3000 Series Setup Guide

7/21/2019 3000 Series Setup Guide

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Release 03/05/02 3000 Series Setup Guide

CIMCORE® 3000i SERIES SET UP GUIDE

CimCoreCarlsbad, California




IMPORTANT NOTICE

Information contained in this document is subject to change without notice and does not represent acommitment by CimCore. The software described in this manual is furnished under license agreement and

may be used only in accordance with the terms of such license. No part of this manual may be reproduced

or transmitted in any form or by any means, electronic or mechanical, including photocopying and

recording, for any purpose without the express permission of CimCore.

© CimCore

DISCLAIMER NOTICE

Any unauthorized alteration, modification, repair or use of the CimCore 3000 series system will

automatically void the manufacturer’s warranty. The manufacturer is not liable for damage to software orhardware caused by such unauthorized handling or use of this equipment. For warranty information, repair

service, technical assistance, latest updates, and current pricing information, please contact CimCore.

TRADEMARK NOTICE

CimCore® is a trademark of CimCore




Preface

DocumentationThe Reference Manual for Power Inspect can be located via Start Menu/ Programs/ Delcam/ PowerInspect/ Documentation/ Reference Manual.




CIMCORE 3000i SERIES SET UP GUIDE

TABLE OF CONTENTS

Chapter One ........................................................................................................................ 1

Introduction......................................................................................................... 1

Conventions Used in this Guide................................................................................... 1

Accessories................................................................................................................... 1Functional Overview.................................................................................................... 2

Technical Overview ..................................................................................................... 2

Chapter Two........................................................................................................................ 3Getting Started with the CimCore 3000 ........................................................... 3

Unpacking .................................................................................................................... 3Opening the Travel Case........................................................................................... 3

Contents Checklist .................................................................................................... 3

CimCore 3000 Arm Case ...................................................................................... 4CimCore 3000 Computer....................................................................................... 5

Assembly................................................................................................................... 5

Magnetic Mounting Plate Assembly ..................................................................... 5Attaching CimCore 3000 Arm to Magnetic Mounting Plate ................................ 7

Attaching CimCore 3000 Arm Without Magnets.................................................. 8

CimCore 3000 System Assembly.......................................................................... 8Chapter Three.................................................................................................................... 11

Starting the CimCore 3000 .............................................................................. 11

Power Supply Testing ................................................................................................ 11

Starting Up the CimCore 3000 System...................................................................... 12

Chapter Four ..................................................................................................................... 13

Confirming Communications .......................................................................... 13

WINRDS Confirming Communications .................................................................... 13

Chapter Five...................................................................................................................... 18




Maintaining and Handling the CimCore

3000 ............................................................................................................... 18

Maintenance for Your CimCore 3000........................................................................ 18Correctly Handling Your CimCore 3000 ................................................................... 18

Chapter Six........................................................................................................................ 20

WINRDS Installation........................................................................................ 20

Installing WINRDS 2.3 and its components (Windows 95,98 or NT)................ 20

Creating a Arm Utilities Icon on the Desktop (if applicable).............................. 22Chapter Seven ................................................................................................................... 23

Troubleshooting and Service ........................................................................... 23

Troubleshooting the CimCore 3000........................................................................... 23

Determining If a Power Conditioner is Required....................................................... 25

When a Power Conditioner is Always Required .................................................... 25When a Power Conditioner May be Required ........................................................ 25

When a Power Conditioner May Not be Required................................................. 25

Service and Technical Support................................................................................... 25Chapter Eight .................................................................................................................... 27

Optional Accessories Set Up ............................................................................ 27

Mounting Quick Change Adapter Adapter ................................................................ 27

Counter Balance ......................................................................................................... 29Chapter Nine ..................................................................................................................... 32

Technical Specifications ................................................................................... 32

Common CimCore 3000 Series Systems Specifications............................................ 32CimCore 3000 Series Specifications ................................................................................ 33

Chapter Ten....................................................................................................................... 34

Linear Rail......................................................................................................... 34 Confirming Communications .......................................................................... 37



Release 03/05/02 3000 Series Setup Guide Page 1 of 42

Chapter One

Introduction

This manual will describe the correct unpacking, assembly,set up, and handling of a typically configured CimCore®

3000 series system, insuring that you will get the best

performance possible.

Conventions Used in this Guide

This manual uses the following conventions to alert you to

information that varies from optional to critical in nature.

These guidelines are used to distinguish the difference

between these passages:

NOTE: A Note is used to indicate useful, but not critical

information about the operation of your CimCore Model

3000 system or its sub-parts. Information contained in a

Note is not safety related. Advice therein is optional.

CAUTION: A Caution highlights information that is

critical to the vitality and correct operation of yourCimCore Model 3000 system or its sub-parts. Failing to

heed this advice will potentially result in damage to your

CimCore Model 3000 system. It is important to read the

Cautions and comply with the advice.

WARNING: A Warning alerts you to information that is

critical to human safety. Failure to comply with a Warning

potentially imperils the safety of the CimCore Model 3000

operator, the safety of others, and/or the integrity ofsurrounding property. You could be at risk if you ignore the

Warnings.

Accessories

If you have also purchased the Quick Change Adapterand/or the Counter Balance accessories available for the

CimCore 3000, their set up and application is discussed in

Chapter Eight, Optional Accessories Set Up.




Functional Overview

The CimCore 3000 series portable articulating arm

coordinate measurement system is a powerful tool for 3-dimensional digitizing, inspection, and reverse engineering.

Its lightweight design and portability allow for easyinspection at multiple work sites, as well as quick mountingin any orientation for easy measurement in tight or

confined spaces. The CimCore 3000 series offers reliable,

high accuracy data for use with a wide variety of software

packages, and exporting to most popular computer assisteddrafting (CAD) programs.

The CimCore 3000 system consists of the CimCore Arm, a

computer, and power supply. The entire system can be set

up in minutes and requires only a single operator. All

software functions can be performed by a remote-controlmouse, located on the wrist of the measuring arm, while

audio feedback helps to guide the operator throughinspection routines.

Technical Overview

The CimCore 3000 series portable articulating armcoordinate measurement Arm is constructed from high-

grade carbon fiber, which is inherently temperature stable.

The construction duplicates and enhances the movement

and reach of the human arm (shoulder, elbow, and wrist), plus infinite rotation of principal axes. Each element offers

two degrees of freedom. The Arm is available in a variety

of lengths and there are extended measurement optionsavailable to permit accurate inspection of parts and

assemblies larger than the Arm’s measuring envelope. Data

collection is obtained through various contact, non-contact,laser, and speciality probes.

The CimCore 3000 series system works in tandem with a

variety of software packages that are accessed via the

proprietary WINRDS software drivers provided with the

system.




Chapter Two

Getting Started with

the CimCore 3000Correctly unpacking the CimCore®3000 system is

important for the following reasons. First, it is yourassurance that all of the required parts are available.

Second, it insures that the parts are not damaged in the

course of unpacking.

Unpacking

The following are the steps to properly unpack and inspect

the product. The first step involves opening the travel casesand verifying that all of the parts are present. Please follow

these steps carefully to insure the correct setup of your

CimCore 3000.

Opening the Travel Case

1. Set the travel cases flat on the floor. Make sure that the

top lid of the case is up.

2. Open the case.

Contents Checklist

1. Check the contents for the following parts. Place a

check next to each item to indicate that it is present and

intact. Refer back to these pictures for reference during product assembly.

NOTE: If you have purchased optional items, please

refer to Chapter Eight, Optional Accessories Set Up

for more information after conducting the standardinspection prescribed herein.

2. Figures 2-1 and 2-2 below show the basic CimCore3000 and its computer system. Use the checklists below

the pictures to insure that all of the components are present.




Figure 2-1. CimCore 3000 Series Arm and Container

CimCore 3000 Arm CaseCimCore 3000 Arm

Probes

Check-out Bar

Communication Cable

Circuit Tester

Desiccant

Allen Wrench

Screws: 3 M8x12

Armspecs

Application Software

Mounting Plate

3 MagnetsPower Supply

AC Power Cord

Screws: M6x35

Magnets

Circuit Tester

Screws &

Allen Wrench

Application

Diskettes

ProbesCheck-out

Length Bar

Security

DonglePower Probe

Mounting Plate

Communication

Cable

Power Supply &

Power Cord

Counterbalanc




Figure 2-2. CimCore 3000 Series Computer and Box

CimCore 3000 Computer

Computer

Software disks or CD

Power Supply

Assembly

There are two main components included with the CimCore

3000. These are the CimCore 3000 arm assembly and thecomputer control unit. Follow each of the following steps

in the sequence indicated.CAUTION: If your CimCore 3000 system purchase

included the Quick Change Adapter and/or the CounterBalance Arm, you MUST first follow the instructions

below for JUST the Magnetic Mounting Plate Assembly,then proceed to Chapter Eight, Optional Accessories Set

Up for the correct assembly procedures.

Magnetic Mounting Plate Assembly

The Magnetic Mounting plate holds the CimCore 3000 on

the working surface. The first step to assembling the systemis to build the Magnetic Mounting Plate.

1. Remove the three Magnets and the triangular Mounting

Plate from the larger case. Also remove the threemounting screws that are supplied.

2. Find the three M8x12 screws in the Assembly Pack

Manuals & CD. Some

systems will will have

on-line documentation.




3. Using Figures 2-3 and 2-4 as guides, use the

appropriate allen wrench to attach the magnets to thetriangular plate.

CAUTION: Depending on whether your system uses small

or large magnets, position the magnets as shown in the

figures below.

Figure 2-3. Mounting Plate with Small Magnets

Figure 2-4. Mounting Plate with Large Magnets4. The magnets’ switches should be facing out from the

mounting plate. Firmly tighten the screws until the

magnets are securely attached.

CAUTION: Do not over tighten the screws to the point

of stripping.




5. Stop here. If you have purchased the Quick Change

Adapter and/or the Counter Balance Arm as part ofyour CimCore 3000 system, you must go to Chapter

Eight, Optional Accessories Set Up for the balance of

your assembly instructions.

If you have purchased a basic CimCore 3000 systemwithout these accessories, go on to Attaching

CimCore 3000 Arm to Magnetic Mounting Plate

(below) to complete the Arm assembly.

Attaching CimCore 3000 Arm to MagneticMounting Plate

The next stage involves attaching the Arm to the MagneticMounting plate.

NOTE: It is recommended that this portion of the assembly

be carried out on a steel table. The CimCore 3000 Arm may be gently placed on the floor.

CAUTION: Do not allow any part of the CimCore 3000Arm to strike the floor or any other hard surface.

1. Carefully remove the Arm from its travelling case.

Take care to insure that it does not strike any hardsurfaces upon removal.

2. Refer to Figure 2-5 (below) for reference. Gently

position the Arm so that the underside of the bottom

base portion of the Arm is accessible. You will need to

be able to attach the Magnetic Mounting Plate to the bottom base portion of the Arm.




NOTE: You may take advantage of the infinite pivoting

ability of the CimCore 3000 Series Arm to assist with this procedure.

Figure 2-5. Base on Magnetic Table, Arm Being Attached

to Base

Attaching CimCore 3000 Arm Without Magnets

3. Using the four M6x35 screws provided, firmly attach

the Magnetic Mounting Plate to the Arm’s bottom.

CimCore 3000 System Assembly

The final stage connects all of the system components:

CimCore 3000 Arm (now attached to its Magnetic

Mounting Plate), Power Supply, and Computer.

WARNING: Be sure that all power switches on theCimCore 3000 components (Arm, and computer) are turned

OFF before conducting this final assembly.

1. Use Figure 2-6 below, showing the back panel of the

CimCore 3000 Arm, for reference. Carefully removethe following parts from the containers and place near

the Arm and Magnetic Mounting Plate assembly:

•18 foot Serial Cable

• Power Supply

• AC Power Cord

• Computer

• Computer’s AC Power Cord




Figure 2-6. CimCore 3000 Series Arm Back Panel

2. Notice that the 18 foot Serial Cable has a round

connector marked with a red dot. This red dot is used toguide the connector into the proper position.

CAUTION: The red dots must be aligned properly for

correct system operations.

3. Align the red dots of the Serial Cable’s end and the

connector on the back panel of the Arm. Gently pushthe Serial Cable’s end into the socket until a firm

connection is made.

4. Connect the 3 PIN male cable adapter to the female

adapter from power supply as shown in Figure 2-7 below.

Figure 2-7. Power Supply With Cords Attached

Power

Switch

Red Dots

Align Pins to

Mating Connector

To Serial Port




5. Attach the AC power cord to the Power Supply, as

shown.

6. Attach the serial cable to the serial port of thecomputer. Insure that this connection is square and

tight.

7. Place the software Key Plug on the printer port of the

computer as shown in Figure 2-8 below.

Figure 2-8. Software Key Attached to Printer PortNOTE: Some software requires two keys. The correct

number of keys will be shipped with your CimCore3000 system.

8. Attach the computer’s AC power cord.

Software Key Attached

to the Printer Port




Chapter Three

Starting the CimCore

3000

Power Supply Testing

Before powering up your CimCore® 3000 system, you

should check the AC outlet that you are planning to use.

1. Use the Circuit Check (as shown in Figure 3-1 below)to check the current in your building.

Figure 3-1. Circuit Tester

2. Insert the Circuit Tester into the wall socket that you plan to use.

3. Examine the lighting codes on the top of the Circuit

Tester.

4. Do not use the socket if it does not test as “Correct.”

CAUTION: If you use an outlet that does not produce the“Correct” code on the Circuit Tester, you risk damaging all

or part of your CimCore 3000 system.

CAUTION: Using a Power Conditioner is always

recommended for protection of your CimCore equipment,especially when the CimCore 3000 is to be used around

Correct




heavy industrial equipment, which is known to cause

electrical interference and power surges. (For a completediscussion of Power Conditioners, refer to Chapter Seven,

Determining If a Power Conditioner is Required.)

Starting Up the CimCore 3000System

1. After checking the outlet, plug in the computer’s power

cord and the power cord that goes with the Power

Supply.

2. Check all connections.

3. The CimCore 3000 Arm is now ready to be poweredup.

4. Power up the Computer unit (check connections to

make sure the computer receives power from the outlet

and is not running off the battery).

5. Power up the CimCore 3000 Arm. Its switch is located

on the back panel. The arm power switch willilluminate a green light when receiving power. The arm

will also beep once to indicate that it is receiving

power.




Chapter Four

Confirming

CommunicationsThis section describes the procedure for confirming that all

of the components of your CimCore® 3000 system are“talking” to one another. This is vital to system operation.

NOTE: WINRDS Users

For testing communication in WINRDS, follow the steps in

this chapter.

WINRDS ConfirmingCommunications

Be sure that the WINRDS software key is properly placed

on the printer parallel port.

1. Power on the complete system (see Chapter Three,

Starting Up the CimCore 3000 System).2. Use Figure 4-1 for reference. Connect the 15mm ball

probe to the CimCore 3000 by aligning the pins at the

base of the probe with the sockets and the guide pinswith the guide slots. Correct alignment is assisted by

matching the alignment hole on the Arm’s socket with

the slightly recessed hole on the shaft of the probe.




Figure 4-1. Probe Connecting to the Arm’s Socket

CAUTION: Do not force the probe in.

3. Insert the probe straight and lock it snugly in place by

twisting the probe adapter (black twisting handle).

CAUTION: Do not over tighten probe adapter, but besure that it is well attached.

4. Double click on the UTILITIES shortcut icon on your

desktop screen.

NOTE: If you do not have a Utilities icon, refer toChapter 6 of this manual for instructions on creating the

icon.

WINRDS will begin to communicate with the arm. The

following screen will appear.

Figure 4-2. WINRDS Screen

Slightly

Recessed Hole

Probe Adapter




5. Place the arm in the “Home Position” (for reference,

see Figures 4-3 and 4-4 below) to reset the axes. TheHome Position is obtained by the particular placement

of each axes. The A, B, and C axes (shoulder to elbow)

should be parallel to the surface and the D, E, and F

axes (elbow to finger) should be perpendicular to thesurface.

Figure 4-3. Home Position

Shoulder

Wrist

Elbow





5. Rotate the arm by moving all the axes. As each axis is

set, you will see the bars turn blue. The H axis is used

with a Linear Rail System and will remain blue during

the reset process.

6. Once all the bars have turned blue (as in Figure 4-3

above), the operator will have mouse control while

holding the CimCore 3000. The arm now acts as a 3-dimensional mouse for screen selections while in

WINRDS. The movement of the wrist and finger (E andF axes) allows for fluid mouse control. The Arm’s

middle button acts as the left mouse button.

NOTE: All of the software functions on the screen can

be accessed using the mouse functions of the CimCore3000 Arm. Moving the wrist to the left moves the

pointer to the left. Moving the wrist to the right moves

the pointer to the right. Moving the wrist up or down

causes similar movement of the pointer on the screen.The Arm’s middle button acts the same as the left

button of a PC mouse.




Figure 4-5. Software Functions Screen

7. Verify the WINRDS 2.3 ArmSpecs conversion by

placing the probe in a hole that cups the 15mm ball

probe while moving the elbow axis and watching the

movement of the z value on the screen. There should bevery little variation in the z value if the data was

correctly translated.

8. To exit WINRDS, place the screen pointer on the box

with the X in the upper right corner of the screen(Windows close button) and press the Arm’s middle

button.

NOTE: ArmSpecs data is located in a folder called

ARMDATA under C:\PROGRAMFILES\CimCore\WINRDS 2.3\ARMDATA. This folder

also contains each of the probe profiles.

Windows ExitButton




Chapter Five

Maintaining and Handlingthe CimCore 3000

Correct maintenance and handling of the CimCore® 3000

will insure its longevity and accurate performance.

Maintenance for Your CimCore3000

Preventative maintenance of your CimCore 3000 will

insure that it provides you with reliable service. Thefollowing are CimCore Inc.’s suggestions for maintenance

procedures.

NOTE: The following are minimal recommendations.

More frequent application of these procedures is highlyrecommended.

• Keep all items clean. Wipe off the ball probes at leastmonthly with a clean cotton cloth that is slightly

dampened with denatured alcohol.

• Check all cable and wire connections at least monthly.

• Back up files on the computer’s hard drive at leasttwice monthly.

• Check the accuracy of the CimCore 3000 using theCertified Length Bar at least weekly.

• Check for mounting stability with every remounting orat least weekly if used in one station.

• Calibrate CimCore 3000 arm every six (6) to twelve

(12) months, depending on accuracy requirements.

CAUTION: Check the accuracy immediately if the Arm is

dropped, struck, or grossly mishandled.

Correctly Handling Your CimCore3000

Although the CimCore 3000 is built with very durable andstrong components, caution must be exercised in the




handling, movement, and operating of the system. Since the

CimCore 3000 is an inspection machine, these proceduresmust be followed to insure success in all your applications

of the system.

• When positioning the CimCore 3000 Arm, lift only by

the handle in back of arm. See Figure 5-1 for reference.

Figure 5-1. Arm Correct Handling

• When moving the Arm, use the transportation handlelocking mechanism in back of arm.

• Use the transportation case(s) provided upon shipment

by CimCore, Inc. when moving the system from onestation to another.

• Remove the probes from the Arm prior to packing

and/or transporting the Arm.

• Verify that the transportation case is closed and latched

snugly before moving.

• The CimCore 3000 can be held in either a right-handed

or left-handed position. When taking measurements donot exert excess pressure on the probe. Excess pressure

may cause deflection on the probe or part and thus

produce inaccurate data.

• Always support the elbow as illustrated (see Figure 5-1

above) when measuring. Avoid wrapping your armaround the elbow.

Handle in back

of arm..




Chapter Six

WINRDS InstallationThis section guides you through the installation of the

driver software that is provided with all CimCore 3000

systems.

Installing WINRDS 2.3 and its components(Windows 95,98 or NT)

CAUTION: This procedure is not required if CimCore,

Inc. provided you with a computer. In all cases thatCimCore, Inc. provides the computer, the WINRDS

software is already installed, configured, and tested prior toshipment.

NOTE: This procedure may be necessary to perform in anyinstance that requires a re-install of the WINRDS software.

1. Turn on the computer with only the Windows operatingsystem running.

2. Insert the Installation CD in the computer’s floppy

drive.

3. Click the START button on your computer’s Desktop

screen.

4. From the Start menu, select the RUN option.

5. In the field, type F:\SETUP.EXE (if using floppy) or

(use the Browse option to find the file called

SETUP.EXE on the CD-ROM).

6. Click the OK button.

7. Follow all prompts.

8. Insert Patch Disk (if applicable)in the computer’sfloppy drive.

9. Select the proper Arm model from the list (see Figure

6-1 on the next page). The installation procedure

automatically defaults to the CimCore 3000 series.

CAUTION: Do not change the R6SC or RDENSC options.

These are set automatically by the software based on the

selection of the proper Arm.




Figure 6-1. Load Arm Data Screen

10. Remove Disk 2 (if applicable) from the computer’s

floppy drive.

11. Insert the ArmSpecs disk into the computer’s floppydrive.

12. Select the source folder that contains the Armdata

folder (typically A:\ as shown above). Use the pull

down arrow for other common locations or click theBrowse button.

13. Select the destination folder that will contain the

Armdata folder (typically C:\Program

Files\CimCore\WinRDS 2.3, as shown above). Usethe pull down arrow for other common locations or

click the Browse button.



16. When prompted, click the RESTART THE

COMPUTER option.

17. Place the WINRDS Software Key on the printer

parallel port of the computer (as shown in Figure 2-8 on

page 12).

CAUTION: Please check your computers date and time prior to placing the key on the printer port. The changing of

Arm Model List




the date and time after the key is installed could cause the

key to fail.

Creating a Arm Utilities Icon on the Desktop (ifapplicable)

An icon on your desktop will make running the ArmUtilities program easier.

1. From the computer’s Desktop screen, click the START

button.

2. From the Start menu, select the PROGRAMS option.

3. From the Programs menu, double-click the

WINDOWS EXPLORER program. The WindowsExplorer screen will appear.

4. From the Windows Explorer screen, select the

following path:

5. C:\ PROGRAM FILES\CimCore\WINRDS 2.3

6. Double-click WINRDS 2.3 to open the directory. Thecontents of this directory will appear in the right half of

the screen.

7. Find the file RMRUTILS.EXE in the right half of thescreen.

8. Right click the file RMRUTILS.EXE. A menu will

appear.

9. Click the SEND TO option and select DESKTOP ASSHORTCUT.

Close the Windows Explorer program.




Chapter Seven

Troubleshooting and

ServiceWhile the staff of CimCore®, Inc. sincerely hopes that you

never have a problem operating your CimCore 3000system, there may be the occasional need to troubleshoot an

anomaly.

Troubleshooting the CimCore 3000

If the unit fails to operate normally, check the followingareas to determine whether the fault can be corrected with

the procedures outlined below. If it cannot be corrected, orthe fault is not listed below, contact CimCore Inc. forservice information or technical support.

Symptom Cause Remedy No power to arm Power cord is not plugged in

properly

Verify the AC power cord is

securely plugged in at the

outlet and Power Supply

Power Supply green LED

inoperable

Verify connection to wall and

to power supply.

No power from outlet Use provided circuit tester todetermine proper wiring of the

outlet. Use another outlet

18 foot Serial Cable not

connected

Verify cable connections at

the Power Supply and arm

Arm on/off switch is in the off

position.

Turn the on/off switch to the

on position (back panel)

Continued on next page.




Symptom Cause RemedyCimCore 3000 arm is

inaccurate

Poor mounting Verify the stable mounting of

the arm and part.

Incorrect Probe selected Pick correct probe and

remeasureProbe loose on arm Realign probe and tighten

probe connector

Incorrect ArmSpecs Check arm model and reload

ArmSpecs from the ArmSpecs

disk supplied to you from

CimCore Inc.

1. Place ArmSpecs disk in

the A:\drive and go to

Start>Program

Files>CimCore>WinRDS

2.3

2. Load Armdata3. Choose 3000 arm modeland the Armdata path to

read

NOTE: A:\Armdata is the

most common location of

folder

WINRDS error

“SECURITY INIT FIND”

(OX25145900)

No Software Key on printer

port

Software Key not square on

printer port

Software Key disconnected

from printer port

Plug key securely on printer

port and recycle power


port and recycle power


port and recycle powerWINRDS error

“SEND RETRY FAILURE”

(OX25145412)

No communication with arm

No power to arm

Verify all serial connections

and recycle power

Verify all power connections

(see above)

WINRDS error

“RDENSC ERROR CTS

OFF”

(OX25145102)

Wrong ArmSpecs for system Check arm model and reload

ArmSpecs from the ArmSpecs

disk supplied to you from

CimCore Inc.

4. Place ArmSpecs disk in

the A:\drive and go to

Start>ProgramFiles>CimCore>WinRDS

2.3

5. Load Armdata

6. Choose 3000 arm model

and the Armdata path to

read

NOTE: A:\Armdata is the

most common location of




Replacing the Recording Buttons__

The buttons should be replaced solely by a qualified andtrained technician. Replacing the buttons without approval

can cause significant damage to your instrument.

Determining If a Power Conditioneris Required

This is a brief explanation of when a power conditioner

should be used with the CimCore 3000 series systems.

When a Power Conditioner is AlwaysRequired

A power conditioner is always required when the CimCore3000 system is used on a power circuit shared with heavy

equipment, such as brakes, mills, large air conditioners, and

especially arc welders. These machines generate excessiveamounts of conducted noise that may interfere with system

operations.

When a Power Conditioner May beRequired

A power conditioner may be required when there is heavy

machinery connected to a circuit that runs near the circuitthat the CimCore 3000 system is using. Noisy circuits can

generate radiated noise of a “clean” circuit nearby. Thissituation is hard to predict without knowing how the

facility is wired.

When a Power Conditioner May Not beRequired

A power conditioner may not be required (but is still

recommended) if the power circuit is known to be separate

from any heavy machinery, large air conditioners, etc.

Service and Technical Support

Before calling for technical support or sending your

CimCore 3000 in for service, please check with the

troubleshooting section in this chapter.




If you can not determine or correct the source of your

problems, call CimCore, Inc. at (800) 218-7125. You mayalso send us mail electronically. Our e-mail address is

[email protected]

For service, contact CimCore. CimCore can refer you to an

appropriate service facility. CimCore may also choose torepair the unit in our California factory.

CAUTION: It is not recommended that any other

companies service your CimCore 3000. Unauthorized

repair will void the warranty.

NOTE: If you are unsure of the terms of your ServiceContract with CimCore, check your contract.

NOTE: When calling for technical support, it is advisable

to have a phone by your CimCore 3000 system for quicker

and more efficient diagnosis. When you call us, be prepared to provide us with the following information:

• Company name and location.

• Your name or the name of the person to contact if areturn call is required.

• Your phone number.

• Serial number of the CimCore 3000 (located on the

inside radius of the horshoe base of the CimCore 3000Arm).

•We may also request an email and/or FAX number.




Chapter Eight

Optional Accessories

Set UpThere are several purchase options available to enhance

your CimCore® 3000 system. The following discusses theset up procedures for the Quick Change Adapter and the

Counter Balance.

Mounting Quick Change Adapter Adapter

1. Assemble the Magnetic Mounting Plate (MountingPlate and Magnets) as described in Chapter Two,

Magnetic Mounting Plate Assembly section.

2. Position the Quick Change Adapter relative to the base

in the manner illustrated in Figure 8-1 below. (TBD)

Figure 8-1. Quick Change Adapter and Plate

3. TBD.

4. TBD.

5. TBD.

NOTE: Insure that the alignment of the adapter and the base allow for this procedure. If the alignment is not

correct, loosen the screw and reposition the adapter to

the base.




6. TBD.

7. Fasten the Magnetic Mounting Plate securely in the

desired location.

8. Stop here. If you purchased a Counter Balance, installit now, as described below. The next stage involves

attaching the Arm to the Magnetic Mounting plate.


Take care to insure that it does not strike any hardsurfaces upon removal.

10. Use Figure 8-2 for reference. Position the bottom of the

CimCore 3000 Arm over the Quick Change Adapter

while aligning the v-grooves of the arm with the threehorizontal pins on the base.

Figure 8-2. Arm Base and Quick Change Adapter

11. Rotate the red knob from left to right to tighten base of

arm to magnetic base. (front view).

12. At this stage, return to Chapter Two, CimCore 3000

System Assembly and finish your system assembly.

V-Grooves

Horizontal

Pin




Counter Balance

The installation of the Counter Balance accessory (if

applicable) follows the installation of the Quick ChangeAdapter.

1. Attach the arm to the mounting plate (Mounting Plate

and Magnets) as described in Chapter Two, Magnetic

Mounting Plate Assembly section.

2. Install the Quick Change Adapter as described in the

section above (if applicable), Mounting Quick Change

Adapter Adapter.

3. Fasten the Magnetic Mounting Plate securely in thedesired location.

4. Carefully remove the Counter Balance from its

shipping case.

Figure 8-3. Counter Balance




Figure 8-4. Counter Balance Torsion Bar

5. Use the alignment pin to guide torsion bar into guide

assembly. Rotate the torsion with pin into slot channelto prevent accidental slippage.

CAUTION: The next three steps should be performed at

the desired measurement station due to the combined

weight and multiple moving parts of the CimCore 3000Arm and the Counter Balance assembly.

8. Lock the magnetic base by turning the magnets to theOn position.

9. Slide counter balance body around the Base Axis

Bearing as shown in Figure 8-5 below.10. Snap the clip of the strap to the FHCS.

Figure 8-5. Counter Balance Wrapped Around Bearing

Alignment pin.




11. 8-6. Once the Counter Balance base is on the A Axis

Bearing, rotate the Counter Balance so that the columnof the Counter Balance rests to the left side the adapter

as you look at it.

Figure 8-6. Counter Balance on the Adapter and Base


Unlatch the swivel holding the arm in its position. Takecare to insure that it does not strike any hard surfaces

upon removal.

13. With one hand gently pull down the rod of the

assembled counter balance. With your free hand graspthe arm just above the wrist and place in the cradle.

14. Return to Chapter Two, CimCore 3000 System

Assembly to finish.




Chapter Nine

Technical

Specifications

Common CimCore 3000 SeriesSystems Specifications

Operating Temperature 41°F – 95°F (5°C - 35°)

Relative Humidity1 10% – 90% (non condensing)

Power Requirements,Desktop system2 115 VAC or 230 VAC, 360 VA

Power Requirements,

Notebook system3 115 VAC or 230 VAC, 360 VA

Point Accuracy 2 Sigma single point sphere test

Length Accuracy 2 Sigma volumetric length test

1 Humidity data applies to the computer unit, not the CimCore 3000

Arm2 Including Arm, CPU, monitor, and printer

3 Including Arm, CPU, and printer

CAUTION: Certain environmental and/or operatingconditions may necessitate the need to purchase a Power

Conditioner. CimCore®, highly recommends the use of a

Power Conditioner for all applications.




CimCore 3000 Series Specifications

Model

30XX

Number

Measuring

Envelope

Diameter

Weight

in

Lbs.

Accuracy in

Inches

(2 Sigma)

3018 Six (6) feet 12 +/- 0.0014 point

+/- 0.0028 length

3028 Nine (9) feet 15 +/- 0.0020 point

+/- 0.0040 length

3036 Twelve (12)

feet

18 +/- 0.0032 point

+/- 0.0064 length

Point Accuracy: 2 Sigma Single Point Sphere Test

We, at CimCore will continue to cooperate with the AIAG and our customers to address this important

issue. We encourage you to contact us if you have questions or need additional information. CimCore Inc.

is currently in the process of obtaining ISO 9000 certification.




Chapter Ten

Linear Rail

Activation Guide

This section guides you through the proper steps to

activating the Linear Rail that is provided as an option with

the CimCore 1000 systems.

Installing WINRDS 2.3 and its components(Windows 95,98 or NT) for the Linear Rail

CAUTION: This procedure is not required if CimCore,

Inc. provided you with a computer. In all cases thatCimCore, Inc. provides the computer, the WINRDS

software is already installed, configured, and tested prior toshipment.

NOTE: This procedure may be necessary to perform in any

instance that requires a re-install of the WINRDS software.

10. Turn on the computer with only the Windows operatingsystem running.

11. Insert the Installation CD in the computer’s CD drive.

12. Click the START button on your computer’s Desktop

screen.

13. From the Start menu, select the RUN option.

14. In the field, type F:\SETUP.EXE (use the Browse option to find the file called SETUP.EXE for CD-

ROM).


16. Follow all prompts.

17. Insert Patch Disk(if applicable) in the computer’s

floppy drive.18. Select CimCore Model 1000/3000 and Linear Rail from

the list of options provided (see Figure 3-1 below).

CAUTION: Do not change the R6SC or RDENSC options.

These are set automatically by the software based on theselection of the proper Arm.




Figure 1-1. Load Arm Data Screen

18. Remove Patch Disk (if applicable) from thecomputer’s floppy drive.

19. Insert the ArmSpecs disk into the computer’s floppy

drive.

20. Select the source folder that contains the Armdatafolder (typically A:\ as shown above). Use the pulldown arrow for other common locations or click the

Browse button.

21. Select the destination folder that will contain the

Armdata folder (typically C:\Program

Files\CimCore\WinRDS 2.3, as shown above). Usethe pull down arrow for other common locations or

click the Browse button.


23. When prompted, click the RESTART THECOMPUTER option.

24. Place the WINRDS Software Key on the printer parallel port of the computer.




Creating an Armdata Utilities Icon on theDesktop

An icon on your desktop will make running the RMRUtilities program easier.

10. From the computer’s Desktop screen, click the START

button.

11. From the Start menu, select the PROGRAMS option.

12. From the Programs menu, double-click the

WINDOWS EXPLORER program. The Windows

Explorer screen will appear.

13. From the Windows Explorer screen, select the

following path:

14. C:\ PROGRAM FILES\CimCore\WINRDS 2.3

15. Double-click WINRDS 2.3 to open the directory. Thecontents of this directory will appear in the right half of

the screen.

16. Find the file RMRUTILS.EXE in the right half of the

screen.

17. Right click the file RMRUTILS.EXE. A menu willappear.

18. Click the SEND TO option and select DESKTOP AS

SHORTCUT.

Close the Windows Explorer program.




ConfirmingCommunications

This section describes the procedure for confirming that allof the components of your CimCore® 1000/3000 system

are “talking” to one another. This is vital to system

operation.

WINRDS ConfirmingCommunications

Be sure that the WINRDS software key is properly placed

on the printer parallel port.

5. Place the CimCore Model 1000/3000 on the Linear Railand power on the complete system.

6. Use Figure 1-2 for reference. Connect the 15mm ball probe to the CimCore 1000/3000 by aligning the pins at

the base of the probe with the sockets and the guide

pins with the guide slots. Correct alignment is assisted by matching the alignment hole on the Arm’s socket

with the slightly recessed hole on the shaft of the probe.

Figure 1-2. Probe Connecting to the Arm’s Socket

CAUTION: Do not force the probe in.

Slightly

Recessed Hole

Probe Adapter




7. Insert the probe straight and lock it snugly in place by

twisting the probe adapter (black twisting handle).

CAUTION: Do not over tighten probe adapter, but besure that it is well attached.

8. Double click on theARM UTILITIES

shortcut icon

on your desktop screen.

NOTE: If you do not have a ARM Utilities icon, refer

to Page 2 and 3 of this manual for instructions oncreating the icon.

WINRDS will begin to communicate with the arm. The

following screen will appear.

Figure 1-3. WINRDS Screen

6. If the screen does not appear as shown in figure 1-3

above, select CANCEL. If it does appear as shown

above, reset the axes as described in steps 10 and thefollowing.




7. If CANCEL was selected in step 5,then choose the

“Config” button from the top of the screen. Figure 1-4

Figure 1-4

8. Next, select the Auxiliary Reference tab. Figure 1-5.

Figure

1-5




9. Place a check in the box next to “Enable Linear Rail”

and select OK.

10. From the main Utilities Screen select CONNECT and

RESET ARM.

11. Place the arm in the “Home Position” (see Figures 1-6

and 1-7) to reset the axes. The Home Position is

obtained by the particular placement of each axes. TheA, B, and C axes (shoulder to elbow) should be parallel

to the surface and the D, E, and F axes (elbow to finger)

should be perpendicular to the surface.

Figure 1-6.

Home Position





12. Rotate the arm by moving all the axes. As each axis is

reset, the bars will turn blue. The H axis is used with aLinear Rail System and will remain clear during the

reset process until you slide the arm on the rail past the

reset location. The typical reset location is the left end

of the rail as the operator looks at the rail.

13. Once all the bars have turned blue (indicating that the

reset is now complete) the operator will have mouse

control while holding the CimCore 1000/3000. The arm

now acts as a 3-dimensional mouse for screenselections while in WINRDS. The movement of the

wrist and finger (E and F axes) allows for fluid mousecontrol. The Arm’s middle button acts as the left mouse button.

NOTE: All of the software functions on the screen can

be accessed using the mouse functions of the CimCore

1000/3000 Arm. Moving the wrist to the left moves the pointer to the left. Moving the wrist to the right moves

the pointer to the right. Moving the wrist up or down

causes similar movement of the pointer on the screen.The Arm’s middle button acts the same as the left

button of a PC mouse.

13 Verify the WINRDS 2.3 ArmSpecs conversion by

placing the probe in a hole that cups the 15mm ball probe while moving the elbow axis and watching the

movement of the z value on the screen. There should be

very little variation in the z value if the data wascorrectly translated.



14 To exit WINRDS, place the screen pointer on the box

with the X in the upper right corner of the screen(Windows close button) and press the Arm’s middle

button.

NOTE: ArmSpecs data is located in a folder called

ARMDATA under \PROGRAMS\CimCore\WINRDS2.3 in either the C or D drive. The specific drive is

determined on the basis of whether or not you have a

dual boot computer system.

Documents

3000 Series Setup Guide