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MES technology with Office furniture and desk production in batch size 1 20 21 22 23 24 25 26 27 28 01 02 03 04 05 06 08 07 10 09 11 12 1 3 14 15 16 18 19 17 Storage system infeed Vertical storage for raw boards and rests Infeed for 2 Performance.Cut Infeed/outfeed for special cutting Single beam saw for special cutting Performance.Cut (2 × ) with automatic labels Outfeed for smaller parts Buffer for edgebanding Outfeed for larger BAZ parts Outfeed for Quality Control Infeed for QC and purchased parts Special infeed for edgebanding Edgebanders Edgebander preview and edge material handling Conveyor to sorting/processing centers Sorter Selective outfeed to front boring machines/assembly line Boring machines for fronts Outfeed for fronts Conveyor to assembly line Boring machines for cabinet parts Manual assembly Buffer for cabinet press Cabinet press Final assembly Processing centers Table pre-assembly Table final assembly 2500 cut / 2000 edgebanded parts per shift Vertical storage by Cutting, edgebanding and logistics by Klessmann Boring machines and assembly line by Size of finished parts: 240 x 115 up to 2800 x 1400 mm 20 21 22 23 24 25 26 27 28 01 02 03 04 05 06 08 07 09 11 12 1 3 14 15 16 18 19 17 10 1 3 15 15

2500 cut / 2000 edgebanded parts per shift Cutting, edgebanding … · 2016. 8. 23. · Edgebander preview and edge material handling Conveyor to sorting/processing centers Sorter

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Page 1: 2500 cut / 2000 edgebanded parts per shift Cutting, edgebanding … · 2016. 8. 23. · Edgebander preview and edge material handling Conveyor to sorting/processing centers Sorter

MES technology withOffice furniture and desk production in batch size 1

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Storage system infeed

Vertical storage for raw boards and rests

Infeed for 2 Performance.Cut

Infeed/outfeed for special cutting

Single beam saw for special cutting

Performance.Cut (2 ×) with automatic labels

Outfeed for smaller parts

Buffer for edgebanding

Outfeed for larger BAZ parts

Outfeed for Quality Control

Infeed for QC and purchased parts

Special infeed for edgebanding

Edgebanders

Edgebander preview and edge material handling

Conveyor to sorting/processing centers

Sorter

Selective outfeed to front boring machines/assembly line

Boring machines for fronts

Outfeed for fronts

Conveyor to assembly line

Boring machines for cabinet parts

Manual assembly

Buffer for cabinet press

Cabinet press

Final assembly

Processing centers

Table pre-assembly

Table final assembly

2500 cut / 2000 edgebanded parts per shift

Vertical storage by

Cutting, edgebanding and logistics by Klessmann

Boring machines and assembly line by

Size of finished parts:

240 x 115 up to 2800 x 1400 mm

20

21

22

23

24

25

26

27

28

01

02

03

04

05

06

08

07

09

1 1

1 2

1 3

14

15

16

18

19

17

10

1 3

15

15

Page 2: 2500 cut / 2000 edgebanded parts per shift Cutting, edgebanding … · 2016. 8. 23. · Edgebander preview and edge material handling Conveyor to sorting/processing centers Sorter

Automatic vertical storage for raw and reusable boards2-D cutting of component parts with 2 Performance.CutLabels applied to parts automaticallyBuffer for edgebandingAutomatic edgebanding with 2 single-sided edgebandersQuality controlSorting for boring machines and assembly lineAutomatic boring machines for frontsAutomatic assembly line

Production data import and preparation

All data relevant to production is imported from the ERP systemProduction data stored in MS-SQL databaseParts list generationPlanning of production jobsCommunication with the cutting plan optimizerData preparation for storage system, cutting, edgebanding, boring and assembly Edgebander preview and edge material administrationHandling of reproductions and quick shots

Control system

Inventory management and control of automatic vertical storage systemMaterial flow control

Tracking of individual partsTransfer from block storage to automatic storageBuffer managementConnections to production machinesEdgeband pass managementControl scanningSequencing of parts for Performance.Cut based on current loadSequencing of outfeed to assemblyQuality ControlVisualization ofproduction targets and error messagesSelective outfeed ofplanned or defective parts Creation of reproductionsFeedbackfrom Performance.Cut from edgebandersfrom boring and assembly lineto ERP systemProduction status display for all production stepsSystem-wide display elements

Operator guidanceDiagnostics and error recovery

3Tec automation GmbH & Co. KGWilhelmstraße 8D-32602 VlothoT +49 (0)5733 8712-0 F +49 (0)5733 8712-13 [email protected]

MES technology withOffice furniture and desk production in batch size 1