatt Setting

Batt Setting 2001-01-01

AlarmRelate RelayOver Volt

Over VoltUnder Volt

Under VoltBatt StringCap 1Cap 2

Install DateYesYes44.0VLVD Setting

43.0V

LLVD EnableBLVD Enable

LLVD

BLVD53.5V56.5V

60 daysCharge

0.10C10

FloatBoost

Cyc BC Duration

Curr Limit

��

Setting

Generator

No

12.5kW

30%

Yes45℃

29℃Type Single-Phase

Power 1.0kW

Status

Maintance

Air-condition

Major Alarm

Common Alarm

AutoMgmt Mode

Manual

FC

Std Test

Quick Test

End Test

Start

BC

ON

Rect1

Rect1Rect2

Rect3

Rect4Rect5Rect6

Batt Test Result

Version Disply

No Record

V100R001C01********

*

*

Rectifiers

History Alarm

Active Alarm

Disch Test120 days

1.9VAuto Test

—10 hours

45.0V

Batt Test

Short Test60 minBatt 180mV/℃

No53℃

0℃

50℃

Batt Setting

Temp Coeff

AMB Setting

80℃

-20℃

80℃

-20℃

50℃

Generator Enable

Output Power

Discharge Depth

High Temp OFF

Start Temp

OFF Temp

Auto Test Enable

Cycle

Test End Volt

Test DlayDuration

Test End Volt

Duration

Temp Comp Basis

Temp Comp

BHTD Enable

BHTD Temp

Low Temp Alarm

High Temp Alarm

Upper Limit

Lower Limit

Upper Limit

Lower Limit

High Alarm

Low Alarm 0℃


third-LevelMenu


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1st Rev Date Sign 2st Rev Date SignItem Setting Bound FactorySetting

0~2 1

30~1000 400Ah

30~1000 0Ah

44.0V

43.0V

43.2V~57.6V 53.5V

43.2V~57.6V 56.5V

0.05~0.25 0.1

Battery String

Battery Cap 1

Battery Cap 2

LLVD

BLVD

Battery Float

Battery Boost

Rect Sleep

LLVD Enable

BLVD EnableCurrent Limit Coefficient

35V~LLVD

YES/NO

YES/NO

YES/NO

NO

YES

YES

BLVD~DC Under volt

-50℃~100℃ 50℃

50℃-50℃~100℃

Battery High TempAlarmEnvironment High Alarm

TP48300/A Mini Power System Parameter List

Appendix 3

CAUTIONPlease set the number of the battery group, battery capacity, battery temperature and environment temperature according to actual configuration.

Documents

31504569-TP48300-A Power System Quick Installation Guide(V100R001_05)